WWW.SIEMSEN.COM.BR
49758.4 - VERSÃO 01 - 00001 ATÉ 99999 - INGLES
Data de Correção: 06/05/2013
METALÚRGICA SIEMSEN LTDA.
CNPJ: 82.983.032/0001-19
Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202
Brusque - Santa Catarina - Brasil
Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020
www.siemsen.com.br - comercial@siemsen.com.br
- ALÉM DESTAS EQUIPAMENTOS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
- DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS
SEM AVISO PRÉVIO.
INSTRUCTION MANUAL
MEAT MIXER WITH COVER 50 KG
MODEL
MMS-50I-N
2
SUMMARY
1. Introducon ......................................................................................3
1.1 Safety .................................................................................................................... 3
1.2 Main Components ................................................................................................. 5
1.3 Technical Characteriscs ........................................................................................ 6
2. Installaon and Pre-Operaon ..........................................................6
2.1 Installaon ............................................................................................................ 6
2.2 Pre-Operaon ........................................................................................................ 7
3. Operaon .......................................................................................... 7
3.1 Starng ................................................................................................................. 7
3.2 Operaon Procedure ............................................................................................. 7
3.3 Discharging the Processed Product ........................................................................ 7
3.4 Roune Inspecon ................................................................................................ 8
3.5 Safety System ........................................................................................................ 9
3.6 Cleaning and Sanizing ......................................................................................... 9
3.7 Cauon with Stainless Steel .................................................................................10
4. General Safety Pracces ..................................................................11
4.1 Basic Operaon Procedures ..................................................................................11
4.2 Safety Procedures and Notes before Switching the Machine On ...........................12
4.3 Roune Inspecon ................................................................................................13
4.4 Operaon .............................................................................................................13
4.5 Aer Finishing the Work .......................................................................................13
4.7 Maintenance ........................................................................................................14
4.6 Warning ...............................................................................................................14
5. Analysis and Problem Solving .......................................................... 15
5.1 Problems, Causes and Soluons ...........................................................................15
6. Maintenance ...................................................................................17
7. Electric Diagram ..............................................................................18
19
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18
7. Electric Diagram
Electrical Diagram code: 49771.1
Version 01.
ELECTRONIC BOARD
TERMINAL WITH JUMPER
MAGNETIC SENSOR
M1~
T1,T5
T4,T8
F
MAGNETIC SWITCH
ELECTRIC NETWORK
220V/50Hz
N
OFF
1
2
NF
NC
3
4
NA
NO
1
2
3
4
ON
1 2 31 2 3
TERMINAL WITHOUT JUMPER
3
1. Introducon
1.1 Safety
When incorrectly used this equipment is a potenally DANGEROUS machine. Maintenance,
cleaning or any other service shall be performed by a duly trained person and with the
machine unplugged.
To avoid accidents respect the following instrucons:
1.1.1 Read completely these instrucons.
1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet
clothes or shoes and/or standing on wet floors. Do not plunge it into water nor any other
liquid, do not spray water directly to the equipment.
1.1.3 When the equipment is in operaon the operator shall supervise it, principally
when children might be near.
1.1.4 Unplug the equipment when: It is not in use, before to clean it, before to remove or
to place some accessory. Before maintenance or any other service.
1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the
cord on table edges, nor let them lie on hot surfaces.
1.1.6 When the equipment may have fall , have been damaged any way, or simply does
not work, take it to Technical Assistance to check.
1.1.7 The use of accessories not recommended by the manufacturer may cause corporal
damages.
1.1.8 Keep the hands or any other object away from moving parts while the equipment is
in operaon.
1.1.9 During operaon never wear loose clothes with wide sleeves principally around the
wrists.
1.1.10 Make sure the equipment voltage and the network voltage are the same, and the
equipment has been solidly grounded.
4
IMPORTANT
For mayor operator protecon this equipment is provided with a safety system not
allowing to be involuntary switched ON aer an eventual energy shortage.
IMPORTANT
Make sure the cord is in perfect condions for use. If it is not, change it for a new
one in accordance with the technical specificaons and safety rules.
The substuon shall be made by a qualified professional, and shall respect the
local safety norms.
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instrucons on how to use the equipment.
IMPORTANT
Children shall be watched in order to avoid them to play with the equipment.
IMPORTANT
In case of emergency take off the plug from its socket.
IMPORTANT
Never spray water directly on to the equipment.
17
6. Maintenance
Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions, therefore increasing the equipment life and safety.
* Cleaning – check item 3 6 Cleaning.
* Wiring – Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion.
* Contacts – ON/OFF switch, emergency buon, reset buon , electronic circuits etc ,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal.
* Installaon – make sure the installaon followed item 2.1 instrucons.
* Vida úl do produto – 2 anos, para um turno normal de trabalho.
1 - Each month check:
- Check the electrical installaon;
- Measure the voltage at the socket;
- Measure the working current and match it with the nominal current;
- Check the ghtening of all electric terminals to avoid bad contacts;
- Check electric motor sha clearance;
- Check the wiring for overeang, insulaon failures and mechanical damages.
2 - Each three month checks:
- Check electrical components such as ON/OFF switch, emergency buon, reset buon,
electronic electric circuits, overeang, insulaon failings, or mechanical damages.
- Check bearings clearances.
- Check retainers, O’rings, V’rings and other seals.
16
TABLE 02
PROBLEM CAUSES SOLUTIONS
- The machine does not start.
- Electric Power Shortage.
- Problems with electric circuit.
- Check electric power.
- Call Technical Assistance.
- Smoke or burnt smell.
-Problem with internal or
external electric circuit.
- Call Technical Assistance.
- When the Mixer is turned
ON, the tools spin slowly.
- Belt is sliding.
- Motor problem.
- Call Technical Assistance.
- Cord is damaged.
- Problems during
transportaon.
- Call Technical Assistance.
- Unusual noises. - Bearings damaged. - Call Technical Assistance.
- The tools stop during
operaon.
- Electric power shortage.
- Belt is worn out.
- Safety switch not working.
- Cord or plug damaged.
- The plug is out of the socket.
- The lid is not firmly closed.
- Make sure the plug is on the
socket.
- Call Technical Assistance.
- Make sure the cord is not
broken, check the plug pins.
-Insert the plug on the socket.
- Properly close the lid.
5
1.2 Main Components
All components of this machine were made of raw materials carefully selected for each
funcon, according to the test paerns and Siemsen experience.
PICTURE 01
1 - Lid
2 - Meat Tank
3 - Guer
4 - Motor Housing
5 - Right Frame
6 - Le Frame
7 - ON/OFF Switch
01
02
07
03
06
05
04
6
TABLE 01
CHARACTERISTICS UNIT MMS-50I-N
Average Producon kg/h up to 600
Voltage V 220
Frequency Hz 50
Power rang Hp 0,5
Consumpon kW/h 0.37
Height mm 980
Width mm 950
Depth mm 390
Net Weight kg 88
Gross Weight kg 95
1.3 Technical Characteriscs
2. Installaon and Pre – Operaon
2.1 Installaon
2.1.1 Placing
The equipment must be placed on to a levelled stable and dry surface.
1000mm
450mm
Area for
/ŶƐƚĂůůĂƟŽŶ
Front
2.1.2 Electric Installaon
This equipment has been designed for 220 V, 50 Hz. When the machine is received check
the voltage on the cord label.
15
5. Analysis and Problem Solving
5.1 Problems, Causes and soluons
The Meat Mixers were designed to operate with the need of minimum maintenance but
the natural wearing caused by long use of the equipment may occasionally cause some
malfuncons.
If such problem occurs with your tenderizer refer to Table 02 in which the most common
situaons are listed with recommended soluons.
14
IMPORTANT
Always remove the plug from the socket in any emergency situaon.
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualified personnel.
The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of oil.
Do NOT insert your fingers in between belts and pulleys nor chains and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous.
TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
7
The power plug has 3 pins, the middle pin is the ground. All the 3 pins must be properly
connected.
IMPORTANT
Make sure the network voltage is the same as indicated on the cord label.
2.2 Pre-Operaon
Before to use the equipment all the parts to be in contact with the product shall be washed
with water and neutral soap (see item # 3.6 Cleaning).
Make sure the equipment is stable on its working place.
3. Operaon
3.1 Starng
To start the machine:
- Plug the equipment to the electric network;
- Put the ON/OFF Switch # 07 (Pic. 01) to posion “I“.
3.2 Operaon Procedure
The tank is connected to a safety switch not allowing the equipment to be switched ON
while the lid is open. The equipment will operate only with the lid closed.
Feed the tank with the product to be processed, and close the lid and then start the
equipment.
3.3 Discharging the Processed Product
(All the reference numbers menoned below are those of picture 02).
Turn the machine OFF and wait for the mixing tools to be completely stopped. Hold handle
# 02 (Pic.02) that is fixed on the right side of the meat tank # 01 (Pic.02) and pull out the
locking knob # 03 (Pic.02) to release the meat tank. Open the lid # 04 (Pic.02) and turn the
meat tank to the front of the machine unl it gets locked by the locking knob in the lt
posion.
8
PICTURE 02
03
02
01
04
3.4 Roune Inspecon
Aer 200 hours or 30 days of use insert non toxic HORRAL – 300 white synthec grease,
through the right and le grease inlet pin # 01 (Pic 04 and 05) , using a grease gun.
To have access to the le grease inlet pin remove Le Frame # 02 (Pic. 03) by unscrewing
the screws with a 7/16 “ service key.
The right grease inlet pin # 01 (Pic.05) is readily accessible.
PICTURE 03
02
PICTURE 05PICTURE 04
01
01
13
Cables touching the floor or close to the machine need to be protected against short
circuits.
The oil reservoirs have to be filled unl the indicated level. Check and refill if necessary.
4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your fingers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your fingers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
- Only trained or skilled personnel shall operate this machine.
- Never touch turning parts with your hands or any other way.
- NEVER operate the machine without any original safety devices under perfect condions
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
OBSERVATION
For your own safety read all the machine sckers.
12
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informaon contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires and
cables.
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
4.1.3 Advices
In case of power shortage, immediately switch the machine off.
Use recommended or equivalent lubricants, oils or greases.
Avoid mechanical shocks, once they may cause damages or bad funconing.
Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
DO NOT change the standard characteriscs of the machine.
DO NOT remove, tear off or maculate any safety or idenficaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON
9
3.5 Safety Systen
This equipment has a safety system to forbid an automac restart aer a temporary energy
shortage.
The equipment does not work if the Lid # 01 (Pic.01) is not correctly closed.
IMPORTANT
Always disconnect the machine from power source before cleaning.
It is recommended that the machine be carefully cleaned before it is first used, aer use,
several mes a day if it is very dirty, and aer a long period during which it has remained
off.
- Clean the machine with dump rags and sponges and wipe dry.
- Use only soaps and detergents suitable for kitchenware.
- CAUTION: the machine is not protected against water jets.
Do not clean it with steam jets, or high pressure blasts or similar methods as this may
result in short circuits or serious damage to the machine.
3.6 Cleaning and Sanizing
3.7 Cauons with Stainless Steel
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,
which in contact with oxygen allows the formaon of a very thin protecve coat. This
protecve coat is formed through the whole surface of the steel, blocking the acon of
external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to avoid
it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such end, use
water, neutral soap or detergent, and clean the equipment with a so cloth or a nylon
sponge. Then rinse it with plain running water, and dry immediately with a so cloth, this
way avoiding humidity on surfaces and especially on gaps.
10
The rinsing and drying processes are extremely important to prevent stains and corrosion
from arising.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel.
These substances aack the stainless steel due to the CHLORINE on its composion,
causing corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then
dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface
and compromising the stainless steel protecon, leave parcles that rust and react
contaminang the stainless steel. That is why such products must not be used for cleaning
and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges
or common steel wool, and also other abrasives.
11
The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1 Basic Operaon Pracces
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4.1.2 Warnings
The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
Before any kind of maintenance, physically remove plug from the socket.
Provide space for a comfortable operaon thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous. Make sure the floor is
clean and dry.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
Never touch any manual commands (switch, buons, lever) unadvisedly.
If any work is to be made by two or more persons, coordinaon signs will have to be given
for each operaon step. Every step of the operaon shall be taken only if a sign has been
made and responded.
IMPORTANT
If any recommendaon is not applicable to your equipment, please ignore it.
4. General Safety Pracces
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