24226.8 - MAIO 2006
SOY BEAN EXTRACT PROCESSOR
INSTRUCTION MANUAL
KIT-EPV 30
Model
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
PRODUTOS
LINHA DIRETA
SKYMSEN
Ramais 2011
2012
2013
E-mail: at@siemsen.com.br
METALÚRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: +55 47 3255 2000 – Fax: +55 47 3255 2020
www.siemsen.com.br - comercial@siemsen.com.br
2. INSTALLATION and PRE OPERATION
2.1 Installation
2.2 Pre Operation
04
04
04
5. PROBLEMS ANALYSIS and SOLUTIONS
5.1 Problems , Causes and Solutions
09
5.2 Electrical Diagram EPV-30
5.3 Exploded Drawing EPV-30
5.4 Spare Parts List EPV-30
10
09
4. GENERAL SAFETY RULES
4.1 Operation Fundamentals Practices
4.4 Operation
4.2 Cares and Observations before to Switch On Processor
4.5 After the Work Ends
4.3 Routine Inspection
4.6 Maintenance
4.7 Notices
07
07
08
08
09
09
09
09
3. OPERATION
3.1 Starting Operation
3.2 Cleaning
06
06
06
1.3 Main Components
1.4 Technical Characteristics
1. INTRODUCTION
01
1.2 Safety
01
02
03
SUMMARY
11
12
1.1 Reception Check In
01
13
The equipment is compact and very easy to operate , including into the
same machine , the cooking , crushing and centrifuge operation steps .
It needs approximately only one hour to obtain an artificially flavoured extract and residues
, that could be used to produce breads , soups , cakes , and cookies rich with fibres and
proteins . The electric source is a normal 220V AC socket . The equipment needs nothing
more than a fresh water source nearby at disposal, and has a low cost and easy
maintenance .
6. EQUIPMENT
The equipment allows to produce the soy beans extract , or soy " milk "
and a residue or " okara " , which are excellent aliments , obtained from soy beans
cocking , crushing and centrifuge operations . Each 1 kg ( 2.25 pounds ) to be used , will
give 8 litres ( 8 quarts ) of extract and 2.4 kg of wet residues , capable to substitute animal
proteins such as : meat ( cattle, chickens or fish ) , milk, cheese or eggs . Therefore being a
nutritive wealthy optional food source, cholesterol and lactose ( milk sugar ) free ,
containing also isoflavones, and not to be underestimate, very little expensive .
6.1 Beverage and Vitaminic Food
Soy is a legume known by the Chinese since about 5000 years . At the
present moment it is widely used , mainly , by the aliments industry where it is employed as
an ingredient to manufacture stuffed foods , chocolates , pastas , cookies , beverages and
others . The use of soy beam has been encouraged , because the bean has high nutritional
quality proteins , and it is considered one of the more important functional aliments , not
only because its nutritive properties , but also because its scientifically proved benefits . It
does reduce the risks and prevents all a sequence of chronic diseases such as : different
cancer types , cardiovascular diseases, osteoporosis, improvement of menopause
symptoms, diabetic, among others . Just as an example in case of cardiovascular
diseases it is recommended to ingest daily 25g of soy bean proteins , equivalent to 50g
beans . For menopause the recommendation is 60g soy beans at least, daily .
6.2 Health Benefits
6. EQUIPMENT
6.1 Beverage and Vitaminic Food
13
6.2 Health Benefits
13
13
3.3 Production Process
06
1. INTRODUCTION
1.1 RECEPTION CHECK IN
A CAREFULL INSPECTION SHALL BE DONE WHEN THE MACHINE IS
RECEIVED , TO DETECT DAMAGES , IF ANY , THAT COULD HAVE
HAPPENED DURING TRANSPORTATION , SUCH AS ;
- Damaged parts
- Parts missing
- Liquids or other products infiltration
ANY DAMAGE DETECTED SHALL BE INFORMAED WITHOUT DELAY
, TO THE TRANSPORTER AND TO THE DEALER , WHO SHALL HAVE
TO INFORM THE MANUFACTURER .
1.2 SAFETY
The Soy Bean Extract Processor Mod. EPV-30 is a simple to operate
machine, and easy to clean , however for safety read the below instructions
to avoid accidents :
1.2.1Take the electric plug off its socket , before to withdraw any moving part
, before cleaning or any other maintenance operation .
1.2.2Never use any kind of tools , not belonging to the machine to help
operation .
1.2.3Never use water sprays directly on the machine .
1.2.4Never start the machine with wet clothes or wet feet .
1.2.5The machine shall be operated only by duly trained persons .
01
12
5.4 Spare parts List EPV-30
CODIGO DESCRICAO DO COMPONENTE UM
00267-4 PINO ELAST.6x50 DIN 1481 CE
00872-9 CORREIA A 33 PC
01103-7 LAMP.LP-11C 110/220V VERM PC
01137-1 TERM. ELET. AN-2450 MI
02729-4 PCA M8 DIN 934 ZB CE
02730-8 ARR.L.A8,4 DIN 125 ZB CE
02949-1 TERM. PRE-ISOL.NA-4503 MI
03090-2 REBITE PRESSAO AD-429-S MI
03099-6 PCA M6 DIN 934 ZB CE
03656-0 CB.3x2,5mm2C/PG90 2PR1FTF PC
03678-1 CAPINHA DE NYLON CN-4478 MI
03793-1 PFS M8x30 DIN 933 ZB CE
03856-3 PFS M6x16 DIN 916 FOSF. CE
03927-6 MOTOR 0,5CV 60Hz PC
03950-0 ARR.L.A6,4 DIN 125 ZB CE
03988-8 PFS M6x16 DIN 933 ZB CE
04035-5 PCA ACAB UNC 1/4" LATAO CE
04474-1 PFS M8x20 DIN 933 ZB CE
09533-8 TUBO TERMO ENCOL.1/8x20mm PC
10044-7 REED SWITCH NA Sm1001 PC
10045-5 IMA ENCAPSULADO SM1000 PC
10336-5 PFS M3x10 DIN 963 INOX CE
10769-7 ANEL 30x1,5 DIN 471 CE
12384-6 PFS M6x12 DIN 933 INOX CE
12442-7 ARR.L.A6,4 DIN 125 INOX CE
12445-1 PCA M8 DIN 934 INOX CE
12448-6 PCA M6 DIN 934 INOX CE
12460-5 ARR.L.A8,4 DIN 125 INOX CE
12491-5 PFS M3x10 DIN 84 INOX CE
12945-3 CORREIA A 22 PC
13106-7 POLIA MOTORA MSK/MSKL PC
13238-1 PFS M8x16 DIN 933 INOX CE
14463-0 PFS M4x10 DIN 84 INOX CE
14624-2 ANEL V'RING 16,5x10,5x5,5 PC
14654-4 ARRUELA FIBRA 20x13x0,7 PC
14660-9 PCA ACAB.M10x1,25 RE INOX CE
14697-8 HELICE TRITURACAO LAR/LB PC
16081-4 CONJ.TERMOST.GTLU-0018 PC
17456-4 CHAPEU LAR/LS-04 A 25 PC
17729-6 BUCHA CILINDRICA 33mm LAR PC
17845-4 PFS M6x12 DIN 916 FOSF. CE
18275-3 VALVULA ESFERA 1" PC
18358-0 CONT.CW07.10 220V 50/60Hz PC
18893-0 RODIZIO GIRATORIO 2" CELE PC
18894-8 RODIZIO FIXO 2" CELERON PC
18895-6 MOTOR 1,5CV 60Hz NORM.2P PC
18896-4 ROLAMENTO 6015 PC
18897-2 RE.80x115x10R5Ni.A.31950V PC
18898-0 ROLAMENTO 6006 PC
18899-9 RET.35x55x8R2Ni.A.31089VE PC
18901-4 CS GABINETE PC
18906-5 POLIA MOTORA PC
18907-3 CS TANQUE PC
18913-8 MANCAL DO TANQUE FIXO PC
18915-4 ARVORE DA CENTRIFUGA PC
18917-0 PINO DE ARRASTE PC
18918-9 CS ARVORE DO LIQUIDIFIC. PC
18921-9 POLIA MOVIDA A PC
18922-7 POLIA MOVIDA B PC
18923-5 RESISTENCIA 4000W 220V PC
18925-1 FLANGE FIXACAO GABINETE PC
18929-4 CS FILTRO PC
18932-4 ACOPLAMENTO DA CENTRIFUGA PC
18933-2 CS EIXO CENTRAL PC
18936-7 TAMPA DA RESISTENCIA PC
18940-5 CHAVETA 4,8x35 PC
19174-4 CS TAMPA EXTERNA PC
CODIGO DESCRICAO DO COMPONENTE UM
19179-5 BORRACHA VEDAC.TPA EXTER. PC
19181-7 BORRACHA VEDAC.TPA INTER. PC
19182-5 MANCAL DA TI PC
19183-3 BUCHA DO MANCAL PC
19184-1 ENCOSTO DA MOLA PC
19185-0 ANEL RETENCAO Di.18mm CE
19186-8 MOLA DE COMPRESSAO PC
19191-4 ESFERA DIAM.5mm INOX CE
19195-7 CJ TAMPA EXTERNA/INTERNA PC
19196-5 TAMPA INTERNA PC
19251-1 VALVULA DE SEGURANCA PC
19253-8 PUXADOR DO FILTRO PC
19445-0 BASE P/CONTATORA PC
19593-6 ANEL VEDACAO RJT EPDM 1" PC
19595-2 CS TUBO DE SAIDA PC
19765-3 CS ESPELHO DO COMANDO PC
19858-7 CS TUBO PC
19863-3 ARRUELA 1/4" PC
19940-0 SUPORTE DO MOTOR T PC
19941-9 SUPORTE DO MOTOR C PC
19942-7 CS GABINETE ELS PC
19949-4 CS EIXO GUIA PC
19950-8 TAMPAO M20 PC
19972-9 PRESILHA INOX PC
20118-9MOLA ELS
20119-7 TAMPA DO FLANGE PC
20262-2 MOLA DO PUXADOR DO FILTRO PC
20284-3 CHAPA DE ENGATE SUPERIOR PC
20287-8 EIXO DE ARTICULACAO PC
20378-5 ANEL V'RING 16,5x10,5x5,5 PC
20379-3 ARRUELA TEFLON 20x13x0,7 PC
20476-5 ANEL O'RING 88x80x4mm PC
20910-4 ROLAMENTO 6015 2RS1 PC
20911-2 IMA DIAM.8x4mm PC
20912-0 ROLAMENTO 6006 2RS1 PC
20913-9 CURVA 90øC/ROSCA 1"TIGRE PC
20914-7 ANEL O'RING D.3,5x459mm PC
20916-3 CHAVE ROTATIVA ECR 02.4.3 PC
20927-9 PINO DE ESCAPE PC
20929-5 CONECTOR SINDAL 6mm2-112 PC
24280-2 PORCA 3/8" NPT PC
24293-4 ARRUELA DE VEDACAO 17,5mm PC
1.3 MAIN COMPONENTS
Lamp
5.3 Exploded Drawing EPV 30
11
Thermostat
Button
Lamp
02
Loop
Electric
Safety
System
Bowl
Filter Lid
Filter
Handle
Threaded
Stopper
Outflow Faucet
Table - 03
Problems Causes Solutions
* Electricity shortage, or
the machine is unplugged.
* The machine does not start.
* Control electricity shortage ,
and if the cord is plugged on
the socket.
* Place the lid correctly
into its right position
* The lid is not correctly
placed.
5.2 Electrical Diagram EPV-30
10
Model
Production
Capacity
Outflow Faucet
Bowl
EPV-30
30 l/h 4 kg 30 l
1” BSP
1.4 TECHNICAL CHARACTERISTICS
03
Characteristics
Unit
EPV-30
220
60
1105
640
700
106
Voltage
Frequency
Resistance
Height
Width
Depth
Net Weight
Gross Weight
[V]
[Hz]
[W]
[mm]
[mm]
[mm]
[kg]
[kg]
126
Consumption [kW.h]
4
4000
TABLE 01
TABLE - 02
Soy Beam
Quantity
Water
Quantity
Crushing Motor Rating [HP]
1,5
Centrifuge Motor Rating [HP]
0,5
2.1.1 Setting
* The machine shall be installed in a fresh and airy environment , far from
children and other persons not entitled to operate it .
* Do not lean it on any wall , or other equipments , a 20 cm minimum space
allowance shall be provided.
* The machine shall be perfectly leveled .
NEVER MOVE THE EQUIPMENT WHILE IN OPERATION .
2.1.2 Electric Circuit
* Electricity supply is necessary to feed the heating , crushing and
centrifuging , operation steps .
* A single phase two pin 20 Amp. socket is necessary to plug in the cord .
* Electric supply shall be 220 V 60 Hz .
2.INSTALLATION AND PRE OPERATION
2.1 Installation
2.2 Pre Operation
Before to use the Soy Bean Extract Processor be sure all the above
mentioned recommendation have been obeyed . Remember never to
move the processor during operation .
04
09
4.4.1 Advices
Be sure your hair is not loose in order to avoid getting caught by
turning parts which could lead to a serious accident. Tie your hair up well and/or
cover your head with a scarf.
The operation performed by not trained or skilled personnel shall
be forbidden.
Never touch turning parts with your hands or in any other way.
NEVER operate machine without all original safety devices under perfect
conditions.
4.4 Operation
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situation is
dangerous. TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING
MAINTENANCE.
4.5 After Finishing The Work
4.5.1 Precautions
Always TURN THE MACHINE OFF by removing the plug from the
socket before cleaning the machine.
Never clean the machine unless it has come to a complete stop.
Put all components back to their functional positions before turning it ON again.
Check level of oil, if any .
DO NOT place your fingers in between belts and pulleys nor chains
and gears.
Electrical or mechanical maintenance has to be undertaken by
qualified personal.
Person in charge has to be sure that the machine is under TOTAL
SAFETY conditions when working .
4.6.2 Advice
5.1 Problem, causes and solutions
5. Analysis and Problems Solving
The Soy Bean Extract Processor were designed to operate with the need
of minimum maintenance but the natural wearing caused by long use of the equipment
may occasionally cause some malfunctions.
If such problem occurs with your extractor refer to Table 03 in which the
most common situations are listed with recommended solutions.
2.2.1 - Cleaning the Bowl
Before the first operation is started , we advise to clean the Bowl and
the filter.
To clean them , proceed with a first boiling process , observing the
following instructions :
* Control the electrical installation in accordance with item 2.1.2
* Close the outflow faucet.
* Control if the thermostat handle is on 0 C , and if the thermostat
switch position is OFF .
05
* Control if the filter is placed into its right place inside the Bowl .
* Fill the Bowl with 30 litres of water .
* Place the lid and tight the loops.
* After this , put the thermostat handle on 100 C position, and switch
ON the thermostat .
* Await one hour, and let the water flow out through the Outflow
Faucet .
* Using a clean and wet cloth , dry the Bowl and the Filter.
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT introduce
your fingers between the belts , the chains, nor the gears.
4.3.2 Precautions
Check if motors, belts, chains or gears and the turning or sliding parts
of the machine produce abnormal noises .
Check the tension of the belts and chains and replace the set when
belt, chain or gears show signs of being worn out.
When checking tensions of belts or chain DO NOT introduce your
fingers between belts and pulleys , nor between the chains and gears. Check
protections and safety devices to make sure they are working properly.
4.3 Routine Inspection
4.2 Safety Procedures and Notes Before Turning Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine
ON. Be sure to be familiar with the set and that you have well understood all
information contained in this manual. If you have any question contact your
supervisor or your nearest Dealer.
08
4 .2.1. Danger
An electric cable or electric wire with damaged insulation could cause electrical
shocks as well as electrical leak. Before use check conditions of all wires and
cables.
4 .2. 2 Advices
Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood.
Every function and operational procedure have to be very clear to the operator.
Any manual command ( switch, button, or lever ) shall be given only after to be sure it
is the correct one .
4. 2. 3 Precautions
The electric cable has to be compatible with the power required by the machine,
Cables touching the floor or close to the machine need to be protected against short
circuits.
Oil reservoirs if any have to be full up to the required level as indicated. Check level
and add oil if necessary.
3. OPERATION
3.1 Operation Process
Observation : To start the heating the Bowl shall be full of Water .
* Control the electric installation in accordance with item 2.1.2
* Close the Outflow Faucet .
* Control whether the thermostat handle is placed on 0 C position , and if the
thermostat, the crushing and the centrifuge command switches are on position OFF .
* Control if the filter is correctly placed inside the bowl.
* To insert or withdraw the filter use the Filter Handle.
* Next step will depend on the chosen process .
* To start the heating process , place the key on the heating position, and place the
thermostat handle on the desired temperature .
Observation : only start the heating process with the bowl full of water or other liquid.
* Crushing and centrifuge steps may be started without previously go through the
heating step .
* The command key has four positions , as follows :
OFF , heating, crushing and centrifuge
When the key is placed on one of the four position, the chosen position will be
working , the other three are excluded.
06
* Place the lid into its right position and tight the loops .
Observation : If the lid is not placed right, the machine will not start .
3.2 Cleaning
After switching OFF the machine and unplug it , withdraw the filter using the filter
handle , open the outflow faucet and using clean water wash inside the bowl and dry
it with a clean and dry cloth .
To wash the filter withdraw the stopper from the bowl bottom , and wash it with clean
water and dry it with a clean and dry cloth .
3.3 Production Process
- Before to Start the Production Process place 3.75 Kg ( 8.25 pounds ) soy beans
into a bowl full of water during 6 hours to HYDRATE them .
- After the above mentioned 6 hours , the water must be drained and the beans
washed and placed inside the bowl , together with 15 litres ( 15 quarts ) of filtered
water and cooked during 15 minutes , after the waters has started to boil .
- After the end of the cooking time, more 15 litres of filtered water must be added ,
before to start the crushing step that will produce the protean extract , or soy "milk" .
- The crushing step shall last 10 minutes , when with the machine still switched ON
the crushing step , the outlet faucet shall be opened and let the soy extract flow out
.The centrifuge step will be switched ON after the soy extract outflow will start to
slow down , turning the control knob towards the centrifuge position .
- When the process is ended 30 litres of soy protean extract , also known as
" soy milk " , and about 9 kg of protean residues or " okara " ( remaining dough ) are
obtained .
4.1.2 Warnings
The operator has to be well familiar with the position of ON/OFF
Switch to make sure the Switch is easy to be used when necessary. Before any kind
of maintenance, physically remove the plug from its socket .
Provide space for a comfortable operation thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous.
Make sure the floor is clean and dry.
Before to give any manual command (switch, buttons, turn keys or
lever) be sure the command is the correct one . Check this manual for further details
if necessary.
Never use a manual command ( switch , buttons , lever ) unadvisedly.
If any work is to be made by two or more persons, coordination signs will have to be
given for each operation step . Every step of the operation shall be taken only if a sign
has been made and responded.
4.1.3 Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases .
Avoid mechanical shocks as they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical or electrical
components of the machine.
DO NOT MODIFY original characteristics of the machine.
DO NOT REMOVE, TEAR OFF OR MACULATE any safety or
identification labels . If any labels has been removed or is no longer legible contact
your nearest dealer for replacement.
4. General Safety Practices
The following safety instructions are addressed to both the operator
of the machine as well as the person in charge of maintenance. The machine has to
be delivered only in perfect conditions of use by the Distributor to the user. The user
shall operate the machine only after being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH
ATTENTION.
4.1.1 Dangerous parts
Some areas of the electric device have parts that are connected or
have parts connected to high voltage. These parts when touched may cause severe
electrical shocks or even be fatal.
Never touch manual commands such as switches, buttons, keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these
instructions operator could be exposed to severe electrical shocks or even to a fatal.
4.1 Basic Operation Practices
07
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