Skymsen DMS-30 User manual

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Metalúrgica Skymsen Ltda.

Rodovia Ivo Silveira 9525

Volta Grande

88355-202 Brusque/SC/Brasil

www.skymsen.com - Fone: +55 47 3211 6000

CNPJ: 82.983.032/0001-19 - IE 250.064.537

23747.7 - ESPANHOL

Data de Correção: 11/04/2013

- Besides this equipment, a complete range of other products are manufactured, consult our dealers.

- Due to the constant improvements introduced to our equipments, the informaon

contained in the present Instrucon Manual may be modiﬁed without previous noce.

DOUGH DIVIDER

MODEL

DMS-30

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SUMÁRIO

1. Introducon ......................................................................................3

1.1 Safety .................................................................................................................... 3

1.2 Main Components ................................................................................................. 3

1.3 Technical Characteriscs ........................................................................................ 4

2. Installaon and Pre Operaon ...........................................................4

2.1 Installaon ............................................................................................................ 4

2.2 Pre Operaon ........................................................................................................ 4

3. Operaon ..........................................................................................5

3.1 Operaon Procedure ............................................................................................. 5

3.2 Cleaning ................................................................................................................. 5

3.3 Cauons with Stainless Steel ................................................................................. 6

4. General Safety Pracces ....................................................................7

4.1 Basic Operaon Pracces ....................................................................................... 7

4.3 Roune Inspecon ................................................................................................. 8

4.2 Safety Procedures and Notes Before Switching Machine ON .................................. 8

4.4 Operaon .............................................................................................................. 9

4.5 Aer Finishing The Work ........................................................................................ 9

4.6 Maintenance ......................................................................................................... 9

PROBLEMS CAUSES SOLUTIONS

- The machine does not the dough.

TABLE 03

- The quanty of douh is not correct.

- Divider plate not adjusted.

- Check the quanty of dough.

- Call technical assistance.

5. Análisis y Resolución de Problemas ................................................. 10

5.1 Problems, causes and soluons ............................................................................10

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5. Análisis y Resolución de Problemas

1. Introducon

5.1 Problems, causes and soluons

The Dough Dividers DMS were designed to operate with minimum maintenance, but the natural wearing caused by long me use of the equipment may eventually cause some malfuncons.

If you have any problems with your Dough Divider, check the Table 02 next, on which the most common situaons are listed with recommended soluons.

1.1 Safety

The Dough Divider DMS-30C is simple to operate and easy to clean. Maintenance, cleaning or any other service on the machine must be made only by competent staﬀ. For beer safety, read the following instrucons to avoid accidents.

To avoid accidents respect the following instrucons:

1.1.1 Never use any instruments which are not part of the machine to help operang it.

1.1.2 Aer removing any safety parts of the equipment, replace them and make sure all the safety items are properly posioned.

1.1.3 Keep your hands away from sharp parts.

1.2 Main Components

All components of this machine were designed and manufactured using carefully selected materials proper to their funcon according to test standards and experience of Skymsen.

PICTURE 01

01 - Tray 02 – Lever 03 – Divider Plate 04 - Lock 05 – Lock Handle 06 – Base

05 03

01 06

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1.3 Technical Characteriscs

CHARACTERÍSTICS UNIT DMS-30

Height mm 1100

Width mm 450 Depth mm 430

Net Weight kg 41

Shipping Weight kg 54

Average Producon kg/h hasta 30

MODEL MINIMUM LOAD MAXIMUM LOAD

DMS-30 1kg of dough/ 30 rolls with 33gr 3kg of dough / 30 rolls with 100gr.

For 50gr rolls, put 1,8Kg of dough

2. Installaon and Pre Operaon

2.1 Installaon

TABLE 01

TABLE 02

LOAD CHART

4.4 Operaon

4.4.1 Advice

Be sure your hair is not loose in order to avoid geng caught by turning parts which could lead to a serious accident. Tie your hair well up and/or cover your head with a scarf. The operaon performed by not trained or skilled personnel shall be forbidden. Never touch turning parts with your hands or in any other way. NEVER operate machine without all original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons Always TURN THE MACHINE OFF by removing the plug from the socket before cleaning the machine. Never clean the machine unless it has come to a COMPLETE STOP. Put all components back to their funconal posions before turning it ON again. DO NOT place your ﬁngers in between belts and pulleys nor chains and gears.

4.6 Maintenance

4.6.1 Danger Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

You have just acquired a Dough Divider for Rolls. To operate it and beneﬁt from its quality, durability and eﬃciency with safety, see below some important instrucons:

1 - Firstly read the Technical Table; 2 - Check if the machine is ﬁrm upon a stable surface.

The Dough Divider model DMS-30 is not recommended for the processing of dough with more than 60% of humidity.

2.2 Pre Operaon

IMPORTANT

Make sure that all the components are properly posioned before using the

equipment.

Inially check if the Dough Divider is ﬁrm on its posion.

IMPORTANT

Always unplug the machine when emergency cases arise.

4.6.2 Advice Electrical or mechanical maintenance must be done by qualiﬁed personal for such operaon. Person in charge has to be sure that the machine is under TOTAL SAFETY condions when working.

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DO NOT REMOVE, TEAR OFF or MACULATE ANY SAFETY or IDENTIFICATION LABELS stuck on the machine. If any label has been removed or is no longer legible, contact your nearest dealer for replacement.

3. Operaon

3.1 Operaon Procedure

4.2 Safety Procedures and Notes Before Switching Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to be familiar with the instrucons and that you have well understood

all informaon contained in this manual. If you have any queson contact your

supervisor or your nearest Dealer.

4.2.1 Danger An electric cable or electric wire with damaged jacket or bad insulaon could cause electrical shocks as well as electrical leak. Before use, check condions of all wires and cables.

4.2.2 Advices Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood. Every funcon and operaonal procedure have to be very clear to the operator. Contact your nearest Dealer for further quesons.

Any manual command (switch, buon or lever) shall be given only aer being sure it is the correct one.

4.2.3 Precauons The electric cable has to be compable with the power required by the machine. Cables touching the ﬂoor or close to the machine need to be protected against short circuits.

4.3 Roune Inspecon

IMPORTANT

Do not touch the Blade while it is moving, in any circumstances.

3.1.1 Accommodate the dough uniformly inside the Tray;

3.1.2 Place the Tray in the machine, lower the Lever Nº. 02 (Pic-01) unl the dough is properly compressed. The Lock Handle N°. 5 (Pic.01) must be in the locked posion;

3.1.3 Lower down the lock N°. 4 (Pic.01) and place the lock handle N° .5 (Pic.01) in the unlocked posion to realize the cung of the dough, then loosen up the lock N°.4 (Pic.01) and bring the Lever N°.2 (Pic.01) up.

3.1.4 If the dough scks to the Divider Nº. 03 (Pic-01), lower the Lever Nº. 02 (Pic-01) with the Handle Nº. 05 (Pic-01) on locked posion and the Lock Nº. 04 (Pic-01) on lowed posion, unl the dough gets loose;

3.1.5 Remove the Tray from the equipment to remove the dough.

3.2 Cleaning

Machine cleaning procedure:

- Remove the Tray;

- Clean all the parts with a wet cloth;

- Follow the inverse sequence to reassemble parts.

IMPORTANT

Be careful and always use the machine correctly and with safety. This will only

bring you beneﬁts.

4.3.1 When checking the tension of the belts or chains, DO NOT introduce your ﬁngers between the belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons Check if motors and sliding or turning parts of the machine produce abnormal noises. Check the tension of the belts and chains and replace the set when belt or chain show signs of being worn out. When checking tensions of belts or chain DO NOT introduce your ﬁngers between belts and pulleys, nor between the chains and gears. Check protecons and safety devices to make sure they are working properly.

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3.3 Cauons with Stainless Steel

4. General Safety Pracces

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome, which in contact with oxygen allows the formaon of a very thin protecve coat. This protecve coat is formed through the whole surface of the steel, blocking the acon of external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth, this way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and others), must be AVOIDED, once it cannot remain for long in contact

with the stainless steel:

These substances aack the stainless steel due to the CHLORINE on its composion, causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless steel longer than the necessary, being mandatory to remove it with plain water and then dry the surface completely.

Use of abrasives: Sponges or steel wool and carbon steel brushes, besides scratching the surface and compromising the stainless steel protecon, leave parcles that rust and react contaminang the stainless steel. That is why such products must not be used for cleaning and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion: Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine), blood, detergents (except for the neutral ones), common steel parcles, residue of sponges or common steel wool, and also other abrasives.

IMPORTANT

If any item from the GENERAL SAFETY NOTIONS secon is not applicable to your

product, please disregard it.

The following safety instrucons are addressed to both the operator of the machine as well as the person in charge of maintenance. The machine has to be delivered to the operator in perfect condions of use by the Distributor to the user. The user shall operate the machine only aer being well acquainted with the safety procedures described in the present manual.

READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Pracces

4.1.1 Dangerous parts Some parts of the electric devices are connected to high voltage points. These parts when touched may cause severe electrical shocks or even be FATAL. Never touch commands such as buons, switches and knobs with wet hands, wet clothes and/or shoes. By not following these instrucons operator could be exposed to severe electrical shocks or even to a FATAL situaon.

4.1.2 Warnings The operator has to be well familiar with the posion of ON/OFF Switch to make sure the Switch is easy to be reached when necessary. Before any kind of maintenance, physically remove plug from the socket. Provide space for a comfortable operaon thus avoiding accidents. Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor is clean and dry. Before giving any manual command (switch, buons, turn keys or lever) be sure the command is the correct one. Check this manual for further details if necessary. Never use a manual command (switch, buons, lever) unadvisedly. If any work is to be made by two or more persons, coordinaon signs will have to be given for each operaon step. Every step of the operaon shall be taken only if the sign has been made and responded.

4 .1 .3 Advices In case of power shortage, immediately turn the machine OFF. Use recommended or equivalent lubricants, oils or greases. Avoid mechanical shocks as they may cause failures or malfuncon. Avoid penetraon of water, dirt or dust into mechanical or electrical components of the machine.

DO NOT MODIFY original characteriscs of the machine.