22331.0- Março/2011
LAMINATING DOUGH ROLLER
Mod. CMF-300
Instructions Manual
®
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
LI NHA D IRE TA
SKYMSEN
Ra mai s 201 1
20 12
20 13
E-mail: at@siemsen.com.br
METALRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: +55 47 3255 2000 – Fax: +55 47 3255 2020
www.siemsen.com.br - comercial@siemsen.com.br
METALÚRGICA SIEMSEN LTDA.
METALÚRGICA SIEMSEN LTDA.
02
02
02
03
03
03
04
08
10
10
11
11
11
12
12
05
05
06
06
1.Introduction
1.1.Safety
1.2.Main Components
1.3.Technical Characteristics
2.Instalation and Pre Operation
2.1.Installation
2.2.Pre Operation
2.3 Feeding Procedures
3.Operation
3.1.Starting
3.2.Dough thickness adjustment
3.3.Cleaning
4.General Safety Practices
4.1.Basic Operation Procedures
4.2.Safety Procedures and Notes Before Switching the Machine ON
4.3.Routine Inspection
4.4.Operation
4.5.After Finishing the Work
4.6.Maintenance
4.7 Advices
5. Analysis and Problem Solving
5.1.Problems, Causes and Solutions
SUMMARY
05
08
09
1
Picture - 01
Base
Side lid
Feeding Tray
Upper Protection
Knurled Knob
2
Adjust Handle
1. Introduction
1.1 Safety
When incorrectly used, the Laminating Dough Roller Mod. CMF-300, is a potentially
DANGEROUS machine. Never put your hand through the opening of the upper protection,
where the dough is inserted. The cleaning, maintenance or any other service on the machine
must be made only by qualified personnel. The instructions ahead must be always followed
to avoid accidents.
1.1.1 Always unplug the machine from the socket for cleaning, maintenance or
any other service.
1.1.2 Never remove the protections without being sure that the rolls have come to
a complete stop.
1.1.3 Never use water spray directly upon the machine.
1.2 Main components
The Laminator Dough Roll Mod. CMF-300 is a table top machine, used to laminate
several kinds of dough.
Most of the components in the machine are made of fine materials such as stainless
steel, aluminum or engineering plastic.
3
1.3.Technical Characteristics
(*) There will be a single frequency, depending on the motor of the machine.
Table -01
490 x 545 x 500
CMF-300
50 or 60
110 / 220
0,80
10
80
82 / 88
1
2
[Hz]
[V]
[CV]
[kW/h]
[kg]
[mm]
[kg]
[mm]
[rpm]
Ready dough capacity
Height/Width/Depth
Rolls Opening
Weight Net/Gross
Voltage
Frequency
Voltage
Rolls speed
Consumption
Power Rating
Model
Maximum Load
CMF-300
3kg de massa
Load Chart
Characteristics
2. Installation and pre operation
2.1 Installation
The Laminating Dough Roller must be placed upon a stable working
surface, preferentially 850mm high and 350mm away from the operator.
Check the electric supply voltage, if it is 110 or 220 Volts.
The electric cord features plug with two round pins and a grounding
wire (ground wire).
Table - 02
12
* Scraper not properly adjusted.
* The rolls stop during the
operation.
* Lack of power.
* Safety device with contact
problem.
* ON/OFF Switch with contact
problem.
* Plug or cable with contact
problem.
* Check if the plug is connected
to the socket.
* Check if the cable is broken and
check the pins of the plug.
* The laminated product gets stuck
on the rolls.
* Call Technical assistance.
* Call Technical assistance.
* Call Technical assistance.
5. Analysis and Problem Solving
5.1 Problems, Causes and Solutions
The Laminating Dough Roller model CMF-300 has been designed to
require minimum maintenance. However, some performance failures may
happen due to natural wearing caused by the use of the equipment.
If any problem arises with your Laminating Dough Roller model
CMF-300, check the table - 02 below, where there are some detailed and
recommended possible solutions.
4
It is mandatory to have the three points appropriately
connected before turning the machine on.
Picture - 02
Picture - 03
Protection
0
3
5 m
m
5
m
8
m
0
2.2 Pre Operation
First check if the Laminating Dough Roller is firm on its position.
Before using it, the rolls must be cleaned with a dry cloth, and if necessary,
with a plastic spatula.
The protection below prevents the operator from putting his hand in between
the rolls.
IMPORTANT
Never use the machine, unless the protections are properly
placed and never clean the rolls when the machine is connected
to the power point.
11
4.5 After Finishing the Work
4.5.1 Precautions
Always clean the machine after using it, and for such, always TURN
THE MACHINE OFF by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all components back to their functional positions before turning
the machine ON again.
DO NOT place your fingers in between belts and pulleys nor chains
and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance operation is dangerous with the machine turned on.
TURN IT
OFF BY PULLING THE PLUG OFF THE SOCKET DURING
MAINTENANCE.
4.6.2 How to proceed in case of EMERGENCY
In any emergency situation, press the EMERGENCY button, located
on the upper part of the machine. This will immediately stop the rolls. After
that, open the rolls to the maximum level.
4.7 Advices
Electrical or mechanical maintenance must be carried out by
qualified personnel for such operation.
The person in charge has to be sure that the machine is working
under TOTAL SAFETY conditions.
IMPORTANT
Always unplug the machine in any case of emergency. Never turn
the machine on when the reversion handle is attached to the pinion.
5
Picture - 04
Wrong
Picture - 05
Right
2.3 Feeding procedure
The dough must be put on the feeding tray until it is pulled by the rolls.
Be careful so that your hand does not pass through the upper roll protection.
IMPORTANT
Never use your hands to put or remove any dough between the
rolls.
3. Operation
3.1 Starting
Be sure that all the protections are appropriately fixed on the
machine. To start the machine use the ON / OFF switch, located on the
upper part of the housing. If the machine does not turn on, check if the
emergency button is activated. If it is, turn it clockwise in order to unlock it.
The Laminator Dough Roll CMF-300 is equipped with protections
that prevent user from accessing the spinning parts of the machine and also
a safety system, which immediately stops the rolls.
IMPORTANT
Wait until the rolls come to a complete stop, before removing the
protections. Do not place objects such as knifes, spoons and others
upon the feeding tray, especially with the machine turned off.
10
4.2.2 Advices
Be sure that ALL INSTRUCTIONS in this manual have been thoroughly
understood. Every function and operational procedure must be very clear to the
operator.
Any manual command (switch, button or lever) shall be given only after
being sure it is the correct one.
4.2.3 Precautions
The electric cable has to be compatible with the power consumed by the
machine.
Cables touching the floor or close to the machine need to be protected
against short circuits.
4.3 Routine Inspection
4.3.1 Advice
When checking the tension of belts or chains, DO NOT introduce your
fingers between the belts, the chains nor between the gears.
4.3.2 Precautions
Check motor (s), belt (s), chain (s), gear (s) and sliding or spinning parts of
the machine if there is any abnormal noise.
Check the tension of the belts and chains and replace the set when they
show any signs of wearing.
When checking tension of belts or chains, DO NOT introduce your fingers
between belts and pulleys, nor between the chains and gears.
Check protections and safety devices to make sure they are working properly.
4.4 Operation
4.4.1 Advice
Do not operate the machine with long and loose hair touching any part of
the machine, because it can lead to a serious accident. Tie your hair well up and/or
cover your hair with a scarf.
The operation performed by not trained or skilled personnel shall be
forbidden.
NEVER operate machine without all original safety devices under perfect
conditions.
6
Picture - 06
Adjust Handle
3.3 Cleaning
3.2 Dough thickness adjustment
To choose the dough thickness, turn the handle until the desired
thickness.
IMPORTANT
Never clean the machine when it is turned on or plugged. To do so,
unplug the machine from the socket.
Before removing the protection lids, make sure the rolls have come
to a complete stop.
To clean the machine, first unplug it from the electric socket. All the
parts in contact to the dough must be cleaned.
After, we will describe the procedure to be followed in order to open the
protection.
3.3.1 When the machine is turned off and the rolls are motionless,
remove the knurled knobs, which hold the protection plate ,then remove
the protection plate.
IMPORTANT
Read carefully and with attention the INSTRUCTIONS of this
manual before turning on the machine. Make sure you
understand all the information thoroughly. In case of doubt (s),
contact your manager or Distributor.
9
4.1.2 Warnings
The operator has to be well familiar with the position of the ON/OFF
Switch, in order to make sure it is easy to reach when necessary.
Before any kind of maintenance, physically unplug the machine from the
socket.
Provide enough space for a comfortable operation thus avoiding
accidents.
Water or oil spilled on the floor will make it slippery and dangerous. Make
sure the floor is clean and dry.
Never touch or activate any manual command (switches, buttons or
levers) unnecessarily.
I f any work is to be made by two or more persons, coordination signs must
be given for each operation step. Every step of the operation shall be taken only if
a sign has been made and responded.
4.1.3 Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases.
Avoid mechanical shocks, once they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical and electrical
components of the machine.
DO NOT modify original characteristics of the machine.
DO NOT remove, tear off or maculate any safety or identification labels of
the machine. If any label has been removed or is no longer legible, contact your
nearest dealer for replacement.
4.2 Cautions and notes before turning the machine on
4.2.1 Danger
Electric cables or wires with damaged jacket or bad insulation can cause electrical
shocks as well as electrical leak. Before use, check conditions of all wires and
cables.
Picture - 07
3.3.2 Clean all the parts in contact with the dough with a dry cloth.
3.3.3 Never use objects such as: knives, forks or others to remove
the dough stuck to the rolls. Use a plastic spatula to do it.
7
8
IMPORTANT
After using the machine and switching it off, spread a thin layer of
margarine or butter (WITHOUT SALT) upon the rolls. It will prevent
from oxidation.
Knurled Knobs
4. General Safety Practices
The following safety instructions are addressed to both the operator of the
machine as well as to the person in charge of maintenance.
The machine has to be delivered in perfect conditions of use, being that the user
must be oriented by the Distributor with regards to usage and safety of the machine.
The user shall operate the machine only after being well acquainted with the safety
procedures described in the present manual.
READ THIS MANUAL WITH ATTENTION.
4.1 Basic Operation Practices
4.1.1 Dangerous parts
Some parts of the electric devices are connected to high voltage points.
These parts, when touched, may cause severe electrical shocks or even be deadly
to the user.
Never touch commands such as buttons, switches and knobs with wet
hands, wet clothes and/or wet shoes. By not following these instructions, the
operator can be exposed to severe electrical shocks or even to a deadly situation.
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not
applicable to your product, please disregard it.
3.3.4 Cautions with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED
BY EXTERNAL AGENTS, especially when the cleaning or sanitization is not
constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the
presence of chrome, which in contact with oxygen allows the formation of a very
thin protective coat. This protective coat is formed through the whole surface of the
steel, blocking the action of external corrosive agents.
When the protective coat is broken, the corrosion process begins, being
possible to avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately after using the equipment. For
such end, use water, neutral soap or detergent, and clean the equipment with a soft
cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately
with a soft cloth, this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains
and corrosion from arising.
IMPORTANT
Acid solutions, salty solutions, disinfectants and some sterilizing solutions
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid
and others), must be AVOIDED, once it cannot remain for long in contact
with the stainless steel:
These substances attack the stainless steel due to the CHLORINE on its
composition, causing corrosion spots (pitting).
Even detergents used in domestic cleaning must not remain in contact with
the stainless steel longer than the necessary, being mandatory to remove it with
plain water and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the
surface and compromising the stainless steel protection, leave particles that rust and
react contaminating the stainless steel. That is why such products must not be used
for cleaning and sanitization. Scrapings made with sharp instruments or similar
must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid solutions such as vinegar, fruit juices, etc., saltern
solutions (brine), blood, detergents (except for the neutral ones), common steel
particles, residue of sponges or common steel wool, and also other abrasives.
Loading...