38917.0-Março/2011
MEAT TENDERIZER
ABSL
ABSL
INSTRUCTION MANUAL
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
LI NHA D IRE TA
SKYMSEN
Ra mai s 201 1
20 12
20 13
E-mail: at@siemsen.com.br
METALRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: +55 47 3255 2000 – Fax: +55 47 3255 2020
www.siemsen.com.br - comercial@siemsen.com.br
METALÚRGICA SIEMSEN LTDA.
METALÚRGICA SIEMSEN LTDA.
01
SUMMARY
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Instructions Manual
1. Introduction
1.1 Safety
1.2 Main Components
1.3 Technical Characteristics
2. Installation and Pre operation
2.1 Installation
2.2 Pre operation
3. Operation
3.1 Starting
3.2 Placement and Removal of the Rollers Set
3.3
4. General Safety Practices
4.1 Basic Operation Procedures
4.2 Safety Procedures and Notes Before Switching the
Machine On
4.3 Routine Inspection
4.4 Operation
4.5 After Finishing the Work
4.6 Maintenance Operation
5. Analysis and Problem Solving
5.1 Problems, Causes and Solutions
2.3 Feeding Procedure
Cleaning
4.7 Advice
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1. Introducion
1.1 Sefety
When incorrectly used, meat tenderizers are potentially DANGEROUS. NEVER
put your hands through the opening of the Protection Lid Nº05 (Pic-04), especially if it
is turned on. This attitude may lead to serious injuries to the user. The removal of any
part for cleaning or any maintenance service must be made only by properly trained
personnel, following the instructions below to avoid accidents:
1.1.1 – Always unplug the machine for cleaning, maintenance or any other service.
1.1.2 – Handle the Tenderizing Rollers Nº03 (Pic-02) with care, because they have
sharp knives. Use the Rollers Extractor Nº01 (Pic-02) for this operation.
1.1.3 – Never make use of any tool or instrument to help passing the meat through the
Protection Lid Nº05 (Pic-04).
1.1.4 - Never remove the Protection Lid Nº05 (Pic-04) without being sure that the
Tenderizing Rollers Nº03 (Pic-02) have stopped completely.
1.1.5 – Never spray water directly upon the machine. Use a wet cloth to clean the nonremovable parts.
1.2 Main Components
The Meat Tenderizer model ABSL is a bench machine capable of processing
several kinds of meat without bones and not frozen.
Most components of this machine are made of high grade materials such as
aluminum, stainless steel and high durability non-toxic plastic.
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IMPORTANT
The Meat Tenderizer ABSL is equipped with a safety system. This way, you
can only turn the machine on if the Protection Lid Nº05 (Pic-04) and the Meat
Collector Nº06 (Pic-04) are properly attached.
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Table - 02
*
.
Combs are not in the
machine
* The rollers stop during the
operation..
* .Power shortage
*
.
Excessive wearing of
worm and crown
*
.
Check electricity supply
network
* The processed product gets stuck
inside the machine
* .Put the Combs as indicated
on items 3.2 of this manual
* .Smoke or burn smell
* The machine turns on but the rolls
take too long to spin.
* .Strange noises
* .The machine does not turn on
* .Motor problem
* .Problem with the motor
start capacitor
* .Inc orre ct pos itio n of
rollers
*
.
The Protection Lid and/or
the Meat collector are not
properly set on the Meat
Tenderizer
* .Invert the position of the
rollers
*
.
Set the Protection Lid
and/or the Meat collector on
the correct position
*.P ro b le m w i t h b al l
bearings
* .Bad connection on plug or
electric cable
* The machine is unpluged.
* .Check if the electric cable
is not broken and check the
plug pins
* .Plug the machine
* .Call technical assistance
* .Call technical assistance
* .Call technical assistance
* .Call technical assistance
Problems Causes Solutions
Picture 01
Picture 04
Picture 03
Picture 02
03
01 – Rollers Support
02 – Housing
03 – Base
04 – ON/OFF Switch
05 – Protection Lid
06 – Meat Collector
01 – Protection Lid
02 – Combs
03 – Comb Support
01 – Combs
02 – Comb Support
01 – Rollers Extractor
02 – Knob
03 – Tenderizing Rollers
02
01
02
03
01
01
03
02
05
01
02
03
06
04
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4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situation is
dangerous. TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET
DURING MAINTENANCE.
IMPORTANT
Always unplug the machine when emergency cases arise.
4.7 Advice
Electrical or mechanical maintenance must be done by qualified
personal for such operation.
Person in charge has to be sure that the machine is under TOTAL
SAFETY conditions when working.
5 Analysis and Problems Solving
5.1 Problems, causes and solutions
The Meat Tenderizer model ABSL was designed to operate with
minimum maintenance but the natural wearing caused by long time use
of the equipment may eventually cause some malfunctions.
If you have any problem with your Meat Tenderizer, check the Table
02 next, on which the most common situations are listed with recommended
solutions.
1.3 Technical Characteristcs
2.1 Installation
(*) The frequency and the voltage of the motor shall be only the one
indicated on the motor label .
For a good performance, the Meat Tenderizer ABSL must be placed
onto a leveled stable surface approximately 850mm high (Pic-05).
Control the voltage , it shall be the same voltage as the electric network .
The electric cable brings a plug with 2 (two) flat pins and 1 (one) round
pin (ground wire). It is mandatory that the 3 (three) pins are properly connected
before using the machine.
Table - 01
Average Production
Voltage(*)
Power Rating
[kg/h]
até 400
110ou220
50 ou 60 (*)
0,24
455
420
185
22
24
0,33
[V]
[Hz]
[CV]
[kW/h]
[mm]
[mm]
[mm]
[kg]
[kg]
Frequency(*)
Consumption
Height
Width
Depth
Net Weight
Shipping Weight
Characteristics
Unit
ABSL
2. Installation and Pre Operation
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4.3 Routine Inspection
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT
introduce your fingers between the belts and the pulleys and nor
between the chain and the gears.
4.3.2 Precautions
Check if motors and sliding or turning parts of the machine produce
abnormal noises.
Check the tension of the belts and chains and replace the set when
belt or chain show signs of being worn out.
When checking tensions of belts or chain DO NOT introduce your
fingers between belts and pulleys, nor between the chains and gears.
Check protections and safety devices to make sure they are working
properly.
4.4 Operation
4.4.1 Advice
Be sure your hair is not loose in order to avoid getting caught by
turning parts which could lead to a serious accident. Tie your hair well up
and/or cover your head with a scarf.
The operation performed by not trained or skilled personnel shall be
forbidden.
Never touch turning parts with your hands or in any other way.
NEVER operate machine without all original safety devices under
perfect conditions.
4.5 After Finishing The Work
4.5.1 Precautions
Always TURN THE MACHINE OFF by removing the plug from the
socket before cleaning the machine.
Never clean the machine unless it has come to a COMPLETE
STOP.
Put all components back to their functional positions before
turning it ON again. DO NOT place your fingers in between belts and
pulleys nor chains and gears.
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Picture - 05
IMPORTANT
Always use the Combs (Pic-06) when processing any kind of meat.
Check if the Meat Tenderizer is firm in its position. Before using the machine,
wash all food-contacting parts with hot water and liquid soap. Dry the parts before putting them
back into the machine.
The Combs (Pic-06) prevent the meat from winding around the Tenderizing Rollers
Nº03 (Pic-02) and consequently helps on its way out. Use the Rollers Extractor Nº01 (Pic-02) to
safely remove the Tenderizing Rollers Nº03 (Pic-02).
Picture - 06
2.2 Pré Operation
850 mm
Recommended Height
Combs
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4.1.3 Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases.
Avoid mechanical shocks as they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical or electrical
components of the machine.
DO NOT MODIFY original characteristics of the machine.
DO NOT REMOVE, TEAR OFF or MACULATE ANY SAFETY or
IDENTIFICATION LABELS stuck on the machine. If any label has been
removed or is no longer legible, contact your nearest dealer for
replacement.
4.2 Safety Procedures and Notes Before Switching Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning
the machine ON. Be sure to be familiar with the instructions and
that you have well understood all information contained in this
manual. If you have any question contact your supervisor or your
nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad
insulation could cause electrical shocks as well as electrical leak. Before
use, check conditions of all wires and cables.
4.2.2 Advices
Be sure ALL INSTRUCTIONS in this manual have been thoroughly
understood. Every function and operational procedure have to be very
clear to the operator. Contact your nearest Dealer for further questions.
Any manual command (switch, button or lever) shall be given only
after being sure it is the correct one.
4.2.3 Precautions
The electric cable has to be compatible with the power required
by the machine. Cables touching the floor or close to the machine need
to be protected against short circuits.
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Picture - 07
01
2.3 Feeding Procedure
ATTENTION
Under no circumstances use any instruments to push the meat into the Protection Lid
Nº01 (Pic-07).
The Meat Tenderizer ABSL is a machine that works in LOW SPEED. Its utilization is
simple but requires total attention from the operator to avoid accidents.
Put the meat to be processed through the opening of the Protection Lid Nº01 (Pic-
07) dropping it loose inside the machine.
The ABSL tenderizes meat up to 20cm wide and with thickness up to 1,3cm.
3. Operation
3.1 Starting
Make sure the Protection Lid Nº01 (Pic-07) is properly attached. Start the machine by
switching ON the ON/OFF Switch Nº04 (Pic-04) located on the Housing Nº02 (Pic-04).
3.2 Placement and Removal of the Rollers Set
IMPORTANT
Always unplug the machine when you need to remove any removable part. Wait until
the Tenderizing Rollers Nº03 (Pic-02) have come to a complete stop before removing
the Protection Lid Nº01 (Pic-07).
This is a simple operation, however it requires carefulness from the operator in order to
avoid accidents.
Turn the Maniple Nº02 (Pic-02) until the forelocks of the Driving Shafts Nº01 (Pic-09)
are in vertical position. Then, use the Rollers Extractor Nº01 (Pic-02) to lay the Tenderizing
Rollers Nº03 (Pic-02) on their respective forelocks until the end of their course. Place the
Combs Nº01 (Pic-08) through the Tenderizing Rollers Nº02 (Pic-08) on a position that allows
the perfect attachment of the protection lid. Finally place the Protection Lid Nº01 (Pic-07).
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4. General Safety Practices
The following safety instructions are addressed to both the operator
of the machine as well as the person in charge of maintenance. The
machine has to be delivered to the operator in perfect conditions of use by
the Distributor to the user. The user shall operate the machine only after
being well acquainted with the safety procedures described in the present
manual. READ THIS MANUAL WITH ATTENTION.
4.1 Basic Operation Practices
4.1.1 Dangerous parts
Some parts of the electric devices are connected to high voltage
points. These parts when touched may cause severe electrical shocks or
even be FATAL.
Never touch commands such as buttons, switches and knobs with
wet hands, wet clothes and/or shoes. By not following these instructions
operator could be exposed to severe electrical shocks or even to a FATAL
situation.
4.1.2 Warnings
The operator has to be well familiar with the position of ON/OFF
Switch to make sure the Switch is easy to be reached when necessary.
Before any kind of maintenance, physically remove plug from the socket.
Provide space for a comfortable operation thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous. Make
sure the floor is clean and dry.
Before giving any manual command (switch, buttons, turn keys or
lever) be sure the command is the correct one. Check this manual for
further details if necessary.
Never use a manual command (switch, buttons, lever) unadvisedly.
If any work is to be made by two or more persons, coordination signs will
have to be given for each operation step. Every step of the operation shall
be taken only if the sign has been made and responded.
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not
applicable to your product, please disregard it.
Picture - 09
07
08
01 – Combs
02 – Tenderizing Rolls
01 – Driving Shafts
01
Picture -08
02
01
3.3 Cleaning
IMPORTANT
Never clean the machine when it is connected to a power point, always unplug the
machine before cleaning. Before removing the Protection Lid Nº01 (Pic-07), make sure
the Tenderizing Rollers Nº02 (Pic-08) have come to a complete stop.
All the parts in contact with the meat must be removed and washed with hot water and
liquid soap. After washing, dry the parts before putting them back on the machine. The other
external parts of the frame can be cleaned with a wet cloth.
Find hereafter the procedures to remove the machine removable parts:
3.3.1 With the machine unplugged, remove the Protection Lid Nº01 (Pic-07) and the
Combs Nº 01 (Pic-08). Turn the Knob Nº 02 (Pic-02) until the forelocks are in vertical position.
Use the Rollers Extractor Nº01 (Pic-02) to remove the Tenderizing Rollers Nº03 (Pic-02)
vertically, being extremely careful with the sharp edges of the tenderizing knifes.
IMPORTANT
Note the position of the Tenderizing Rollers before removing them, and replace them
the same way.
3.3.2 Wash all removable parts with hot water and liquid soap. Rinse and dry the
parts before resetting them on the machine.
3.3.3 Never use hard objects such as knives, forks and others to remove pieces of
meat stuck between the Tenderizing Knifes. Use a nylon brush to do so.
3.3.1 Cautions with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED
BY EXTERNAL AGENTS, especially when the cleaning or sanitization is not
constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the
presence of chrome, which in contact with oxygen allows the formation of a very
thin protective coat. This protective coat is formed through the whole surface of the
steel, blocking the action of external corrosive agents.
When the protective coat is broken, the corrosion process begins, being
possible to avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately after using the equipment. For
such end, use water, neutral soap or detergent, and clean the equipment with a soft
cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately
with a soft cloth, this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains
and corrosion from arising.
IMPORTANT
Acid solutions, salty solutions, disinfectants and some sterilizing solutions
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid
and others), must be AVOIDED, once it cannot remain for long in contact
with the stainless steel:
These substances attack the stainless steel due to the CHLORINE on its
composition, causing corrosion spots (pitting).
Even detergents used in domestic cleaning must not remain in contact with
the stainless steel longer than the necessary, being mandatory to remove it with plain
water and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the
surface and compromising the stainless steel protection, leave particles that rust and
react contaminating the stainless steel. That is why such products must not be used
for cleaning and sanitization. Scrapings made with sharp instruments or similar must
also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid solutions such as vinegar, fruit juices, etc., saltern
solutions (brine), blood, detergents (except for the neutral ones), common steel
particles, residue of sponges or common steel wool, and also other abrasives.
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