Skyjacker NBP103 User Manual [en, es]

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2013 Polaris Ranger 900 XP
Nerf Bars
Installation Instructions
www.skyjacker.com
REQUIRED TOOL LIST:
• Safety Glasses
• Jack / Jack Stands
• Standard Wrenches & Sockets
• Drill & Assorted Drill Bits
• Jig Saw
• Torque Wrench
Before beginning the installation, thoroughly & completely read these instructions. Please refer to the Parts List to insure that all parts & hardware are received prior to the disassembly of the vehicle. If any parts or hardware are found to be missing, contact SKYJACKER® Customer Service at
318-388-0816 to obtain the needed items. If you have any questions or reservations about installing this product, contact SKYJACKER® Technical Assistance at 318-388-0816.
Component Box Breakdown:
Part #: NBP103
Item # Description Qty Item # Description Qty
P13NB-L 13 POL RGR XP LFT BAR 1 HB-NBP103 HDWR BG: NBP103 NERF BAR 1 P13NB-R 13 POL RGR XP RGT BAR 1 I-NBP103 INST SHEET: NBP103 1
Hardware Bag Breakdown:
Part # HB-NBP103
Item # Description Qty Item # Description Qty
516X1FTB 5/16 X 1 FINE THREAD BOLT 4 516X34TCFB 5/16 X 3/4 THRD CUT FLG BOLT 2 516SAEW 5/16 SAE WASHER 8 38X1TCFB 3/8 X 1 THRD CUT FLG BOLT 6 516FTN 5/16 FINE THREAD LOCK NUT 4
I-NBP103 8-14 Pg 1
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Installation:
1. With the vehicle on at level ground, set the emergency brake, & block the front & rear tires / wheels.
2. Align the new Skyjacker nerf bar with the front & rear fender wells & support the new nerf bar using jacks / jack stands.
3. Align the mounting brackets of the new Skyjacker nerf bar with the
OEM holes located on the frame rail of the vehicle.
4. Mark a line on the OEM skid plate around the rear mounting bracket of the new Skyjacker nerf bar. (See Photo # 1)
5. Remove the outer OEM skid plate hardware & lower the OEM skid plate in order to cut along the previously drawn line using a jig saw or similar tool. (See Photo # 2)
6. Once the OEM skid plate has been cut, reattach the OEM skid plate
using the OEM hardware.
Photo # 1
Photo # 2
7. Drill the two upper rear OEM frame rail mounting locations using a 5/16" drill bit & install the supplied 3/8" x 1" thread cutting bolts using
a 9/16" socket. (See Photo # 3)
8. Remove the previously installed 3/8" x 1" thread cutting bolts & attach
the new Skyjacker nerf bar to the front upper frame rail using the supplied 5/16" x 1" bolts, washers, nuts, & a 1/2" socket. Note: Do
not completely tighten at this time.
9. Attach the new Skyjacker nerf bar to the rear upper frame rail using the previously removed 3/8" x 1" thread cutting bolts & a 9/16" socket. Note: Do not completely tighten at this time. (See Photo # 4)
10. Slightly drill the rear lower mounting location of the new Skyjacker nerf bar to create a pilot mark using a 3/8” drill bit. Note: Only create a pilot mark, do not completely drill this mounting location at this time.
11. Drill the previously pilot marked rear
lower mounting location of the new
Skyjacker nerf bar using a 5/16” drill bit.
Note: Be extremely careful not to drill
through the oor of the vehicle. (See Photo # 5)
Photo # 3
Photo # 4
I-NBP103
Photo # 5
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12. Once drilled, attach the new Skyjacker nerf bar to the rear lower
frame rail of the vehicle using the supplied 3/8" x 1" thread cutting
bolts & a 9/16" socket. (See Photo # 6)
13. Slightly drill the front lower mounting location of the new Skyjacker nerf bar to create a pilot mark using a 5/16” drill bit. Note: Only create a pilot mark, do not completely drill this mounting location at this time.
14. Drill the previously pilot marked front lower mounting location of the new Skyjacker nerf bar using a 1/4” drill bit. (See Photo # 7)
15. Once drilled, attach the new Skyjacker nerf bar to the front lower
frame rail of the vehicle using the supplied 5/16" x 3/4" thread cutting
bolts & a 1/2" socket. (See Photo # 8)
16. Completely tighten all mounting hardware at this time using a 1/2" &
9/16" socket.
17. Remove the jacks / jack stands.
Photo # 6
18. Complete Steps # 2 thru # 17 for the opposite side of the vehicle.
19. Unblock the front & rear tires / wheels & release the emergency brake.
Final Notes:
• After the installation is complete, double check that all nuts & bolts are
tight. Refer to the following chart for the proper torque specifications.
(Do not retighten any nuts & bolts where thread lock compound was used. )
• After the first 100 miles, check all hardware for the proper torque &
periodically thereafter.
TORQUE SPECIFICATIONS
INCH SYSTEM
Bolt Size Grade 5 Grade 8
5/16 15 FT LB 20 FT LB 3/8 30 FT LB 35 FT LB 7/16 45 FT LB 60 FT LB 1/2 65 FT LB 90 FT LB 9/16 95 FT LB 130 FTLB 5/8 135 FT LB 175 FT LB 3/4 185 FT LB 280 FT LB
Bolt Size Class 8.8 Class 10.9
6MM 5 FT LB 9 FT LB 8MM 18 FT LB 23 FT LB 10MM 32 FT LB 45 FT LB 12 MM 55 FT LB 75 FT LB 14MM 85 FT LB 120 FT LB 16MM 130 FT LB 165 FT LB 18MM 170 FT LB 240 FT LB
METRIC SYSTEM
Photo # 7
Photo # 8
• The above specifications are not to be used when the bolt is being installed with a bushing.
Seat Belts Save Lives, Please Wear Your Seat Belt.
Pg 3I-NBP103
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www.skyjacker.com
Jesus Forgives, Rocks Don’t
Jesus Christ Died For You.
John 3:16
For God so loved the world that He gave His only Son, so that everyone who believes in Him should not perish, but have everlasting life. Romans 3:23
For all have sinned; all fall short of God’s glorious standard. Ephesians 2:8
God saved you by his special favor when you believed. And you can’t take credit for this; it is a gift from God. Psalms 18:2
The Lord is my Rock, my fortress, and my savior; my God is my Rock, in whom I find protection. He is my shield, the strength of my salvation, and my stronghold. Romans 10:9-10
That if you shall confess with thy mouth the Lord Jesus, and shall believe in your heart that God hath raised him from the dead, you shall be saved. For with the heart man believeth unto righteousness; and with the mouth confession is made unto salvation.
Pray This Simple Prayer: God, I come to You admitting I have sinned against You and I need you to take control of my life. The Bible says anyone who calls on the name of the Lord will be saved. I am calling on You, Jesus. I ask that You come live in my heart and be the Lord over my life today. I do believe You died on the cross for me and came back to life to give me life! Thank You, Lord Jesus for a new life in You!
Now, go and tell somebody about your new life in Jesus, get a Bible, begin to read it, and go to a Bible believing church.
If you would like someone to pray with you, call Kenneth Copeland Ministries anytime at 800-600-7395.
To listen to commercial free Christian radio on the web, go to www.887fm.org
Jesús murió por ti.
Juan 3:16
“Porque tanto amó Dios al mundo, que dio a su Hijo unigénito, para que todo el que cree en él no se pierda, sino que tenga vida eterna.” Romanos 3:23
“Pues todos han pecado y están privados de la gloria de Dios.” Efesios 2:8
“Porque por gracia ustedes han sido salvados mediante la fe; esto no procede de ustedes, sino que es el regalo de Dios.” Salmos 18:2
“El Señor es mi roca, mi amparo, mi libertador; es mi Dios, el peñasco en que me refugio. Es mi escudo, el poder que me salva, ¡mi más alto escondite!” Romanos 10:9-10
“9 Que si confi esas con tu boca que Jesús es el Señor, y crees en tu corazón que Dios lo levantó de entre los muertos, serás salvo. 10 Porque con el corazón se cree para ser justifi cado, pero con la boca se confi esa para ser salvo.”
Ahora dí esta simple oración: Dios, vengo a Ti y admito que he pecado contra Ti, necesito que tomes el control de mi vida. La Biblia dice que todo aquel que invoca el nombre del Señor escapará con vida. En este momento yo clamo ante Ti, Jesús; te pido que vengas a vivir en mi corazón y que tomes el control de mi vida. ¡Yo creo que tu moriste en la cruz y resucitaste para darme vida! ¡Gracias Señor Jesús, por una nueva vida que tengo en Ti! Amen.
Ahora ve y dile a alguien sobre la nueva vida que tienes en Cristo. Compra una Biblia y empieza a leerla. Busca una Iglesia que cree en la Biblia y hazte parte de esa Iglesia.
Si te gustaría orar con alguien, puedes llamar a este número 800-600-7395
Puedes ir a este sitio de Internet para escuchar música Cristiana sin anuncios, www.887fm.org
Check out our favorite ministries at:
www.innministries.org www.familychurch.org
www.kcm.org
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