Skyjacker HB-7199 User Manual

Page 1
1999 - 2004 Ford F250 / F350 2000 - 2005 Ford Excursion Heavy Duty OEM
www.skyjacker.com
Single Steering Stabilizer
Installation Instructions
• Safety Glasses
• Metric / Standard Wrenches & Sockets
• Torque Wrench
Before beginning the installation, thoroughly & completely read these instructions & the enclosed driver’s WARNING NOTICE. Affix the WARNING decal in the passenger compartment in clear view
of all occupants. Please refer to the Parts List to insure that all parts & hardware are received prior to the disassembly of the vehicle. If any parts are found to be missing, contact SKYJACKER
Customer Service at 318-388-0816 to obtain the needed items. If you have any questions or
®
reservations about the installation of this product, contact SKYJACKER 318-388-0816.
Technical Assistance at
Component Box Breakdown:
®
Part #: 7099 / 9099
Item # Description Qty Item # Description Qty
7000WS WHITE STEERING DAMPER 1 BTIE-K BLACK BOOT TIE 1
(Included With 7099) (Included With 9099)
9000WS SILVER STEERING DAMPER 1 HSS HYDRO SHOCK DECAL 1
(Included With 9099) (Included With 7099)
B10RS RED BOOT 1 SSD SILVER STABILIZER DECAL 1
(Included With 7099) (Included With 9099)
B10KS BLACK BOOT 1 HB-7099 HARDWARE BAG: 7099 / 9099 1
(Included With 9099) I-7099/7199 INST SHEET: 7099 / 9099 1
BTIE RED BOOT TIE 1
(Included With 7099)
Hardware Bag Breakdown:
Part # HB-7099
Item # Description Qty Item # Description Qty
HOURGLASS 5/8 HOURGLASS 5/8 BUSHING 2 12USSW 1/2 USS WASHER 3 141509 ES25 SLEEVE, 1.50" LONG 2
I-7099/7199 REV2 12-13
Pg 1
Page 2
Component Box Breakdown:
Part #: 7199 / 9199
Item # Description Qty Item # Description Qty
7000WS WHITE STEERING DAMPER 1 BTIE-K BLACK BOOT TIE 1
(Included With 7099) (Included With 9099)
9000WS SILVER STEERING DAMPER 1 HSS HYDRO SHOCK DECAL 1
(Included With 9099) (Included With 7099)
B10RS RED BOOT 1 SSD SILVER STABILIZER DECAL 1
(Included With 7099) (Included With 9099)
B10KS BLACK BOOT 1 HB-7199 HARDWARE BAG: 7199 / 9199 1
(Included With 9099) I-7099/7199 INST SHEET: 7099 / 9099 1
BTIE RED BOOT TIE 1
(Included With 7099)
Hardware Bag Breakdown:
Part # HB-7199
Item # Description Qty Item # Description Qty
7199-B BRACKET 1 141509 ES25 SLEEVE, 1.50" LONG 1 516X114X134U 5/16 X 1 1/4 X 1 3/4 U-BOLT 2 140629 EB6 STUD BAG 1
516CTN 5/16 COARSE THRD LOCK NUT 4 12X3FTB 1/2 X 3 FINE THREAD BOLT 1 516SAEW 5/16 SAE WASHER 4 12FTN 1/2 FINE THRD LOCK NUT 1 HOURGLASS 5/8 HOURGLASS 5/8 BUSHING 2 12SAEW 1/2 SAE WASHER 2
Installation: Part # 7099
1. Park the vehicle on a level concrete or asphalt surface with the front tires / wheels pointing straight forward.
2. Set the emergency brake & block the rear tires / wheels.
3. Remove OEM steering stabilizer from the OEM mounting brackets. Do not remove the OEM brackets. (See Photo # 1)
4. Insert a new Skyjacker poly bushing & steel sleeve into each eye of the new Skyjacker steering stabilizer.
5. Position the new Skyjacker boot onto the new Skyjacker steering stabilizer & secure with the supplied plastic tie.
6. Install the new Skyjacker steering stabilizer into the OEM mounting brackets using the OEM hardware. (See Photo # 2)
Photo # 1
Photo # 2
I-7099/7199 Pg 2
Page 3
Installation: Part # 7199
1. Park the vehicle on a level concrete or asphalt surface with the front tires / wheels pointing straight forward.
2
1
2. Set the emergency brake & block the rear tires / wheels.
3. Insert a new Skyjacker poly bushing into each eye & the new Skyjacker steel sleeve only in the eye attached to the body end of the new Skyjacker steering stabilizer.
4. Position the new Skyjacker boot onto the new Skyjacker steering stabilizer & secure with the supplied plastic tie.
5. Notice the four indentions on top of the OEM tie rod. (See Photo # 3) Install the new Skyjacker tie rod bracket using the supplied u-bolts over the OEM tie rod using indentions # 2 & # 4. (See Photo # 4) Install the supplied stud mount onto the new tie rod bracket. (See Photo # 4)
6. Install the new Skyjacker steering stabilizer into the OEM mount on the passenger side axle using the supplied 1/2" x 3" bolt, washers, & nut. Install the new steering stabilizer onto the new mounting stud on the new tie rod bracket. (See Photo # 5)
Photo # 3
Photo # 4
Photo # 5
2
1
4
3
4
3
Final Notes:
• After the installation is complete, double check that all nuts & bolts are tight. Refer to the following
chart for the proper torque specifications. (Do not retighten the nuts & bolts where thread lock compound was used.)
• Cycle the steering of the vehicle left to right & check all parts for adequate clearance.
• After the first 100 miles, check all of the hardware for the proper torque.
I-7099/7199 Pg 3
Page 4
TORQUE SPECIFICATIONS
INCH SYSTEM
Bolt Size Grade 5 Grade 8
5/16 15 FT LB 20 FT LB 3/8 30 FT LB 35 FT LB 7/16 45 FT LB 60 FT LB 1/2 65 FT LB 90 FT LB 9/16 95 FT LB 130 FTLB 5/8 135 FT LB 175 FT LB 3/4 185 FT LB 280 FT LB
• The above specifications are not to be used when the bolt is being installed with a bushing.
Bolt Size Class 8.8 Class 10.9
6MM 5 FT LB 9 FT LB 8MM 18 FT LB 23 FT LB 10MM 32 FT LB 45 FT LB 12 MM 55 FT LB 75 FT LB 14MM 85 FT LB 120 FT LB 16MM 130 FT LB 165 FT LB 18MM 170 FT LB 240 FT LB
METRIC SYSTEM
Seat Belts Save Lives, Please Wear Your Seat Belt.
I-7099/7199 Pg 4
Loading...