Skope 400 A, 400 W, 400 REMOTE Instruction Manual

INSTRUCTIONS MANUAL
Sold separated
HOW TO USE THIS MANUAL CORRECTLY
DESCRIPTION OF THE CONTENT
This manual has been created to provide the installation technician with information for the machines correct installation and effective maintenance.
This manual should be stored in a safe place so it may be used to resolve matters related to the machines operation throughout its service life.
RECEPTION AND INSTALLATION
The installation technician who handles the reception and installation may refer to the first part of this document for important information on how to properly connect the machine to the mains, water mains and drainage, as well as the conditioning factors and limitations. This manual also contains comprehensive information about installing multiple stacked devices.
OPERATION
This document has been prepared so anyone may easily understand the machines operating principles and quickly view each status. The manual also serves as a valuable guide about the menus and explains in detail each of the messages that appear on the display in a technical annex located at the end.
SPECIFICATIONS AND ADJUSTMENTS
The manuals user can consult technical information regarding the machines parameters, production ranges, pressostat adjustments, electrical or water consumption, and refrigerant charges.
MAINTENANCE AND CLEANING
In order for this document to serve as a comprehensive guide for the installer, a section has been included with periodic maintenance and cleaning instructions as well as a detailed explanation of how to clean each element. It is essential to refer to this manual in order to guarantee the machines optimal service life.
INCIDENT RESOLUTION
The document includes a technical support table to help users resolve common issues. It serves as a guide for diagnosing issues and provides the most probable solutions.
QUALITY PARAMETERS AND CUSTOMER SERVICE
This machine has been manufactured according to rigorous quality standards. If any incidents arise, please contact the company that installed the machine or the Customer Service department of the manufacturer:
P.I. Sector 13. Avda. dels Hostalers, 2 46394 Ribarroja del Turia. Valencia. Spain
0034961667639/ Hours: 8:00 a.m. to 7:00 p.m.
INDEX
1. INTRODUCCIÓN----------------------------------------------------------------------------------------------------1
1.1 Warnings ----------------------------------------------------------------------------------------------1
1.2 Description---------------------------------------------------------------------------------------------1
2. RECEPTION OF THE MACHINE ---------------------------------------------------------------------------------2
3. INSTALLATION------------------------------------------------------------------------------------------------------2
3.1 Conditions of the location--------------------------------------------------------------------------2
3.2 Water and drainage connetions-------------------------------------------------------------------2
3.3 Connection to the water main---------------------------------------------------------------------3
3.4 Connection to the drain-----------------------------------------------------------------------------3
3.5 Electrical connection---------------------------------------------------------------------------------3
3.6 Stacking kit---------------------------------------------------------------------------------------------4
3.6.1 Machine stacking-----------------------------------------------------------------------------------5
3.7 Thermostat connections----------------------------------------------------------------------------8
3.8 Remoter condenser unit----------------------------------------------------------------------------9
4. START UP----------------------------------------------------------------------------------------------------------10
5. OPERATION-------------------------------------------------------------------------------------------------------11
5.1 Operation principle---------------------------------------------------------------------------------11
5.2 Display-------------------------------------------------------------------------------------------------12
5.2.1 Machine operations states--------------------------------------------------------------------12
5.2.3 Menús ----------------------------------------------------------------------------------------------14
5.3 Parameterisation------------------------------------------------------------------------------------16
6. SPACIFICATIONS-------------------------------------------------------------------------------------------------17
6.1 Production table------------------------------------------------------------------------------------17
6.2 Power consumption, water consumption and refrigerant charge----------------------18
6.3 Weights & dimensions-----------------------------------------------------------------------------18
6.4 Water and drainage connections----------------------------------------------------------------19
7. REGULATIONS----------------------------------------------------------------------------------------------------20
7.1 Pressure switch of the condenser water valve (Water condensation)-----------------20
7.2 Fan pressure switch (Air-condensed machines)---------------------------------------------20
7.3 Safety pressure switch-----------------------------------------------------------------------------20
8. MAINTENANCE AND CLEANING INSTRUCTIONS AND PROCEDURES-------------------------------21
8.1 Water condenser------------------------------------------------------------------------------------22
8.2 Aire condenser---------------------------------------------------------------------------------------22
8.3 Evaporator/ Water container--------------------------------------------------------------------22
8.3.1 Cleaning instructions-----------------------------------------------------------------------------22
8.4 Collector and injectors-----------------------------------------------------------------------------23
8.5 Cleaning the inlet filters---------------------------------------------------------------------------24
8.6 Control of water leaks------------------------------------------------------------------------------24
9. CONSIDERATIONS REGARDINGS USE OF THE R404 REFRIGERANT----------------------------------24
10. ALARMS----------------------------------------------------------------------------------------------------------24
10.1 Full Stock--------------------------------------------------------------------------------------------24
10.2 Cycle probe------------------------------------------------------------------------------------------25
10.3 Aire temperatura probe--------------------------------------------------------------------------25
10.4 High pressure---------------------------------------------------------------------------------------25
10.5 Long pre-heating-----------------------------------------------------------------------------------25
10.6 Long pre-cooling-----------------------------------------------------------------------------------25
10.7 Short pre-cooling----------------------------------------------------------------------------------25
11. TABLE OF INCIDENTS------------------------------------------------------------------------------------------26
12. TECHNICAL ANEX-----------------------------------------------------------------------------------------------29
WIRING DIAGRAMS: AT THE END OF THE MANUAL
1. INTRODUCTION
1.1 WARNINGS
This device must be installed by a specialist technician. Any modification necessary to the electrical installation for the perfect connection of the machine must
be carried out exclusively by professionally qualified and authorised staff.
To guarantee the efficient and correct operation of this device, it is essential to follow the manufacturer's
instructions, particularly with regard to maintenance and cleaning operations, which in most cases should be carried out by qualified staff.
Actions by unqualified persons, apart from being dangerous, can cause serious faults. In case of a fault,
contact the distributor who sold it to you. We recommend that you always demand original spare parts.
Any use of the ice-cube-maker other than for producing ice, using drinking water, is considered
inappropriate.
Modifying or attempting to modify this device, apart from voiding the warranty, is extremely dangerous. The machine should not be used in the open air or exposed to the rain. Connect to the drinking water
mains.
The machine should be connected using the cable supplied. It is not designed to be connected to a fixed
pipe.
Always disconnect the machine from the mains before carrying out any cleaning or maintenance work. The electrical base must be in an accessible place. We recommend the use of filtration in case of low water quality. Carry out unloading and recovery of materials or waste according to your national regulations on the
matter.
This device can be used by children older than 8 years and persons with impaired physical, sensory or
mental capacities, or who lack experience or knowledge, if they have had supervision or instruction in the use of the device from a person responsible for their safety. Children should be supervised to ensure that they do not play with the device. Children cannot do the cleaning and maintenance of the device without supervision.
Do not store explosive substances such as cans of aerosol with flammable propellant in this device.
1.2 DESCRIPTION
The most important features are:
Modular machine. Display with LDC screen of 16x2 characters. Cleaning system included in the electronic programmer. AISI 304 stainless steel chassis Anti-jamming injectors installed in 3 rotating collectors. Pumps without seals (2) High/low pressure safety gauge. Tropical-temperature machine. Ready to work up to 43ºC. TRANSPARENT CUBES with mostly mains water.
1
2. RECEPTION OF THE MACHINE
Inspect the exterior of the packaging. If it is broken or damaged, complain to the haulier.
To checky whether the machine is damaged, UNPACK IT IN THE PRESENCE OF THE HAULIER and make a record on the reception document, or on a separate document, of any damage that the machine may have suffered. Since 1 May 1998, it has complied with European regulations on the management of Packaging and Packaging Waste.
Always record the machine and model number. This number is marked in three places:
Packaging There is an external label with the factory number.
Exterior of the machine On the back, on a label that is identical to the front.
Name plate
Check that the installation kit is complete inside the machine. It is consists of: ¾ gas connection, two filter joints, anchor bolts and the manual.
CAUTION: THE PACKAGING ITEMS (PLASTIC BAGS, CARDBOARD BOXES AND WOODEN PALLETS) MUST NOT BE LEFT WITHIN REACH OF CHILDREN AS THEY ARE A POTENTIAL SOURCE OF DANGER
3. INSTALLATION
3.1 CONDITIONS OF THE LOCATION
The machines are designed to function in an ambient temperature of between 5ºC and 43ºC, and with water input temperatures of between 5ºC and 35ºC.
Below these minimum temperatures, there may be difficulty in removing the cubes. Above the maximum, the life of the compressor is shortened and production is considerably reduced.
3.2 WATER AND DRAINAGE CONNECTION
Bear in mind the following preliminary considerations on water quality:
Water quality has a significant influence on the quality, hardness and taste of the ice, and on the life of the condenser in water-condensed machines.
a) Water impurities: larger impurities are retained by the filters which come with each machine. The filters must
2
be cleaned according to the purity of the water. For small impurities, we recommend the installation of a 5 micron filter.
b) Hard water: the ice will be less compact and the cubes may stick to each other. Some cubes may appear with white marks. Inside the machine, lime deposits will form, which may interfere with its proper functioning. Water condensate may obstruct the condenser or reduce its performance. To avoid incrustations it is advisable to install
a water filtering system. We recommend the use of a polyphosphate filter.
c) Highly-chlorinated water: the ice may taste of bleach (chlorine). In order to eliminate this taste, you can install an activated carbon filter.
Bear in mind that you may receive water which is simultaneously affected by these three problems.
d) High purity water: production may be reduced by up to 10%.
3.3 CONNECTION TO THE WATER MAINS
Use the flexible connection (length 1.3 m.) with the two filter joints supplied with the machine. We do not advise the use of double outlet taps with two stopcocks as they may close the rear one by mistake, leaving the machine without water. Water pressure must be between 1 Bar and 6 Bar. If the pressure exceeds these values, install the necessary corrective components.
It is important that the water line does not pass close to sources of heat, and that the flexible hose or the filter does not receive hot air from the machine. Otherwise this would cause production to decrease as the water would be heated.
3.4 CONNECTION TO THE DRAIN
The drain must be below the machine, by at least 150 mm.
In order to prevent bad smells, install a siphon. The drainage pipe should ideally have an internal diameter of 60 mm. and a minimum slope of 3 cm per metre.
3.5 ELECTRICAL CONNECTION
The machine is supplied with a 1.5 metre cable. If the power cable is damaged, it must be replaced with a special cable or set supplied by the manufacturer or the after-sales service.
The machine should be positioned in such a way that a minimum space is left between the back of the machine and the wall so the plug on the end of the cable can be plugged in comfortably and without any risk.
Supply a suitable socket.
It is a good idea to install a switch and suitable fuses. The voltage and intensity are marked on the name plate and in the technical pages of this manual. Voltage variations of more than 10% above that indicated on the plate may cause breakdowns or prevent the machine starting.
The line to the socket must have a minimum cross-section of 2.5 mm2.
Check that the mains voltage and that indicated on the name plate are the same.
IMPORTANT: Ensure that there is a proper earth connection when connecting the machine. Consult the current legislation or the regulations of the country where it is installed.
The electronic board has a button battery to maintain the time. In the installation, please remove the plastic protecting the battery (board in the upper side, behind the display, remove two screws under the upper air grille, to access the electric box).
3
Reference
Description
Units
Comments
8141
STACKING OUTLET
1
Outlet assembly (Detail B)
8823
ASSEMBLY OF STACKING RAMP-PLATE
1
Ice cube ramp assembly 3x1 mm2 interconnecting hose for machines
8824
STACKING RAMP TEMPLATE
1
Ice cube ramp assembly 3x1 mm2 interconnecting hose for machines
8145
STACKING WIRING KIT
1
Ice cube ramp assembly 3x1 mm2 interconnecting hose for machines
2452
DIN 127 M-8 ZINC GROVER WASHER
4
Stacking of machines (Detail A)
2515
DIN 9021 M-8X23 ZINC WASHER
4
Stacking of machines (Detail A)
8142
STACKING SPACER
4
Stacking of machines (Detail A)
285
DIN 934 M-8 ZINC NUT
4
Stacking of machines (Detail A)
722
DIN 912 M-8X50 ZINC SCREW
4
Stacking of machines (Detail A)
244
DIN 7981 2.9X9.5 STAINLESS STEEL SCREW
2
Outlet assembly (Detail B)
302
4X10 STAINLESS STEEL RIVET
3
Stacking of machines (Detail A)
3.6 STACKING KIT
In case of stacking 2 machines, a stacking kit is supplied, made up of the following parts:
To stack two machines, you need to make some modifications to the electrical connections of the machine. Carry out the stacking before making the electrical installation. In addition, the stock thermostat connections have to be changed in both machines.
NOTE: Use a drill no longer than 20 mm to avoid damaging the bin.
4
3.6.1 MACHINE STACKING
To carry out the stacking, remove the top panel of the machine that is going to be placed below and the front panel as shown in the illustration.
Once the top and front panels are removed, install the kit as shown in details A and B. To install the outlet, remove the plate that covers the ice outlet (remove fasteners and file the perimeter).
5
MACHINE STACKING: DIAGRAM
6
Remove caps
The steps to assemble the ramps are shown below:
1. The two machines should already be stacked.
2. Remove both front covers.
3. Remove the three plastic caps from the riveted nuts to be able to screw.
4. Place the ramp 30681 and screw it, as shown in the image.
5. Final position of the ramps.
7
3.7 THERMOSTAT CONNECTIONS
Machine stacking kit
8
Terminal connector
Cable passing hole
3.8 REMOTE CONDENSER UNIT
If you have purchased a machine with a remote condenser, follow the instructions for its installation.
STEP 1: PLACING BOTH UNITS (REMOTE CONDENSER AND SPLIT MACHINE) IN ITS LOCATION
CHECKING THE PROPER CONNECTIONS FOR EACH UNIT:
REMOTE CONDENSER:
The condenser includes the condenser pressure switch It needs an electrical supply (check label with power supply specifications). It comes without an electrical
cable. Connect to the power supply directly (it does not need communication with the split unit).
To connect, remove the rear cover, using a Torx screwdriver. The electrical cable must go through the
hole next to the piping hole. Use a 3x1.5 mm2 electrical cable.
Terminal connector to supply electrical power to the remote condenser, located behind the metallic cover.
Level the unit correctly. Locate the remote condenser unit under a shadow. We advise to place it under a roof, whenever possible. The remote condenser unit works between 0ºC (32ºF) and 43ºC (109.4ºF) air temperature.
9
Check the air direction through the remote condenser, always install the unit with the air direction out to
the ambient when installed in a wall, to avoid condensed air returning to the condenser.
If more than one unit is going to be installed, please located them to avoid the condensed air going from
one unit to the other.
10
Refrigeration taps
INTERNAL UNIT:
It needs an electrical supply (check label with power supply specifications). The unit comes with an
electric cable, and no plug.
Water supply: it needs a water tap nearby. The unit comes with a water hose, ¾” GAS connection, and
two net filters.
Drain pipe: The unit has two drain pipes. A drainage is need it. The drain pipes must be straight, no
siphons allowed, to let the water drain directly.
Level the unit correctly. Always check the ice exit, to allow the ice cubes fall free. In case of stacking two units, please follow the stacking manual.
STEP 2: REFRIGERATION CONNECTION BETWEEN BOTH UNITS
REMOTE CONDENSER: Remove the rear cover if need it.
REMOTE CONDENSER PIPING CONNECTION
Gas pipe: up inlet 1/2”
Liquid pipe: down outlet 3/8”
The remote condenser is sent from factory pressurized. To ensure there is no damage from the transport,
please check that is still pressurized, before cutting the pipes to start the connection.
Always connect the remote condenser to the refrigeration pipes by welding. The remote condenser
comes with the inlet gas pipe closed, and the outlet liquid pipe with a gas intake. Cut both pipes to weld.
11
Do the refrigeration installation between the remote condenser and the split unit. Check always that each
tube is in the correct position, and the pipes are not together (to avoid heat exchange between pipes. We advise to insulate the liquid line.
Try to do a clean installation, as straight forward as possible. The liquid line must always go from the outlet remote condenser (liquid, lower pipe) to the split unit
liquid inlet (3/8” tap), and the gas inlet from the remote condenser (upper pipe) to the gas outlet in the split unit (1/2” tap).
If the remote condenser is lower than the split unit, it is necessary to install a siphon in the liquid line,
near the remote condenser, to avoid the oil staying at the condenser.
Do not install the remote condenser lower than 3 meters from the split unit. If the remote condenser higher or equal to the split unit, a siphon must be installed in the gas line, one
every 4 vertical meters and one every 8 horizontal meters.
SPLIT UNIT: It is connected by a gas tap 3/8” and a liquid gas tap ½”, using the nut that comes with the tap.
STEP 3: INSTALLATION LEAKING TEST AND VACUUM
Once the refrigeration pipes are weld and connected, a leaking test must be done to
check that the line has no leakage in the nuts or the welding.
After checking for leakages, a correct vacuum must be done. We advise to keep vacuum
for around 4 hours. ATENTION: Do not open the gas taps from the split before doing the vacuum, as the unit comes with refrigerant.
STEP 4: OPEN GAS AND LIQUID TAPS
Once that everything is correctly installed and there are no leakages, and the vacuum
has been done properly, open the split unit, that comes with a refrigerant charge for 5 meters of distance
between the remote condenser and the split unit. Open slowly the liquid gas tap (3/8”) and then the gas tap (1/2”).
12
STEP 5: ONLY FOR GREATER DISTANCES THAN 5 METERS BETWEEN UNITS
If the distance between the remote condenser and the split is greater than 5 meters, it is
necessary to add some refrigerant. Add 40 grams per extra meter, up to 15 meters maximum.
STEP 6: START UP
Now the split unit can be turn on to try it, and modified the control parameters if need it (electronic
board). Instruccions in the user manual.
NOTE: It is better to use the ambient probe from the split unit to obtain the temperature of the air getting inside the remote condenser (in the air intake of the condenser). To do so, enlarge the probe cable and put the probe in the condenser.
13
MAXIMUM
MINIMUM
AMBIENT TEMP.
43ºC
5ºC
WATER
35ºC
5ºC
MINIMUM
1 Bar / 0.1 MPa
MAXIMUM
6 Bar / 0.6 MPa
4. START UP
4.1 PRIOR CHECK
Is the machine level? Are the voltage and frequency as indicated on the plate? Are the drains connected and do they work? Is it connected to cold water? ** If the machine is air condensed, are the air circulation and the temperature of the premises right?
Is the water pressure correct?
NOTE: If the incoming water pressure is greater than 6 Bar, install a pressure reducer.
CAUTION: CHECK THAT THE VOLTAGE AND FREQUENCY OF THE MAINS ARE THE SAME AS THOSE INDICATED ON THE NAME PLATE.
4.2 START UP
After following the installation instructions (ventilation, conditions of the premises, temperatures, water quality, etc.), proceed as follows:
1. Open the tap to let water flow. Check that there are no leaks.
2. Connect the machine to the mains with its corresponding protection.
3. Activate the button on the display installed on the front of the machine.
4. Check that there is no part which is rubbing or vibrating.
5. Check that the curtain can move freely.
6. Check that the injectors send the water to the evaporator in the correct direction.
7. Check that the collectors turn freely on their axles.
8. Once 10 minutes have passed, check that the water container has no leaks through the maximum level overflow
channel. Note: The electronic plate has a battery to keep the date and time. The battery is protected with a plastic to prevent their consumption. The first time using the unit, remove the plastic (opening the upper compartment, display area, access to the electronic board box and inside is the battery with plastic).
14
5. OPERATION
5.1 OPERATING PRINCIPLE
1. When the start button is pressed, the machine begins with a starting timed period, during which the water inlet electro-valve (EA) is opened.
2. After this timed start, the working cycle begins:
3. It starts with the detachment operation.
4. When the detachment time begins, the hot gas electro-valves (GC) and the water inlet electro-valves (EA) remain open, and the compressor and fan start up. The water pump runs for 30 seconds to help detachment.
5. When detachment is complete, ice-making begins.
6. The compressor (C) and the fan (V) continue to work, the pump (B) starts and the hot gas valves (GC) and water inlet valves (EA) close.
7. From this moment on, the evaporator begins to cool during the production time.
8. Once the production time has finished, the detachment process will begin again.
15
Starting…
Harvest
9. Each entire cycle is considered to begin when the production time starts and ends when the detachment time has finished, at which point a new production cycle begins.
*The hot gas electro-valve GC has to open during 5 seconds before the compressor starts. The remaining components are stopped, including the compressor.
*Expansion controlled by expansion valve.
5.2 DISPLAY
5.2.1 MACHINE OPERATING STATES
Machine off
The time is shown on the display when the machine is off (no light). When the machine is disconnected from the power supply the time is lost. When reconnected it starts at 00:00, flashing to indicate that the time is not set.
Start
When the machine is working during the start time, the display will appear as follows:
Detachment
When the machine is working during the detachment time, the display will appear as follows:
At the bottom of the screen it will show the temperature indicated by the SC cycle probe.
16
Washing
Production
When the machine is working during the production time, the display will appear as follows:
When the detachment has finished the screen will show a progress bar with the time remaining until the end of the cycle.
It will also show the following text at the bottom of the screen: “Fabr.: -12ºC”, with the temperature indicated by the SC cycle probe.
As the production time is “tf=tfv+tff” and at the start it is not known how long the “tfv” will last, since it depends on the “Tfc”, take as a reference: cooling time “tfv” of the last cycle + set production time “tff”.
If the tfv of the last cycle is not known, use a time of 25 minutes (total production time tf=tfv+tff) for the calculation (for example, in the first cycle of the machine).
Once the cycle has started and, as soon as point 4 on the graph is reached, you will know exactly the time remaining until the end of the cycle, because "tf" will be defined at that time. Therefore, at this point, the bar will be recalculated so that it reaches the end just as the cycle has finished.
Cleaning
Only the water pump works. It can be accessed with the machine off, pressing simultaneously the “OK” and power “I” buttons for 3 seconds.
The display will show:
To end the cleaning cycle, press the power button “I” and the machine will turn off.
17
Loading...
+ 47 hidden pages