SKODA Self Study Program 44 – Extended maintenance interval Octavia SSP-044-Extended-maintenance-interval

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Extended Service Interval
Oil change?
Not until next year!
Model Year 2001 sees the introduction of the
Extended Service Interval at ŠKODA for the Octavia model range.
Depending on the model and engine version, service intervals of up to 2 years or a maximum of 30000 km in the case of petrol engines and 50000 km in the case of certain diesel engines, are now possible.
This makes it possible to comply with customer wishes for reduction in the amount of service work, and also reflects the competitive situation.
e
c
i
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It is the technical evolutions of the engines, new wear-resistant engine oils, low­maintenance lead-calcium battery, as well as a further development of the service interval display which create the technical requirements for this advance.
Each service on a vehicle featuring the extended service interval always includes an oil change.
Note: The extended service interval will be introduced initially on the Octavia.
2
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Contents
Introduction 4
Extended Service Interval ... brief and to the point
Extended Service Interval 5
Overview of the extended service interval Identification of vehicles featuring the extended service interval Flexible service intervals Display Functions in the instrument cluster System overview – petrol engines System overview – diesel engines Calculating the service intervals – petrol engines Calculating the service intervals – diesel engines Engine oil Oil level/oil temperature sender G266 Low oil level warning signal Bonnet contact Low-maintenance battery Brake wear indicator Service interval and driving style Resetting Coding
Service dialogue 24
4
5
7 8 8
9 10 11 12 13 14 16 18 18 19 20 20 22 23
You will find notes on inspection and maintenance, setting and repair instructions in the Workshop Manual.
Service
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Service Service Service Service
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Service
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Einführung
Extended Service Interval ... brief and to the point
What is the extended service interval?
What is the special feature of the extended service interval?
How is the driver aware when a service is due?
What are the displays of the extended service interval?
The extended service interval is based on a wide range of technical developments. These make it possible to achieve a significant extension of the service intervals. The driver is informed in good time of the distance remaining until the next service is due by means of a modified service interval display.
Service intervals no longer need to be stated as fixed intervals.
Service intervals are determined from the conditions of operation of the vehicle as well as from the style of driving.
The display in the dash panel insert informs the driver of the distance remaining until the next service is due.
Warning if oil level is low.
Warning if brake pads at wear limit.
What are the positive effects of the extended service interval?
Are there any special points to note in respect of the grade of oil and oil changes?
Distance remaining until next service is due.
The extended service intervals greatly reduce the quantity of oil consumed over the entire life of the vehicle as a result of a smaller number of oil changes.
A smaller quantity of old oil is produced which minimises disposal and environmental problems.
Operating costs are reduced.
Yes! The extended service interval is only possible if engine oils conforming with certain VW standards are used. If oils conforming with other VW standards are used, the dash panel insert must be programmed accordingly. In this case, only fixed service intervals of 15000 km or once year are possible for the oil change.
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Extended Service Interval
Overview of the extended service interval
Warning indicator Wear indicator
Extended service interval
Visual inspection
Low-maintenance
lead-calcium battery
Calculation
=
Oil level
+
Oil temperature
+
Fresh engine oil
Brake wear
indicator
SP44_03
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Extended service interval
Date of introduction
Models concerned
Engines
Note:
Always refer to vehicle data sticker!
SP44_26
Model Year 2001
Octavia
All petrol engines with EU III and EU IV
All diesel engines complying with emission standard EU III, with the exception of unit injection engines
The corresponding oils must always be used, however, on both types of engines.
6
In addition, always refer to the date of introduction of the extended service interval for the particular country.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Identification of vehicules featuring the extended service interval
The extended service interval will be introduced on the Octavia with effect from Model Year 2001. It is based on the particular model and engine.
Cars profiting from the full benefits of the extended service interval are recognizable from the PR number data sticker.
This is used in 2 versions for each vehicle. Sticker is affixed in the luggage
1 compartment of the vehicle and sticker in the service booklet of the vehicle.
Note:
Pay attention also to the following PR numbers:
"QG1"
on the vehicle
2
1
2
QG0 Standard service interval
(15000 km or max. 1 year)
QG2 Extended service intervals every
2 years/30000 km (petrol engines) or 50000 km (diesel
engines), but oil change service every 15000 km or once a year
"Next Service" sticker
A new sticker "Next service date" has also been introduced at the same time as the extended service interval. If the extended service interval applies to the vehicle, a cross is made in the box "as per display".
Note: You can find detailed information regarding the extended service interval in the Workshop Manual for the particular model. It is also essential to use the workshop forms matching the vehicle model.
SP44_32
Examples of stickers
SP44_18
SP44_48
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Flexible service interval
The combination processor in the dash panel insert J218 performs the task of calculating the service interval display. It computes the distance remaining until the next Inspection Service on the basis of the appropriate information.
The extended service intervals are only possible if the dash panel insert is coded accordingly, and if the specified engine oil is used.
The next service interval is calculated flexibly only if the service interval display has been reset using V.A.G 1552, V.A.G 1551 or VAS 5051, after a service event.
Fixed service intervals 1 year/ 15000 km for oil change
It is also possible to set a fixed interval of 15000 km/1 year for the oil change. This is necessary if the engine oil used does not conform with the LongLife specification.
It is also possible to reset the service interval display at the dash panel insert.
In this case, a fixed interval of 1 year/15000 km is set automatically, however.
The procedure is also described in the Owner's Manual.
Address word 17 Function 10 Adaptation
SP44_08
The service interval display
The driver is informed of the distance which remains until the next service by means of the display in the dash panel insert.
In the standard version of the dash panel insert, the message appears calculated by the counter of the speedometer.
On models fitted with onboard computer or navigation system, the information relating to the next service due appears in the central display.
The distance stated until the next service is reduced in steps of 100 kilometres and is re­displayed each time the engine is started.
Note: The service interval display must be reset (adapted) each time a Delivery Inspection or a service is performed. Please always proceed as specified in the Workshop Manual.
SP44_21
Service in 1500 km
Service km 1500
SP44_24
SP44_24
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Functions in the instrument cluster
Differences regarding Displays
Display versions
Version
Display in speedo­meter
The pre-warning
"Service in
1500 km"
The service
request
"Service"
The service
request
"service OIL"
Pre-warning Service request Service request
QG1 QG1/QG2 QG0
SERVICE
km 1500
service
SERVICE
service
OIL
INSP
SP44_13
Readout in central display
in 1500 km
Visual
comes on for
signal
"Ignition ON"
SERVICE
20 s at
SERVICE
NOW
Flashes for
20 s at
"Ignition
ON"
Flashes for
20 s at
"Ignition
ON"
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Petrol engines
Elements of the extended service interval
Oil level/oil temperature sender G266
Speedometer sender G22
Bonnet contact F120
Time factor "t"
J218 Control unit with display unit in dash panel insert
CAN
Diagnostic connection
Display unit
Oil pressure warning light K3
Brake wear warning light K32
Left front brake wear indicator sender G34
+
P
b
1J
1J0
0 915
915 105 A
105
A
C
C
Low-maintenance lead-calcium battery
10
Fuel consumption signal
SP44_36
Note: The system overview shows, in a simplified form, the interaction of the individual components in the vehicle which are used for the extended service interval.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Diesel engines
Elements of the extended service interval
Oil level/oil temperature sender G266
Bonnet contact F120
J218 Control unit with display unit in dash panel insert
Time factor "t"
Display unit
Left front brake wear indicator sender G34
Speedometer sender G22
Needle lift sender G80 (consumption signal)
CAN
Diagnostic connection
Diesel direct injection
system control unit
Oil pressure warning light K3
Brake wear warning light K32
SP44_37
Engine speed sender G28
+
Pb
1J0
1J0
915 1
915 105
05 A
A
C
C
Low-maintenance lead-calcium battery
Note: The system overview shows, in a simplified form, the interaction of the individual components in the vehicle which are used for the extended service interval.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Calculating the service intervals – petrol engines
Input
parameters
Oil temperature
o
(
C)
Fuel consumption
(ltr.)
Distance driven
(m)
Calculation/
Evaluation
Readout of result
Evaluation of the distance driven with the fuel consumed
during this period and the oil temperature profile detected
during this period
Engine oil wear resulting from thermal stresses
Calculation of distance remaining until service
Time cycle
3 Hz
Display
The service interval (distance attainable until the next service) is calculated by evaluating the distance driven, in each stage in time units of 3 seconds, with the fuel consumed during the same time unit and the temperature profile detected during this period.
What this produces is a value which is a measure for the wear of the engine oil resulting from thermal stresses.
12
SP44_20
This in turn is used to calculate the distance remaining until the next service required.
Once the conditions for activating the service pre-warning or the service event are reached, an indication of the next service required appears in the display.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Calculating the service intervals – diesel engines
Input
parameters
Distance driven
(m)
Engine load
(%) or (l/h)
Soot load of engine oil Thermal oil load
Maps (stored in
engine control unit)
Engine speed
(rpm)
Oil temperature
o
(
C)
Temperature
Totalizing
memories
(non-volatile)
Distance driven
S
Distance
(m)
(Memory)
Engine speed
Readout of result
A comparison of the input parameters of oil temperature and engine speed with the "thermal oil load" map makes it possible to form a comparative value for the distance driven " S
The comparison of the input parameters of engine speed and engine load with the "soot load" map is performed by analogy. What is obtained is a comparative value of the distance driven " S
* These parameters are determined arithmetically
in the engine control unit.
Wear*
" in metres.
" in metres.
Soot*
S
Soot*
(m)
(Memory) Soot
load
Display
The two comparative values for the distance driven and the directly input value for the distance driven (S separate memories (non-volatile).
The control unit calculates the remaining distance until the next service due from these three values in a time cycle of 1 Hz.
Once the conditions for activating the service pre-warning or the service event are reached, an indication of the next service required appears in the display.
Temperature
Engine speed
S
Wear*
(m)
(Memory)
Wear
Distance
Time cycle
1 Hz
SP44_19
) are totalized in 3
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Engine oil
Engine oil conforming to VW standard
The engine oil is an essential element of the engine design. Š KODA engines must be filled with oils which are approved in conformity with the VW standard. Oils of the specified standard must also be used for topping up.
New oil standard in combination with extended service interval with flexible display (LongLife oils)
Various oil companies, cooperating with the Volkswagen Group, have developed synthetic engine oils conforming to new standards to permit introduction of the extended service interval. It is only possible to achieve the long service intervals without a damage to the mechanical components of the engine, if these special oils are used.
SP44_07
SP44_11
Type of engine Oil standard
Petrol engines: VW 503 00
TDI diesel engines (except unit injection) VW 506 00
The new engine oils ensure even more stable engine protection over the long life of the oil. The specific high-lubricity properties also contribute to a reduction in fuel consumption.
Use of LongLife oil in other engines
Engines which do not have the technical requirements for the extended service interval must not be filled with LongLife oil. Refer to the specified oil standards.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Topping up engine oil
Oil conforming with the new specified oil standard, must also be used when topping up engine oil.
... only in exceptional cases
Topping up non-LongLife engine oil
It is possible that a customer has to top up the oil, for example if an oil level warning is indicated between service events because the oil is at its minimum level.
If, for example, oil conforming to the new standard is not available at a
filling station, not more than 0.5 liter of oil conforming to the standard VW 502 00 may be topped up in the case of petrol engines, and oil conforming to VW 505 00 in the case of diesel engines.
… Empfehlung an den Kunden
… for long trips
Recommend the customer to take in the car engine oil conforming to the new oil standard before setting off on a long journey. This ensures that the correct oil is always available for topping up.
This should only be done in exceptional cases in order to maintain mobility.
... it is not necessary in such a case to recode the service interval display.
SP44_25
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Oil level/oil temperature sender G266
The flexible service interval display obtains the information for calculating the oil level and oil temperature from the newly developed oil level/oil temperature sender G266.
In the case of diesel engines, the average deposit of soot particulates in the engine oil which has been determined from trials and stored in a map in the engine control unit, is also included in the calculation.
Level sensor
Temperature sensor
Temperature
Level
G266
SP44_01
+
-
SP44_02
The oil level/oil temperature sender G266 is a thermal oil level sensor. When driving, the engine oil temperature is constantly measured and the engine oil level calculated. Both values are transmitted to the dash panel insert by means of a common pulse width modulated signal.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Measuring oil temperature and oil level
The oil temperature is detected by the integrated electronics of the separate temperature sensor.
The measuring element for the oil level likewise operates with a temperature measurement. It is heated up for a short time to a temperature above the current oil temperature. After the heating voltage is switched off, the measuring element is cooled down again by the engine oil to the temperature level of the oil. The oil level is calculated from the length of the cooling-down period.
Long cooling-down period
Short cooling-down period
Underfilling
Normal filling
Heating phase
Cooling-down phase 200 - 1000 ms
Analysis of oil temperature
25 - 85 ms
High
Low
SP44_38
The signal indicates the heating phase as a high voltage and the cooling-down phase as a low voltage.
During the cooling-down phase, the information relating to the engine oil temperature is transmitted as a separate high signal.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Extended Service Interval
Low oil level warning signal
The familiar engine oil pressure warning light is also used for indicating the oil level.
If it lights up yellow
... the oil level is too low
If it flashes yellow for about 5 s after ignition "ON"
... there is a fault in the oil level/oil temperature sender G266
SP44_09
Note: If it flashes red ... the oil level is too low (risk of damage to the engine) – the engine must be switched off. In addition, an audible signal sounds (3 beep signals).
Important:
The oil level warning is cancelled by operating the bonnet contact. It is not possible to reset it with the self­diagnosis.
The bonnet contact
The contact switch for the bonnet F120 is also included in the calculations of the service interval display.
The signal supplied by the bonnet contact is analysed as soon as the oil level warning has been activated.
If the bonnet is opened after an oil level warning has been activated, the electronic control assumes that oil has been topped up and cancels oil level warning.
If, however, the oil was not topped up, the electronic control recognises once again within about 100 km that the oil level is too low and once again activates the oil level warning.
SP44_28
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Low-maintenance lead-calcium battery
With the introduction of the extended service interval, this means that the battery is also not inspected by the service workshop for a lengthy period. It is nevertheless important to ensure that the battery continues to operate properly during this extended time period.
What is new in this "New battery"?
– lead-calcium
– visual status display
The battery casing is not transparent. This does not create any disadvantages, however, when it comes to checking the battery because the topping-up cycles are three times longer than is the case for a conventional battery.
The battery has a round inspection window on the top. This so-called "magic eye" alters its colour depending on the charge state and electrolyte level of the battery.
Pb
1
1
J
J
0
0
9
9
1
1
5
5
1
1
0
0
5
5
A
A
C
C
SP44_06
green ... the battery is adequately charged
SP44_14
Important:
Air bubbles falsify the colour displayed. If necessary, knock gently on the magic eye!
black ... no charge or charge insufficient
SP44_15
colourless/ yellow ... critical electrolyte state reached, essential to top up distilled water
SP44_16
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Extended Service Interval
Brake wear indicator
The wear of the brake pad is determined electrically.
If the brake pad has reached its wear limit, the contact loop is cut through and the warning indicator in the dash panel insert lights up.
Depending on the vehicle model, the warning "Check brakes" appears in the display of the dash panel insert. It is additionally supported by an audible warning (1 beep signal).
SP44_04
Note: The brake wear indicator on the Octavia is fitted to the inner pad of the left front wheel (also if ESP fitted).
If the wear warning indicator is activated, it is of course necessary to inspect the wear of the pads at all the brakes.
Service interval and driving style
The extended service interval makes it possible to achieve extremely long intervals between a service. This does not necessarily mean, however, that the intervals which are possible are in fact achieved.
This depends to a not unimportant extent on the operation conditions of the vehicle.
SP44_05
The driver is requested to have a service carried out if one of the following 3 conditions is met:
– The maximum distance of 30000 km
(petrol engines)/50000 km (diesel engines) since the last service is reached
20
– 2 years have elapsed since the last
service
– The limit of the evaluated fuel
consumption is reached (refer to
page 12)
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
If the vehicle is driven in an economic manner and, for the most part, over long distances, it is possible to achieve a maximum service interval of 30000 km or 2 years in the case of a petrol engine, or 50000 km and 2 years in the case of a diesel engine.
Extreme operating conditions, vehicle driven sharply (not economy­oriented) and for the most part over short distances; all these factors can result in only the minimum service interval of 15000 km being achieved.
Examples of different service intervals (petrol engine)
Minimum interval Maximum interval
Maximum service
interval
Minimum service
interval
Evaluated fuel consumption
0
Limit of evaluated fuel consumption
5000
10000
15000
Example
Service
Service
20000
Length of service interval
25000
Service
30000 [km]
SP44_35
ExampleExample
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Extended Service Interval
Resetting
The service interval display must be reset,
– each time a Delivery Inspection is carried
out
– after each service (Inspection Service)
The service interval display can be reset using:
– vehicle system tester V.A.G 1552, or – fault reader V.A.G 1551, or
– vehicle diagnosis, measuring and
information system VAS 5051
Resetting LongLife Service interval
Address word: 17 – Dash panel insert
Function 10 - Adaptation
Adaptation channel
When the service interval display is reset, "0" appears in the display.
02 - Reset display
SP44_08
Fahrzeug-Eigendiagnose
10 - Anpassung
Kanal 10 lesen und testen
0 30
Messtechnik Sprung Drucken Hilfe
01 - Motorelektronik 036 906 034M MARELLI 4LV 2898 Codierung 31 Betriebsnummer 1948
Tastatur
SP44_45
22
Note: It is also possible to reset the service interval display at the dash panel insert with the setting buttons for distance and time.
If this is done, a fixed interval of 15000 km/1 year is then automatically set.
Note:
You can find the detailed steps for resetting the service interval display in the Workshop Manual "Electrical System".
Page 22
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Coding
Coding to "non-LongLife oil"
If engine oils are used which do not comply with the VW standard for the extended service interval, it is not possible to ensure flexible service intervals.
The dash panel in this case should then be coded accordingly to "non-flexible", in other words to time or distance. In this case, the familiar service intervals (15000 km/1 year) then apply.
Coding of the service interval display is carried out using:
– vehicle system tester V.A.G 1552, or – fault reader V.A.G 1551, or
– vehicle diagnosis, measuring and
information system VAS 5051
SP44_08
Fahrzeug-Eigendiagnose
10 - Anpassung
Kanal 10 lesen und testen
01 8
Messtechnik Sprung Drucken Hilfe
01 - Motorelektronik 036 906 034M MARELLI 4LV 2898 Codierung 31 Betriebsnummer 1948
Tastatur
Address word: 17 – Dash panel insert
Function 10 - Adaptation
Adaptation channel
Adaptation value
45 - Adapt dash panel insert to oil quality
1 - No LongLife oil conforming to VW standard
Coding to LongLife oil
The dash panel insert is coded to the extended service interval by setting the code "flexible".
Address word: 17 – Dash panel insert
Function 10 - Adaptation
Adaptation channel
45 - Adapt dash panel insert to oil quality
SP44_44
Note: In the display of VAS 5051 you can see the current status of the engine oil quality with the adaptation value, in other words 4, 2 or 1.
Note: You can find the detailed steps in the Workshop Manual "Electrical System".
Adaptation value
2 - LongLife oil (petrol engines, VW 503 00)
4 - LongLife oil (diesel engines, VW 506 00)
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Service Dialogue
Customers will certainly have a lot of questions regarding the extended service interval. Here are the commonly asked questions with their answers.
The customer asks: The specialist answers:
How do I recognize whether the extended service interval including the flexible oil change applies to my car?
Is it necessary to use the new LongLife oils conforming to the standard VW 503 00 or VW 506 00?
The technology required for the extended service interval is not visible at first sight. That is why vehicles fitted with the extended service interval can be recognised from the data noted on the service sticker. The point at which the sticker is affixed to the vehicle varies according to the particular country. We affix the sticker and complete itaus.
No. The customer can choose. The new LongLife oils make it possible to drive for extended service intervals. The distance achieved is dependent in this case on the style of driving. If conventional oils are used, the previous intervals then apply: 15000 km or 1 year.
Do I have to drive particularly slowly in order to achieve the service intervals with flexible oil change?
Assuming I'm at a filling station where I can't get LongLife oil. What kind of oil can I use for topping up?
What is important is a balanced style of driving. If the car is driven often at full throttle and/or over short distances, it is clear that it must undergo an inspection more often than is the case for a car which is driven at constant speeds and often over long distances (motorways).
In exceptional cases, up to 0.5 liter of oils conforming to standard VW 502 00 or VW 505 00 may be topped up once without affecting the particular properties of the LongLife oil.
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The customer asks: The specialist answers:
Is it possible for a workshop to determine whether the correct oil was chosen for topping up?
If the engine has occasionally been operated with conventional oil, is it then still possible to again use LongLife oil conforming to the standard VW 503 00 or VW 506 00?
No, this is unfortunately not possible. In their own interest, customers should pay particular attention to ensuring that the correct oils are always used. The extended service intervals are only possible with LongLife oils.
Yes. If the vehicle is fitted with the new technology, the system should be refilled with a LongLife oil and it is then possible to enjoy all the benefits of the extended service interval.
Is it also possible to enjoy the benefits of extended service intervals on older cars provided LongLife oils are used?
Is it possible to convert older cars to the extended service interval?
How often is it necessary to change the oil filter?
No. The newly developed oils do not help if the matching technology is not fitted.
No. This is not technically feasible.
Each time the oil is changed – as usual.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Notes
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
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