Skoda Fabia 2000 User Manual
Service
5
Service Department. Technical Information
Printed in Czech Republic
S00.5301.00.20
Workshop Manual
FABIA 2000 ➤
Inspection and Maintenance
Edition 08.99
Service
5
The Workshop Manual is intended only for use within the Organisation Škoda.
It is not permitted to pass it on to other persons.
© ŠKODA AUTO a. s.
Printed in Czech Republic
S00.5301.00.20
FABIA 2000 ➤ Inspection and Maintenance
List of SupplementsEdition 09.04
S00.5301.14.20
List of Supplements to Workshop Manual
FABIA 2000 ➤
Inspection and Maintenance
Edition 08.99
Supple-
ment
Edition Subject Article Number
08.99 Basic Edition S00.5301.00.20
1 12.99 Supplement to Basic Edition S00.5301.01.20
2 02.00 Vehicle identification number S00.5301.02.20
3 03.00 Inspection Service every 90.000 km; exhaust-emission analysis S00.5301.03.20
4 11.00 FABIA COMBI, new engines and gearboxes, exhaust-emission
analysis
S00.5301.04.20
5 12.00 Vehicle identification number, exhaust-emission analysis, text
modifications
S00.5301.05.20
6 06.01 FABIA SEDAN, text modifications S00.5301.06.20
7 11.01 Additional text S00.5301.07.20
8 02.02 Engines AWY and BBY S00.5301.08.20
9 06.02 Engine BBZ, coolant G12 Plus S00.5301.09.20
10 10.02 Additions and alterations to the text, exhaust-emission analysis S00.5301.10.20
11 04.03 AZQ Engine, addit ion s and alt er ations to the text S00.5301.11.20
12 07.03 Exhaust-emission analysis according to EOBD, engine oil capacity
at oil change, engines AMF and ASZ
S00.5301.12.20
13 02.04 Exhaust gas, addition to text S00.5301.13.20
14 09.04 BMD, BKY engine, addition to text S00.5301.14.20
FABIA 2000 ➤ Inspection and Maintenance
List of Supplements Edition 09.04
S00.5301.14.20
FABIA 2000 ➤ Inspection and Maintenance
Table of ContentsEdition 09.04
S00.5301.14.20
I
Table of Contents
02 – Inspection and Maintenance
General points ..................................................................................... .....
- Vehicle identification data ........................... ............... ............... .............. .....
- Storage of ŠKODA new vehicles ....................................................................
- Vehicle handover from stock ........................................................................
- Additional customer information regarding inspection and maintenance .....................
Inspection ............................................................................. ...................
- Pre-Delivery Inspection -PDI- (Export) .............................................................
- Pre-sales Inspection - (the Czech Republic) ......................................................
- Delivery Inspection (Export) .........................................................................
- Oil Change Service every 15.000 km
1)
(QG0) ....................................................
- Annual Inspection (every 12 months) (QG0) ......................................................
- Every 30 000 km (QG0) ..............................................................................
- Every 60 000 km (QG0) ..............................................................................
- Every 90 000 km (QG0) ..............................................................................
- Every 120 000 km (QG0) .............................................................................
- Every 150.000 km (QG0) .............................................................................
- Every 240 000 km (QG0) .............................................................................
- Inspection Service (QG1, QG2) .....................................................................
- O il cha nge (QG1, QG2) ............... ...............................................................
Engines .............................................................................................. .....
- Engine overvie w .......................................................................................
- Engine fitted ............................................................................................
- Visual inspection: Engine for leaks and damage .................................................
- Replace engine oil filter ...............................................................................
- Replacing timing belt and tensioning pulley for camshaft drive (1.9 TDI engines) ..........
- Replacing timing belt and tensioning pulley for camshaft drive (1.4 TDI engines) ..........
- Inspecting timing belt for camshaft drive for wear and running (petrol engine) ..............
- Replacing toothed belt and guide pulley for camshaft drive (1.9 SDI engines) ..............
- Inspecting engine oil level ............................................................................
- Change engine oil .....................................................................................
- Inspecting antifreeze protection, replenishing coolant additive if necessary .................
- Inspecting coolant level (volume) ...................................................................
- Ribbed V-belt: Inspect condition ....................................................................
- Routing of V-ribbed belt ..............................................................................
- Replace spark plugs ..................................................................................
- Replace air filter element .............................................................................
- Replacing the fuel filter (diesel engine) ............................................................
- Draining the fuel filter (diesel engine) ..............................................................
Gearbox ..................... ..............................................................................
- Gearbox/Final drive: Check the oil level and top it if neces sary ................................
- Inspecting ATF level, if necessary topping up ....................................................
Chassis ...................................................................................................
- Inspecting thickness of front and rear brake pads/linings .......................................
- Inspecting brake system for leaks and damage ..................................................
02-1
page 1
02-1
page 1
02-1
page 3
02-1
page 3
02-1
page 3
02-2
page 1
02-2
page 1
02-2
page 2
02-2
page 3
02-2
page 5
02-2
page 5
02-2
page 6
02-2
page 7
02-2
page 7
02-2
page 7
02-2
page 7
02-2
page 8
02-2
page 8
02-2
page 10
02-3
page 1
02-3
page 1
02-3
page 4
02-3
page 6
02-3
page 7
02-3
page 7
02-3
page 7
02-3
page 7
02-3
page 8
02-3
page 8
02-3
page 8
02-3
page 10
02-3
page 12
02-3
page 14
02-3
page 14
02-3
page 17
02-3
page 18
02-3
page 18
02-3
page 19
02-4
page 1
02-4
page 1
02-4
page 2
02-5
page 1
02-5
page 1
02-5
page 2
FABIA 2000 ➤ Inspection and Maintenance
Table of Contents Edition 09.04
S00.5301.14.20
II
- Changing brake fluid (every 2 years) .................................................... ...........
- Inspecting the brake fluid level ......................................................................
- Track rod ends: Inspect play, correct attachment and joint boots .............................
- Inspecting tyres (including spare wheel) ...........................................................
- Inspecting the tyre tread depth (including spare wheel) and entering ........................
- Tightening wheel bolts to specific torque ..........................................................
- Inspecting the tyre inflation pressure (including spare wheel) and correcting the tyre
inflation pressure if necessary .......................................................................
Electrical System .......................................................................................
- Power windows: Inspecting positioning ............................................................
- Electrical components: Check for proper operation ..............................................
- Battery: Testi ng no-load voltage ....................................................................
- Battery: Inspecting electrolyte level, topping up with distilled water if necessary ...........
- Radio: Check for proper operation ..................................................................
- Setting clock ...................... ............... .............. ............... ............... ...........
- Connect vehicle system tester and interrogate fault memory ..................................
- Resetting service interval display (SID) QG0 .....................................................
- Resetting service interval display (SID) QG1 and QG2 .........................................
- Changing the code of the service intervals .............................. ..........................
- Inspecting headlight beam setting and adjusting if necessary .................................
- Setting the headlight beam ..........................................................................
- Replace emergency battery for alarm system ...................................................
Body .............................................................. .........................................
- Airbag units: Visual inspection ......................................................................
- Inspect key switch for deactivation of front passenger airbag ..................................
- Check underbod y protection and body paintwork for damage .................................
- Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary .....
- Windscreen wiper/washer system: Chec k for proper operation ................................
- Sun roof: Cleaning and greasing runners .........................................................
- Door locks, locking buttons, child safety locks: Check for proper operation .................
- Replacing the dust and odour filter eleme nt ......................................................
- Sticking the vehicle data sticker .....................................................................
- ....................................... .......................................... Inspect trailer coupling
Exhaust-emission Analysis ..........................................................................
- Exhaust-Emission Analysis on Models with Fuel Engines ......................................
- Test Values for Exhaust-Emission Analysis on Models with Fuel Engines ..................
- Exhaust-Emission Analysis on Models with Diesel Engines ....................................
- Test Values for Exhaust-Emission Analysis on Diesel Engines ................................
Miscellaneous ................................................................. ..........................
- Tow starting/Towing ....................................................................... ...........
- Perform a test drive ...................................................................................
- Raising the veh icle ....................................................................................
02-5
page 2
02-5
page 4
02-5
page 5
02-5
page 5
02-5
page 6
02-5
page 6
02-5
page 6
02-6
page 1
02-6
page 1
02-6
page 1
02-6
page 1
02-6
page 2
02-6
page 2
02-6
page 2
02-6
page 3
02-6
page 4
02-6
page 7
02-6
page 9
02-6
page 10
02-6
page 12
02-6
page 13
02-7
page 1
02-7
page 1
02-7
page 2
02-7
page 2
02-7
page 3
02-7
page 3
02-7
page 4
02-7
page 4
02-7
page 5
02-7
page 6
02-7
page 6
02-8
page 1
02-8
page 1
02-8
page 2
02-8
page 5
02-8
page 6
02-9
page 1
02-9
page 1
02-9
page 2
02-9
page 2
FABIA 2000 ➤ Inspection and Maintenance
General pointsEdition 09.04
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02-1 page 1
02
02-1 General points
Vehicle identification data
Vehicle identification number
The vehicle identification number (chassis number)
is attached to the right suspension dome.
The vehicle identification number (chassis number)
can also be found bottom left of the front window corner.
1 - Manufacturer's world code
2 - Model and version:
B - FABIA SEDAN Elegance
C - FABIA SEDAN Comfort/Ambiente
D - FABIA SEDAN Classic
G - FABIA COMBI Elegance
H - FABIA COMBI Comfort/Ambiente
J - FABIA COMBI Classic
M - FABIA Elegance
N - FABIA Comfort/Ambiente
P - FABIA Classic/ Junior
T - FABIA PRAKTIK
W - FABIA RS
3 - Engine type:
A - 1.0 ltr./37 kW/petrol engine
B - 1.4 ltr./50 kW/petrol engine
C - 1.4 ltr./55 kW/petrol engine
D - 1.4 ltr./74 kW/petrol engine
E - 2.0 ltr./85 kW/petrol engine
F - 1.9 ltr. SDI/47kW/diesel engine
H - 1.4 ltr./44 kW/petrol engine
S - 1.9 ltr. TDI PD/74 kW/diesel engine
02 – Inspection and Ma in ten a nc e
FABIA 2000 ➤ Inspection and Maintenance
General points Edition 09.04
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02-1 page 2
02
U - 1.9 ltr. TDI PD/96 kW/diesel engine
W - 1.2 ltr./40 kW/petrol engine
Y - 1.2 ltr./47 kW/petrol engine
Z - 1.4 ltr. TDI PD/55 kW/diesel engine
4 - Airbag System:
0 - no airbag
1 - 1 Front airbag
2 - 2 Front + 2 side airbags
4 - 2 Front airbags
8 - light weight utility vehicle
5 - Model:
6Y - FABIA, FABIA COMBI, FABIA SEDAN, FABIA
PRAKTIK, FABIA RS
6 - Internal code
7 - Model year:
Y - 2000
1 - 2001
2 - 2002
3 - 2003
4 - 2004
5 - 2005
8 - Manufacturing plant:
3 and 4 - Mladá Boleslav
6 - Kvasiny
7 - Vrchlabí
B - Solomonovo
N - Mladá Boleslav
X - Poznan
9 - Vehicle body number
Type plate
The type plate -arrow- is attached to the front of the left
wheel house.
FABIA 2000 ➤ Inspection and Maintenance
General pointsEdition 09.04
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02-1 page 3
02
Vehicle data sticker
The vehicle data sticker is located at the rear left on the
floor of the boot.
Storage of ŠKODA new vehicles
Notes on storage of new vehicles ⇒ Technical Service
Handbook.
Vehicle handover from stock
– Before starting a stock vehicle, carry out a Pre-sales
Inspection.
– If the vehicle has been in stock for more than 6
months, replace the brake fluid.
– Inspect the electrolyte level of the battery and top up,
if necessary.
– Before the vehicle is sold, the recharging table must
be removed from the battery.
– If the battery is more than 52 weeks old or has been
recharged more than twice, it must be replaced with
a new battery.
Additional customer information regarding inspection and maintenance
Information regarding the use of vehicles under
„severe conditions“:
– The service advisor should always point out to the
customer that the inspection intervals are based on
normal operating conditions.
– Under „severe conditions“ the inspection intervals
must be shortened.
„Severe conditions“ exist, for instance, if the vehicle is operated continuously in one or several of the conditions
stated below:
♦ Towing a trailer or when fitted with a roof rack.
♦ Operated on dusty, poor, muddy roads or roads treat-
ed with road salt.
♦ Driven for short distances and at ambient tempera-
tures below freezing point.
– If one or several of these „severe conditions“ exists,
please advise your customer whether it is necessary
to have work carried out between the normal service
intervals, such as:
♦ Changing the engine oil before the normal specified
interval.
♦ Cleaning or replacing the air filter element in the air fil-
ter housing.
FABIA 2000 ➤ Inspection and Maintenance
General points Edition 09.04
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02-1 page 4
02
General information:
– Inform your customer about this so that he has each
inspection carried out at the right time and none are
forgetten.
– Draw the attention of your customer to the sticker af-
fixed to the side of the dash panel (driver's side) indicating when the next service event is due.
– In addition, enter in the boxes provided in the pages of
the Service Schedule when the next service or other
additional operations should be carried out.
– An oil change service should be undertaken at the
prescribed interval ⇒ Chapter 02-2.
– Advise your customer that to mainta in the vehicl e in a
safe and roadworthy condition and also to ensure that
the warranty terms are complied with, it is essential to
have the additional following operations carried out in
addition to the annual inspections:
♦ Every 2 years change the br ak e fl uid (have this d one
if possible during an inspection service).
FABIA 2000 ➤ Inspection and Maintenance
InspectionEdition 09.04
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02-2 page 1
02
02-2 Inspection
Pre-Delivery Inspection -PDI- (Export)
The operations marked with * apply to all countries; other
operations are applicable to certain countries only!
Compare as-delivered condition of vehicle with order form Chapter
♦ Engine fitted
♦ Type plate in the engine compartment
♦ Vehicle data sticker (compare with stamped identification number)
♦ Colour of paintwork, badges, inscriptions
♦ Seats (cover, colour) interior trim (colour)
♦ Radio, spe ak ers, aerial
♦ Central locking system, anti-theft alarm system
♦ Wheels, tyres
♦ Sun roof
♦ Vehicle log book - for completion: Operating manual and service plan (in the correct lan-
guage and with the correct edition data), short introduction, technical data, support in the
case of a breakdown, other manuals (radio,...) ) - all in the vehicle log book pouch
♦ Other equipment (all equipment fitted in proper condition)
* Check transport damage (bodywork, paintwork, upholstery, interior trim, carpeting, footmats,
tyres, wheels)
02-5, 02-7
Vehicle (exterior)
– Check that all car keys and key number fobs have been provided; check that the sticker
for the key number for the electronic immobiliser is complete and legible
– Proper operation of door handles outside, door locks, child safety locks, door contact
switches and proper operation of all locks and keys (including spare keys), doors, boot lid/
tailgate, fuel filler cap, bonnet lock
02-7
– Proper operation of anti-theft alarm system
Engine compartment (from above)
– Check battery no-load voltage, recharge battery if necessary
02-6
– Check tight connection of electric cables and plug connections (in particular battery ca-
bles)
– Inspect engine, gearbox, cooling system, brake system and fuel system for leaks
02-3, 02-5
– Engine oil level (in-between markings on dipstick)
02-3
– Brake fluid level (at „MAX“ marking)
02-5
– Coolant level (in-between marking), special equipment antifreeze down to -35°C
02-3
– Fill up fluid in washer reservoir, in the winter add antifreeze
Vehicle interior
– Proper operation of seat belts, seat belt height adjuster, power windows and sun roof
– Check car tool kit, spare wheel and accessories for completeness and proper attachment
Underside of vehicle (on lift platform)
– Inspect underbody (underbody protection for damage)
02-7
– Inspect for leaks and damage: Engine, gearbox, final drive, steering, brake system, axles,
joint boots. Check proper routing of the brake hoses and brake lines, fuel lines including
ventilation of the fuel system
02-3, 02-5
FABIA 2000 ➤ Inspection and Maintenance
Inspection Edition 09.04
S00.5301.14.20
02-2 page 2
02
Pre-sales Inspection - (the Czech Republic)
Compare as-delivered condition of vehicle with order form Chapter
♦ Engine fitted
♦ Type plate in the engine compartment
♦ Vehicle data sticker (compare with stamped identification number)
♦ Colour of paintwork, badges, inscriptions
♦ Seats (cover, colour) interior trim (colour)
♦ Radio, speakers, aerial
♦ Central locking system, anti-theft alarm system
♦ Wheels, tyres
♦ Sun roof
♦ Vehicle log book - for completion: Operating manual and service plan (in the correct lan-
guage and with the correct edition data), a list of dealers, short introduction, technical da-
ta, other manuals (radio......) ) - all in the vehicle log book pouch
♦ Other equipment (all equipment fitted in proper condition)
♦ Vehicles in stock for more than 6 months: Change brake fluid
Inspections and operations to be completed
Vehicle (exterior)
– Plastic and rubber parts - cleanliness and damage
– Inspect bodywork and paintwork for damage
02-7
– Check that all car keys and key number fobs have been provided; check that the sticker
for the key number for the electronic immobiliser is complete and legible
– Proper operation of door handles outside, door locks, child safety locks, door contact
switches and proper operation of all locks and keys (including spare keys), doors, boot lid/
tailgate, fuel filler cap, bonnet lock
02-7
– P rope r opera t ion of anti-theft alarm system
– Tighten the wheel bolts to specified torque (steel and light alloy wheels 120 Nm), fit wheel
caps
02-5
– Check the tyre inflation pressure (including spare wheel), if necessary correct the tyre in-
flation pressure, fit valve caps
02-5
– Fit roof aerial
Engine compartment (from above)
– Check battery no-load voltage, recharge battery if necessary
02-6
– Check tight connection of electric cables and plug connections (in particular battery ca-
bles)
– Inspect engine, gearbox, cooling system, brake system and fuel system for leaks
02-3, 02-5
– Engine oil level (in-between markings on dipstick)
02-3
– Brake fluid level (at „MAX“ marking)
02-5
– Coolant level (in-between marking)
02-3
– Fill up fluid in washer reservoir, in the winter add antifreeze
– Windscreen wiper/washer system and headlamp cleaning system: Check for proper oper-
ation
02-7
Vehicle interior
FABIA 2000 ➤ Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.20
02-2 page 3
02
Delivery Inspection (Export)
– Proper operation of seat belts, seat belt height adjuster, power windows and sun roof
– Inspect upholstery, interior trim, carpeting and footmats for cleanliness and damage
– Inspect all switches, all electrical components, gauges/indicators and controls
02-6
– Radio: Inspect for proper operation, store stations, set clock, encode
02-6
– Reset service interval display
02-6
– Power windows: Inspecting positioning
02-6
– Key switch for airbag deactivation, front passenger side: Check function „ON/OFF“ and
switch-over to the position „ON“
02-7
– Fit net in luggage compartment (if available)
– Check the car tool kit, spare wheel and accessories, that they have all been supplied and
are properly secured
– Install the carpets supplied in the vehicle
– Perform a test drive
Underside of vehicle (on lift platform)
– Inspect underbody (underbody protection for damage)
02-7
– Inspect for leaks and damage: Engine, gearbox, final drive, steering, brake system, axles,
joint boots. Check proper routing of the brake hoses and brake lines, fuel lines including
ventilation of the fuel system
02-3, 02-5
– Inspect tyres and wheels for damage
02-5
Concluding operations
– Interrogate fault memory of all systems, if necessary erase
02-6
– Remove protective seat covers
– Remove recharging table (if affixed)
– Complete the service schedule, affix the vehicle data sticker in the Service Schedule to
the floor of the luggage compartment next to the spare wheel„Next Service Date“ sticker
and affix to the side of the dash panel on the driver's side, hand the card „Škoda Assistance“ to the customer
02-7
– Final inspection to ensure proper condition for handover to the customer
Inspections and operations to be completed Chapter
Vehicle (exterior)
– Plastic and rubber parts: Inspect for cleanliness and damage
– Inspect bodywork and paintwork for damage
02-7
– Check operation of the tailgate lock and the fuel filler cap, door contact switch, operation
of the door handles, door locks and safety buttons, central locking from outside as well as
inside, child safety locks, ability to close all locks on the vehicle using all keys (including
the spare key)
02-7
– Check operation of the anti-theft alarm system
– Tighten the wheel bolts to specified torque (steel and light alloy wheels 120 Nm), fit wheel
caps
02-5
– Check the tyre inflation pressure (including spare wheel), if necessary correct the tyre in-
flation pressure, fit valve caps
02-5
– Vehicles in stock for more than 6 months: Change brake fluid
02-5
FABIA 2000 ➤ Inspection and Maintenance
Inspection Edition 09.04
S00.5301.14.20
02-2 page 4
02
– Fit roof aerial
Engine compartment (from above)
– Check battery no-load voltage; recharge if necessary
02-6
– Check tight connection of electric cables and plug connections (in particular battery ca-
bles)
– Brake fluid level (at „MAX“ marking)
02-5
– Check the engine oil level (to be in-between the marking on the dipstick)
02-3
– Check the coolant level (in-between marking), for special equipment antifreeze down to -
35 °C
02-3
– Fill up fluid in washer reservoir, in the winter add antifreeze
– Check windscreen wiper and washer system, the spray nozzle adjustment and the resting
position of the windscreen wipers
02-7
Vehicle interior
– Inspect upholstery, interior trim, carpeting and footmats for cleanliness and damage
– Inspect all switches, all electrical components, gauges/indicators and controls
02-6
– Radio: Inspect for proper operation, store stations, encode, set clock
02-6
– Fit net in luggage compartment (if available)
– Vehicle log book - for completion: Operating manual and service plan (in the correct lan-
guage and with the correct edition data), short introduction, technical data, support in the
case of a breakdown, other manuals (radio,...) ) - all in the vehicle log book pouch
– Reset service interval display
02-6
– Power windows: Inspecting positioning
02-6
– Key switch for airbag deactivation, front passenger side: Check function „ON/OFF“ and
switch-over to the position „ON“
02-7
Underside of vehicle (on lift platform)
– Inspect underbody (underbody protection for damage)
02-7
– Inspect for leaks and damage: Engine, gearbox, final drive, steering, brake system, axles,
joint boots. Check proper routing of the brake hoses and brake lines, fuel lines including
ventilation of the fuel system
02-3, 02-5
– Inspect tyres and wheels for damage
02-5
Concluding operations
– Perform a test drive
02-9
– Interrogate fault memory of all systems, if necessary erase
02-6
– Complete the service schedule, affix the vehicle data sticker in the Service Schedule to
the floor of the luggage compartment next to the spare wheel, complete the „Next Service
Date“ sticker and affix to the side of the dash panel on the driver's side
02-7
– Remove recharging table (if affixed)
– Remove protective seat covers
– Install the carpets supplied in the vehicle
– Final inspection to ensure proper condition for handover to customer
FABIA 2000 ➤ Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.20
02-2 page 5
02
Oil Change Service every 15.000 km1) (QG0)
An Oil Change Service need only be carried out if the vehicle has covered 15 000 km before one year has
elapsed
1)
. If the Oil Change Service is due only a few months prior to the Annual Inspection, it is recommend-
ed to carry out the Annual Inspection at the same time.
Annual Inspection (every 12 months) (QG0)
1)
The 7500 km interval applies for diesel operation with high sulphur content - it does not apply for the Czech Republic (for further information
refer to Technical Service Handbook)
Work involved Chapter
– Change engine oil
– Replace engine oil filter
02-3
– Disc brake pads: Inspect thickness
02-5
– Reset service interval display
02-6
– Drain away water from the fuel filter (diesel engine with fuel operation, which does not
comply with DIN EN 590-standard)
After each oil change
– Complete „Next service date“ sticker (max. 1 year or 15 000 km) and affix sticker to the
side of the dash panel (on the driver's side)
– Complete and attach service mirror tag to the interior rear-view mirror
– Hand customer the completed and signed form
Chapter
♦ For vehicles with a high mileage carry out an Oil Change Service no later than after 15
000 km
1)
. Carry out Annual Inspection after 30 000 km prior to the scheduled date
02-3
♦ Every 2 years - in addition change brake fluid 02-5
♦ Every 4 years - in addition, change air filter element and clean air filter housing - vehicles
driven less than 60 000 km within 4 years - replace contents set for tyre repair
02-3
♦ Every 5 years - replace the emergency battery for the alarm 02-6
♦ Exhaust-emission analysis (EEA): Expiry date - see EEA tag on the vehicle identification
plate (only valid for some countries)
♦ Recommendation: Replace windscreen wiper blades every 2 years
♦ At each inspection - check the 'use by date' of the first aid kit
Work involved
– Interrogate fault memory of all systems, if necessary erase
02-6
– Inspect engine and components in the engine compartment for leaks and damage
02-3
– Change engine oil
– Replace engine oil filter
02-3
– Airbag units: Perform visual inspection for external damage
02-7
– Reset service interval display
02-6
– Inspecting brake system for leaks and damage
02-5
– Check the thickness of the brake pads on all wheels
02-5
– Check gearbox, final drive, drive shafts and joint boots for leaks and damage
– Axle joints: Inspect boots for leaks and damage
FABIA 2000 ➤ Inspection and Maintenance
Inspection Edition 09.04
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02-2 page 6
02
Every 30 000 km (QG0)
Includes: Annual inspection and additional operat ions stated in the table below
– Track rod ends: Inspect play and correct attachment of boots
– Check the tyre inflation pressure (including spare wheel), correct if necessary
02-5
– Inspect tyre wear (including spare wheel)
02-5
– Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)
02-5
– Inspect exhaust system for leaks, damage and attachment
– Brake fluid volume: Check level, if necessary top up
02-5
– B att ery: tes t
02-6
– Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary
02-3
– Flap lock for the engine bonnet: grease
– Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation
02-6
– Windscreen wiper and washer system: Inspect condition of wiper blades, wiper opera-
tion, washer system: if necessary top up fluid
02-7
– Inspect plenum chamber for dirt, clean if necessary
02-7
– Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)
02-3
– Inspect trailer coupling (with removable arm - manufacturer Profsvar)
02-7
After each inspection
– Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
– Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection
02-9
– „Mirror tag“ - complete and attach to interior mirror
– Hand customer the completed and signed form
Work involve d Chapter
– Headlights: Inspect, if necessary adjust
02-6
– Gear oil: Inspect level and top up if necessary (manual gearbox)
02-4
– Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)
02-3
– Check underbody protection and body paintwork for damage
02-7
– Dust and odour filter element for the passenger compartment: replace
02-7
– Inspect operation of tilting roof and grease the runners
02-7
– Inspect timing belt (petrol engines) - every 90 000 km, then every 30 000 km
02-3
FABIA 2000 ➤ Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.20
02-2 page 7
02
Every 60 000 km (QG0)
Includes: Inspection every 30 000 km and additional operations stated in the table below
Every 90 000 km (QG0)
Includes: Inspection every 30 000 km and additional operations stated in the table below
Every 120 000 km (QG0)
Includes: Inspection every 60 000 km and additional operations stated in the table below
Every 150.000 km (QG0)
Includes: Inspection every 60 000 km and additional operations stated in the table below
Work involved Chapter
– Air filter: Clean housing, replace filter element
02-3
– Fuel filter: replace (vehicles with diesel engine)
02-3
– Ribbed V-belt: Inspect condition and for vehicles without tensioning pulley also the ten-
sion
02-3
– Spark plugs: replace
02-3
– Automatic gearbox: Inspect ATF
1)
level, if necessary top up
1)
Automatic transmission fluid for the automatic gearbox
02-4
Work involved Chapter
– Timing belt for camshaft drive: replace (ASY diesel engines up to 04.2001)
02-3
– Timing belt and tensioning pulley for camshaft drive: replace (PD diesel engine up to
07.03)
02-3
– Timing belt for camshaft drive: inspect (petrol engines) - every 90 000 km, then every 30
000 km
02-3
Work involved Chapter
– Timing belt and tensioning pulley (038 109 244 H)
1)
for camshaft drive: replace (diesel en-
gines other than the PD engine) - vehicles as of 05.2001 to 04.2002
1)
When the tensioning pulley Spare Part No. 038 109 244 M is mounted after 120 000 km. on vehicles with a diesel engine during replacement of
the timing belt and the tensioning pulley the change interval of the ti ming belt should be altered from 120 000 km to 150 000 km. The customer
should be informed about the new service interval when the tensioning pulley is first replaced by a new tensioning pulley Spare Part No. 038
109 244 M by making an entry in the service plan, in the section „Workshop entries“. Only the timing belt will be replaced at each next service
interval at 150 000 km.
02-3
– Timing belt for camshaft drive: replace (PD diesel engine as of 08.03)
02-3
Work involved Chapter
– Timing belt: replace (diesel engines other than the PD engine) - vehicles as of 05.2002
02-3
FABIA 2000 ➤ Inspection and Maintenance
Inspection Edition 09.04
S00.5301.14.20
02-2 page 8
02
Every 240 000 km (QG0)
Includes: Inspection every 120 000 km and additional operations stated in the table below
Inspection Service (QG1, QG2)
♦ Vehicles with WIV (QG1) must be filled with oils which conform to the VW standard 503 00 (petrol engines) VW
506 00 (SDI, TDI diesel engines) or VW 506 01 (TDI PD diesel engines), possibility of damage when using other
oils.
♦ Vehicles with WIV which have been filled with oils which do not conform to the VW standard 503 00 or VW 506 00
or VW 506 01, must be coded in the WIV with a fixed oil change limitation (QG2) ⇒ Chapter 02-6.
Work involved Chapter
– Replace tensioning pulley (PD diesel engine as of 08.03)
02-3
♦ Every 2 years - in addition change brake fluid
♦ Every 4 years - replace contents set for tyre repair
♦ Every 90 000 km - replace the guide pulley and the tensioning pulley (PD diesel engine up to 07.03)
♦ Every 120 000 km - replace the timing belt and the guide pulley (038 109 244 H) (diesel engines as of 05.01 to
04.02 except the PD engine)
♦ Every 120 000 km - Replace the timing belt (PD Diesel engine as of 08.03)
♦ Every 150 000 km - replace the timing belt (diesel engines as of 05.02 and with the guide pulleyr 038 109 244
M) - except on the TDI PD engine
♦ Every 240 000 km - Replace the tensioning pulley (PD Diesel engine as of 08.03)
♦ Exhaust-emission analysis (EEA). Expiry date - see EEA tag on the vehicle identification plate (only valid for
some countries)
♦ At each inspection - check the 'use by date' of the first aid kit
♦ Recommendation: Replace windscreen wiper blades every 2 years
Note
Work involved Chapter
– Interrogate fault memory of all systems, if necessary erase
02-6
– Visual inspection: Engine and components in the engine compartment for leaks and dam-
age
02-3
– Change the engine oil, replace the oil filter
02-3
– Conduct a visual inspection of the airbag units for external damage
02-7
– Reset service interval display
02-6
– Inspecting brake system for leaks and damage
02-5
– Check the thickness of the brake pads on all wheels
02-5
– Check gearbox, final drive, drive shafts and joint boots for leaks and damage
– Axle joints: Inspect boots for leaks and damage
– Track rod ends: Inspect play and correct attachment of boots
FABIA 2000 ➤ Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.20
02-2 page 9
02
– Check the tyre inflation pressure (including spare wheel), correct if necessary
02-5
– Inspect tyre wear (including spare wheel)
02-5
– Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)
02-5
– Inspect exhaust system for leaks, damage and attachment
– Brake fluid volume: Check level, if necessary top up
02-5
– Battery: test
02-6
– Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary
02-3
– Flap lock for the engine bonnet: grease
– Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation
02-6
– Windscreen wiper and washer system: Inspect condition of wiper blades, wiper operation,
washer system: if necessary top up fluid
02-7
– Inspect plenum chamber for dirt, clean if necessary
02-7
– Inspect operation of tilting roof and grease the runners
02-7
– Headlights: Inspect, if necessary adjust
02-6
– Gear oil: Inspect level and top up if necessary (manual gearbox)
02-4
– Draining the fuel filter (diesel engine)
– Inspect trailer coupling (with removable arm - manufacturer Profsvar)
02-7
– Check underbody protection and body paintwork for damage
02-7
– Dust and odour filter element for the passenger compartment: replace
02-7
– Air filter: Clean the housing, replace the insert every 4 years or 60.000 km.
02-3
– Replace the fuel filter (diesel engine with fuel operation, which does not comply with DIN
EN 590-standard)
– Ribbed V-belt: Inspect condition and for vehicles without tensioning pulley also the ten-
sion - every 60.000 km
02-3
– Replace the fuel filter (diesel engine) - every 60.000 km
– Spark plugs: replace - every 60.000 km.
02-3
– Automatic gearbox: Check the ATF level, and top up if necessary , every 60.000 km
– Check the timing belt for the camshaft on a 4-cylinder petrol engine at 90.000 km and
then every 30.000 km after that
– Replace the emergency battery for the alarm system - every five years
02-6
After each inspection
– Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
– Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection
02-9
– „Mirror tag“ - complete and attach to interior mirror
– Hand customer the completed and signed form
Work involved Chapter
FABIA 2000 ➤ Inspection and Maintenance
Inspection Edition 09.04
S00.5301.14.20
02-2 page 10
02
Oil change (QG1, QG2)
Work involve d Chapter
– Change engine oil
– Replace engine oil filter
02-3
– Disc brake pads: Inspect thickness
02-5
– Reset service interval display
02-6
– Drain away water from the fuel filter (diesel engine with fuel operation, which does not
comply with DIN EN 590-standard)
After each oil change
– Enter the next service date on the „Next Service“ sticker and affix sticker to the side of
the dash panel on the driver's side, that is according to the indicator or the kilometer
schedule (also the date for changing the brake fluid)
– Complete and attach service mi rror tag to the interior rear-view mirror
– Hand customer the completed and signed form
FABIA 2000 ➤ Inspection and Maintenance
EnginesEdition 09.04
S00.5301.14.20
02-3 page 1
02
02-3 Engines
Engine overview
Engine
identifica-
tion charac-
ters
ARV AQV AWY AZQ AZE AZF
Emission
standard
EU2 EU3 EU4,
EU2 DDK,
EU3 DDK
EU4,
EU2 DDK,
EU3 DDK
EU2 EU4
Manufactur-
ing
(from...throu
gh)
01.01 ... 07.02 02.02 ... 05.04 01.03 04.00 ... 03.03
Displace-
ment in litres
1,0 1,2 1,2 1,4
Output (kW
at rpm)
37 / 5000 40 / 4750 47 / 5400 44 / 5000
Max. torque
(Nm at rpm)
84 / 2750 106 / 3000 112 / 3000 118 / 2600
Bore (∅
mm)
72 76,5 76,5 75,5
Stroke (m m) 61,2 86,9 86,9 78
Compres-
sion
10 10,3 10,5 10
Hydraulic
valve clear-
ance com-
pensation
XXX X
Mixture for-
mation
Simos 3PB Simos 3PA Simos 3PD Simos 3PE Simos 3PB Simos 3PA
Fuel RON
(minimum)
unleaded 95
1)
unleaded 951)unleaded 95
1)
unleaded 95
1)
Fuel CN
(minimum)
--- -
Firing order 1-3-4-2 1-2-3 1-2-3 1-3-4-2
Exhaust gas
recirculation
--X -
Ignition sys-
tem/fuel in-
jection
Simos 3PB Simos 3PA Simos 3PD Simos 3PE Simos 3PB Simos 3PA
Self-diagno-
sis
XXX X
Catalytic
converter
XXX X
Turbocharg-
ing
--- -
Charge air
cooler
--- -
Lambda
probe
XXX X
Camshaft
adjustment
--- -
FABIA 2000 ➤ Inspection and Maintenance
Engines Edition 09.04
S00.5301.14.20
02-3 page 2
02
1)
Regular grade unleaded petrol (min. 91 ROZ) can be used although engine power output is slightly reduced.
Engine identifi-
cation charac-
ters
AME ATZ AQW AUA BBY
Emission stand-
ard
EU2 D4 EU4,
EU3 DDK
EU3,
EU4,
EU2 DDK,
EU3 DDK
EU4,
EU2 DDK,
EU3 DDK
Manufacturing
(from...through)
08.99 ... 04.03 11.99 ... 07.00 08.00 ... 03.03 05.00 ... 03.02 03.02 ... 05.04
Displacement in
litres
1,4 1,4
Output (kW at
rpm)
50 / 5000 55 / 5000
Max. torque
(Nm at rpm)
120 / 2500 126 / 3800
Bore (∅ mm) 75,5 76,5
Stroke (m m) 78 75,6
Compression 10 10,5
Hydraulic valve
clearance com-
pensation
XX
Mixture forma-
tion
Simos 3PB Simos 3PA Magneti Marelli 4LV
Fuel RON (mini-
mum)
unleaded 95
1)
1)
Regular grade unleaded petrol (min. 91 ROZ) can be used although engine power output is slightly reduced.
unleaded 95
1)
Fuel CN (mini-
mum)
--
Firing order 1-3-4-2 1-3-4-2
Exhaust gas re-
circulation
-X
Ignition system/
fuel injection
Simos 3PB Simos 3PA Magneti Marelli 4AV
Self-diagnosis X X
Catalytic con-
verter
XX
Turbocharging - -
Charge air cool-
er
--
Lambda probe X X
Camshaft ad-
justment
--
FABIA 2000 ➤ Inspection and Maintenance
EnginesEdition 09.04
S00.5301.14.20
02-3 page 3
02
Engine identification
characters
AMF AUB BBZ ASY
Emission standard EU3 EU4
EU2 DDK,
EU3 DDK
EU4,
EU2 DDK,
EU3 DDK
EU3
Manufacturing
(from...through)
05.03 08.99 ... 05.02 05.02 08.99
Displacement in litres 1,4 1,4 1,9
Output (kW at rpm) 55 / 4000 74 / 6000 47 / 4000
Max. torque (Nm at rpm) 195 / 2200 126 / 4400 125 / 1600 - 2800
Bore (∅ mm) 79,5 76,5 79,5
Stroke (mm) 95,5 75,6 95,5
Compression 19,5 10,5 19,5
Hydraulic valve clearance
compensation
XXX
Mixture formation Bosch PDE - injec-
tors
Magneti Marelli 4LV Bosch VP
Fuel RON (minimum) -
unleaded 98
1)
1)
Regular grade unleaded petrol (min. 95 ROZ) can be used although engine power output is slightly reduced.
-
Fuel CN (minimum) 49 - 49
Firing order 1-2-3 1-3-4-2 1-3-4-2
Exhaust gas recirculation X X X
Ignition system/fuel injec-
tion
Bosch PDE - injec-
tors
Magneti Marelli 4AV Bosch VP
Self-diagnosis X X X
Catalytic converter X X X
Turbocharging X - -
Charge air cooler X - -
Lambda probe - X -
Camshaft adjustment - - -
Engine identification char-
acters
ATD ASZ AZL BMD BKY
Emission standard EU3 EU3 EU4,
EU2 DDK,
EU3 DDK
EU4,
EU2 DDK
EU4,
EU2 DDK
Manufacturing (from...through) 02.00 06.03 08.00 05.04 05.04
Displacement in litres 1,9 1,9 2,0 1,2 1,4
Output (kW at rpm) 74 / 4000 96 / 4000 85 / 5400 40 / 4750 55 / 5000
Max. torque (Nm at rpm) 240 / 1800 -
2800
310 / 1900 170 / 2400 108 / 3000 126 / 3800
Bore (∅ mm) 79,5 79,5 82,5 76,5 76,5
Stroke (mm) 95,5 95,5 92,8 86,9 75,6
FABIA 2000 ➤ Inspection and Maintenance
Engines Edition 09.04
S00.5301.14.20
02-3 page 4
02
Engine fitted
The engine identification characters and serial number
are located in the front at the engine/gearbox joint.
In addition, a sticker with the engine identification characters and serial number is affixed to the timing belt guard.
Engine with identification characters ARV, AQV, AZE,
AZF, AME, ATZ and AQW.
Engine with identification characters AUA, AUB, BBY,
BBZ, BKY.
Compression 19 19 10,5 10,3 10,5
Hydraulic valve clearance
compensation
XXX X X
Mixture formation Bosch PDE -
injectors
Bosch PDE -
injectors
Bosch ME 7.5 Simos 3PG Magneti Marelli
4TV
Fuel RON (minimum) - -
unleaded 95
1)
unleaded 95
1)
unleaded 95
1)
Fuel CN (minimum) 49 49 - - -
Firing order 1-3-4-2 1 -3 -4- 2 1 -3- 4-2 1-2-3 1-3-4 -2
Exhaust gas recirculation X X - - X
Ignition syste m/fuel injection Bosch PDE -
injectors
Bosch PDE -
injectors
Bosch ME 7.5 Simos 3PG Magneti Marelli
4TV
Self-diagnosis X X X X X
Catalytic converter X X X X X
Turbocharging X X - - -
Charge air cooler X X - - -
Lambda probe - - X X X
Camshaft adjustment - - - - -
1)
Regular grade unleaded petrol (min. 91 ROZ) can be used although engine power output is slightly reduced.
Engine identification char-
acters
ATD ASZ AZL BMD BKY
FABIA 2000 ➤ Inspection and Maintenance
EnginesEdition 09.04
S00.5301.14.20
02-3 page 5
02
Engine with identification characters ASY.
Engine with identification characters AZL.
Engine with identification characters ATD.
S02-0338
FABIA 2000 ➤ Inspection and Maintenance
Engines Edition 09.04
S00.5301.14.20
02-3 page 6
02
Engine with identification characters AWY, AZQ, BMD.
Engine with identification characters ASZ.
Engine with identification characters AMF.
Visual inspection: Engine for leaks and
damage
– Inspect engine for leaks and damage.
– Inspect all lines, hoses and connections of the fuel
system and of the cooling and heating system for
leaks, chafing points, porous and brittle joints.
– Inspect gearbox or final drive for leaks (e.g. drain plug,
drive shafts, shift linkage etc.).
– Inspect steering, sealing boots of track rod ends as
well as steering boots for damage and correct installation.
– Inspect boots of steering joints for damage, leaks and
correct installation.
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