SKODA Citigo 2012, Fabia 2000, Fabia II 2007, Fabia II 2009, Fabia II 2011 Workshop Manual

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Service

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Workshop Manual

Citigo 2012 ➤ , Fabia 2000 ➤ ,

Fab

ia II 2007 ➤ , Fabia II 2009 ➤ ,
Fabia II 2011 ➤ , Fabia III 2015 ➤ ,
Karoq 2018 ➤ , Kodiaq 2017 ➤ ,
Octavia 1997 ➤ , Octavia II 2004 ➤ ,
Octavia II 2010 ➤ , Octavia III 2013 ➤ ,
Octavia III 2014 ➤ , Rapid 2011 ➤ ,
Rapid NH 2013 ➤ , Rapid NH 2014 ➤ ,
Roomster 2006 ➤ , Superb 2002 ➤ ,
Superb II 2008 ➤ , Superb III 2015 ➤ ,
Yeti 2010 ➤ , Yeti 2011 ➤

Paint - general information

Edition 10.2017

Service Department. Technical Information

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List of Workshop Manual Repair Groups

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Re

pai r G r o up

00 - Technical data

Service

Technical information should always be available to the foremen and mechanics, because their
careful
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.
No reproduction without prior agreement from publisher.

Copyright © 2017 ŠKODA AUTO a. s. D4B8064A3AF

constant adherence to the instructions is essential to ensure vehicle road-worthiness and

and

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Contents

00 - Technical data .

1 Safety instructions .

1.1 Safety measures when painting vehicles that use natural gas . . . . . . . . . . . . . . . . . . . . . . 1

2 General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.1 Structure of original paintwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.2 Structure of customer service paintwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Different paintwork structure for engine compartment and inside of front flap . . . . . . . . . . 5

2.4 Photo documentation of the reported paint damage according to the ŠKODA standard to

create the DISS paint report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Work instructions for underseal and anti-chip coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.6 Instructions for repairing fold corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7 Painting the parking aid transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.8 Adaptive cruise control (ACC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Original products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Paint products for customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3 Corrosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4 Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.5 Underseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.6 Protection against stone chipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.7 Underbody sealing wax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.8 Sealant materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.9 Cleaning agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

3.10 SprayMax system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4 Workshop equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.2 Dust-retention cloths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5 Repairing rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

5.1 Colors approved for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Contents i

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ii Contents

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Paint - general information - Edition 10.2017

00 – Technical data

1 Safety instructions

(SRL001128; Edition 10.2017)

⇒ “1.1 Safety measures when painting vehicles that use natural
gas”, page 1

1.1 Safety measures when painting vehicles that use natural gas

DANGER!

Danger of death if drying temperatures are too high! High tem‐
peratures increase the pressure in the natural gas or LPG fuel
tank. If the pressure is too high, a natural gas or LPG tank may
explode and cause death or serious injuries.

High temperatures trigger the thermal fuse of the shut-off valve
on natural gas fuel tanks. A pressure increase as a result of
high temperature triggers the pressure relief valve in LPG fuel
tanks. Gas escapes from the natural gas or LPG fuel tank and
may ignite, in particular in the presence of sparks, and cause
explosive flames. This can cause death or serious injuries.

♦ Parts that convey gas should never be exposed to tem‐

peratures above +60°C.

♦ For drying above +60°C in the drying furnace, all natural

gas or LPG fuel tanks must be removed and all gas lines
must be flushed.

♦ For infrared drying, parts that convey gas in the high pres‐

sure reservoir system should never be exposed to tem‐
peratures above +60°C.

The safety instructions for working on vehicles with an LPG or
natural gas system must be followed.

⇒ Engine; 00 technical data; safety instructions
⇒ Engine; 00 Specifications; CNG - General information
Removing and installing the fuel tank.
⇒ Engine; Rep. gr. 20 ; fuel supply, operation

1. Safety instructions 1

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2 General Instructions

⇒ “2.1 Structure of original paintwork”, page 2
⇒ “2.2 Structure of customer service paintwork”, page 3
⇒ “2.3 Different paintwork structure for engine compartment and

inside of front flap”, page 5
⇒ “2.4 Photo documentation of the reported paint damage ac‐

cording to the ŠKODA standard to create the DISS paint report”,
page 5

⇒ “2.5 Work instructions for underseal and anti-chip coating”,
page 7

⇒ “2.6 Instructions for repairing fold corrosion”, page 9
⇒ “2.7 Painting the parking aid transmitter”, page 11
⇒ “2.8 Adaptive cruise control (ACC)”, page 12

2.1 Structure of original paintwork

Structure of solid paint, water-based
Layer thickness: approx. 80-130 µm
1 - Steel sheet
2 - Zinc phosphating
3 - Electrophoretic coating
4 - Water-based filler
5 - Water-based paint
6 - 1K clear coat (Citigo - 2K clear coat)

Structure of metallic and pearl colour paint, water-based
Layer thickness: approx. 80-130 µm
1 - Steel sheet
2 - Zinc phosphating
3 - Electrophoretic coating
4 - Water-based filler
5 - Water-based metallic/pearl colour
6 - 1K clear coat (Citigo - 2K clear coat)

Note

♦

The approximate layer thickness may vary depending on tone
and indicates differences depending on position, as well as
vertical and horizontal surfaces.

♦

The values may be exceeded for some vehicles in two or more
coats are applied. However, this does not need to be commu‐
nicated.

2 Rep. gr.00 - Technical data

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2.2 Structure of customer service paintwork

Galvanized sheets on both sides

Note

♦

Ensure that:

♦

all sheets edges are adequately deburred for body repairs.

♦

inner surfaces not to be painted have a complete zinc CDP
layer.

♦

internal weld flanges and sanded-through areas are touched
up with e.g. InoxSpray - D 007 600 A1- .

Applying filler
Filler compounds are now essential for bodywork and in the paint

shop to restore contour. When applying filler, the different sub‐
strate requirements must be observed.

Product information
♦

⇒ “3.2 Filler”, page 13

Primer
The primer is the most important part of the anti-corrosion system,

because is prevents water and oxygen reaching the metal sur‐
face. Original spare parts are normally coated with a black or
yellow CDP.

Note

♦

Sanded-through areas and weld seams must be re-coated

with corrosion protection as soon as possible.

♦

The CDP primer is not resistant to UV or acid. Spare parts

must therefore also be painted from the inside.

♦

After repairing corrosion and in general for any bare metallic

substrate, you must insulate with e.g. 2K wash primer - LHV

043 000 A2- or -LLS MAX 230 M1- , then fill with 2K HS per‐

formance filler .

Product information

⇒ “3.3 Corrosion prevention”, page 18

♦
Filler
♦ The filler makes sure that the entire coating system adheres

well to the body part to be painted.
♦ The filler serves as the substrate for the top coat, levels out

unevenness in areas that have already been worked and de‐

termines the

against chipping and also acts as a barrier/substrate insula‐

tion, which is essential for corrosion protection.

quality of the top coat. The filler protects the body

2. General Instructions 3

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PVC seam sealing and underseal

Note

♦

For repair, the joint seal must be restored to its original thick‐
ness.

♦

To avoid damage and failures, the seal welds in the area of
the assembly-specific add-on parts must be coated smoothly.

♦

Water drain holes must be left clear.

♦

All threaded bolts and weld nuts with M-thread and all other
bolts and contact surfaces for assembly must be fully func‐
tional all along the seal.

♦

The sealant material must not be applied to bare sheet metal,
but only on to filled substrates.

♦

To prevent water ingress into the flanges, the sheet fold is
sealed with pasty, solvent-free PVC at critical points of the
body. A layer of PVC with varying thickness is also sprayed
onto accurately defined areas of the underbody and in the
wheelhousings as protection against chipping and for sound
absorption.

♦

Before sealing/applying underseal, the surface must always
be thoroughly primed and filled.

♦

After repairing corrosion and in general for any bare metallic
substrate, you must insulate with e.g. 2K wash primer - LHV
043 000 A2- or -LLS MAX 230 M1- , then fill with 2K HS per‐
formance filler .

♦

The specific layer thicknesses for the underseal must be ob‐
served.

Product information
♦

⇒ “3.5 Underseal”, page 26

♦ ⇒ “3.6 Protection against stone chipping”, page 37
♦ ⇒ “3.8 Sealant materials”, page 49
Base coat
The base coat is primarily decorative.
The paints provide different coverage depending on pigment con‐

tent. The manufacturer's instructions must be followed.
Clear coat
The clear coat is primarily decorative. The clear coat protects the

top coat/base
pollution, such as acid in bird droppings.

Wax preservation/cavity preservation
Wax preservation/cavity preservation plays an essential role in

corrosion protection. Depending on application, there are various
materials available for customer service. These materials provide
excellent protection because they have the following properties:

♦ They are hydrophobic (water-repellent).
♦ They have good adhesion.
♦ No corrosion creep.
♦ Water vapour permeates through them at a rate approx. 1500

times lower than a layer of paint of the same thickness.

coat against ultraviolet radiation and environmental

4 Rep. gr.00 - Technical data

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Product information
♦ ⇒ “3.4 Preservation”, page 22
♦ ⇒ “3.7 Underbody sealing wax”, page 44

2.3 Different paintwork structure for engine compartment and inside of front flap

The paint in the “engine compartment and the inside of front flap”
may be
external paint, depending on model. The difference is production­related and is not a defect. The state as produced must be
restored.

different in terms of paintwork structure and tone from the

2.4 Photo documentation of the reported
paint damage according to the ŠKODA
standard to

Basic requirements for photo documentation of reported paint
damage

Note

create the DISS paint report

♦

Proper photo documentation is a basic requirement for the
DISS paint report to be approved, reimbursement and pro‐
cessing of the complaint.

♦

The photo documentation must also be created if an analysis
is required by the ŠKODA AUTO - TSC specialist on location
by the dealer.

– This group of mandatory photos must always be prepared, so

that the photo documentation that is prepared is clear and al‐
ways transparent for dealer and the manufacturer.

Vehicle identification number

Mileage

2. General Instructions 5

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General overview

Reported part with the damage marked

Detailed image of damage with attached -label with ruler-

Label with ruler

6 Rep. gr.00 - Technical data

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Paint - general information - Edition 10.2017

– Print photo at actual size (test dimensions of image frame: 132

x 157mm).

–

Cut out -label with ruler-.

2.5 Work instructions for underseal and an‐
ti-chip coating

Note

♦

For repair, the structure of the underseal and anti-chip coating
must be restored to original thickness and appearance.

♦

Water drain holes must be left clear.

♦

All threaded bolts and weld nuts with M-thread and all other
bolts and contact surfaces for assembly must be fully func‐
tional all along the seal.

Damage following an accident (spare part replacement)
– Clean new part with silicone remover .
– Roughen the factory primer.
– Clean again with silicone remover .

2. General Instructions 7

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– Apply e.g. 2K wash primer - LHV 043 000 A2- or -LLS MAX

230 M1- to sanded-through areas.
– Leave to dry (note drying time).
– Then filler with 2K HS performance filler .
– Leave to dry (note drying time).
– Dry filler and sand with sandpaper (P400-500), avoiding sand‐

ing through.
–

Clean surface with silicone remover .
– Apply suitable anti-chip coating

⇒ “3.6 Protection against stone chipping”, page 37 .

– Leave to dry (note drying time).
– Touch up/smooth structure slightly, if necessary.
– Clean substrate with silicone remover .
– Then filler with 2K HS performance filler .
– Leave to dry (note drying time).
– Dry and roughen filler.
– Clean surface with silicone remover .
– Then establish structure with base and clear coat.
Damage following an accident (repair)
– Thoroughly clean damaged component/surface.
– Remove undercoat with e.g. brush grinder - VAS 6446- or -

VAS 6776- .
– Flatten damaged area and sand down to the blank metal.
– Remove any

-VAS 6776- , then fine-sand (P180-240).
– Clean substrate with silicone remover .
– Apply e.g. 2K wash primer - LHV 043 000 A2- or -LLS MAX

230 M1- .
– Leave to dry (note drying time).
– Then filler with 2K HS performance filler .
– Leave to dry (note drying time).
– Roughen with sandpaper (P320).
– Clean substrate with silicone remover .
– Apply suitable filling paste.
– Sand filling paste with sandpaper (P80-P240), thoroughly

sanding transitions at the same time.
– Clean substrate with silicone remover .
– Apply e.g. 2K wash primer -LHV 043 000 A2- or -LLS MAX

230 M1- .
– Then filler with 2K HS performance filler .
– Leave to dry (note drying time).
– Roughen with sandpaper (P400-500).
– Clean surface with silicone remover .
– Apply suitable anti-chip coating

⇒ “3.6 Protection against stone chipping”, page 37 .

corrosion with e.g. brush grinder - VAS 6446- or

8 Rep. gr.00 - Technical data

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– Touch up/smooth structure slightly, if necessary.
– Clean substrate with silicone remover .
– Then filler with 2K HS performance filler .
– Leave to dry (note drying time).
– Dry and roughen filler.
– Clean surface with silicone remover .
– Then establish structure with base and clear coat.

2.6 Instructions for repairing fold corrosion

Corrosion at the fold edges, e.g. on bonnet, door or rear lid
– Remove areas of corrosion with e.g.

⇒ “4.1.6 Brush emitter , e.g. VAS 6446 or VAS 6776 ”,
page 94 or

⇒ “4.1.7 Brush grinder set , e.g. VAS 6776 ”, page 95 .

– Sand out transitions with sandpaper P360-P400.
– Clean substrate with silicone remover .
– After repairing corrosion and before sealing, the substrate

must be

LLS MAX 230 M1- , then filled with 2K HS performance filler .
– After applied filler has dried, sand the filled area with sandpa‐

per while dry (P400-500), avoiding “sanding through” in all

cases. Then clean all sanded areas with silicone remover .
– The fold edges of the sheet metal must then be sealed All

sheet overlaps must be sealed with sealing compound

⇒ “3.8 Sealant materials”, page 49 . The fine joint seal must

be compared

hicle.

insulated with 2K wash primer -LHV 043 000 A2- or -

with the original conditions of the applicable ve‐

Paint - general information - Edition 10.2017

Note

♦

For repair, the joint seal must be restored to its original thick‐

ness and appearance.

♦

To avoid damage and failures, the seal welds in the area of

the assembly-specific add-on parts must be coated smoothly.

♦

Water drain holes must be left clear.

♦

All threaded bolts and weld nuts with M-thread and all other

bolts and contact surfaces for assembly must be fully func‐

tional all along the seal.

♦

The sealant material must not be applied to bare sheet metal,

but only on to filled substrates.

– The rest of the paintwork structure must be restored according

to the manufacturer's specifications.

2. General Instructions 9

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– Apply preservation coating around the edge of the fold area

using e.g.

⇒ “4.1.8 Pressurised cap gun , e.g. V.A.G 1538 ”, page 96

(cavity) ⇒ “3.4 Preservation”, page 22 .

Area of cavity preservation on rear lid as example

Area of cavity preservation on bonnet as example

Area of cavity preservation on a door as example

10 Rep. gr.00 - Technical data

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2.7 Painting the parking aid transmitter

To prevent malfunctions of the parking aid transmitter, the follow‐
ing parameters must be complied with when painting:

Painting a new part
♦ Maximum layer thickness: 125µm; you must measured the

layer thickness after painting
♦ Maximum hardening temperature: 1 hour at 90°C
Painting an old part
♦ Only remove paint (sand) down to primer
♦ Minimum layer thickness of 5-10µm must be maintained
♦ Maximum layer thickness: 125µm
♦ Maximum hardening temperature: 1 hour at 90°C
Electrical conductivity
♦ Paint or paint mist must not get into the plug.
Functional test:
♦ Connect vehicle diagnosis tester and test function ⇒ Electrical

System -

measurement and information system .

general notes; Rep. gr. 97 ; Lines; vehicle diagnosis,

Repair paintwork structure and layer thicknesses
1 - Primed new part with spare part primer: 2 - 10 μm
2 - Filler: 30 to 40 µm
3 - Uni base coat: 10 - 20 μm
4 - Metallic base coat / pearl effect: 20 - 15 μm
5 - Clear coat: 35 to 50 µm

Paint area
1 - The paint area of the sensors is the face and side surface

of the membrane. The side surface is painted by at least
3mm to maximum 4mm from the face of the membrane to
the rear.

2 - There must be no paint is this area.

2. General Instructions 11

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2.8 Adaptive cruise control (ACC)

Note

♦

For vehicles with ACC, the trim in the right cover part of the
front bumper must not be painted when applying repair paint
or replacement. The ACC system behind it may cease to func‐
tion if the thickness of the paint layer increases.

♦

The cover of the transmitter for cruise control in the bumper
trim grille is made of radar-permeable material. The cover can
be heated to avoid functional impairment in case of snow or
ice.

♦

All changes to the surface, such as subsequent painting, stick‐
ers and other items attached subsequently may cause mal‐
functions.

Control unit for clearance control
The illustration shows the adaptive cruise control unit . This may

be different for other vehicle models.
1 - Adapter plate
2 - Mounting bracket
3 - Mounting hole
4 - Vertical adjustment screw:
5 - Trim
6 - Transmitter for cruise control/adaptive cruise control unit
7 - Horizontal adjustment screw:

12 Rep. gr.00 - Technical data

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3 Original products

⇒ “3.1 Paint products for customer service”, page 13
⇒ “3.2 Filler”, page 13
⇒ “3.3 Corrosion prevention”, page 18
⇒ “3.4 Preservation”, page 22
⇒ “3.5 Underseal”, page 26
⇒ “3.6 Protection against stone chipping”, page 37
⇒ “3.7 Underbody sealing wax”, page 44
⇒ “3.8 Sealant materials”, page 49
⇒ “3.9 Cleaning agent”, page 56
⇒ “3.10 SprayMax system”, page 61

3.1 Paint products for customer service

Note

♦

ŠKODA AUTO notes that only ŠKODA AUTO original prod‐

ucts or products from paint suppliers approved by the manu‐

facturer can be used for warranty work and must be used

according to the manufacturer's instructions. Only these prod‐

ucts meet the requirements to maintain the paint warranty.

♦

In the case of paint claims for paint applications using products

approved by the manufacturer from paint suppliers, warranty

claims must be made to the applicable supplier of the paint

materials (via the importer).

3.2 Filler

⇒ “3.2.1 2K steel filler set”, page 13
⇒ “3.2.2 2K diamond aluminium filler”, page 15

3.2.1 2K steel filler set

Designation
♦ 2K steel filler set - DA 787 300 A2­Product description
This filler is a polyester filler with a metal powder mixture for cre‐

ating correctly
This filler is an especially good substitute for lead filling solder.

This filler is easy to apply and to sand, is very strong and heat­resistant, and so is especially suitable for overpainting.

Application instructions
Base surface
Suitable base surfaces:
♦ Steel
♦ Metallic base surfaces in general
♦ Galvanised sheet steel

contoured surfaces on highly stressed body areas.

3. Original products 13

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Preparing base surfaces:
– Thoroughly degrease

must be prepared with e.g.

⇒ “4.1.6 Brush emitter , e.g. VAS 6446 or VAS 6776 ”,
page 94 . This means down to the bare metal with grit P40.

– Clean again with a silicone remover before working over.
Processing

and sand base surface. The substrates

Filling

Mixing ratio
– The two components are mixed at a ratio of 1 part by volume

liquid hardener to 2.5-3 parts by volume powder or 10 grams
liquid

hardener

product.

Note

and 58 grams powder to make a suitable filler

Avoid excessive liquid hardener as it will reduce the final strength
and adhesive characteristics of the filler.

Processing time:
– Pot life is approx. 4-6 minutes at +20°C.
Reaction temperature:
– The reaction temperature must be at least +5°C.

14 Rep. gr.00 - Technical data

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Drying
– Hardening with short-wave infrared heater

♦ Flash off for approx. 10 minutes at +20°C.
♦ Pre-curing: 10 minutes at approx. 50°C
♦ 1st stage curing: 10 minutes at 75°C
♦ 2nd stage curing: 10 minutes at 85°C

Paint - general information - Edition 10.2017

Suitability for sanding:
– Then sand with dry sandpaper (grit P80) to contour or use the

body plane.
Storage

guaranteed storage stability is 12 months from date of man‐

The
ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
– Store in a cool and dry place. Storage temperature: +20°C.

Note

♦

Process only in well ventilated spaces.

♦

You are advised to wear protective gloves and a dust mask.

♦

A sanding dust extraction system is recommended.

3.2.2 2K diamond aluminium filler

Designation
♦ 2K diamond aluminium filler, powder - DA 004 200 A2­♦ 2K diamond aluminium filler, powder - DA 004 201 A1­♦ 2K diamond aluminium filler, powder - DA 004 211 A1-

3. Original products 15

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Product description
This filler is a polyester filler for universal application, and is es‐

pecially suited to aluminium sheet repairs.
It is designed for use in automobile repairs.
This filler is easy to apply and to sand, is very strong and heat-

resistant
Application instructions
Suitable base surfaces:
♦ Aluminium
Preparing base surfaces:
– Carefully degrease base surface.

– Carefully sand base surface.

– Carefully degrease base surface.

16 Rep. gr.00 - Technical data

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Mixing ratio:
– The two components are mixed at a ratio of 1 part by volume

liquid hardener to 2.5-3 parts by volume powder or 10 grams

liquid hardener

and 25 grams powder to make a suitable filler

product.
Processing
Application:

– Filling

Note

Avoid excessive liquid hardener as it will reduce the final strength
and adhesive characteristics of the filler.

Processing time:
– The pot life is approx. 4-6 minutes at +20°C room temperature.
Reaction temperature:
– at least +5 ℃

Drying

– Flash off for approx. 10 minutes
– Hardening with short-wave infrared heater
♦ Pre-hardening: 10 minutes at 50 °C
♦ 1st stage curing: 10 minutes at 75 °C
♦ 2nd stage curing: 10 minutes at 85 °C

3. Original products 17

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Suitability for sanding:
– Then sand with dry sandpaper (grit P80) to contour or use the

body plane.

Note

♦

Only process in a well-ventilated space.

♦

You are advised to wear protective gloves and a dust mask.

♦

A sanding dust extraction system is recommended.

Storage
The guaranteed storage stability is 12 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
– Store in a cool and dry place.
– Storage temperature: +20°C.

3.3 Corrosion prevention

⇒ “3.3.1 2K wash primer”, page 18

3.3.1 2K wash primer

Designation
♦ 2K wash primer - LHV 043 000 A2­Product description
This 2K wash primer is a zinc chromate- and phenol-free acid-

hardening two-component wash primer.
♦ Outstanding corrosion protection based on its passivating

characteristics

♦ For metallic substrates, in particular aluminium and galvanised

steel sheets
♦ Easy to process
♦ Shade: Olive grey
Application instructions
Base surface
Suitable base surfaces:
♦ Bare sheet steel, cleaned and sanded
♦ Cleaned and sanded galvanised or electroplated steel panels

or soft aluminium
♦ Sanded factory primer

18 Rep. gr.00 - Technical data

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♦ Well-sanded factory paint or old paint (with the exception of

thermoplastic paint)

♦ Surfaces prepared with 2K polyester products and then finely

sanded
Preparing base surfaces:
– Clean carefully with silicone remover .

– Clean and sand factory paint or old paint, completely remove

any rust spots and spot-sand the transitions to the old paint.

– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to reworking.

Mixing ratio:
– 1:1 by volume with 2K additive solution - LHA 004 000 A2­Processing time:
– Ready-to-spray preparation: 8-10 hours at +20°C

Note

Material must be mixed and applied on the same day.

3. Original products 19

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Application “Spray application”

– Processing viscosity: 4mm at +20°C, DIN 53211
Processing viscosity: 4 mm “Compliant” and “HVLP” gravity feed

spray gun:
DIN 4 mm: 16 - 18 seconds

– Adjust the spray nozzle (see manufacturer data): “Compliant”

1.2 - 1.4 mm.
Adjust the spray nozzle (see manufacturer data): “HVLP” 1.3

–

- 1.5 mm.

– Spraying pressure (see manufacturer's instructions): “Compli‐

ant” 2.0...2.5 bar.

– Adjust the atomiser pressure (see manufacturer data): “HVLP”

0.7 bar.

– The specified layer thickness is 8-12 µm.

20 Rep. gr.00 - Technical data

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Drying
Air drying at +20°C room temperature, can be over-sprayed after

30 minutes

Caution

Forced drying and infrared drying are not possible, because
they cause issues with intercoat adhesion.

Working over
After the flash-off time at +20°C, can be over-sprayed with 2K HS

filler.
Then can be overpainted with:
♦ Water-based base coat
♦ 2K top coat

Caution

Do not use with polyester, epoxy or water-thinnable products
for subsequent processing.

Do not use on thermoplastic paintwork.
Do not rework directly with water-based base coat or 2K HS

top coat.

Personal protective equipment:
♦ Comply with the safety datasheet
♦ Wear personal protective equipment during the application

process

Storage
The guaranteed storage stability is 24 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

3. Original products 21

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3.4 Preservation

⇒ “3.4.1 Preservative wax”, page 22
⇒ “3.4.2 Cavity preservation agent”, page 23
⇒ “3.4.3 Preservative wax (spray can)”, page 26

3.4.1 Preservative wax

Designation
♦ Preservative wax - AKR 321 M15 4­♦ Preservative wax - AKR 321 M16 10­Product description
Preservative wax - AKR 321 M15 4- and preservative wax - AKR

321 M16 10- is a sprayable, wax-based rust corrosion inhibitor.
When dry it forms an adhesive, flexible, tear and water-resistant

film that is virtually colourless.
Because the drip point of the dried material is above 100°C, no

running or dripping is to be anticipated, even within the engine
compartment.

The dry film bonds securely to bare and painted sheet metal.
Application instructions
Application
♦ Used as preservation for automotive seams, surfaces and

cavities.

♦ Its light colour makes it especially suitable for protecting

seams on the bonnet and in the luggage compartment.

♦ This material is also a favoured product for treating cleaned

engine compartments.

Processing

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

– Before being treated, the parts should be thoroughly cleaned

and dried, and rust should be removed.

– Shake can before use. Spray on preservative wax and allow

to dry. The product should not be sprayed onto visible external
surfaces, as the dry layer produces a dull effect.

Caution

When this wax protectant is applied to engine compartments
in motor vehicles and engines in other devices, the engines
should not be started until the wax has thoroughly aired. There
is a risk that the evaporating solvent will explode!

22 Rep. gr.00 - Technical data

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Technical data

Colour Transparent in thin layers
Odour Mild odour
Viscosity (DIN

12 - 14 s

53211, 4mm)
Drip point approx. 100 °C.
Cleaning with white spirit, cold cleaner or paraffin
Processing

+15 °C to +30 °C

temperature

3.4.2 Cavity preservation agent

Designation
♦ Cavity preservation agent - D 330 KD1 A2­♦ Cavity preservation agent - D 330 KD2 A1­Product description
Cavity preservation agent - D 330 KD1 A2- and cavity preserva‐

tion agent
agent for sealing cavities and enclosed areas with a high solid
content.

It is available as a thoroughly dispersed thixotropic solution de‐
signed to provide optimal protection in areas that are difficult to
access and narrow areas between sheet-metal surfaces.

The cavity preservation agent penetrates and disperses moisture;
it contains a high proportion of rust inhibitors.

The cavity preserving agent atomizes very fine during spraying,
has extremely good creep properties, penetrates well into the
spaces to be protected (e.g.: welds) and does not leak too much
from the lower seams.

Although this material can be applied at any temperature above
10°C, the penetrating ability is improved if both product and body
are allowed to stabilise at “room temperature”.

After curing, the material forms a flexible, water-resistant film,
transparent beige in colour.

Application instructions
Application
♦ Primarily used at the workshop to spray cavities, to comple‐

ment existing cavity protection treatment on new vehicles, to

post-treat cavity protection treatments and after repairs fol‐

lowing accidents.

- D 330 KD2 A1- is a solvent-containing anti-corrosion

Note

♦

Before starting work it is important to consult the safety regu‐

lations for information on mandatory precautions and sugges‐

ted safety procedures.

♦

All standard safety precautions for chemical products must be

observed, even when using substances not subject to special

labelling requirements.

Processing the cavity preservation agent - D 330 KD1 A2­♦ The cavity preservation agent - D 330 KD1 A2- is easy to apply

using the suction-feed spray gun and the appropriate probe

attachments.

3. Original products 23

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♦ The application pressure with the suction-feed spray gun is

5-6 bar.

♦ If stored for longer periods or at temperatures under +10 °C,

the material becomes more thixotropic. However, it becomes
less thixotropic again during spraying at normal application
temperatures. The product displays its usual properties after
spraying.

The material pressure governor should be set to 5 bar.

Note

Depending upon the type of cavity being treated, the drying proc‐
ess may extend over a number of days. Adequate ventilation
should be provided during drying.

Processing the cavity preservation agent - D 330 KD2 A1­♦ Trim panels and components should be removed when pos‐

sible. Any rust should be removed as thoroughly as possible.

♦ The tube-equipped spray attachment in the cap is installed to

reach areas that are difficult to access (semi-cavities in doors,

etc.).
♦ The material should be at room temperature for application.
♦ If stored for longer periods or at temperatures under +10 °C,

the material becomes more thixotropic. This is why it is impor‐

tant to shake the can vigorously before use, with the agitator

ball audible within the can.
♦ With the can held upright, an even layer is sprayed onto the

dust and grease-free body part.
♦ When the “applicator tube” is being used, it can be slowly ro‐

tated in all directions during the spray application.
♦ The applicator with its circular nozzle pattern allows finely dis‐

persed and even application on surfaces such as vehicle floor

panels, and thereby restores a flawless appearance.

Note

The cavity preservation agent - D 330 KD2 A1- is a product that
contains flammable propellant. You must ensure that cavities are
ventilated before they are closed again (e.g. door trims) and that
the whole vehicle is ventilated during the drying phase. Depend‐
ing upon the type of cavity being treated, the drying process may
extend over a number of days.

Caution

Functional parts, such as brake and exhaust systems, must not
be sprayed!

Rubber and plastic parts should also not be sprayed.

Cleaning
♦ Escaping drips of preservation agent can easily be wiped

away.
♦ The plastic cleaner - D 195 850 A1- , for example, is suitable

for cleaning the material when it has dried on to surfaces.
♦ Larger areas can be cleaned with the steam cleaner. Splashes

on painted surfaces should be removed immediately.

24 Rep. gr.00 - Technical data

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Technical data for the cavity preservation agent - D 330 KD1 A2-

Colour Transparent beige
Odour Typical, distinctive odour
Solid matter

approx. 60 % (active ingredient)

content
Consistency Thixotropic
Durability min. 100 μm
Suitability for

No permanent changes in the paint
use with top
coats

Can be re‐

Dried material can be easily removed
moved after
24 hours

Properties in

No dripping
drying oven
(1.5 h at 90 °
C)

Resistance to

No cracking
cold

Resistance to

No corrosion
corrosion

Processing

+10 °C to +25 °C
temperature

Application

-40 °C to +90 °C

temperature

Technical data for the cavity preservation agent - D 330 KD2 A1-

Colour Transparent beige (almost transparent)
Odour Typical, distinctive odour
Solid matter

approx. 60 % (active ingredient)
content

Drip point of

approx. 150 °C.
solid

Consistency Thixotropic
Durability min. 100 μm
Penetration >16 cm
Suitability for

No permanent changes in the paint
use with top
coats

Can be re‐

Dried material can be easily removed
moved after
24 hours

Properties in

No dripping
drying oven
(1.5 h at 90 °
C)

Resistance to

No cracking
cold

Resistance to

No corrosion
corrosion

Processing

+10 °C to +25 °C
temperature

Application
temperature

-40 °C to +90 °C (+120 °C for short periods up

to 1 hour)

3. Original products 25

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3.4.3 Preservative wax (spray can)

Designation
♦ Preservative wax - D 308 SP5 A1­Product description
The preservative wax - D 308 SP5 A1- provides optimal corrosion

protection for corrosion-susceptible areas on bodywork such as
double panels (folds, gaps, flanges), edges and surfaces.

This long-life corrosion protection has very good penetration qual‐
ities and excellent adhesion to metallic surfaces.

It is suitable for applying to and removing from the top coat and
is also compatible with rubber and plastic components.

Application instructions
Application
♦ The recommended dry layer thickness is approx. 30 μm.
Technical data

Propane-bu‐
tane content

Active ingre‐
dient content

Solvent con‐
tent

Viscosity
(DIN 53211,
4mm)

Drip point (of
solid)

Cleaning with white spirit
Processing

temperature
Flash point

PM (DIN EN

22719)
Colour Light beige
Application

temperature
Resistance

to cold

45 - 49%

22 - 26 %

27 - 31 %

16 - 22 s

> 150 °C

+18 °C to +25 °C

+27 to +33 ℃

+10 °C to +30 °C

up to -30 °C

3.5 Underseal

⇒ “3.5.1 Long-life underseal D 314 D36 M2 grey”, page 26
⇒ “3.5.2 Long-life underseal D 314 D37 M2 black”, page 29
⇒ “3.5.3 Long-life underseal D 314 D38 M2 light”, page 32

3.5.1 Long-life underseal - D 314 D36 M2­grey

Designation
♦ Long-life underseal - D 314 D36 M2- grey

26 Rep. gr.00 - Technical data

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Product description for long-life underseal - D 314 D36 M2- grey
The long-life underseal - D 314 D36 M2- is a grey coating com‐

pound based on an aqueous polymer dispersion, which is
sprayed on using a UBS spray gun.

Drying time depends on the coat thickness as well as the ambient
temperature and

humidity. Good ventilation and higher tempera‐

tures accelerate drying.
The dried film adheres well to galvanised or CDP coated sheet

metal as well as painted base surfaces. Due to the great resist‐
ance to abrasion and flexibility under cold conditions, the long-life
underseal exhibits excellent stone chip protection.

The long-life underseal can be quickly overpainted with water­based paints after a short time.

After air drying (approx. 2-3 hours), the material can be overpain‐
ted with conventional (solvent-based) paint systems as well.

The dried coating can be easily sanded once it is fully hardened.
The long-life underseal is suitable for restoring the original struc‐

ture following repairs.
The material is only temporarily resistant to spirit and cold clean‐

ers.
Application
♦ The long-life underseal - D 314 D36 M2- is suitable for repair‐

ing underbodies, wheel housings, and front and rear ends and
can be applied to visible parts such as side rails, as paintable
protection against stone chipping, road salt and corrosion due
to moisture.

♦ The material is suitable for restoring various surface structures

following repairs to all types of vehicle.

♦ The long-life underseal is also suitable for sound absorption

in boots, on bonnets, wheel arches and side walls, as well as
to cover and seal repair points, weld seams and overlappings.

Paint - general information - Edition 10.2017

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ The surfaces to be treated must be cleaned thoroughly be‐

forehand, and any rust must be removed.
♦ The surfaces must be dry and free of dirt, dust and grease.
♦ Areas not to be coated should be masked with tape.
♦ Bare steel surfaces must be primed before application of long-

life underseal.
♦ The long-life underseal is applied from a 1 litre can using a

UBS spray gun. The processing pressure is 4-5 bar.
♦ The can contents must be shaken vigorously for one minute

before use.

3. Original products 27

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Caution

Do not spray onto joints, engine, gearbox, propshaft, exhaust,
catalytic converter or brake systems.

The UBS spray gun must be sprayed empty and then flushed
with plastic cleaner - D 195 850 A1- .

A blocked gun may cause the can to explode!
You must following the operating instructions for the UBS spray

gun!

Overpainting

Note

The long-life underseal can be overpainted with water-based
base coats. As there are many systems on the market, tests must
be performed.

1 - Overpainting with water-thinnable paints:
– The long-life underseal can be overpainted with water-thinna‐

ble paints after a short initial drying period (matt surface) and

up to 72 hours after application.
2 - Overpainting with conventional (solvent-containing) paints:
– The long-life underseal can be overpainted with conventional

(solvent-containing) paints after through drying and up to 72

hours after application. The material is a fast-drying thick-coat

system. When accelerating drying with forced air, ensure that

the fast-developed skin is not blown away over the still-wet

material on which it is floating. This may cause cracks to form.
Cleaning
♦ Splashes on painted surfaces should be removed immediately

with plastic cleaner - D 195 850 A1- .
♦ Equipment and soiled parts must be cleaned with water im‐

mediately after application, if necessary using a water-based

cleaning agent. Do not use any solvent-based cleaning

agents, as they cause coagulation. After drying, long-life un‐

derseal can only be removed mechanically.
Technical data

Technical data:
Colour grey
Odour Slight ammonia odour
Density approx. 1.22 g/cm³
Solid matter

content
Viscosity: 0.5 Pas

Measuring in‐

strument

Measurement

system

Wet layer
thickness

approx. 67 %

Physica

Z 4

1 mm

28 Rep. gr.00 - Technical data

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Thinner/

Distilled water
cleaning
agent

Processing

+10 °C to +25 °C
temperature

Application
temperature

-25 °C to +80 °C (100 °C for short periods up to

1 hour)

Acoustic data:

Loss factor

approx. 0.10
DIN 53440

Temperature 20 °C
Frequency 200 Hz
Material Steel sheet, 1 mm
Thickness ra‐

2:1
tio of coating
to sheet

Storage
The guaranteed storage stability is 12 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
The recommended storage temperature for the long-life under‐

seal is +10 °C to 25 °C.
The long-life underseal is susceptible to frost, so the temperature

must not fall below +5 °C.

3.5.2 Long-life underseal - D 314 D37 M2­black

Designation
♦ Long-life underseal - D 314 D37 M2- black
Product description for long-life underseal - D 314 D37 M2- black
The long-life underseal - D 314 D367 M2- is a black coating com‐

pound based on an aqueous polymer dispersion, which is
sprayed on using a UBS spray gun.

Drying time depends on the coat thickness as well as the ambient
temperature and

humidity. Good ventilation and higher tempera‐

tures accelerate drying.
The dried film adheres well to galvanised or CDP coated sheet

metal as well as painted base surfaces. Due to the great resist‐

3. Original products 29

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Citigo 2012 ➤ , Fabia 2000 ➤ , Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fab ...

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Paint - general information - Edition 10.2017

ance to abrasion and flexibility under cold conditions, the long-life
underseal exhibits excellent stone chip protection.

The long-life underseal can be quickly overpainted with water­based paints after a short time.

After air drying (approx. 2-3 hours), the material can be overpain‐
ted with conventional (solvent-based) paint systems as well.

The dried coating can be easily sanded once it is fully hardened.
The long-life underseal is suitable for restoring the original struc‐

ture following repairs.
The material is only temporarily resistant to spirit and cold clean‐

ers.
Application
♦ The long-life underseal - D 314 D37 M2- is suitable for repair‐

ing underbodies,
can be applied to visible parts such as side rails, as paintable
protection against stone chipping, road salt and corrosion due
to moisture.

♦ The material is suitable for restoring various surface structures

following repairs to all types of vehicle.

♦ The long-life underseal is also suitable for sound absorption

in boots, on bonnets, wheel arches and side walls, as well as
to cover and seal repair points, weld seams and overlappings.

wheel housings, and front and rear ends and

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ The surfaces to be treated must be cleaned thoroughly be‐

forehand, and any rust must be removed.
♦ The surfaces must be dry and free of dirt, dust and grease.
♦ Any surfaces that are not being coated should be masked with

masking paper.
♦ Bare steel surfaces must be primed before application of long-

life underseal.
♦ The long-life underseal is applied from a 1 litre can using a

UBS spray gun. The processing pressure is 4-5 bar.
♦ The can contents must be shaken vigorously for one minute

before use.

30 Rep. gr.00 - Technical data

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Caution

Do not spray onto joints, engine, gearbox, propshaft, exhaust,
catalytic converter or brake systems.

The UBS spray gun must be sprayed empty and then flushed
with plastic cleaner - D 195 850 A1- .

A blocked gun may cause the can to explode!
You must following the operating instructions for the UBS spray

gun!

Overpainting

Note

The long-life underseal can be overpainted using water-based
and solvent-containing paints. As there are many systems on the
market, tests must be performed.

1 - Overpainting with water-thinnable paints:
– The long-life underseal can be overpainted with water-thinna‐

ble paints after a short initial drying period (matt surface) and

up to 72 hours after application.
2 - Overpainting with conventional (solvent-containing) paints:
– The long-life underseal can be overpainted with conventional

(solvent-containing) paints after through drying and up to 72

hours after application. The material is a fast-drying thick-coat

system. When accelerating drying with forced air, ensure that

the fast-developed skin is not blown away over the still-wet

material on which it is floating. This may cause cracks to form.
Cleaning
♦ Splashes on painted surfaces should be removed immediately

with plastic cleaner - D 195 850 A1- .
♦ Equipment and soiled parts must be cleaned with water im‐

mediately after application, if necessary using a water-based

cleaning agent. Do not use any solvent-based cleaning

agents, as they cause coagulation. After drying, long-life un‐

derseal can only be removed mechanically.
Technical data

Technical data:
Colour black
Odour Slight ammonia odour
Density approx. 1.22 g/cm³
Solid matter

content

approx. 67 %

Viscosity: 0.5 Pas

Measuring in‐

Physica

strument

Measurement

Z 4

system

Wet layer

1 mm

thickness

3. Original products 31

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Citigo 2012 ➤ , Fabia 2000 ➤ , Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fab ...

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Paint - general information - Edition 10.2017

Thinner/
cleaning
agent

Processing
temperature

Application
temperature

Loss factor
DIN 53440

Temperature 20 °C
Frequency 200 Hz
Material Steel sheet, 1 mm
Thickness ra‐

tio of coating
to sheet

Storage
The guaranteed storage stability is 12 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Distilled water

+10 °C to +25 °C

-25 °C to +80 °C (100 °C for short periods up to
1 hour)

Acoustic data:

approx. 0.10

2:1

Storage conditions
The recommended storage temperature for the long-life under‐

seal is +10 °C to 25 °C.
The long-life underseal is susceptible to frost, so the temperature

must not fall below +5 °C.

3.5.3 Long-life underseal - D 314 D38 M2­light

Designation
♦ Long-life underseal - D 314 D38 M2- light
Product description
The long-life underseal - D 314 D38 M2- is a light transparent i.e.

translucent non-opaque
polymer dispersion, which is sprayed on using a UBS paint or filler
gun.

Drying time depends on the coat thickness as well as the ambient
temperature and humidity. Good ventilation and higher tempera‐
tures accelerate drying.

The dried film adheres well to galvanised or CDP coated sheet
metal as well as painted base surfaces. Due to the great resist‐

coating compound based on an aqueous

32 Rep. gr.00 - Technical data

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Citigo 2012 ➤ , Fabia 2000 ➤ , Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fab ...

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Paint - general information - Edition 10.2017

ance to abrasion and flexibility under cold conditions, the long-life
underseal exhibits excellent stone chip protection.

The long-life underseal can be quickly worked on or overpainted
with water-based paints.

After air drying (approx. 2-3 hours), the material can be overpain‐
ted with conventional (solvent-based) paint systems as well.

The long-life underseal may be pigmented and mixed with water­based paints

and may be thinned with demineralised water. When
adding pigment, up to 30% by volume ready-to-spray water­based paint may be added.

The mixing ratio, spray pressure and spray distance may be var‐
ied to achieve smooth surfaces or fine or coarse structures.

The material is only temporarily resistant to spirit and cold clean‐
ers.

Application
♦ The long-life underseal - D 314 D38 M2- is suitable for repair‐

ing underbodies, wheel housings, and front and rear ends and
can be applied to visible parts such as side rails, as paintable
protection against stone chipping, road salt and corrosion due
to moisture.

♦ The material is suitable for restoring various surface structures

following repairs to all types of vehicle.

♦ A particular advantage is the ability to colour the material. Any

scratches and stone impacts are therefore almost invisible.

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ The surfaces to be treated must be cleaned thoroughly be‐

forehand, and any rust must be removed.
♦ The surfaces must be dry and free of dirt, dust and grease.
♦ Any surfaces that are not being coated should be masked with

masking paper.
♦ Bare steel surfaces must be primed before application of long-

life underseal.
♦ The long-life underseal may be applied to all common sealing

materials except silicone and exhibits good adhesion.
♦ Sealants containing softeners may cause the surface of long-

life underseal to soften or exhibit slight stickiness. However,

the material will not lose its adhesive property as a result.
♦ Shake the can thoroughly before use.
♦ The long-life underseal must be applied with rust-proof filler

guns or paint guns. The material may be thinned with up to

10% by volume distilled or demineralised water to achieve the

necessary viscosity.
♦ The first coat should not be applied too heavily (12 coat).

3. Original products 33

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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♦ The long-life underseal can be mixed with up to 30% by vol‐

ume ready-to-spray water-based paints.

♦ To recreate common structures, best results will be achieved

with 10-15% ready-to-spray paint mixture.

♦ The material should be filtered through a paint sieve before

application.

Caution

Do not spray onto joints, engine, gearbox, propshaft, exhaust,
catalytic converter or brake systems.

The UBS spray gun must be sprayed empty and then flushed
with plastic cleaner - D 195 850 A1- .

A blocked gun may cause the can to explode!
You must following the operating instructions for the UBS spray

gun!

Overpainting

Note

The long-life underseal can be overpainted using water-based
and solvent-containing paints. As there are many systems on the
market, tests must be performed.

1 - Overpainting with water-thinnable paints:
– The long-life underseal can be overpainted with water-thinna‐

ble paints after a short initial drying period (matt surface) and

up to 72 hours after application.
2 - Overpainting with conventional (solvent-containing) paints:
– The long-life underseal can be overpainted with conventional

(solvent-containing) paints after through drying and up to 72

hours after application. The material is a fast-drying thick-coat

system. When accelerating drying with forced air, ensure that

the fast-developed skin is not blown away over the still-wet

material on which it is floating. This may cause cracks to form.
Cleaning
♦ Splashes on painted surfaces should be removed immediately

with plastic cleaner - D 195 850 A1- .
♦ Equipment and soiled parts must be cleaned with water im‐

mediately after application, if necessary using a water-based

cleaning agent. Do not use any solvent-based cleaning

agents, as they cause coagulation. After drying, long-life un‐

derseal can only be removed mechanically.
Technical data

Colour Whitish, not opaque
Odour Slight ammonia odour
Density approx. 1.25 g/cm³
Solid matter

content
Viscosity: 1 Pas

Measuring in‐

strument

approx. 70 %

Rheomat STV

34 Rep. gr.00 - Technical data

Technical data:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Measurement

Rotor 30

system

Speed 200 rpm
Durability up to 1 mm when wet
Processing

+10 °C to +25 °C

temperature
Application

temperature

-25 °C to +80 °C (100 °C for short periods up to
1 hour)

Storage
The guaranteed storage stability is 12 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
The recommended storage temperature for the long-life under‐

seal is +10 °C to 25 °C.
The long-life underseal is susceptible to frost, so the temperature

must not fall below +5 °C.

3.5.4 Underseal - D 314 D39 A3- black

This underseal provides active corrosion protection, good adhe‐
sion, good edge protection, optimum substrate wetting and high
coverage, as well as being easy to apply. It can also be used
successfully on substrates with rust film and on manually derus‐
ted substrates; it then penetrates and prevents further rusting.

As supplied for painting and rolling; can be sprayed with every
system after adding thinner. Can be processed between +5 and
30

single component. Dries in air; do not dry with forced heat.

°C;
Touch-dry after approx. 30 minutes; can be worked over, includ‐
ing with itself, at any time without sanding.

Can be used directly on steel, aluminium, stainless steel, zinc­coated metal sheets and other materials (particularly suitable for
composites); adheres to solid old paint and primer coatings. Rusty
areas or parts must be derusted carefully (by hand) so that the
substrate is solid; in the case of coarse surfaces, ensure in par‐
ticular that the layers are adequately thick.

Application:
The underseal -D 314 D39 A3- can be applied to a range of sub‐

strates and is robust when applied and is therefore particularly
suitable for repairs. This high-solid material is solvent-containing
(VOC compliant) and must not be thinned with water.

3. Original products 35

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Caution

Identify the safety measures using the warning instructions on
the label (and on the safety datasheet, if applicable), e.g. keep
away from sources of ignition, ventilate.

Processing:
– Clean the areas to be treated.
– Remove rust as much as possible. Areas not to be coated

should be masked off, if necessary. Apply underseal.

– Apply underseal. Make sure that enough material is applied to

critical areas (angles, edges, holes, weld seams etc.).

If

necessary, apply to critical areas first or (at any time) work over

them again.
Can be used on all typical sealing materials (except silicone). The

surface of the underseal may remain sticky on sealing materials
that contain softener (which should not be worked over with 1K
materials). In general, it is better to apply the underseal first (cor‐
rosion protection, adhesion) and then the sealing materials.

Note

♦

Shake the can contents well before use. This is important in
particular because it is not as obvious for the "black" colour.

♦

Paint/roller in supplied form. For spraying, thing with 0-10 %,
depending on procedure.

♦

This coating material cannot be sanded for a long time after it
is applied (thermoplastic). Cut off any undesirable surface ir‐
regularities with a sharp knife.

Overpainting:
After drying, can be overpainted as required with 1K or 2K paints.

The solvents (also in water-based paint) slightly soften the sur‐
face, so that the connection is perfect. In case of doubt, perform
tests first.

Cleaning:
Standard workshop cleaning agents are suitable.
Storage:
Frost is not a problem. High temperatures for extended periods

shorten the storage stability.
Once the minimum use by date has passed (label on bottom of

can), it may need to be mixed more carefully, the material thick‐
ness over time (and should be slightly thinned), and the drying
time increases. Only if the material is homogeneous after stirring
should is still be used.

If a skin forms, remove the skin, do not mix it in.

36 Rep. gr.00 - Technical data

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

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3.6 Protection against stone chipping

⇒ “3.6.1 Protection against stones AKR 311 KD1 05 ”,
page 37

⇒ “3.6.2 Protection against stones AKR 311 KD1 10 ”,
page 38

3.6.1 Protection against stones - AKR 311

KD1 05-

Designation
♦ Anti-chip coating - AKR 311 KD1 05- black
Product description
The anti-chip coating - AKR 311 KD1 05- is a finely atomising

coating compound based on synthetic resin.
The dried film bonds very well to cleaned substrates as well as to

bare and painted sheet metal.
It provides high coverage, good corrosion protection, great re‐

sistance to abrasion and therefore also good anti-chipping prop‐
erties.

The quick-drying anti-chip coating spray can be overpainted with
standard vehicle painting systems after just approx. 7 minutes.

Furnace drying is also possible at approx. 60 °C with good results.
Exceptional mechanical loads (e.g. car wash) must be avoided in

the first few weeks.
The paint manufacturer's specifications must also ordinarily be

followed for the mechanical performance under load of the over‐
painted surface.

Application instructions
Application
♦ The anti-chip coating - AKR 311 KD1 05- is suitable for re‐

pairing visible parts such as front and rear spoilers and door
sills, as protection against stone chipping, road salt and cor‐
rosion due to moisture that can be overpainted after a short
time.

♦ The material is also used to complement anti-chip coatings,

for minor work and for reworking after repairs following acci‐
dents.

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ The surfaces to be treated with anti-chip coating must be

cleaned thoroughly beforehand, and any rust must be re‐

moved.
♦ The surfaces must be dry and free of dirt, dust and grease.
♦ The material should be at room temperature for application.

3. Original products 37

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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♦ Shake the can vigorously. When the agitator ball is audible,

shake approx. 1 minute more.

♦ With the can held upright, spray at a distance of approx. 20-30

cm.

♦ If areas were masked off before spraying, the masking must

always be removed before drying.

♦ The resistance to abrasion and corrosion increase the thicker

the coat.

ted once or twice after a short flash-off time.
♦ To avoid spray shadows, spray crosswise and lengthwise.
♦ After use, the can with valve should be held pointing down‐

wards and the valve should be sprayed empty until only pro‐

pellant comes out.

The spraying procedures should therefore be repea‐

Caution

Do not spray onto moving parts or parts exposed to heat, such
as joints, engine, gearbox, propshaft, exhaust, catalytic con‐
verter or brake systems.

Cleaning
♦ Splashes and overspray can be removed immediately while

wet with spirit.
♦ Material that has dried onto surfaces can only be removed with

thinner D or R. Take care with fresh paint!
Technical data

Colour Light/black
Odour Like solvent
Layer thick‐

ness after ap‐
plication
cross-wise
2-3 times

Drying time Touch-dry after approx. 2 hours
Processing

temperature
Application

temperature

250-300 µm dry film

+15 °C to +25 °C

-29 °C to +70 °C (100 °C for short periods up to
1 hour)

3.6.2 Protection against stones - AKR 311

KD1 10-

Designation
♦ Anti-chip coating - AKR 311 KD1 10- black
Edition 02/2014
Product description
The black anti-chip coating - AKR 311 KD1 10- is a water-thin‐

nable anti-chip coating.
Properties:
♦ High elasticity
♦ Can be overpainted with all top coat paints

38 Rep. gr.00 - Technical data

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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♦ It is particularly suitable for use on all passenger car surfaces

exposed to

stone chipping, such as the front end and the door

sill panels.
Application instructions
Base surface
Suitable base surfaces:
♦ Well sanded old paint or factory paint (including thermoplastic

paints)
♦ Primed surfaces and surfaces treated with filler

Caution

The anti-chip coating - AKR 311 KD1 10- must not be applied
to PVB (acid-hardening) adhesion surfaces.

Preparing base surfaces:
– Clean carefully with silicone remover - LVM 020 000 A5- or

slow-drying silicone remover - LVM 020 100 A5- .

– Then sand surface.

– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to working over.

3. Original products 39

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted

unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Processing
Spray unit
– Underbody spray gun with screw thread for disposable cans.

– If a finer surface is required, the anti-chip coating - AKR 311

KD1 10- can be processed using a gravity-feed gun after thin‐

ning.
Thinner:
– Can be thinned with demineralised water - LVW 010 000 A5-

Application: “High-pressure spraying”

– Processing viscosity: 4mm at +20°C, DIN 53211
– Spraying pressure (see manufacturer's instructions): 3-4 bar.

Note

Do not thin for high-pressure spraying; viscosity on delivery is
equal to processing viscosity.

40 Rep. gr.00 - Technical data

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Application “Spray application”

Processing viscosity: 4 mm “Compliant” gravity feed spray gun:

• Depending on addition of demineralised water - LVW 010 000
A5-

Add 10% thinner at +20 °C material temperature
– If thinner is added, use a dipstick for mixing.

– Adjust

the spray nozzle (see manufacturer data): “Compliant”

1.5 - 2.0 mm.
Spraying pressure (see manufacturer's instructions): “Compli‐

–

ant” 2.0...2.5 bar.

3. Original products 41

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– 2-3 spray applications.
– The recommended dry layer thickness is 150-300 µm.

Drying
Air drying at +20 °C room temperature: up to 150 µm - 2-2.5 hours;

up to 300 µm - overnight.

The final flash-off time for forced drying is min. 35-40 minutes.

Forced drying at +60°C object temperature, 150-300 µm, is 30
minutes

42 Rep. gr.00 - Technical data

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Working over
Can be overpainted with:
♦ Water-based base coat and 2K HS clear coat
♦ 2K HS top coat

Personal protective equipment:
♦ Comply with the safety datasheet
♦ Wear personal protective equipment during the application

process

Key data

Viscosity on

Thixotropic

delivery
Flash point: non-flammable
VOC value:

2004/42/IIB
(e)(840)130

The EU limit for this product (product category
IIB.e) in ready-to-spray form is max. 840 g/l vol‐
atile organic components. The VOC value of this
product in ready-to-spray form is max. 130 g/l.

Storage
The guaranteed storage stability is 48 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
The required storage temperature is +20 °C (must not fall below

+5 °C).

3. Original products 43

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3.7 Underbody sealing wax

⇒ “3.7.1 Underbody sealing wax D 316 D38 A2 ”, page 44
⇒ “3.7.2 Underbody sealing wax D 316 000 A1 ”, page 46
⇒ “3.7.3 Wax spray D 322 100 M2 ”, page 47

3.7.1 Underbody sealing wax - D 316 D38 A2-

Designation
♦ Underbody sealing wax - D 316 D38 A2­Product description
The underbody sealing wax - D 316 D38 A2- is a corrosion inhib‐

itor containing solvents and manufactured using wax along with
lanolin, polymers and antirust additives.

This produces a durable, tear-resistant coating along with a rel‐
atively high level of abrasion resistance for a wax.

The material penetrates into the pores in PVC coatings, disperses
moisture, closes the pores, is water-resistant, highly adhesive
and bonds firmly.

After drying, it forms a non-adhesive, transparent, light beige,
water-resistant film.

As a result of its transparency, the product satisfies TÜV require‐
ments (the floor panel can still be checked).

The dry coating exhibits good bonding and antirust properties,
while its strong, tear-resistant structure and durability ensure an
extremely long service life.

Application instructions for underbody sealing wax - D 316 D38
A2-

Application
♦ It is used primarily on vehicle floor panels, with special em‐

phasis on touchups and maintenance of all protective coat‐
ings, such as PVC, PVC/wax, bitumen/rubber/resin-based
substances.

♦ It can also be used to treat chassis parts such as axles, sus‐

pension and springs. These components assume a dull tex‐
ture in the course of the years, and often show the first signs
of rust. The treatment restores the colour, providing a sub‐
stantial improvement in aesthetic appeal. The material also
protects chassis components against corrosion.

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ The surfaces to be treated with underbody sealing wax must

be cleaned thoroughly beforehand, and any rust must be re‐
moved.

♦ The surfaces must be dry and free of dirt, dust and grease.

44 Rep. gr.00 - Technical data

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♦ The underbody sealing wax is designed exclusively for use on

dry surfaces. Older vehicles should be inspected for signs of
surface rust,

♦ which must be removed with a wire brush.
♦ Before application starts the vehicle should be carefully

masked, with special attention to the window glass.

♦ The underbody sealing wax can be applied to vertical surfaces

in a

single pass. To avoid spray shadows, spray crosswise and

lengthwise.

♦ The vehicle is ready for use after overnight drying. Between

24 and 48 hours are required for curing.

♦ The product is applied from the 1-litre can using the underbody

sealant gun. Shake the contents of the can prior to application.

♦ The recommended wet-film layer depth is approximately 200

µm, with an application pressure of approximately 3-5 bar.

♦ The underbody sealing wax can also be applied using a suc‐

tion-feed spray gun provided that the venturi hook nozzle
(16139 SATA) is used. The processing pressure is min. ap‐
prox. 3-4 bar. A flexible hose approximately 750 mm in length
provides excellent guidance for the hook with the 7 mm venturi
nozzle.

Caution

Do not spray onto joints, engine, gearbox, propshaft, exhaust,
catalytic converter or brake systems.

The UBS spray gun must be sprayed empty and then flushed
with plastic cleaner - D 195 850 A1- .

A blocked gun may cause the can to explode!
You must following the operating instructions for the UBS spray

gun!

Cleaning
♦ Splashes and overspray should be removed immediately with

plastic cleaner

- D 195 850 A1- . Residues of material can also

be removed easily using white spirit or paraffin.

♦ More extensive areas can also be cleaned with a steam clean‐

er.

♦ This is why surfaces treated with underbody sealing wax

should not be cleaned with a steam cleaner unless the objec‐
tive is to remove the old coating in preparation for a new
application.

Technical data

Colour

Transparent light beige
Odour Mild odour
Solid matter

approx. 47 %
content

Consistency Liquid, mildly thixotropic
Heat resist‐

> 100 °C
ance of dry
coating

Curing time 24 - 48 hours
Processing

+10 °C to +25 °C
temperature

3. Original products 45

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Application
temperature

-25 °C to +80 °C (100 °C for short periods up to
1 hour)

3.7.2 Underbody sealing wax - D 316 000 A1-

Designation
♦ Underbody sealing wax - D 316 000 A1­Product description
The underbody sealing wax - D 316 000 A1- provides excellent

long-life corrosion protection.
The underbody sealing wax is based on a solvent-free, oxidative

drying system
underbody of vehicle bodies.

This corrosion protection is the result of excellent bonding to met‐
allic surfaces, even at very low and high temperatures.

The product forms a light brown, elastic and non-slip coating.
Increased temperature is not required to moisten the film.
Application instructions for underbody sealing wax - D 316 000

A1­Application
♦ The material is primarily used for automotive applications.
♦ Ensure that the base surfaces are dry.
♦ The ready-to-use product is applied with brushes at material

temperatures of 20-35 °C.

♦ If required by the application technology, the material can be

heated gently to up to 45 °C immediately before application (<
5 minutes).

♦ The oxidative hardening product can for a skin on the surface

after only a short time. This does not affect the corrosion pro‐

tection or other properties.
Properties
♦ Solvent-free
♦ Active ingredient content 100%
♦ Excellent long-life corrosion protection
♦ Good bonding properties
♦ Drip-resistant
♦ Flexible under cold conditions
♦ Long storage life

and provides optimum corrosion protection for the

Note

♦

Before starting work it is important to consult the safety regu‐

lations for information on mandatory precautions and sugges‐

ted safety procedures.

♦

All standard safety precautions for chemical products must be

observed, even when using substances not subject to special

labelling requirements.

46 Rep. gr.00 - Technical data

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Processing
♦ The surfaces to be treated must be dry and free of dirt, dust

and grease.

♦ Bring the underbody sealing wax to working temperature

(20-35 °C).

♦ Apply the material to the parts of the body to be protected and

spread with brushes.

Technical data

Base Mixture of corrosion inhibitors based on sul‐

phate, alkyd resin, specialist refined mineral
oils, pigments, thickeners, drying agents and
fluorescent dyes

As delivered/

Light brown viscous liquid

colour
Viscosity:

1850 ± 350 mPas (PP50 system, d= 760 1/s)

Rheomat
Density/15 °C

0.995 ± 0.015 g/ml
DIN EN ISO
12185

Solid matter

99 ± 1%

content
Flash point

approx. 150 °C.
DIN EN ISO
2719

Recommen‐
ded coat

100-400 µm

thick‐

ness
Processing

+20 °C to +35 °C
temperature

Storage approx. 12 months at temperatures of +10 °C to

+30 °C.
Container 310 ml

3.7.3 Wax spray - D 322 100 M2-

Designation
♦ Wax spray - D 322 100 M2­Product description
The wax spray - D 322 100 M2- is a long-life anti-corrosion agent.

After drying, the product forms a light brown wax-like film. The
wax spray provides good protection against mechanical stress
because of its hardness.

Application instructions for wax spray - D 322 100 M2­Application
♦ The material is primarily used for automotive applications, but

also as temporary corrosion protection for tools and machi‐
nery.

♦ The wax spray does not attack vehicle paints and bonds to

almost all substrates.

3. Original products 47

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Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing
♦ Bring the wax spray to room temperature (16-20 °C).
♦ Shake the spray can briefly before use.
♦ The surfaces to be treated (underbody, wheelhousings, in‐

sides of doors) must be dry and free of dirt, dust and grease.

♦ The wax spray is sprayed on evenly at a distance of 20-30 cm

lengthwise and crosswise.

Caution

Do not spray onto joints, engine, gearbox, propshaft, exhaust,
catalytic converter or brake systems.

Technical data

Base Wax mixture
Colour Light brown/transparent
Film type Hard, wax-like
Density 0.735 g/cm³
Solid matter

content
Flash point/

active ingredi‐
ent

Flash point/
spray

Recommen‐
ded coat
ness

Drying time approx. 30 min
Heat stability 105 °C
Can be re‐

moved
Processing

temperature
Propellant

(aerosol)
Aerosol stor‐

age
Safety note Highly flammable
Container 500 ml

35.4 %

29 °C

< -20

50 µm/wet

thick‐

With white spirit

+16 °C to +20 °C

Propane/butane

Store in a cool and dry place < 50 °C

48 Rep. gr.00 - Technical data

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3.8 Sealant materials

⇒ “3.8.1 Polyurethane adhesive sealing mass”, page 49
⇒ “3.8.2 Spray sealant”, page 51
⇒ “3.8.3 Adhesive sealant”, page 54

3.8.1 Polyurethane adhesive sealing mass

Designation
♦ Polyurethane adhesive sealing mass - AKD 476 KD5 05­Product description
The polyurethane adhesive sealing mass - AKD 476 KD5 05- is

a one-component, pasty adhesive sealant that hardens into a
rubber-elastic material.

The time required to form a skin or to cure completely depends
on the ambient humidity and the temperature. The curing time
also depends on the joint depth.

Increasing the temperature and ambient humidity can reduce
these times.
other hand, increase them.

Properties:
♦ Can be overpainted, including “wet-on-wet”
♦ Extremely fast-curing
♦ Slightly levels surface
♦ Excellent elasticity
♦ High resistance to ageing
♦ Suitable for sanding
♦ Suitable for brushing
Application instructions
Application
♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

is used for elastic seal/adhesion, in particular to seal seams
and very narrow joints where the lack of stability is not relevant,
in body and vehicle manufacturing and for vehicle superstruc‐
tures, in particular when the sealing joint has to be overpain‐
ted. The material should also be overpainted on exterior
seams to avoid yellowing/crack formation.

♦ Mechanical methods of attachment, such as screws, welds,

and clamps can be partially replaced by the polyurethane ad‐
hesive sealing mass - AKD 476 KD5 05- . Until the adhesive/
sealing mass has cured, the seam must be temporarily se‐
cured with adhesive tape and spacers.

♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

has the great advantage that it can be used simultaneously as
adhesive and sealant.

♦ The material is not suitable or only suitable under certain con‐

ditions for structural bonds.
Bonding properties
♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

bonds well to primed and painted body panels, wood (untrea‐

ted, varnished and painted), some plastics, such as PBTP,

polyurethane hard foam and GF polyester without glass/paint

primer.

Low temperatures and low ambient humidity, on the

Paint - general information - Edition 10.2017

3. Original products 49

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♦ Depending on base surface, it may be necessary to use a

glass/paint primer
ing.

♦ As there are many different primers, paints, plastic surfaces

etc., tests are recommended for each specific application.

♦ Careful cleaning of plastic and metal surfaces with a suitable

solvent often improves bonding significantly.

Note

♦

Before starting work it is important to consult the safety regu‐

as bonding agent to achieve optimal bond‐

lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Processing

Note

Areas of the body to be sealed and surfaces to be bonded must
be insulated with a 2K filler before material is applied.

♦ The surfaces to be bonded must be dry and free of oil, dust,

grease and other contaminants. Cleaner A, cleaner D and the
plastic cleaner - D 195 850 A1- are suitable for cleaning.

♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

is applied from a 310 ml nozzle cartridge using a manual or
pneumatic cartridge gun. The 310 ml film cartridges are used
with the hand-cartridge gun - V.A.G 1628- or the pneumatic
cartridge gun - V.A.G 1761/1- . If applied with compressed air,
2-5 bar pressure is required.

♦ If the sealing material is at low temperature, the viscosity in‐

creases, which noticeable reduces the spraying rate. To avoid
this, the sealing material must be warmed as necessary before
application.

♦ If the substrate is too cold, the temperature may fall below the

dewing point so that condensation forms. This must be avoi‐
ded by appropriate warming.

♦ After application, the polyurethane adhesive sealing mass -

AKD 476 KD5 05- can be smoothed with a pointing trowel or
spatula moistened with detensioned water. If the edges of the
joint are masked with tape, simply pull off the tape with a spat‐
ula.

♦ Cleaner D is recommended for cleaning unhardened adhesive

sealant off work equipment.
Overpainting
♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

can be overpainted “wet-on-wet” with 1K and 2K alkyd-acrylic-

based repair paints and all original repair paints.
♦ Nitro repair paints from spray cans and alcohol-containing

paints, paint thinners and accelerants are not compatible with

the adhesive sealant (no hardening).
♦ Anti-corrosion primer may only be applied to the cured mate‐

rial, because such primers in most cases substantially inhibit

vapour diffusion.

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♦ If drying is accelerated in a drying oven or by using the infrared

dryer, you must observer a pre-reaction/delay period of at
least 30 minutes. Only then may you warm the overpainted
adhesive sealant. The maximum temperature resistance is 1

hour at +90 °C for unhardened material.
Compatibility
♦ The polyurethane adhesive sealing mass - AKD 476 KD5 05-

does not bond to sealing materials that are based on MS-

polymers or silane-modified polymers.
♦ However, materials that are based on MS-polymers or silane-

modified polymers do bond well to hardened polyurethane

adhesive sealing mass - AKD 476 KD5 05- .
Technical data

Colour white, grey, black
Odour Aromatic (odourless when cured)
Consistency Paste, can be brushed and spread with spatula
Durability Slightly levels surface
Skin formation

time (standard

15-45 minutes at +23 °C and a relative ambient

humidity of 50%
environment
according to
DIN 50014)

Hardening
speed (stand‐

approx. 5.5 mm/24 hours at +23 °C and a rela‐

tive ambient humidity of 50%
ard environ‐
ment accord‐
ing to DIN

50014)
Change in vol‐

approx. -6 %
ume

Processing

+5 °C to +35 °C
temperature

Application
temperature

-40 °C to +70 °C (under certain conditions, 24

hours at +80 °C; for short periods up to 1 hour

at +120 °C)

Paint - general information - Edition 10.2017

3.8.2 Spray sealant

Designation
♦ Spray sealant - D 476 KD1 M2- grey
♦ Spray sealant - D 476 KD2 M2- black
Product description
The spray sealant - D 476 KD1 M2- / -D 476 KD2 M2- is a spray-

on sealant
material with good abrasion resistance by absorbing atmospheric
moisture.

The time required to form a skin or to cure completely depends
on the ambient humidity and the temperature. The curing time
also depends on the thickness of the layer.

Increasing the temperature and ambient humidity can reduce
these times. Low temperatures and low ambient humidity, on the
other hand, increase them.

Properties:
♦ Sealant and joint sealer in one product
♦ High stability

with MS polymer vase. It hardens into a rubber-elastic

3. Original products 51

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♦ Can be sprayed and brushed
♦ Can be overpainted up to 3 days after application using con‐

ventional or water-thinnable paints
♦ Wide adhesion spectrum without glass/paint primer
♦ High initial stability
♦ Spot weldable
♦ Silicon-free
♦ No strong odour
♦ Isocyanate-free
♦ Fast curing
♦ UV resistant
♦ High resistance to ageing
♦ Sound-dampening properties
Application instructions
Application
♦ The spray sealant - D 476 KD1 M2- / -D 476 KD2 M2- is used

on vehicles to seal seams in cases of repair that are factory-

sprayed, e.g. in areas of the engine compartment, luggage

compartment and

using the respective application tool, such as telescopic multi-

press gun or pneumatic cartridge gun - V.A.G 1761/1- .
♦ It is also used as a surface coating to repair or supplement

PVC underseal or anti-chip coating.
Pretreatment
♦ The surfaces to be bonded must be dry and free of oil, dust,

grease and other contaminants. Cleaner FL is a suitable

cleaner.
♦ Bonding will be improved if the contact surface is roughened

with a sanding pad.
♦ If the material is only overpainted when it is completely dry,

prepare for painting as for preparation for plastic components.

passenger cell. Each seam can be reached

Note

♦

Before starting work it is important to consult the safety regu‐

lations for information on mandatory precautions and sugges‐

ted safety procedures.

♦

All standard safety precautions for chemical products must be

observed, even when using substances not subject to special

labelling requirements.

Processing

Note

Areas of the body to be sealed and surfaces to be bonded must
be insulated with a 2K filler before material is applied.

♦ The spray sealant - D 476 KD1 M2- / -D 476 KD2 M2- in 310

ml aluminium cartridges can only be applied with a multi-press

telescopic gun or a pneumatic cartridge gun - V.A.G 1761/1- .

52 Rep. gr.00 - Technical data

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These guns can be used to spray the material as a continuous
bead or with the dual-circuit pneumatic system.

♦ The material can be sprayed or brushed and it is therefore

possible to imitate structured seams and brushed structure
seams.

♦ Pre-sealed sealant seams can be overpainted after 15-30 mi‐

nutes.

♦ The corresponding settings on the spray guns enable the op‐

erator to imitate all types of structures, as specified by the
manufacturer, quickly and conveniently. The width and boun‐
daries of

the seam can also be varied by adjusting the distance
between gun and surface. Information on setting up and using
the guns can be found in the operating instructions.

♦ Cleaner FL is recommended for removing fresh adhesive seal‐

ant from equipment. Once hardened, the material must be
removed by mechanical means.

Overpainting
♦ Once the spray sealant - D 476 KD1 M2- / -D 476 KD2 M2-

has formed a skin, it can be overpainted with 1K and 2K repair
paints, even if these contain alcohol as a solvent.

♦ Rapid overpainting will not prevent the material from curing,

but will slow the process. Do not wait longer than three days
before painting.

♦ Phosphate and epoxy resin primers are particularly suitable

as anti-corrosive primers before sealing or coating. It is im‐
portant that the primers are dry before applying.

♦ When after an accident repair the body areas for painting are

the be treated with a filler, filler primer or spray filler then these
must be treated with spray sealant - D 476 KD1 M2- / -D 476
KD2 M2- before further sealing or coating.

♦ If after applying spray sealant - D 476 KD1 M2- / -D 476 KD2

M2- a filler still have to be applied, the sealant must be at least
6 hours old and a filler that is suitable for coating plastics must
be used.

Compatibility
♦ The spray sealant - D 476 KD1 M2- / -D 476 KD2 M2- is not

compatible with fresh 1K polyurethane material. Polyurethane
products must be solidified before overspraying with the seal‐
ant.

♦ The material should not be treated with aromatic solvent sys‐

tems. This can dissolve or swell the sealant.

Technical data

Colour

Grey, black
Odour Barely perceptible
Consistency Paste
Density approx. 1.6 g/cm³
Durability Very good
Hardening

Moisture hardening
type

Skin formation
time (standard

8-20 minutes at +23 °C and a relative humidity

of 50%
environment
according to
DIN 50014)

3. Original products 53

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability

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Fully cured
(standard en‐
vironment ac‐
cording to

50014)
Shore A hard‐

ness
Can be over‐

painted with
Adhesive

properties

Chemical re‐
sistance

Processing
temperature

Application
temperature

Storage
The material is not sensitive to freezing.
The guaranteed storage stability is 12 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +10 °C - +25 °
C.

approx. 4 mm/24 hours, approx. 6 mm/48 hours,
at +23 °C and a relative humidity of 50%

DIN

approx. 65

1K and 2K paints after 20 minutes

Bare metal, galvanised sheet metal, EC paint,
top coat paint, metallic paint, PVC underbody
protection, GRP, PP/EPDM (tests recommen‐
ded before application)

Resistant to ageing from light and weather, re‐
sistant to
resistant to fuels

+5 °C to +35 °C

-40 °C to +90 °C (+130 °C for short periods up
to 1 hour)

PVC softeners and, for limited periods,

3.8.3 Adhesive sealant

Designation
♦ Adhesive sealant - D 511 500 A2- grey
♦ Adhesive sealant - D 511 510 A2- black
Product description
The adhesive sealant - D 511 500 A2- / -D 511 510 A2- is used

as a rapid-curing sealer for all visible and invisible seams and
joints, and for repairing sealed PVC joints to protect against cor‐
rosion for the bodywork repair.

The adhesive sealant is ideally suited for use as a corrosion in‐
hibitor as a bulk sealer between spot welds, and can also be spot
welded.

Properties:
♦ Extremely good adhesion on bare, primed and painted metal,

galvanised surfaces, aluminium, wood, glass and plastics in

general use in automotive applications.
♦ Can be painted over immediately
♦ Can be dried with infrared heater
♦ Dries rapidly under paint
♦ Possible to weld through/spot weld
♦ No blister formation

54 Rep. gr.00 - Technical data

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♦ No contact corrosion on zinc or aluminium
♦ Excellent corrosion protection
♦ Free of solvents, isocyanate and PVC
♦ Excellent resistance to UV and ageing
Application instructions
Application
♦ The adhesive sealant - D 511 500 A2- / -D 511 510 A2- is used

to seal seams for vehicle repairs.
Pretreatment
♦ The surfaces to be bonded must be dry and free of oil, dust,

grease and other contaminants.
♦ Bonding will be improved if the contact surface is roughened

with a sanding pad.

Note

♦

Before starting work it is important to consult the safety regu‐

lations for information on mandatory precautions and sugges‐

ted safety procedures.

♦

All standard safety precautions for chemical products must be

observed, even when using substances not subject to special

labelling requirements.

Processing

Note

Areas of the body to be sealed and surfaces to be bonded must
be insulated with a 2K filler before material is applied.

♦ For sealing, the adhesive sealant - D 511 500 A2- / -D 511 510

A2- is applied to seams and joints with the pneumatic cartridge

gun - V.A.G 1761/1- or the hand-cartridge gun - V.A.G 1628- .

It can then be left as a sealant bead or smoothed with a brush

or spatula (observe surface skin formation time of < 10 mi‐

nutes), depending on required appearance. Once the surface

skin has formed, the material can still be smoothed with a

moistened spatula.
♦ The adhesive sealant can be overpainted with all repair paints.

The sealant must be overpainted no more than 48 hours after

being applied. Using an infrared heater to dry the paint will not

impair hardening of the sealant.
♦ If the adhesive sealant is used as a sealant for spot welding,

a sealant bead (2-3 mm in diameter) should be applied to the

flange before the repaired part is put into position. The re‐

paired part should be bonded before a surface skin starts to

form (< 10 minutes).
♦ The sealant can be spot welded within 30 minutes. After weld‐

ing, any protruding sealant can be smoothed.
Compatibility
♦ Never apply sealants that are based on MS-polymers or si‐

lane-modified polymers to unhardened polyurethane adhesive

sealant. This inhibits hardening of the polyurethane adhesive

sealant or prevents complete hardening.

3. Original products 55

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♦ However, fresh, sprayable materials that are based on MS-

polymers or silane-modified polymers do bond well to hard‐
ened polyurethane adhesive sealant.

Technical data

Colour Grey, black
Base Silane-modified polymer
Change in vol‐

ume after
hardening

Surface skin
formation

No adhesion 4 hours at +20°C
Hardening

rate
Solvent con‐

tent
Isocyanate

content
Temperature

resistance
Processing

temperature
Resistance to

UV and
weather

- 3 %

± 20 minutes

3-4 mm/4 hours at +20 °C

0 %

0 %

-40 °C to +120 °C (+180 °C for short periods up
to 30 minutes)

+5 °C to +35 °C

Excellent

Storage
The guaranteed storage stability is 18 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +5°C - +30°C.

3.9 Cleaning agent

⇒ “3.9.1 Silicone remover”, page 56
⇒ “3.9.2 Plastic cleaner”, page 58
⇒ “3.9.3 Anti-static plastic cleaner”, page 59
⇒ “3.9.4 Industrial cleaning remover”, page 60

3.9.1 Silicone remover

Designation
♦ Aqueous silicone remover - LSW 019 000 A5­♦ Silicone remover - LVM 020 000 A5­♦ Silicone remover, slow-drying - LVM 020 100 A5-

56 Rep. gr.00 - Technical data

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Product description for silicone remover - LSW 019 000 A5­The silicone remover - LSW 019 000 A5- is an aqueous cleaner

with no

special labelling requirements, containing a small propor‐

tion of organic solvents and special cleaning additives.
Product description for silicone remover - LVM 020 000 A5- and

slow-drying silicone remover - LVM 020 100 A5­The silicone remover - LVM 020 000 A5- is a quick-evaporating

mixture. The slow-drying silicone remover - LVM 020 100 A5- is
a mixture of slow-evaporating organic solvents. Both are used
primarily to remove oil and grease residues.

Application instructions
Application
♦ It is used to clean sanded old and factory paint, as well as

primed and sanded areas and areas treated with filler before

further working over.
Processing
♦ Spray on silicone remover with a spray bottle or apply with a

clean cloth.
♦ Dry the surface with a dry cloth before the silicone remover

evaporates.
♦ Let all cleaned surfaces evaporate dry before further applica‐

tion or blow-dry.

Note

♦

Allow the cleaned surface to dry fully before working over.

♦

Do not allow sprayed-on silicone remover to dry on the sur‐

face.

♦

The product is not suitable for cleaning spray nozzles and

equipment.

♦

Change used or dirty cloths in good time (always use a clean

cloth).

♦

Repeat the cleaning procedure if the surface is very dirty.

♦

The silicone remover - LSW 019 000 A5- is not suitable for

removing separating agent residue on UP-GF or other plastic

surfaces.

3. Original products 57

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Personal protective equipment:
♦ Comply with the safety datasheet
♦ Wear personal protective equipment during the application

process

Key data for silicone remover - LSW 019 000 A5-

Flash point: Above +23 °C
VOC value:

2004/42/IIB
(a)(200)200

Key data for silicone remover - LVM 020 000 A5-

Flash point: Above +4 °C
VOC value:

2004/42/IIB
(a)(850)770

Key data for slow-drying silicone remover - LVM 020 100 A5-

Flash point: Above +26°C
VOC value:

2004/42/IIB
(a)(850)770

The EU limit for this product (product category
IIB.b) in
atile organic compounds. The VOC value of this
product in ready-to-spray form is max. 200 g/l.

The EU limit for this product (product category
IIB.b) in
atile organic compounds. The VOC value of this
product in ready-to-spray form is max. 750 g/l.

The EU limit for this product (product category
IIB.b) in
atile organic compounds. The VOC value of this
product in ready-to-spray form is max. 770 g/l.

ready-to-spray form is max. 200 g/l vol‐

ready-to-spray form is max. 850 g/l vol‐

ready-to-spray form is max. 850 g/l vol‐

Storage
The guaranteed storage stability is 60 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

3.9.2 Plastic cleaner

Designation
♦ Plastic cleaner - D 195 850 A1­Product description
The plastic cleaner - D 195 850 A1- is a liquid universal cleaner

and thinner/reducer based on aromate-free benzines with a low
n-hexane content. This product contains no chlorinated hydro‐
carbons and does not attack paint immediately.

Application instructions
Application
♦ The plastic cleaner - D 195 850 A1- is primarily used to de‐

grease and clean substrates before applying adhesives and
sealants.

♦ The adhesive surfaces must be thoroughly cleaned for effec‐

tive bonding, with particular emphasis on removing dust, oil
and grease.

58 Rep. gr.00 - Technical data

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♦ Depending on the base constituents in these products, the

cleaner may also be used to remove contamination and pro‐

truding excess material, as well as various undercoating ma‐

terials.
♦ In many applications, the plastic cleaner - D 195 850 A1- can

also be used as a thinner for certain adhesives, sealants and

coating compounds. Note that these products are not usually

diluted for

only for certain procedures that require a thinner consistency.
Processing

Note

♦

Before starting work it is important to consult the safety regu‐

application. Dilution with thinner/reducer is relevant

lations for information on mandatory precautions and sugges‐

ted safety procedures.

♦

All standard safety precautions for chemical products must be

observed, even when using substances not subject to special

labelling requirements.

♦ The plastic cleaner - D 195 850 A1- is applied either with a

brush or a cleaning cloth or similar, depending upon the de‐

gree of contamination and the size and shape of the parts

being cleaned.
♦ To prevent the contents of the original container from being

contaminated, the cleaner should either be poured onto the

cloth (do not hold the cloth against the container's mouth and

hold container upright) or the required amount should be trans‐

ferred to another container (tin can, etc.).
♦ Pour out only the amount required for cleaning, then close the

original container again immediately.
♦ After cleaning, allow the cleaned surface to dry thoroughly

(approximately 2-10 minutes, depending upon the conditions)

before applying an adhesive or sealant.
♦ While application of compressed air can accelerate the drying

process, under unfavourable conditions oil in the compressed

air can destroy the results of the cleaning process.
♦ If the base surface has an open-pore texture, wait at least 30

minutes after cleaning. When cleaning residual material from

sections that have been cut for removal (e.g. when reinstalling

permanently glazed door windows), always observe the pro‐

cessing instructions for the products.
Key data

Colour
Odour Similar to petrol

Water bright, transparent

3.9.3 Anti-static plastic cleaner

Designation
♦ Plastic cleaner, anti-static - LVM 001 001 A2-

Note

Application and processing instructions for the anti-static plastic
cleaner - LVM 001 001 A2- are included for the applicable com‐
ponents.

3. Original products 59

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3.9.4 Industrial cleaning remover

Designation
♦ Industrial dirt remover - ABS 600 000 10­Product description
The industrial cleaning remover - ABS 600 000 10- is used to

remove surface rust (metal dust) on vehicle bodies. The product
is used without thinning.

Caution

The product contains organic and inorganic acids.
You must wear safety gloves and safety goggles when han‐

dling this product!

Application instructions

Note

♦

Before starting work it is important to consult the safety regu‐
lations for information on mandatory precautions and sugges‐
ted safety procedures.

♦

All standard safety precautions for chemical products must be
observed, even when using substances not subject to special
labelling requirements.

Application/processing
When applying, note the following:
♦ The temperature of the cleaner and of the body must not ex‐

ceed 25 °C (do not expose vehicle or product to direct sun‐
light).

♦ The product is applied to the body with a brush or sponge after

car wash. Leave the product for approx. 10 minutes (do not
increase application time, because otherwise the paint or plas‐

tic parts may be affected). Do not surface-dry the product.
♦ Rinse and wash the body/vehicle with plenty of water.
♦ If the vehicle is still not clean after one application, repeat the

cleaning procedure.
Key data

Chemical
composition

Colour Water bright, transparent/clear colourless liquid
pH value 1
Density at 15 °CEN ISO 12185 1.076 ± 0.015 g/ml

High-performance cleaner with combination of
organic and inorganic acids, as well as wetting
agents and water

60 Rep. gr.00 - Technical data

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Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if

stored in unopened, original containers at +15°C - +30°C.

3.10 SprayMax system

⇒ “3.10.1 2K filler”, page 61
⇒ “3.10.2 2K clear coat”, page 67
⇒ “3.10.3 2K epoxy primer filler”, page 71
⇒ “3.10.4 2K wash primer”, page 76
⇒ “3.10.5 Silicone remover LLS MAX 007 ”, page 80
⇒ “3.10.6 Silicone remover, slow-drying LLS MAX 008 ”,

page 83
⇒ “3.10.7 Blender”, page 85
⇒ “3.10.8 Bonding agent”, page 86

3.10.1 2K filler

Designation
♦ 2K filler - LLS MAX 202 M2- mid-grey
Product description
The 2K filler - LLS MAX 202 M2- mid-grey a very high-grade 2K

HS sanding filler. It is based on acrylic resins.
Properties:
♦ Constant atomising pressure
♦ Aerosol distribution
♦ Long pot life
♦ Optimum and reliable processing characteristics
♦ Excellent durability
♦ Outstanding sanding characteristics
♦ Very high yield
♦ Outstanding filling capacity
♦ Area of application: Clever Repair
♦ Professional finish

Note

Wear personal protective equipment that complies with work
safety regulations.

3. Original products 61

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Application instructions
Base surface
Suitable base surfaces:
♦ Cleaned and sanded sheet metal surfaces primed with 2K

wash primer

007 A2- / -LVM 044 171 A2- , electroplated or galvanised sheet

metal or soft aluminium
♦ Finely sanded, thoroughly cleaned, original factory paint
♦ Lightly sanded factory paint or old paint (except TPAs)
♦ Surfaces prepared with 2K polyester products and then finely

sanded
♦ Cleaned and sanded UP-GF base surfaces, free of release

agents
Preparing base surfaces:
– Clean carefully with silicone remover - LVM 020 000 A5- or

slow-drying silicone remover - LVM 020 100 A5- .

- LHV 043 000 A2- or 1K wash primer - LVM 044

– Sand factory or old paint.
– Completely remove any rust spots and spot-sand the transi‐

tions to the old paint.

– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to working over.

62 Rep. gr.00 - Technical data

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Processing
Activate the 2K can:
– Shake before use.

– Remove the red prelease button from the cover and place it

onto the hardener mixing valve on bottom of the can.

– Press in the hardener mixing valve. When pressing in the

hardener mixing valve, ensure that the can is upside down.

– Shake can thoroughly for at least two minutes.

3. Original products 63

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Processing/pot life:
– 8 hours at +20°C

Application “Spray application”
– 2–3 coverage spray applications with 5-10 minute flash-off

time between applications.
Spray distance:
– A distance of 20-25 cm must be maintained.
– The recommended dry layer thickness is approx. 80-120 µm.

Note

If the spraying procedure has to be interrupted, ensure that you
spray upside down until the valve is empty to prevent clogging the
nozzle.

Drying
Air drying at +20°C room temperature:
♦ 3-4 hours for a dry layer thickness of 80-120 µm.

The flash-off time for forced drying is min. 5-15 minutes.
Forced drying at +60°C object temperature, 80-120 µm, is 30-40

minutes.

64 Rep. gr.00 - Technical data

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The flash-off time for infrared drying is min. 5-10 minutes.

Infrared drying at a layer thickness of 80-120 µm is 10 minutes
with short-wave radiator and 15 minutes with medium-wave radi‐
ator.

Further instructions
– Dry sand with orbital sander and dust extractor, grit P400-500.

– Wet sand with sandpaper, grit P800-1000

3. Original products 65

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Working over
Can be overpainted with:
♦ 2K HS top coat
♦ Water-based base coat and 2K HS clear coat

Note

♦

Any defects in the base surface can be “touched up” using 2K

polyester filler.

♦

After drying and intermediate sanding, the filled areas can be

insulated again with 2K epoxy primer filler - LLS MAX 220 M1/

M2- or 2K HS Premium filler.

♦

The best insulation, even on critical surfaces, is obtained with

a medium application thickness of 80-120 µm in 2–3 spray ap‐

plications with air drying overnight or oven/infrared drying.

Difficult base surfaces require fine preparation and filler must

be applied to cover all parts.

♦

We recommend grey 2K HS Vario filler - LGF 786 004 A4- to

insulate thermoplastic paintwork.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Shake briefly once again before each further spray application.
Dispose of the fully emptied spray cans as recyclable material.

WARNING

♦ Coating materials ready for application that contain iso‐

cyanate may cause irritation to mucous membranes –
especially the respiratory organs – and cause hypersen‐
sitive reactions.

♦ Sensitisation may occur if vapours and spray mist are in‐

haled.

♦ Carefully observe all rules for working with coating mate‐

rials containing solvents when working with coating ma‐
terials containing isocyanate. Particular care must be
taken to prevent inhalation of spray mist and vapour.

♦ Persons suffering from allergies, asthma or other respira‐

tory problems should not work with coating products con‐
taining isocyanate.

Key data

VOC value:
2004/42/IIB
(e)(840)690

The EU limit for this product (product category
IIB.b) in ready-to-spray form is max. 840 g/l vola‐
tile organic compounds. The VOC value of this
product in ready-to-spray form is max. 690 g/l.

66 Rep. gr.00 - Technical data

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Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

3.10.2 2K clear coat

Designation
♦ 2K clear coat - LLS MAX 210­Product description
The 2K clear coat - LLS MAX 210- is a high-gloss two-component

clear coat paint for a long-lasting sealed finish on painted surfa‐
ces. It has been specially developed for parts and repairs paint‐
work. This product is long-lasting in all weather conditions, highly
resistant to chemical and petrol damage and very easy to polish.
The 2K clear coat flows very well and tends to be used on larger
surfaces (1-2 body parts). It is based on acrylic resins. The hard‐
ener contains isocyanate.

Properties:
♦ Constant atomising pressure
♦ Aerosol distribution
♦ Excellent filling
♦ Area of application: touch-ups for part and repair paintwork
♦ Professional finish

Note

♦

Personal protective equipment that meets the requirements
for safety at work must be worn:

♦

Respiratory protection mask type: A2 / P2

♦

Protective gloves, e.g. latex or synthetic rubber

Application instructions
Base surface
Suitable base surfaces:
♦ Solvent and water-thinnable base paint systems
♦ Old paintwork, cleaned and sanded

Base surface

Suitability

1K base paint +++
1K water-based paint +++
2K top coat ++
Old paint +++

3. Original products 67

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Processing
Activate the 2K can:
– Shake can thoroughly for at least two minutes.

– Remove the red prelease button from the cover and place it

onto the hardener mixing valve on bottom of the can.

– Press in the hardener mixing valve. When pressing in the

hardener mixing

down.

– When

two minutes.

the can has been activated, shake thoroughly again for

valve, ensure that the can (with cap) is upside

68 Rep. gr.00 - Technical data

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Processing/pot life:
– 48 hours at +20°C

Note

The processing time depends on the ambient temperature. High‐
er temperatures result in a shorter pot life, lower temperatures
lead to a longer pot life.

Application “Spray application”
– 1-2 spray applications, each spray application approx. 30 µm,

flash-off time between spray applications: 10-15 minutes, de‐

pending on temperature.
Spray distance:
– A distance of 20-25 cm must be maintained.

Note

If the spraying procedure has to be interrupted, ensure that you
spray upside down until the valve is empty to prevent clogging the
nozzle.

Drying
Air drying at +20°C room temperature takes 12 hours.

The flash-off time for forced drying is min. 10-15 minutes.
Forced drying at +60°C object temperature is 35-40 minutes.

3. Original products 69

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The flash-off time for infrared drying is min. 10-15 minutes.

Infrared drying is recommended.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Shake briefly once again before each further spray application.
Dispose of the fully emptied spray cans as recyclable material.

WARNING

♦ Coating materials ready for application that contain iso‐

cyanate may cause irritation to mucous membranes –
especially the respiratory organs – and cause hypersen‐
sitive reactions.

♦ Sensitisation may occur if vapours and spray mist are in‐

haled.

♦ Carefully observe all rules for working with coating mate‐

rials containing solvents when working with coating ma‐
terials containing isocyanate. Particular care must be
taken to prevent inhalation of spray mist and vapour.

♦ Persons suffering from allergies, asthma or other respira‐

tory problems should not work with coating products con‐
taining isocyanate.

Key data

Proportion
of solids:

Yield: Approx. 0.5–0.75 m²/spray can at approx. 30–

Gloss: High-gloss
VOC value: 668 g/l, 258 g/can

33.8% thinned paint

50 µm dry layer thickness

70 Rep. gr.00 - Technical data

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Storage
The guaranteed storage stability is 24 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

3.10.3 2K epoxy primer filler

Designation
♦ 2K epoxy primer filler - LLS MAX 220 M1- beige (250 ml)
♦ 2K epoxy primer filler - LLS MAX 220 M2- beige (400 ml)
Product description
The 2K epoxy primer filler - LLS MAX 220 M1/M2- is two-compo‐

nent epoxy spray can for use on small damaged areas. It is not
used in areas directly susceptible to chipping.

When applied to the underbody, epoxy primer filler must be pro‐
tected by trim, body cladding, wheel housings and so on as well
as UBP material. All difficult-to-reach areas must be sealed with
underbody sealing wax.

Wear personal protective equipment that complies with work
safety regulations.

Properties:
♦ Range of uses
♦ Good corrosion protection
Application instructions
Base surface
Suitable base surfaces:
♦ Bare sheet steel, sanded
♦ Cleaned and sanded galvanised or electroplated steel panels

or soft aluminium
♦ Well-sanded old paint or factory paint
♦ Genuine replacement part primer, sanded
♦ Cleaned and sanded UP-GF base surfaces, free of release

agents
♦ Surfaces prepared with 2K polyester products and then finely

sanded

3. Original products 71

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Preparing base surfaces:
– Clean carefully with silicone remover - LVM 020 000 A5- or

slow-drying silicone remover - LVM 020 100 A5- .

– Then sand surface.

– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to working over.

Caution

The 2K epoxy primer filler - LLS MAX 220 M1/M2- must not be
applied to PVB (acid-hardening) adhesion surfaces or 1K pri‐
mers (e.g. synthetic resin).

Processing
Application:
– Shake before use.

72 Rep. gr.00 - Technical data

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– Remove the red prelease button from the cover and place it

onto the hardener mixing valve on bottom of the can.

– Press in the hardener mixing valve. When pressing in the

hardener mixing valve, ensure that the can is upside down.

– Shake can thoroughly for at least two minutes.

Processing/pot life:
– 8 hours at +20°C

3. Original products 73

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Application “Spray application”
– 2–3 spray applications with 5-10 minute flash-off time between

applications.
Spray distance:
–

A distance of 20-25 cm must be maintained.
Reaction temperature:
– at least +15 °C
– The recommended dry layer thickness is 50-70 µm.

Note

If the spraying procedure has to be interrupted, ensure that you
spray upside down until the valve is empty to prevent clogging the
nozzle.

Drying
The flash-off time for forced drying is min. 5-15 minutes.

Forced drying at +60-65°C object temperature with a layer thick‐
ness of 50-70 µm is 40-45 minutes.

The flash-off time for infrared drying is min. 10-20 minutes.

74 Rep. gr.00 - Technical data

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Infrared drying at a layer thickness of 50-70 µm is 3-5 minutes for
a short-wave radiator at 50% output and then 15-20 minutes at
100% output.

Further instructions
– Dry sand with orbital sander and dust extractor, grit P400-500.

– Wet sand with sandpaper, grit P800-1000

3. Original products 75

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Working over
Can be overpainted with:
♦ 2K HS top coat
♦ Water-based base coat and 2K HS clear coat

Note

♦

Any defects in the base surface can be “touched up” using 2K

polyester filler.

♦

After drying and intermediate sanding, the filled areas can be

insulated again with 2K epoxy primer filler - LLS MAX 220 M1/

M2- .

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

The can must be shaken for approx. 2 minutes before pro‐
cessing and before triggering the hardener cartridge. Shake
briefly once again before each further spray application.

Dispose of the fully emptied spray cans as recyclable material.

Key data

VOC value:
2004/42/IIB
(e)(840)650

Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

The EU limit for this product (product category
IIB.b) in
atile organic compounds. The VOC value of this
product in ready-to-spray form is max. 650 g/l.

ready-to-spray form is max. 840 g/l vol‐

3.10.4 2K wash primer

Designation
♦ 2K wash primer - LLS MAX 230 M1- olive green (250 ml)
Product description
This 2K wash primer - LLS MAX 230 M1- is a zinc chromate- and

phenol-free acid-hardening
PVB range.

Wear personal protective equipment that complies with work
safety regulations.

two-component wash primer from out

76 Rep. gr.00 - Technical data

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Properties:
♦ Easy to process
♦ Outstanding corrosion protection based on its passivating

characteristics
♦ For metallic base surfaces
♦ Short time before it can worked over
♦ Long pot life
♦ Area of application: exclusively for Clever Repair and minor

repairs
Application instructions
Base surface
Suitable base surfaces:
♦ Bare sheet steel, sanded
♦ Cleaned and sanded galvanised or electroplated steel panels

or soft aluminium
♦ Well-sanded factory paint or old paint (with the exception of

thermoplastic paint)
♦ Surfaces prepared with 2K polyester products and then finely

sanded

Note

Owing to the wide variety of metal alloys and manufacturing pro‐
cesses, it is essential to carry out a preliminary test on the
applicable base surface to ensure that the pretreatment is suffi‐
cient to guarantee correct adhesion.

Preparing base surfaces:
– Clean carefully with silicone remover - LVM 020 000 A5- or

slow-drying silicone remover - LVM 020 100 A5- .

– Clean and sand factory paint or old paint, completely remove

any rust spots and spot-sand the transitions to the old paint.

3. Original products 77

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– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to working over.

Processing
Application:
– Shake the spray can thoroughly prior to activation with hard‐

ener to ensure good wetting.

– Remove the red prelease button from the cover and place it

onto the hardener mixing valve on bottom of the can.

– Press in the hardener mixing valve. When pressing in the

hardener mixing valve, ensure that the can is upside down.

78 Rep. gr.00 - Technical data

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– Shake can thoroughly for at least two minutes.

Processing/pot life:
– 4 days at +20°C

Paint - general information - Edition 10.2017

Application “Spray application”
– 2 spray applications with 5-10 minute flash-off time between

applications.
Spray distance:
– A distance of 15-20 cm must be maintained.
Reaction temperature:
– at least +15 °C
– The recommended dry layer thickness is 8-12 µm.

Note

If the spraying procedure has to be interrupted, ensure that you
spray upside down until the valve is empty to prevent clogging the
nozzle.

Drying
Air drying at +20°C room temperature:
♦ Can be overpainted after 20-30 minutes

3. Original products 79

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Working over
Can be overpainted with:
♦ 2K HS filler

Note

♦

Use product only with 2K HS filler in 3-layer process.

♦

Do not use with polyester, epoxy or water-thinnable products
for subsequent processing.

♦

Do not use on thermoplastic paintwork.

♦

Do not rework directly with water-based base coat or 2K HS
top coat.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

The can must be shaken for approx. 2 minutes before pro‐
cessing and before triggering the hardener cartridge. Shake
briefly once again before each further spray application.

Dispose of the fully emptied spray cans as recyclable material.

Personal protective equipment:
♦ Comply with the safety datasheet
♦ Wear personal protective equipment during the application

process

Key data

VOC value:
2004/42/IIB
(e)(840)703

Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

The EU limit for this product (product category
IIB.b) in
atile organic compounds. The VOC value of this
product in ready-to-spray form is max. 703 g/l.

ready-to-spray form is max. 840 g/l vol‐

3.10.5 Silicone remover - LLS MAX 007-

Designation
♦ Silicone remover - LLS MAX 007-

80 Rep. gr.00 - Technical data

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Product description
The silicone remover - LLS MAX 007- is a water-based cleaning

product, rich in active ingredients and with reduced solvent con‐
tent. The

raw material base consists of specific solvent combina‐

tion.
Properties:
♦ Product and application-specific aerosol formulation
♦ Constant atomising pressure
♦ Aerosol distribution
♦ Maximum yield
♦ Professional finish
♦ Thorough cleaning and degreasing effect
♦ Promotes adhesion
♦ Maximum yield
♦ Even application
Application instructions
Application
Recommended for:
♦ Resource for parts painting and spot repairs
♦ For optimum results follow with AquaPlus water-based paints
Suitable base surfaces:
♦ Primed surfaces treated with filler; metal, plastic, glass; old

and factory paint; painted and unpainted base surfaces

Base surface
Primed surfaces treated with

Suitability
+++

filler
Factory and old paint +++
Plastic parts +++
Metal/glass +++

Properties:
♦ Does not attach paintwork surfaces
♦ Removes all types of silicone; ideal cleaner for dirt and soot
♦ Removes body cavity preservation or wax
♦ Removes resin-hardened grease residues, such as on door

hinges
♦ Removes oil and grease residues
♦ Ideal for dissolving tar contamination
♦ Removes adhesive residues such as labels

3. Original products 81

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Processing

Note

♦

Personal protective equipment that meets the requirements
for safety at work must be worn:

♦

Respiratory protection mask type: A2 / P2

♦

Protective gloves, e.g. latex or synthetic rubber

Application “Spray application”
– Spray on lightly just before applying the following coat of paint

and wipe dry immediately with a clean, dry cloth.

– Do not allow silicone remover to evaporate from the surface.

Only work on small areas in one go.
– Repeat if necessary if very dirty.
– Cloths must be replaced frequently and do no used dirty

cloths.

Note

If the spraying procedure has to be interrupted, ensure that you
spray until the valve above the head is empty.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Dispose of the fully emptied spray cans as recyclable material.

Key data

Proportion
of solids:

Yield: approx. 0.75– 1.0 m²/spray can
Gloss: Removed
VOC value: 620 g/l, 248 g/can

Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

0 %

82 Rep. gr.00 - Technical data

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3.10.6 Silicone remover, slow-drying - LLS MAX 008-

Designation
♦ Silicone remover, slow-drying - LLS MAX 008­Product description
The slow-drying silicone remover - LLS MAX 008- is a cleaning

agent with high active ingredient content that is easy to use and
evaporates without
sists of specific solvent combination.

Properties:
♦ Product and application-specific aerosol formulation
♦ Constant atomising pressure
♦ Aerosol distribution
♦ Maximum yield
♦ Professional finish
♦ Easy to apply
♦ Complete evaporation
♦ Removes silicone, grease, oil, wax, dirt, tar, soot
♦ Mild, non-aggressive solvent
Application instructions
Application
Recommended for:
♦ Resource for parts painting and spot repairs
Suitable base surfaces:
♦ Primed surfaces treated with filler; metal, plastic, glass; old

and factory paint; painted and unpainted base surfaces

leaving residues. The raw material base con‐

Base surface
Primed surfaces treated with

Suitability
+++

filler
Factory and old paint +++
Plastic parts +++
Metal/glass +++

Properties:
♦ Does not attach paintwork surfaces
♦ Removes all types of silicone; ideal cleaner for dirt and soot
♦ Removes body cavity preservation or wax
♦ Removes resin-hardened grease residues, such as on door

hinges
♦ Removes oil and grease residues
♦ Ideal for dissolving tar contamination
♦ Removes adhesive residues such as labels

3. Original products 83

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Processing

Note

♦

Personal protective equipment that meets the requirements
for safety at work must be worn:

♦

Respiratory protection mask type: A2 / P2

♦

Protective gloves, e.g. latex or synthetic rubber

Application “Spray application”
– Spray on lightly once and wipe off with a clean, dry cloth.
– Leave to evaporate thoroughly off cleaned surface.
– Repeat if necessary if very dirty.
– Cloths must be replaced frequently and do no used dirty

cloths.

Note

If the spraying procedure has to be interrupted, ensure that you
spray until the valve above the head is empty.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Dispose of the fully emptied spray cans as recyclable material.

Key data

Proportion
of solids:

Yield: approx. 0.75– 1.0 m²/spray can
Gloss: Removed
VOC value: 620 g/l, 248 g/can

Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

0 %

84 Rep. gr.00 - Technical data

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3.10.7 Blender

Designation
♦ Blender - LLS MAX 009­Product description
The blender - LLS MAX 009- was designed to smooth the transi‐

tions of the paint and the edge areas of existing paint with new
paint for
rial base consists of specific resin/solvent combination.

Properties:
♦ Product and application-specific aerosol formulation
♦ Constant atomising pressure
♦ Aerosol distribution
♦ Professional finish
♦ Ideal for spot repairs
♦ Easy, time-saving process
♦ Particularly suitable for respraying work for 2-coat and 2K sin‐

♦ Very good partial dissolving properties
♦ Polishes well
♦ Results in transition-free edge areas on the re-spraying sur‐

Application instructions
Application
Recommended for:
♦ Spot repairs and touch ups
Suitable base surfaces:
♦ Apply right after spraying with 2K clear coat - LLS MAX 210-

♦ The substrate in the fading edge transition zone should be

Pretreatment:
♦ No special work is necessary directly before applying the blen‐

Processing

spot-painting in automotive applications. The raw mate‐

gle-coat paints

face

or 2K top coat on the transition zones in the blend area.

generously matted with an abrasive pad (P2000-P4000).

der.

Paint - general information - Edition 10.2017

Note

♦

Personal protective equipment that meets the requirements

for safety at work must be worn:

♦

Respiratory protection mask type: A2 / P2

♦

Protective gloves, e.g. latex or synthetic rubber

3. Original products 85

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Application “Spray application”
– Spray in multiple, light spraying applications on the spray-mist

edge

zone of the 2K clear coat or 2K top coat until the transition

is homogenous.

– No flash off time required for 2K clear coat or 2K top coats.

Note

If the spraying procedure has to be interrupted, ensure that you
spray until the valve above the head is empty.

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Dispose of the fully emptied spray cans as recyclable material.

Key data

Proportion
of solids:

Yield: approx. 0.5 m²/spray can
Gloss: Removed
VOC value: 766 g/l, 306 g/can

Storage
The guaranteed storage stability is 36 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

4.8 %

3.10.8 Bonding agent

Designation
♦ Bonding agent - LLS MAX 015- , plastic
Product description
The bonding agent - LLS MAX 015- is a universal single-compo‐

nent bonding
cles.

Properties:
♦ Easy to apply
♦ Good bonding properties
♦ High elasticity

agent for all standard exterior plastic parts on vehi‐

86 Rep. gr.00 - Technical data

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Paint - general information - Edition 10.2017

Application instructions
Base surface
Suitable base surfaces:
♦ All standard plastic parts for external installation on vehicles

(PP, EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC, PUR,

soft PUR foam, UP-GF).
Preparing base surfaces:
The base surface must be free of separating agents.
Before cleaning plastic parts, temper them for 60 minutes at +60°

C to “sweat out” the separating agents.
– Clean with anti-static plastic cleaner - LVM 001 001 A2- or with

the milder slow-drying silicone remover - LVM 020 100 A5- .

Note

♦

The extent of the cleaning required will vary according to the

type and quantity of separating agent used. We recommend

using an abrasive pad to help cleaning.

♦

Let the thinner evaporate (e.g. air-dry overnight at room tem‐

perature or 30-40 minutes at +60°C).

– Prior to priming, clean again gently with anti-static plastic

cleaner - LVM 001 001 A2- or slow-drying silicone remover -

LVM 020 100 A5- (anti-static effect).

Processing
Application:
– Shake can thoroughly for at least two minutes.

3. Original products 87

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Paint - general information - Edition 10.2017

Application “Spray application”
– 1 complete spray application = 1 - 2 µm
Spray distance:
– A distance of 20-25 cm must be maintained.

Flash-off time: at +20°C room temperature, approximately 10 - 15
minutes

Note

♦

If the spraying procedure has to be interrupted, ensure that
you spray upside down until the valve is empty to prevent
clogging the nozzle.

♦

If the exposed metal area is not more than 5.0 cm in diameter,
the bonding agent - LLS MAX 015- can be overpainted directly
with a top coat.

Further instructions
Fill with:
♦ 2K HS filler
Can be overpainted with:
♦ 2K HS top coat
♦ 2K clear coat

Caution

Wear personal protective equipment that complies with work
safety regulations.

Read the safety data sheets as well as warnings on the spray
can label.

Shake briefly before each spray application.
Dispose of the fully emptied spray cans as recyclable material.

Key data

VOC value:
2004/42/IIB
(e)(840)730

The EU limit for this product (product category
IIB.e) in ready-to-spray form is max. 840 g/l vola‐
tile organic components. The VOC value of this
product in ready-to-spray form is max. 730 g/l.

88 Rep. gr.00 - Technical data

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Paint - general information - Edition 10.2017

Storage
The guaranteed storage stability is 60 months from date of man‐

ufacture. It can be processed on or before the date indicated on
label if stored in unopened, original containers at +20°C.

Storage conditions
The required storage temperature is +20 °C to +25 °C (must not

fall below +5 °C).

3. Original products 89

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Paint - general information - Edition 10.2017

90 Rep. gr.00 - Technical data

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4 Workshop equipment

⇒ “4.1 Tools”, page 91
⇒ “4.2 Dust-retention cloths”, page 100

4.1 Tools

⇒ “4.1.1 Spray can charging unit , E.g., B. VAS 6425 ”,
page 91

⇒ “4.1.2 Paint layer thickness Gauge , E.g. VAS 6272 ”,
page 92

⇒ “4.1.3 Paint layer thickness Gauge , E.g. VAS 6197 ”,
page 92

⇒ “4.1.4 Paint layer thickness Gauge , E.g. VAS 5278 ”,
page 92

⇒ “4.1.5 Stone chipping tester , e.g. VAS 5102A ”, page 93
⇒ “4.1.6 Brush emitter , e.g. VAS 6446 or VAS 6776 ”,

page 94
⇒ “4.1.7 Brush grinder set , e.g. VAS 6776 ”, page 95
⇒ “4.1.8 Pressurised cap gun , e.g. V.A.G 1538 ”, page 96
⇒ “4.1.9 Infrared heater , e.g. VAS 6873 ”, page 96
⇒ “4.1.10 Tripod , e.g. VAS 6873/1 ”, page 97
⇒ “4.1.11 Infrared heater , e.g. VAS 6874 ”, page 97
⇒ “4.1.12 Infrared heater , e.g. VAS 6875 ”, page 98
⇒ “4.1.13 Infrared heater , e.g. VAS 6876 ”, page 98
⇒ “4.1.14 Infrared heater , e.g. VAS 6877 ”, page 99
⇒ “4.1.15 Infrared heater , e.g. VAS 6878 ”, page 99
⇒ “4.1.16 Infrared heater , e.g. VAS 6879 ”, page 100

Paint - general information - Edition 10.2017

4.1.1 Spray can charging unit , E.g., B. -VAS

6425-

Product description
A pneumatic filling device for cleaning-free filling of varnish spray

cans with
1K Fill-clean spray cans - LLS MAX 100- .

Size
♦ Diameter: 132 mm
♦ Height: 366 mm
♦ Height of door: 123 mm
♦ Filling cylinder: diameter 135 mm, height 65 mm, max. filling

♦ Dimensions of fixing plate: 250 x 250 x 2 mm
Technical data
♦ Pneumatic filling principle
♦ Filling pressure: 8 - 10 bar/100 - 130 psi
♦ Rupture point: approx. 60 bar / approx. 870 psi
♦ Operating temperature: 5 °C to 50 °C

mixed top-coat lacquers. The device is suitable for filling

volume 100 ml

4. Workshop equipment 91

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Paint - general information - Edition 10.2017

♦ Gross weight: 2.23 kg
♦ Net weight: 4.00 kg
Items supplied
♦ Spray can filling device including metal cylinder
♦ Air pressure hose including connection coupling
♦ Securing bolt with washer
♦ Floor plate
♦ Adapter for 250ml cans

4.1.2 Paint layer thickness Gauge , E.g. -VAS
6272-

Product description
A combination gauge for non-destructive measurements of coat‐

ings on steel and iron and non-ferrous metals. The menu navi‐
gation and easy calibration/setup of new parameters make this
an ideal
ergonomically shaped appliance with integrated measuring probe
and simple operation allow test results with the highest of preci‐
sion.

Technical data
Measurement range: continuous from 0 to 3500 µm
Items supplied
1 tester

unit for workshops and quality assurance measures. The

4.1.3 Paint layer thickness Gauge , E.g. -VAS
6197-

Product description
Fully electronic paint thickness tester with two independently

functioning probes
on several types of metallic base surfaces. This includes all non­magnetic layers on steel or iron, as well as all isolating layers on
non-ferrous metals such as aluminium and copper. Calibration is
not necessary, as the tester uses Hall sensor technology.

Technical data
Measurement range: 0...5000 µm for both sensors
Items supplied
♦ Paint thickness tester
♦ Case
♦ Levelling plates
♦ Battery

4.1.4 Paint layer thickness Gauge , E.g. -VAS

Product description
Provides precise and damage-free paint thickness measurement

on steel/iron and non-ferrous metals. The electronic tester with
LCD digital display displays measurement data via selection on
the menu.

and LCD display. Measurements are possible

5278-

92 Rep. gr.00 - Technical data

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Technical data
♦ Continuous measurement range: 0 - 5000 µm or 0 - 200 ml
♦ Base tolerance: +/- 1 µm or +/- 0.06 ml
♦ Temperature range: 0 °C - 60 °C
♦ Power supply: 9 volts
♦ 4 digit LCD display
Items supplied
♦ 1 tester for steel/iron
♦ 1 tester for non-ferrous metals
♦ 1 service bag
♦ 2 zero plates
♦ Operating instructions

4.1.5 Stone chipping tester , e.g. -VAS 5102A-

Product description
It allows the user to recognise whether paint damage is the result

of a

fault in the material/processing or whether it has been caused
by excessive mechanical stress, for example stone chipping or
scratching. The test is based on the simulation of the average
stress encountered in everyday road traffic and caused by high­speed impact with low-mass objects, for example sand or grit.

Items supplied
♦ 1 stone chip tester with battery-powered metering device,

pressure regulator and hose
♦ 1 mains adaptor
♦ Calibration stands with test scales
♦ Flashlight
♦ Film with angles marked
♦ Adhesive tape, 25 mm wide
♦ Spatula and scissors
♦ Granulate feeder with 10 x 100 g granulate
♦ Hard inlay case with rollers
♦ VW and Audi test seals, 100 each
♦ Operating instructions, evaluation scale, test certificate, test

schedule

Paint - general information - Edition 10.2017

4. Workshop equipment 93

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Paint - general information - Edition 10.2017

4.1.6 Brush emitter , e.g. -VAS 6446- or -VAS
6776-

Product description
Used for surface preparation,e.g. for removing underbody pro‐

tection, sealing compounds and other sticky materials. Removal
of corrosion
and sand blasting effect; protects the material and has a com‐
pressing effect. Low speed.

Items supplied
♦ 1 pneumatic brush grinder set
♦ 1 holder for brush grinder strap 23/28mm
♦ 1 holder for brush grinder strap 11/28mm
♦ 1 brush grinder straps 23/28mm
♦ 2 brush grinder straps 11/28mm
♦ 3 special brush grinder straps 11/28/17 mm

and paint in body area. Provides pore-deep cleaning

94 Rep. gr.00 - Technical data

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4.1.7 Brush grinder set , e.g. -VAS 6776-

Product description
The device is designed to clean surfaces and remove corrosion

in areas that are difficult to reach. Suitable for joints, grooves,
wheel housings, flange edges, door folds etc. Pneumatically op‐
erated.

Design and features:
♦ A polyamide belt with wire bristles rotates in a mounting sys‐

tem.
♦ The mounting system is powered by a pneumatic drive unit.
♦ The accelerator rod multiplies the contact force of the bristles

by a factor of four.
♦ Corrosion and layers are stripped down to the pores.
Technical data:
♦ Weight: 1.1 kg
♦ Compressed air connection thread: 1/4” PT (G 1/4” supplied )
♦ Hose diameter: 3/8" ID (9.5 mm)
♦ Speed: 0 - 2600/min
♦ Flow pressure: 7.5 bar / 110 psi
♦ Air consumption: 14.2 CFM (400 l/min.)
♦ Vibration: 1.45 m/s² (EN ISO 8662-1; 8662-4)
♦ Sound pressure level: 84 dB (DIN 45635-21; ISO 3744)
Items supplied
♦ 1 brush grinder drive unit
♦ 1 x 11mm mounting system VAS 6446/2
♦ 1 swivel joint VAS 6446/9
♦ 1 air pressure regulator VAS 6446/8
♦ 2 brush grinder belts VAS 6776/1
♦ 2 brush grinder belts, left VAS 6776/2
♦ 2 brush grinder belts, right 6776/3
♦ 2 brush grinder belts, stainless steel VAS 6776/4
♦ 2 accelerator rods, including arm for use with brush grinder

belt for stainless steel
♦ 1 hard shell case
Spare parts
♦ Brush grinder belt - AS 6776/1- ASE 36308300000
♦ Brush grinder belt - VAS 6776/2- ASE 36308400000
♦ Brush grinder belt - VAS 6776/3- ASE 36308500000
♦ Brush grinder belt - VAS 6776/4- ASE 36308600000
♦ Accelerator rod - VAS 6776/5- ASE 46308700000
♦ Accelerator rod - VAS 6776/6- ASE 46308800000

Paint - general information - Edition 10.2017

4. Workshop equipment 95

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4.1.8 Pressurised cap gun , e.g. -V.A.G 1538-

Product description
For sealing cavities in all new and used cars and for applying un‐

derbody sealant.
Design and features:
Special gun with safety check valve and quick release coupling

for probe mounting.
♦ maximum injection pressure: 10 bar
♦ Air connection thread: R 1/4
♦ Air consumption: approx. 100 l/min
♦ Weight: 1300 g
Items supplied
♦ Suction-feed spray gun
♦ 1 litre steel can, painted
♦ Flexible hook probe - V.A.G 1538/1­♦ Nylon probe - V.A.G 1538/2­Spare parts
♦ Hook probe - V.A.G 1538/1­♦ Nylon probe - V.A.G 1538/2-

4.1.9 Infrared heater , e.g. -VAS 6873-

Product description
The infrared heater is used to dry filling compound, filler, base

coat, top coat and clear coat quickly for minor repairs.
Technical data:
♦ 220-240 V, 1 PH + PE
♦ 4 A
Items supplied
Complete hand-held heater with plug and operating instructions
Spare parts
Stand - VAS 6873/1- ASE 434 392 00 000

Note

Follow the manufacturer's operating instructions.

96 Rep. gr.00 - Technical data