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SB-100-SB

Skipper SB-100-SB Operation And Installation Manual

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SKIPPER Electronics AS
Enebakkveien 150 Telephone: +47 23 30 22 70 P. O. Box 151, Manglerud E-mail: support@skipper.no 0612 Oslo Co. reg. no: NO-965378847-MVA Norway www.skipper.no
Document no: DM-BSB100-SB Rev 1349A Date: 2019-02-12
Single Bottom Sea Valve
SB-100-SB
Operation and Installation Manual
Page 2 of 18
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
Weitergabe sowie vervielfältigung dieser unterlage, verwertung und mitteilung ihres inhaltes nicht gestattet, soweit nicht
ausdrücklich zugestanden. Zuwiderhandlungen verpichten zu
schadenersatz.
Toute communication ou reproduction de ce document, toute exploitation ou communication de ou son contenu sont interdites, sauf autorisation expresse. Tout manquement à cette règle est illicite et expose son auteur au versement de dommeges et intèrèts.
Copying of this document, and giving it to others and the use or communication of contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages.
Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este documento, asì como su uso indebido y/o su exhibición o comunicación a terceros. De los infractores Se exigirá el correspondiente resarcimiento de daños y perjuicios.
Page 3 of 18
Contents
1. INSTALLATION .............................................................................................................................4
2. SPACE CONSIDERATIONS ..........................................................................................................6
3. WELDING THE BOTTOM FLANGE ............................................................................................ 7
4. SEA VALVE ASSEMBLY (ORIENTATION NOT NECESSARY). ...............................................8
5. ASSEMBLING OF EXTENSION TUBE AND SENSOR .............................................................9
6. SENSOR INSTALLATION ...........................................................................................................10
7. CLAMP UNIT MOUNTING .........................................................................................................11
8. FINAL ASSEMBLY ......................................................................................................................13
9. SENSOR REMOVAL ....................................................................................................................14
10. RE-INSTALLATION ...................................................................................................................15
11. DB-100 SENSORS ......................................................................................................................16
12. 100 MM SINGLE BOTTOM BALL VALVE .............................................................................17
13. MAINTENANCE ........................................................................................................................18
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
Page 4 of 18
SKIPPER SB (Single Bottom) Sea Valve 100 mm
1. Installation
The SKIPPER SB Sea Valve 100 mm is used for installation of:SKIPPER speed log sensors and Echo
sounder transducers tted with adaptor for XB-100-XX .
Caution! Be aware that the Sea Valve contains high precision parts and therefore proper
handling when mounting is essential for the nal result.
When handling the Sea Valve, all lifting devices must be attached on the outside of the valve. It is very important to not insert any chains, wire, rope or any other device into the valve chamber. This to avoid damaging and any kind of pollution of the Sea Valve.
Caution must be taken when mounting seavalves that all parts are aligned correctly, and that the inside is clean. DO NOT use liguid sealants, and DO NOT paint the inside of a valve.
The SKIPPER SB Sea Valve 100 mm is delivered partly assembled for transport. The parts necessary for
nal assembly will be found packed in a box delivered with the Sea Valve. First of all, it must be decided
where the Sea Valve should be installed. Normally, this will be in the fore part of the ship, in the centerline,
or as close to the centerline as possible. Optimal system operation is achieved by tting the transducer/
sensor as deep as possible on the hull.
• The active surface of the sensor must be installed with front face a maximum of +/-1 degree to the ships horizontal plane. (Speed Logs).
• The active surface of the transducer must be installed with front face a maximum of +/-7 degree to the ships horizontal plane. (Echo Sounder).
Do not mount transducers close to the bow thruster propeller outlets, or aft of other hull installations (outlets, vents or other protruding details) who may create aeration or turbulence.
It is necessary to select a part of the hull that is submerged and free from turbulence and aeration under all load and speed conditions, and to avoid positions where air is trapped in heavy weather.
If a at, horizontal section is not available for transducer tting, the shipyard must construct a suitable bed.
Welding seams in this area should be smoothed and rounded off, in order not to create turbulence or aeration at speed.
Protect the active element of the transducer/sensors during transport and installation, and
do not paint the surface.
The Sea Valve should be placed in a service accessible place, large enough for installation and disassembly of the sensor unit. See drawing: “Space considerations”.
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
Page 5 of 18
Important
”Sensors for Speed Log and Echo Sounder are delivered with a xed cable. Attention must be taken
to allow easy replacement/pulling of new cable during maintenance”.
SKIPPER Electronics AS will recommend installation positions if GA-drawings (General
arrangements), lines drawings and frame drawings are made available for study.
Condition.
The welding to hull structures and structural support of the items may be subject to separate approval by
classication societies for each installation on board a ship.
Note: All “Item (X)” references on the following pages, can be found on drawing 100 mm Single Bottom Ball Valve.
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
Page 6 of 18
The Sea Valve should be placed in a service accessible place large enough for installation and disassembly of the sensor unit.
2. Space considerations
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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8
3. Welding the bottom ange
• When the position has been decided, a 220 mm hole is cut in the hull.
• The bottom ange, Item (1), is welded into the hull. Standard welding practice, methods and procedures should be observed, but may vary. (See welding notes).
Attention:
The bottom ange is a part of the Sea Valve that is machined with high accuracy and it should be protected after mounting to avoid damage to the bottom ange surfaces. This to avoid leakage. If the
valve is pre-mounted, be sure to protect the valve from being polluted by welding debris.
WELDING NOTES!
All bottom parts and anges for welding are precisely machined parts. During welding of these parts
to the ship’s hull plates, careful attention must be paid to avoid construction strain on the bottom
parts and anges.
• Let parts cool down during welding.
• Over heating may change t and form and result in non-conformity with intended sensor/ transducer.
• Welding to thick hull steel plates will exert high stress on bottom parts and anges.
• Especially care must be taken during welding of stainless steel anges.
• Work must be performed by a qualied and certied welder.
Welding the bottom ange in ship’s hull.
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
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4. Sea Valve Assembly (Orientation not necessary).
Step 1
• Place 1.5 mm gasket, on top of Bottom Flange.
• Then place the Ball Valve element on top of the Bottom Flange. The 16 mm nuts and washers should be mounted, not tightened.
• Place a 1.5 mm gasket on top of the Ball Valve element.
• Mount the intermediate element on top of the Ball Valve element. The track for o-ring to be upwards.
• All 8 nuts and washers should be mounted, not tightened.
Step 2
• Place the plastic alignment tube, all the way, into the sea valve.
• Tighten 8 nuts ball valve to bottom ange.
• Tighten 8 nuts Intermediate element to ball valve.
• Remove the plastic alignment tool.
Caution must be taken when mounting seavalves that all parts are aligned correctly, and that the inside is clean. DO NOT use liguid sealants, and DO NOT paint the inside of a valve.
Step 1
Step 2
Intermediate element
Ball valve
Plastic alignment tube
Bottom ange
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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5. Assembling of Extension Tube and Sensor
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
Page 10 of 18
Sensor installation
• Place the O-ring, Item (36) in the groove on top of the intermediate element, Item (7).
• Apply grease to the O-ring.
• Insert the 2 thread bolts, Item (11) through
the ange and secure with 2 x M16 counter
nuts, Item (28).
• Torque 130 Nm.
• Lower the sensor housing carefully down to the top of the valve piston.
6. Sensor installation
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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Clamp Unit mounting
Mount Top Flange, Item (8). Secure with 8 washers, Item (29) and nuts, Item (28). Torque: 130 Nm.
Mount in following order:
• 2 x gasket, Item (12).
• Washer, Item (17).
• Nut M50, Item (13).
• 2 x M16 nuts, Item (28 ).
• Clamp Unit, Item (10).
• 2 x M16 nuts, Item (28) with spring washer, Item (29).
7. Clamp Unit mounting
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
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• Open Ball Valve piston, lower sensor unit.
• Tighten up the 2 x screw M8, Item (31).
• Open Sea Valve, lower sensor unit and Extension Tube.
• Rotate the Extension Tube to align the sensor to point forward (ahead), (only needed for Speed Log).
• Use the attened area on the Extension
Tube to nd correct direction. (See g.
8 Final Assembly.
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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Check that the transducer sensor housing, when fully inserted, is ush with the lower surface of the bottom ange.
After the ship is aoat, it is necessary to let the air out of the Sea Valve:
• Loosen the nut M50, let the air out and tighten nut again.
Protect sensor!
• When launching ship, lift sensor 50 mm.
• When dry docking ship, lift sensor 50 mm.
Forward (Ahead)
8. Final assembly
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
Page 14 of 18
9. Sensor removal
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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Reinstallation
Same procedure as first-time mounting.
1. Tighten the Nut M50, Item (13), Torque : 98 Nm.
2. Push down the Clamp Unit, Item (10) onto the Nut M50. and tighten the 2 screws M8 (with lock washer).Torque : 40Nm
3. Screw the 2 Nuts M16 sligtly up to the Clamp Unit.
4. Tighten the 2 Nuts M16 (with lock washer) on
1
2
3
4
Mounting order Nut M50 and Clamp Unit :
the opposite side: Torque : 130 Nm
The Clamp Unit must be fitted on Top of Nut M50
to lock the Nut. (This is done to give extra security.)
Extension TubeCentre Line
Guide Bar Ship
Forward (Ahead)
10. Re-installation
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
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Cover
Press Element
Housing
DB-2023-Rev-02
DB-2041-Rev-02
DB-2022-Rev-00
Ring J90 DIN 472 A4 St.steel
ETN050BEL 50kHz 25m cable
ETN050G 50kHz 25m cable
Screw M5 x 20 DIN 912(4x)
EML224 Sensor
DB-2047-Rev-01
Ahead
Electro magnectic log sensor
AA
Cross-cut A-A
Ahead
Notice
Stud hole M4
O-ring 59,69mm x 5,33
Before inserting the Sensor, be sure
that the Ahead Mark is in rihgt position.
Cover
Press Element
Housing
DB-2023-Rev-02
DB-2049-Rev-01
DB-2022-Rev-00
Ring J90 DIN 472 A4 St.steel
ETN050BELX 50kHz 40m cable
ETN050XGI 50kHz 40m cable
Protection Plate DB-2050-Rev-00
TC-2019-Rev-00
DB-2023-Rev-02
DL850S27G-LA
40m
40m
ETN050GI 50kHz 25m cable
ETN050BEL 50kHz 25m cable
ETN200SG 200kHz 25m cable
ETN200FSX 200kHz 40m cable
Transducer for echo sounder
Transducer for echo sounder with Ice Protection
ETN050XG 50kHz 40m cable
ETN200SXG 200kHz 40m cable
ETN050BELX 50kHz 40m cable
ETN200FS 200kHz 25m cable
Doppler log sensor
EML224SDB-SB
All units premounted by Skipper Electronics
Ahead
Notice
Stud hole M4
Ahead
Scale: 2:1
DL850S27G-SA
Washer M5 DIN127B
Grease on O-ring
Lock Nut M8 DIN 985 St.steel A4(2x)
SB-3029- REV-00
11. DB-100 Sensors
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
Page 17 of 18
12. 100 mm Single Bottom Ball Valve
F
1
E
D
32
C
B
A
1
2 3
4
File name
Title/Name, designation, material, dimension etc
Checked by
Itemref
Designed by
Quantity
76
Approved by - date
8
Article No./Reference
Date
Draw. Edition
Sheet
Scale
F
E
D
5
RevNo
Revision note
6 7
C
B
Checked
8
Date
Signature
A
Revision
SB-100-XB
SKIPPER Electronics AS
VF
A.Matre
2007.05.07
Illustrated parts list SB-100-SB
162
190
685
220
22,5°
22,5°
350
65
40
01
02
14
30
31
32
16 14
15
13 12
17
36
0810
11
2928 06 07
15
181833
Weight: 59 kg
(Complete with 0,5 meter
Extention Tube)
Handle location
A
View A
EN10204, 3.1
AISI 316L/WNO 1.4404
SB-2019-00
1
DB-2042-00
Gasket
2
1
DB-2040-00
Washer
DB-2039-00Nut M28
DB-2038-00Gasket
DB-2037-00
Washer
DB-2036-00Nut M50
DB-2035-00Gasket
DB-2034-00
DB-2033-00
Clamp Unit
DB-2031-00
Top Flange
DB-2026-01
Extention Tube - 0.5m
DWG. NO.
142
2
2
1
17
16
141315
1
110810
12
18
1
06
1
QTY.
01
IT
Bottom Flange-SB
07
DESCRIPTION
2
36
Spring Washer M8 DIN 127B
A4 St.steel
2
2
A4 St.steel
Screw M8 x 30 DIN 933
Material
A4 St.steel
Screw M4 x 8 DIN 7991
30
32
O-ring 139,29 x 3,53 Nitril (NBR 70 shore)
1
31
A4 St.steel
Spring Washer M16 DIN 127B
28
29
A4 St.steel
Nut M16 DIN934
30
DESCRIPTION
28
QTY.
40
1
Ball Valve Element
02 1
DB-100-Sensors
DB-2046-01
1
Intermediate Element
DB-2051-00
33
14
Screw M16 x 50 DIN 933
A4 St.steel
A4 St.steel
EM
SB-2019
DB-2042
DB-2040
DB-2039
DB-2038
DB-2037
DB-2036
DB-2035
DB-2034
DB-2033
DB-2031
DB-2026
DL850S27G
DB-2051
PART. NO
IT
EM
*
***
* *
*
*
*****
ZCC-01015
ZOA-01024
ZOA-01075
ZOA-01083
ZOA-01069
ZOA-01035
ZOA-01091
*) Mounted partly on Valve or in mounting Kit: SB-100-XB-M-KIT
02
2019.02.11
01
*
Thread Bolt
) Spare parts in service Kit: Module-SB-DB-S-KIT.1042A
SKIPPER Electronics AS
SB-100-SB Operation and Installation Manual
Page 18 of 18
There are two areas to consider maintenance:
1: Speed log performance may be effected by growth, shell, etc on sensor head. Sensors may need carefully cleaned for growth to regain performance.
2: Sea valves consist of moving mechanical parts. Greasing of mechanical parts may be considered to ensure operation and avoid corrosion. Sea valves installed in wet areas (ballast tank etc) should be regularly inspected and greased.
Maintenance Tasks for inactive sensors
(If the system is to be off / and the vessel static for over 6 months (cold water), 3 months warm water).
When closing the vessel.
• Turn off unit at power, both Display and transceiver.
• Mark the alignment of the sensor on the gate valve and sensor ange/pole.
• Lift the sensor into the gate valve and close the valve.
• Grease the valves external moving parts When restarting
• Heat the areas containing display, to allow condensation to evaporate.
• Lift and inspect the sensor head (or send diver). Carefully clean away growth.
• Redeploy the sensor taking care with alignment.
• Start the system.
• On rst test, check alignment (Head Err in the calibration screen).
Dry docking in temperatures below freezing point
If vessel is to be dry docked in temperatures below freezing point water remained inside sea valve may cause damage to sea valve or sensor/transducer.
13. Maintenance
SKIPPER Electronics AS SB-100-SB Operation and Installation Manual
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