Model 2503 Cordless Drill & Screwdriver
IMPORTANT: Read Before Using
SKIL CORPORATION SUBSIDIARY OF EMERSON ELECTRIC CO. EMIERSON® 4300 W. PETERSON AVENUE CHICAGO, IL 60646
AWARNING "READ ALL INSTRUCTIONS Failure to follow the order of the serious personal injury."
General Safety Rules
Work Area
- KEEP WORK AREAS CLEAN. Cluttered areas and benches invite accidents
- AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area well lit. Do not expose power tools to rain. Do not use tool in presence of flammable liquids or gases.
- KEEP CHILDREN AWAY. Do not let visitors contact tool or extension cord. All visitors should be kept away from work area.
Personal Safetu
- DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber aloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
- USE SAFETY GLASSES. Also face or dust mask if cutting operation is dusty.
- GUARD AGAINST ELECTRIC SHOCK, Prevent body contact with grounded surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
- STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are
- DISCONNECT TOOLS. When not in use; before servicing; when changing blades, bits, cutters, etc.
- BEMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
- AVOID ACCIDENTAL STARTING. Don't carry plugged in tool with finger on switch. Be sure switch is OFF when plugged in.
- DON'T OVERBEACH. Keep proper footing and balance at all times.
- CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. Have defective switches replaced Do not use tool if switch does not turn it on or off.
- All repairs, electrical or mechanical, should be attempted only by trained repairmen. Contact the nearest Skil Factory Service Center, or Authorized Skil Service Station or other competent repair service. Use only Skil replacement parts, any other may create a hazard.
AWARNING The use of any other accessories not a hazard.
Tool Use
specified in this manual may create
- DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
- USE THE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended-for example: don't use circular saw for cutting tree limbs or logs.
- SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both hands to operate tool.
- OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors and marked with suffix W-A (for UL), or W (for CSA).
Tool Care
- STORE IDLE TOOLS. When not in use, tools should be stored in dry, high or locked up place-out of the reach of children.
- DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
- DO NOT ALTER OR MISUSE TOOL. These tools are precision built. Any alteration or modification not specified is misuse and may result in a dangerous condition.
- AVOID GASEOUS AREAS. Do not operate portable electric tools in gaseous or explosive atmospheres. Motors in these tools normally spark, and the sparks might ignite fumes.
- MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.
- AWARNING Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user-as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to
"SAVE THESE INSTRUCTIONS"
Tool Safety Rules
- Battery tools are always in the operative condition. Be aware of possible hazards. Keep trigger lock in OFF position when not using tool or when changing accessories.
- Care must be used when drilling, driving or cutting into walls, ceilings or other areas where electrical wires may be contacted. Do not touch the bit, chuck or other metal parts on the front end of the tool when cutting into these areas. Hold the tool only by the insulated handle and/or insulated housing to minimize electric shock.
- Do not substitute any other charger. Use only the charger which accompanies your Skil Cordless Drill and Screwdriver.
- Do not run tool while carrying it at your side.
- Do not put batteries near fire or heat. They may explode.
- Battery leakage may occur under extreme usage or temperature conditions. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If liquid gets in your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention.
- Do not charge the tool in a damp or wet environment.
- Secure working surface before driving, never hold it in your hand or across legs.
- Never charge the tool in an environment where the temperature is less than +40° F or more than +104° F.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
- 1. SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for battery charger Model 92901.
- Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
- 3. CAUTION -To reduce risk of injury, charge only nickel-cadmium type rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
- 4. Do not expose charger to rain or snow.
- 5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
- 6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
- 7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
- 8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
- a. That pins on plug of extension cord are the same number size, and shape as those of plug on charger.
- b. That extension cord is properly wired and in good electrical condition; and
- c. That wire size is large enough for AC ampere rating of charger as specified below:
| AWG | Size of | Cord / L | ength of | Cord, Feet | |
|---|---|---|---|---|---|
| Feet | 25 | 50 | 100 | 150 | |
| AWG | 18 | 18 | 18 | 16 |
- 9. Do not operate charger with damaged cord or plug; replace them immediately.
- 10. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
- 11. Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
- 12. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
Introduction
The Skil model 2503 Cordless Drill and Screwdriver features a 3/8" capacity chuck. This unit has the ideal speed and torque combination for both drilling and screwdriving applications. Your cordless drill can be fully charged and ready to use within 1 hour.
BATTERIES
Your Cordless Drill and Screwdriver is equipped with 6 nickel cadmium rechargeable batteries. Length of service from one charging will depend on the type of work you are doing, but the batteries can be recharged up to 1,000 times. Should it ever be necessary to replace the batteries, your nearest Skil Service Center or Authorized Service Station will be able to assist you. Check your Yellow Pages under "Tools-Electric" for the address. NOTE: Do not worry about overcharging. Your charger is designed to prevent overcharging.
NOTE: When you receive the tool the batteries will be nearly discharged. No special charging procedure is needed for new batteries. However, the battery will have only 80% capacity on this first charge. It's not necessary to intentionally discharge the batteries to achieve full battery capacity. Normal use of the tool will develop full battery capacity after one or two discharge cycles.
All of the above also applies to batteries that have not been used for two or more years. Batteries made in the past would show a lower voltage after only being partially discharged if they were not heavily used. This often called "memory" effect is not found in the cells in this tool. Also these cells retain their charge many times longer when not being used.
If you are a frequent user of the tool, leave it on charge at all times so that it is ready to use. These cells will not be affected under normal temperatures.
For maximum battery life, avoid prolonged charging at high temperatures.
CHUCK KEY
When not in use, the chuck key stores easily and securely in the handle of your tool. (Fig. 1).
HOLSTER (Optional Accessory)
Your new Cordless Drill and Screwdriver fits a holster with built-in bit storage. This feature is great for keeping both hands free when climbing a ladder, or when moving to another work area. (Attention: this holster is not adjustable. Use both notches as a safety lock).
FORWARD/OFF/REVERSE SWITCH
The Forward/Off/Reverse switch located on top of the tool allows you to turn the tool off, or change direction of rotation of the tool, (Fig.1).
FOR NORMAL ROTATION (Clockwise), move switch to arrow that points toward the chuck.
FOR REVERSE ROTATION (Counterclockwise), move switch to arrow that points away from the chuck. The reverse position will provide the counterclockwise rotation needed to remove screws.
TO TURN TOOL OFF, move switch to the center "OFF" position. Battery operated tools are always in operating condition when charged. The center "OFF" position is your protection against inadvertent use. Always keep the switch in the center "OFF" position when the tool is not in use, or when changing accessories. The trigger will depress in OFF position without activating the tool.
ADJUSTABLE CLUTCH
The adjustable clutch limits the amount of output torque delivered by the chuck. 5 clutch settings are possible. Output torque will increase as the clutch ring, (Fig. 2) is rotated from 1 to 4. The 5th position will lock up the clutch to permit drilling or driving heavy duty work. Occasionally you may experience difficulty rotating the clutch ring into position five, this is a normal condition. If this occurs rotate the ring down to position number one, (Be sure you are in position #1), hold the chuck firmly with your hand and pull the trigger, this will cause the clutch to slip. Once the clutch has slipped, release the trigger, and rotate the clutch ring into position five. It should rotate into position five with minimal effort.
CHARGING THE TOOL
Your new Cordless Drill and Screwdriver is not fully charged. Be sure to charge prior to initial use. To charge the tool, first put the forward/off/reverse
switch in the center "OFF" position. Plug connector pin into the charging receptacle at rear of tool, then plug the charger into the power source.
STANDBY CHARGING
After you've inserted the connector pin in tool, and plugged the charger into a power source, the indicator light will go "on". This indicates the tool is in the "Trickle Charge" mode and batteries are receiving a slow charge. Don't worry about overcharging. Your charger is designed to prevent overcharging.
FAST CHARGE (1-HOUR)
Press the fast charge thermostat button located on end of handle (Fig. 3) until the indicator light turns "off". This indicates the batteries are receiving a fast charge. The indicator light will stay off as long as the batteries are fast charging.
After about an hour, the charging will be completed and the indicator light will go back "on". The charger is now operating in "Trickle Charge" mode. (If when last used the batteries were not completely discharged, the charging will be completed in less than one hour).
ACAUTION When in fast charge mode, do not remove connector pin from tool before end of charging period to maintain battery life. If it becomes necessary to remove the connector pin from the tool during fast charge, first disconnect the charger from the power source.
NOTE: If tool has become warm in use and connected to charger while still warm, the light will not immediately turn "off" when the fast charge thermostat button is pressed. However, after the tool cools down for a while, the button can be pressed to start the fast charge. DO NOT FAST CHARGE AT TEMPERATURES BELOW +40° F (4° C.)
AWARNING THIS CHARGER CAN BE USED ONLY WITH 60 CYCLE, 120 AC VOLTAGE (normal house voltage). After normal usage, the tool normally requires 1 hour charging time to reach full capacity.
To prevent damage to charger do not run the tool with the charger
connected.
INSERTING BITS
Move the forward/off/reverse switch to the center "OFF" position. Then open the jaws enough to insert the shank. Insert the bit up to the bit flutes. For large
bits insert bit as far as it will go. Center the bit as you close the jaws by hand. This will provide maximum contact between the jaws and the bit. To tighten the chuck, insert the chuck key into each of the three holes in succession and tighten firmly. The chuck can be released by using any one of the three holes. When finished, place the chuck key back in the storage area of your tool.
DRILLING AND DRIVING TIPS DRILLING PLASTIC
Use low speed when beginning the drilling operation. If possible, use a backing block. If not, ease up on the pressure just before the bit breaks through. This will keep you from splintering the back side. Then turn to the opposite side and complete the hole.
DRILLING METAL
When drilling, be sure to use enough pressure to keep the bit cutting. Insufficient pressure will allow the bit to spin in the hole. This will dull the bit and greatly shorten its life. Here are a couple of tips for drilling in metal. When drilling a large hole, it is usually faster in the long run to make a smaller hole and enlarge it to the required size. Also, you will find drilling in metal easier if you lubricate the tip of the bit occasionally with oil.
DRILLING MASONRY
Remember to always use carbide tipped bits for any sort of masonry work.
FASTENING WITH SCREWS
The procedure shown in (Fig. 4) will enable you to fasten materials together with your Cordless Drill and Screwdriver without stripping, splitting, or separating the material.
First, clamp the pieces together and drill the first hole 2/3 the diameter of the screw. If the material is soft, drill only 2/3 the proper length. If it is hard, drill the entire length.
Second, unclamp the pieces and drill the second hole the same diameter as the screw shank in the first or top piece of wood.
Third, if a flat head screw is used, countersink the hole to make the screw flush with the surface. Then, simply apply even pressure when driving the screw.
The screw shank clearence hole in the first piece allows the screw head to pull the pieces tightly together
The adjustable screw drill accessory will do all of these operations quickly and easily. Screw drills are available for screw sizes No. 6, 8, 10 and 12.
Preventive maintenance of your Cordless Drill and Screwdriver is easy. There are just 3 steps to follow:
1 Use a clean cloth to wipe oil, grease and other deteriorating substances from the tool.
Certain cleaning agents and solvents A CAUTION can damage plastic parts. Some of these are: gasoline, carbon tetrachloride. chlorinated cleaning solvents, ammonia, and household detergents which contain ammonia. Avoiding use of these and other types of cleaning agents will minimize the probability of damage.
2. Store the tool where it is cool and dry. Avoid areas where the temperature will drop to 0° F or exceed +120° F
3. About once per vear (depending on use), return your tool and charger to the nearest Skil Factory Service Center, or Authorized Skil Service Station, or other competent repair service for the followina:
- Parts cleaned and inspected
- Relubricated with fresh lubricant
- Electrical system tested
- All repairs
All repairs, electrical or mechanical. should be attemped only by trained repairmen. Contact the nearest Skil Factory Service Center, or Authorized Service Station or other competent repair service. Use only identical replacement parts, any other may create a hazard.
specified in this manual may create
AWARNING The use of any other accessories not
a hazard.
Skil Accessories can be purchased at your local Skil Distributor or your nearest Skil Factory Service Center listed below.
| SIL FACTORY | SERVICE STATIONS | |
|---|---|---|
| ALABAMA Birmingham, 2721 Green Springs Highway 35209 | NEW JERSEY Edison, 6 Kilmer Court 08817 |
are located in the following cities.
For addresses and phone numbers, see your phone book Yellow Pages |
| CALIFORNIA Anaheim, 1290 N. Grove 92806 | NEW YORK Buffalo, 88 Benbro Drive 14225 | under "Tools-Electric". |
| San Francisco, 2285 Palou Ave. 94124 (415) 285-0330 Fresson, 577 M. Maple 93703 (209) 252-2879 Los Angeles, 5455 E. Washington Bivd. 90040 (213) 685-6760 Concord, 1170 Burnett Ave. Suite D 94520 (415) 827-1427 Sacramento, 3000 Q Street 95816 (916) 451-8473 San Diego, 7300 Opportunity Rd. Suite E 92111 (619) 268-8335 Santa Clara, 2130 DelaCruz Bivd. 95050 (408) 727-8444 Van Nuys, 16201 Victory Bivd. 91406 (818) 994-6895 COLORADD Denver, 678 Bryant St. 80204 (303) 893-5123 | Jamaica, 153-25 Hillside Avenue 11432 (718) 297-1919 Manhaitan, 75 Varick Street 10013 (212) 226-7630 E. Syracuse, 601 W, Manilus St. 13057 (315) 437-3435 NORTH CAROLINA Charlott, 4800 N, Tryon 28213 (704) 597-1957 Raleigh, 5306 Hillsboroup 27606 (919) 851-1418 OHO Cincinnati, 1245 Tennassee Ave. 45229 (213) 242-0244 Cleveland, 9000 Bank St. 44125 (216) 447-0250 Columbus, 5552 N, High St. 43214 (614) 885-8670 DUID Oblicher Charolite, 556 D, Heinspreicher Auf, 72107 (405) 236-0170 |
ALABAMA: Huntsville; Mobile; Phenix City; Sheffield
ALASKA: Anchorage; Fairbanks ARIZONA: Tucson; Flagstaff CALIFORNAI: Bakersfield; Eureka; Palm Springs; Redding; San Luis Obispo; Santa Earbara; Santa Flosa; Ventura COLORADO: Grand Junction DELAWARE: Newark FLORIDA: Gainesville; Orlando GEORGIA: Savannah |
| CONNECTICUT Rocky Hill, 2122 Silas Deane Hwy. 06067 | OREANUMA ORIANOMA CRY, OUD N. PENNSYIVANA AVE. 75107 | IDAHO: Boise, Idaho Falis |
| FLORIDA Jacksonville, 1628 Hendricks Ave. 32207 |
PENNSYLVANIA Philadelphia, 4210 Macalester Ave. 19124. (215) 455-2506
Harrisburg. 5630 Allentown Bivd. 17112. (717) 557-2590 |
ILLINOIS: Decatur; Peoria
IOWA: Davenport KANSAS: Wichita |
| GEORGIA Atlanta, 5717 Peachtree Industrial Blvd. 30341 | Pritisburgh, 3221 Liberty Ave. 15201 | LOUISIANA: Lake Charles; Shreveport, West Monroe |
| HAWAII Honolulu, 3069 Ualena St. 96819 | HIUDE ISLAND ESSI Providence, SUS Watermain Ave. USSIV | MISSISSIPPI: Jackson |
| ILLINDIS Chicago, 5524 N. Milwaukee 60630 | TENNESSEE Knoxville, 2002 E. Magnolia 37917 |
MONTANA: Billings; Black Eagle; Kallspell;
Missoula MERDASKA: Omaba |
| INDIANA Indianapolis, 3817 S. East Street 46227 |
Memphis, 895-6 Brooks Hd. 38116
Nashville, 715 8th Ave, So. 37203 |
NEW YORK: Schenectady |
| 10WA Des Moines, 2430 Hubbell 50317 | TEXAS Dallas, 2457 Walnut Ridge 75229. (214) 241-5385 |
NORTH CAROLINA: Greensboro; Asheville
OHIO: Toledo; Youngstown |
| KENTICKY Louisville. 2501 Crittenden Dr. 40217 |
Houston, 10600 Hempstead, Suite 101, 77092 (713) 661-4693
Lubbock, 2112 50th 79412 (806) 747-9177 |
OKLAHOMA: Tulsa
OREGON: Eugene: Mediord |
| LOUISIANA New Orleans, 3501 Tchoupitoulas St. 70115 | San Antonio, 612 McCullough Ave. 78215 | PENNSYLVAMA: Allentown; Easton; Lancaster; |
| MARYLAND Baltimore, 6834 Harlord Rd 21234 | UTAN Sait Lake City, 280 W. 2855 South St. 64115 (001) 400-5757 | Reading |
| College Park, 9925 Rhode Island Ave. 20740 | Richmond, 2028 Chamberlayne Ave. 23222 (804) 321-5007 | SOUTH CAROLINA: Columbia |
| MASSACHUSETTS Boston, 190 N. Beacon St. 02135 | WASHINGTON Seattle, 2424 4th Ave. 98121 (206) 448-7545 Spokane, 1902 E. Mission Ave. 99202 (509) 535-1754 Tacoma, 1610 Center St. 98409 (206) 572-7107 |
TEXAS: Amarilio: Austin; Brownsville;
Corpus Christi; El Paso; Killean; Midland; Waco |
| MINNESOTA St. Paul, 2225 University Ave. 55114 | WISCONSIN Milwaukee, 10906 W. National Ave. 53227 |
VERMONT: S. Burlington
VIRGINIA: Boanoke |
| MISSOURI St. Louis, 4103 Papin 63110 | the second of the second in the second of the | WASHINGTON: Yakima; Kennewick |
| NEVADA Las Vegas. 3720 S. Valley View 89103 |
WEST VIRGINIA: Beckey; Bluefield; Huntington; St. Albai
WYOMING: Casper |
|
LIMITED ONE-YEAR WARRANTY OF PORTABLE ELECTRIC TOOLS
Skil Corporation warrants for one year from the date of purchase all Skil Portable Electric Tools which do not perform satisfactorily due to defects caused by faulty material or workmanship. Our obligation assumed under this warranty is limited to the repair or replacement of parts, without charge, which are defective and which have not been misused, carelessly handled, or defaced by repairs made or attempted by others
The complete product must be returned, transportation prepaid, to any Skil Factory Service Center or Authorized Service Station. A listing of Factory Service Centers is packed with each Skil product. This warranty does not apply to accessories
This warranty gives you specific legal rights, and you may also have other rights which vary from
This warranty applies only to Portable Electric Tools sold within the United States of America, Canada and the Commonwealth of Puerto Rico.
|
REF.
No. |
PART
NO. |
PART NAME |
REI
No |
. PART
. NO. |
PART NAME | ||
|---|---|---|---|---|---|---|---|
| 1 | 68005 | SCREW REV THD | 20 | 35260 | 4 HOUSING SET | ||
| 2 | 351818 | CHUCK | 21 | 35099 | 6 SCREW | ||
| 3 | 351043 | SCREW (3) TB | 22 | 35104 | 1 WEAR PLATE COVER | ||
| 4 | 351007 | COLLAR | 23 | 35103 | 9 CLUTCH ASSEMBLY | ||
| 5 | 352597 | SPINDLE SHAFT | 24 | 35104 | 9 2nd STAGE CARRIER | ASSY. | |
| 6 | 351030 | LOAD WASHER | 25 | 35101 | 1 SPACER | ||
| 7 | 351031 | WASHER | 26 | 35101 | 6 PLANET GEAR | ||
| 8 | 351029 | THRUST BEARING | 27 | 35104 | 8 1st STAGE CARRIER | ||
| 9 | 18632 | RETAINING RING | 28 | 35104 | 2 WASHER | ||
| 10 | 351034 | SLEEVE BEARING | 29 | 35102 | 8 RING GEAR | ||
| 11 | 351037 | CAM ASSEMBLY | 30 | 35101 | 3 FLAT WASHER | ||
| 12 | 351012 | CAM WASHER | 31 | 35329 | 8 MOTOR ASSY. | ||
| 13 | 352047 | SPACER | 32 | 35101 | 5 SUN GEAR | ||
| 14 | 351014 | SPRING | 33 | 35262 | 4 TRIGGER | ||
| 15 | 352379 | WAVE WASHER | 34 | 35104 | 0 WEAR PLATE MAIN | ||
| 16 | 351017 | CLUTCH PLATE | 35 | 35102 | 3 KEY RETAINER | ||
| 17 | 352891 | BATTERY PACK & THE | RMOSTAT | 36 | 35101 | 0 CHUCK KEY | |
| 18 | 352890 | THERMOSTAT ASSY. | 37 | 35328 | 6 CHARGER | ||
| 19 | 353781 | SWITCH ASSEMBLY |
SKIL CORPORATION • SUBSIDIARY OF EMERSON ELECTRIC CO. 4300 W. PETERSON AVENUE • CHICAGO, IL 60646
F-354312 5/88 • PRINTED IN U.S.A.
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