Ski-Doo Tundra Skandic series Operator's Manual

SAFETY WARNING
Disregarding any of the safety precautions and instructions con­tained in this Operator’s Guide, Safety Videocassette or on-product warnings may result in injury, including the possibility of death.
This Operator’s Guide and Safety Videocassette should remain with the unit at time of resale.
In USA, products are distributed by Bombardier Motor Corporation of America. In Canada, products are distributed by Bombardier Inc.
The following are trademarks of Bombardier Inc or its subsidiaries. BOMBARDIER
SKI-DOO D.E.S.S.
®
TM
®
TM
ROTAX TUNDRATM*RER
TM
SUV
SKANDIC®*
TM
Printed in Canada (mmo2004-001a.fm GM)
TM ®
* are trademarks and ® are registered trademarks of Bombardier Inc or its subsidiaries.
©
2003 Bombardier Inc. All rights reserved.
2004 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to:
TM
Tu nd ra and to the following SkandicTM series models:
Skandic LT/LT E/WT/SWT/WT LC/SUV 550/SUV
TM
600

FOREWORD

Congratulations on your purchase of a new SKI-DOO snowmobile. Whatever model you have chosen, it is backed by the Bombardier warranty and a network of authorized SKI-DOO snowmobile dealers ready to provide the parts, service or accessories you may require.
The Operators Guide has been prepared to acquaint the owner/operator and passenger with this new snowmobile and its various controls, main­tenance and safe riding instructions. This guide is indispensable for the proper use of the product and should be kept with this snowmobile at all times.
Make sure you read and understand the content of this Operators Guide.
For any questions pertaining to the warranty and its application, consult the WARRANTY section in this guide, and/or an authorized SKI-DOO dealer.
This guide uses the following safety alert symbol in conjunction with signal words to indicate a potential personal injury hazard.
WARNING
Indicates a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. When used without the safety alert symbol , potential hazard exists for property dam­age only.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction. Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will promote the correct use of the vehicle.
Your dealer is committed to your satisfaction. He has taken training to perform the initial set-up and inspection of your snowmobile as well as completed the final adjustment required to suit your specific weight and riding environment before you took possession. At deliv­ery, your dealer would have explained the snowmobile controls and provided you with a brief explanation of the various suspension ad­justments. We trust you have taken full advantage of this!
At delivery, you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing.
The information and components/system descriptions contained in this guide are correct at time of publication. Bombardier Inc., howev­er maintains a policy of continuous improvement of its products with­out imposing upon itself any obligation to install them on products previously manufactured.
Because of its ongoing commitment to product quality and innova­tion, Bombardier reserves the right at any time to discontinue or change specifications, designs, features, models or equipment with­out incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape of the parts shown, however, they represent parts which have the same or a similar function.
It is understood that this guide may be translated into another lan­guage. In the event of any discrepancy, the English version shall pre­vail.
Specifications are given in the SI metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use.
Most components of this snowmobile are built with parts dimen­sioned in the metric system. Most fasteners are metric and must not be replaced by customary fasteners or vice versa.
We recommend genuine Bombardier products for replacement parts and accessories. Theyve been specially designed for your vehicle and manufactured to meet Bombardier’s demanding standards.
A Shop Manual can be obtained for complete service, maintenance and more repair information.

TABLE OF CONTENTS

SAFETY MEASURES............................................................ 7
SAFETY INFORMATION
INTRODUCTION......................................................................... 12
SAFETY LABELING.................................................................... 13
A WORD TO ALL SNOWMOBILERS......................................... 15
LAWS AND REGULATIONS...................................................... 16
SUMMARY OF ACCIDENT PREVENTION PRACTICES ........... 16
ENVIRONMENT ......................................................................... 20
VEHICLE INFORMATION
LIST OF HOT PARTS.................................................................. 24
LIST OF MOVING PARTS .......................................................... 24
BOMBARDIER LIMITED WARRANTY NORTH AMERICA 2004 SKI-DOO
INTERNATIONAL BOMBARDIER LIMITED WARRANTY 2004 SKI-DOO
FREQUENTLY ASKED QUESTIONS ......................................... 31
AUTHORIZED SKI-DOO DEALERS ........................................... 33
HOW TO IDENTIFY YOUR SNOWMOBILE .............................. 34
Vehicle Description Decal............................................................ 34
Serial Numbers............................................................................ 35
ON-VEHICLE IMPORTANT INSTRUCTIONS ............................ 37
CONTROLS/INSTRUMENTS/EQUIPMENT ............................. 44
1) Throttle Lever...................................................................... 46
2) Brake Lever ......................................................................... 46
3) Parking Brake Button or Lever ............................................ 46
4) Brake/Parking Brake/Low Oil Level Pilot Lamp (Red).......... 48
5) Gear Shift Lever or RER Button .......................................... 49
6) Reverse Pilot Lamp ............................................................. 53
7) Handlebar ............................................................................ 53
8) Holding Strap....................................................................... 53
9) Ignition Switch..................................................................... 54
10) Tether Cut-Out Switch ........................................................ 55
11) DESS Pilot Lamp ................................................................. 58
12) Engine Cut-Out Switch........................................................ 58
13) Headlamp Dimmer Switch.................................................. 59
14) High Beam Pilot Lamp (Blue) .............................................. 60
15) Rewind Starter Handle ........................................................ 60
16) Choke Lever........................................................................ 60
17) Primer Button ...................................................................... 61
®
SNOWMOBILES ............................................. 25
®
SNOWMOBILES ............................................. 28
18) Speedometer ....................................................................... 61
19) Odometer............................................................................. 61
20) Trip Meter............................................................................ 61
21) Trip Meter Reset Button ...................................................... 62
22) Fuel Tank Cap/Gauge ........................................................... 62
23) Engine Overheat Warning Lamp (Red) ................................ 62
24) and 25) Heated Grip and Throttle Lever Switch................... 63
24) Heated Grip Switch.............................................................. 64
25) Heated Throttle Lever Switch .............................................. 64
26) Hood Latches....................................................................... 64
27) Electric Power Outlet........................................................... 65
28) Fuse..................................................................................... 65
29) Front Grab Handles/Front Bumper....................................... 68
30) Storage Compartment ......................................................... 68
31) Rear Rack............................................................................. 69
32) Tool Kit................................................................................. 70
33) Spark Plug Holder ................................................................ 70
34) Seat Strap ............................................................................ 72
35) Hitch..................................................................................... 72
36) Adjustable Suspensions....................................................... 72
General ....................................................................................... 72
Guidelines to Adjust Suspension ................................................ 73
Suspension Troubleshooting Chart............................................. 89
In Deep Snow ............................................................................. 89
Shields and Guards ..................................................................... 89
Windshield .................................................................................. 89
FUEL AND OIL ........................................................................... 90
Recommended Fuel ................................................................... 90
Recommended Oil ...................................................................... 91
COLD WEATHER CARBURETION MODIFICATIONS .............. 92
BREAK-IN PERIOD ..................................................................... 92
Engine......................................................................................... 92
Belt ............................................................................................. 92
10-Hour Inspection ..................................................................... 92
PRE-OPERATION CHECK .......................................................... 93
PRE-OPERATION CHECK LIST ................................................. 95
OPERATING INSTRUCTIONS................................................... 96
Principle of Operation ................................................................. 96
Starting the Engine ..................................................................... 97
Emergency Starting .................................................................... 100
Shutting Off the Engine .............................................................. 104
VEHICLE WARM-UP.................................................................. 104
RIDING THE VEHICLE ............................................................... 105
HOW TO RIDE ............................................................................ 106
TERRAIN/RIDING VARIATIONS ............................................... 109
POST-OPERATION CARE .......................................................... 116
SPECIAL OPERATIONS ............................................................. 117
Riding at High Altitudes............................................................... 117
Engine Overheating..................................................................... 117
Fuel Flooded Engine.................................................................... 117
Rear Suspension Slider Shoe Sticking......................................... 117
PERIODIC MAINTENANCE CHART........................................... 118
FLUID LEVELS............................................................................ 120
Brake System .............................................................................. 120
Chaincase/Gearbox Oil Level....................................................... 121
Oil Injection System .................................................................... 124
Cooling System ........................................................................... 126
Battery Electrolyte....................................................................... 127
MAINTENANCE ......................................................................... 128
Vehicle Cleaning and Protection.................................................. 128
Belt Guard Removal and Installation ........................................... 129
Drive Belt Removal/Installation ................................................... 131
Drive Chain Tension .................................................................... 135
TRA III Drive Pulley Adjustment.................................................. 136
Drive Belt Condition .................................................................... 139
Brake Condition ........................................................................... 139
Brake Adjustment........................................................................ 139
Rear Suspension Condition ......................................................... 139
Suspension Stopper Strap Condition........................................... 139
Track Condition............................................................................ 140
Track Tension and Alignment ...................................................... 140
Steering and Front Suspension Mechanism ............................... 145
Wear and Condition of Skis and Runners.................................... 145
Exhaust System .......................................................................... 145
Air Filter Cleaning ........................................................................ 146
Bulb Replacement....................................................................... 150
TOWING THE VEHICLE ............................................................. 154
TRANSPORTING THE VEHICLE................................................ 155
STORAGE AND PRESEASON PREPARATION......................... 155
Storage ........................................................................................ 155
Preseason Preparation ................................................................ 155
TROUBLESHOOTING ................................................................ 156
SPECIFICATIONS ....................................................................... 160
CHANGE OF ADDRESS OR OWNERSHIP ................................ 164
PRIVACY OBLIGATIONS/DISCLAIMER ................................... 164

SAFETY MEASURES

Observe the Following Warnings:
The performance of some snowmobiles may significantly exceed
that of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
Basic training is required for the safe operation of any snowmobile.
Study your Operators Guide paying particular attention to cautions and warnings. Join your local snowmobile club: its social activities and trail systems are planned for both fun and safety. Obtain basic instructions from your snowmobile dealer, friend, fellow club mem­ber or enroll in your state or provincial safety training program.
Know the local laws regarding snowmobiles and be aware of the
liability, property damage and insurance laws relating to your equipment.
Always keep right hand side of the trail. Always keep a safe distance from other snowmobiles and bystand-
ers.
Jumping a snowmobile is an unsafe and dangerous practice.Know your snowmobile and treat it with the respect and care due
of any power driven machine. Common sense, proper handling and routine maintenance will result in safer and enjoyable use. Check your machine before each ride.
Always make a pre-start inspection BEFORE you turn on the igni-
tion.
If you are a parent, you must be the judge of your child’s capability
to understand, to operate and to control a snowmobile. Warn against speeding, over confidence and carelessness. Never let chil­dren snowmobile unsupervised.
Snowmobiles are used in many areas and in many snow condi-
tions. Not all models perform the same in similar conditions. Al­ways consult your snowmobile dealer when selecting the snow­mobile model for your particular needs and uses.
Injury or death may result to the snowmobile operator, passenger
or bystander if the snowmobile is used in risky conditions which are beyond the drivers, passenger’s or snowmobiles capabilities or intended use.
Remember, promotional material may show risky maneuvers per-
formed by professional riders under ideal and/or controlled condi­tions. You should never attempt any such risky maneuvers if they are beyond your level of riding ability.
Never ride after consuming drugs or alcohol or if you feel tired or
ill. Operate your snowmobile prudently.
Speeding can be fatal. In many cases, you cannot react or respond
quickly enough to the unexpected. Always ride at a speed which is suitable to the trail, weather conditions and your own ability. Know your local rules. Speed limit may be in effect and meant to be ob­served.
Snowmobile can carry a passenger only if it is equipped with a 2-
up seat including a single hand grip (seat strap) or a double hand grip (rear passenger grab handles).
In an emergency, the snowmobile engine can be stopped by acti-
vating the engine cut-out switch, pulling the tether cord cap or turning off the key.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered an illegal operation.
Throttle mechanism should be checked for free movement and
return to idle position before starting engine.
For vehicles with a parking brake, always engage brake when ve-
hicle is not in use.
Always stop the engine before refueling. Fuel is inflammable and
explosive under certain conditions. Always work in a well-ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Open cap slowly. If a diffirential pressure condition is noticed (whis­tling sound heard when loosening fuel tank cap) have vehicle in­spected and/or repaired before further operation. Do not overfill or top off the fuel tank before placing the vehicle in a warm area. As temperature increases, fuel expands and might overflow. Always wipe off any fuel spillage from the vehicle. Periodically verify fuel system.
Never run the engine in a non-ventilated area and/or if vehicle is left
unattended.
Engine should be running only when belt guard is secured in place.
Never run the engine without drive belt installed. Running an un­loaded engine such as without drive belt or with track raised, can be dangerous.
Unless specified, never run the engine when the track is raised off
the ground or with the hood opened or removed.
Do not stud the track. At speed it may cause the track to tear and
separate from vehicle posing a risk of severe injury or death.
Maintain your snowmobile in top mechanical condition at all times.Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubri­cation, adjustment and maintenance procedures.
Electric start models only: Never charge or boost a battery while
installed on snowmobile.
The engine and components used in a particular model should not
be used on other models. Use of Rotax
TM
snowmobile engines in other than SKI-DOO snowmobiles is not recommended or autho­rized by Bombardier Inc.or its subsidiaries.
Electronic reverse
(RERTM) models only: The shifting to reverse mode on these snowmobiles is done by the push of the RER button when the engine is running. Wait until the reverse alarm sounds and the Rotax Electronic Reverse (RER) pilot lamp comes on in the dashboard before operating throttle to proceed in reverse.
The reverse speed of these snowmobiles is not limited. Always pro-
ceed with caution as fast reverse could result in loss of vehicle stability and control. Come to complete stop before depressing RER button. Always remain seated and apply the brake before shift­ing. Ensure the path behind is clear of obstacles or bystanders be­fore proceeding.
Models with mechanical reverse
: The reverse speed of these snowmobiles is not limited. Always proceed with caution as fast re­verse could result in loss of vehicle stability and control. Come to complete stop before selecting reverse gear. Wait until the reverse alarm sounds before operating throttle to proceed in reverse. Always remain seated and apply the brake before shifting. Ensure the path behind is clear of obstacles or bystanders before proceeding.
10
SAFETY
INFORMATION
SAFETY INFORMATION 11

INTRODUCTION

This safety information section includes safety WARNINGS which if not followed may result in serious personal injury including the pos­sibility of death.
After reading, please keep this Operators Guide with the snowmo­bile. If the snowmobile is resold, please give the guide to the new owner for his awareness. An extra copy of the Operators Guide is available from your SKI-DOO snowmobile dealer at no charge.
This safety information section is dedicated to safer snowmobiling.
12 SAFETY INFORMATION

SAFETY LABELING

Safety standards for snowmobiles have been adopted by the Snowmo­bile Safety and Certification Committee (SSCC) of which Bombardier is a proud participating member. Assurance that your snowmobile meets these standards is easily checked by locating the Certification Label on a right vertical portion of the vehicle.
This label signifies that an independent testing laboratory has verified compliance with the SSCC safety standards. Other important labels on the vehicle are WARNING or CAUTION labels relating to safety, maintenance and/or snowmobile operation. Ensure all such labeling is retained on the vehicle and its content is followed by vehicle oper­ator and passenger.
PRINTED IN U.S.A.
CERTIFIED
CERTIFIÉ
THIS MODEL HAS BEEN EVALUATED BY AN INDE­PENDENT TESTING LABOR­ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE.
SPONSORED BY THE SNOWMO­BILE SAFETY AND CERTIFICA­TION COMMITTEE, INC.
CE MODÈLE A ÉTÉ ÉVALUÉ PAR UN LABORATOIRE D'ESSAIS INDÉPENDANT ET SATISFAIT TOUTES LES NORMES DE SÉCURITÉ DU SSCC EN VIGUEUR À LA DATE DE FABRICATION.
PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION DE LA MOTONEIGE, INC.
A00A1MA
OTHER SAFETY FEATURES
Read this Operators Guide for other features that may be on your particular snowmobile model. Do not operate your snowmobile un­less all its safety features are in place and in good working order.
Lights Headlamp, taillight and brake light are standard equipment. Be sure lights are clear of dirt, slush or snow and are in good working order or condition.
SAFETY INFORMATION 13
HOW TO DRESS
Proper snowmobile clothing should be worn. It should be comfort­able and not too tight. Always check the weather forecast before you go on a ride. Dress for the coldest weather expected. Thermal under­wear next to the skin also provides an important layer of insulation.
Approved helmets are recommended at all times. They provide both warmth and reduce injury. A stocking type cap, balaclava and face mask should always be carried or worn. Goggles or a face shield which attach to the helmet are indispensable.
Hands should be protected by a pair of snowmobile gloves or mitts which have sufficient insulation and permit use of thumbs and fingers for operation of controls.
Rubber bottom boots with either a nylon or a leather top, with remov­able felt liners are best suited for snowmobiling.
You should keep yourself as dry as possible when snowmobiling. When you come indoors, take your snowmobile suit and boots off and make certain they dry properly.
Do not wear long scarfs and loose apparels that could get caught in moving parts.
WHAT TO BRING
Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency:
this Operators Guide
spare spark plugs and wrench
friction tape
spare drive belt
spare starter rope
spare Light bulbs
tool kit (including at least pliers, screwdriver, adjustable wrench)
knife
flashlight.
Include other items depending on the length and time of your ride.
14 SAFETY INFORMATION

A WORD TO ALL SNOWMOBILERS

Everyone is a beginner the first time he sits behind the controls of a snowmobile regardless of previous experience in driving an automo­bile, a motorcycle or a motorboat. The safe use of your snowmobile is dependent on many conditions such as visibility, speed, weather, environment, traffic, vehicle condition and the condition of the driver.
A00A1NA
Each operator has a responsability to ensure the safety of his/her passenger, if any, and of other recreationists or bystanders.
You are responsible for proper operation of your vehicle as well as training those whom you allow to ride or drive. There may be notice­able handling and performance differences from one snowmobile to another one.
A snowmobile is relatively simple to operate but like any other vehicle or mechanical equipment, it can be hazardous if you or a passenger are the least bit reckless, thoughtless or inattentive. We encourage you to have an Annual Safety Inspection of your snowmobile. Please contact an authorized SKI-DOO dealer for further details. Finally, we urge you to visit an authorized SKI-DOO dealer periodically for regular and safety maintenance, as well as snowmobile accessories you may require.
SAFETY INFORMATION 15
TRANSPORTING AND TOWING
Follow transporting and towing instructions explained further in this guide.

LAWS AND REGULATIONS

Federal, state, provincial and local government agencies have enact­ed laws and regulations pertaining to the safe use and operation of snowmobiles. It is your responsibility as a snowmobiler to learn and obey these laws and regulations. Respect and observance will result in safer snowmobiling for all.

SUMMARY OF ACCIDENT PREVENTION PRACTICES

Snowmobiling at night can be a delightful experience but because
of reduced visibility, be extra cautious. Avoid unfamiliar terrain and be sure your lights are working. Always carry a flashlight and spare light bulbs.
Do not leave your keys in the ignition switch, it presents an invita-
tion to thieves and a danger to young children.
Nature is wonderful but don’t let it distract your attention from
driving. If you want to truly appreciate winters scenery, stop your snowmobile on the side of the trail so that you dont become a hazard to others.
Fences represent a very serious threat for both you and your snow-
mobile. Give a wide berth to telephone poles or posts.
Hidden wires unseen from a distance can cause serious accidents.
Obtain reflective tape or markings to identify hazardous wires near your trail.
Overhead branches can cause driver distraction, cut faces and
even cause eye damage. Always wear an approved safety helmet, eye protection and a face shield. This also applies to your passen­ger.
Smoking while refueling or while checking the fuel level can be
dangerous. All fuel gives off fumes. If you do smoke, do so away from the snowmobile.
Although the snow on the ground measures several inches and
even feet in depth, dry grasses in certain areas may extend above snow level. Remove any such accumulation from track, en­gine and gas tank areas.
16 SAFETY INFORMATION
Be aware of inherent risks associated with riding off trails, such as
avalanche and other natural or man made hazards or obstacles.
Avoid road traveling. If you must do so and it is permitted, reduce
speed. The snowmobile is not designed to operate or turn on pav­ing. When crossing a road, make a full stop, then look carefully in both directions before crossing at a 90° angle. Be wary of parked vehicles.
Tailgating another snowmobile should be avoided. If the snowmo-
bile in front of you slows for any reason, its driver and passenger could be harmed through your neglect. Maintain a safe stopping distance between you and the snowmobile in front of you. Depend­ing on the terrain condition, stopping may require a little more space than you think. Play it safe. Be prepared to use evasive driving.
A00A3WA
Make certain you check the throttle movement prior to starting the
snowmobile to ascertain that the throttle cable is properly opera­tional. If not, turn off the machine by pushing the emergency stop switch, pulling the tether cord cap or by turning off the ignition. Correct the problem before the snowmobile is operated. Be pre­pared to immediately respond should a throttle malfunction occur.
SAFETY INFORMATION 17
Always show a new operator how to start and stop the vehicle.
Indicate the correct riding positions and, above all else, only allow him to operate the snowmobile in a restricted flat area — at least until he is completely familiar with its operation. If there is a local snowmobile operators training course existing, have him enroll. Make sure he is dressed properly for the weather with no long scarves or loose fitting apparel that could get caught in moving parts. Make sure his feet are on the running boards and that he maintains a firm grab of the passenger strap or grips.
Never have the engine running while the hood is open. Even at
idle, a snowmobile engine is turning around 1,800 revolutions per minute. Always turn off the ignition before opening the hood for any reason.
Never remove any original equipment from your snowmobile.
Each vehicle has many safety features built in. Such features in­clude various guards and consoles, plus reflective materials and warning labels.
A05A06A
Venturing out alone with your snowmobile could also be hazard-
ous. You could run out of fuel, have an accident, or damage your snowmobile. Remember, your snowmobile is capable of traveling further in half an hour than you may be able to walk in a day. Use the buddy system. Always ride with a friend or member of your snowmobile club. Even then, tell someone where you are going and the approximate time you plan to return.
18 SAFETY INFORMATION
Meadows sometimes have low areas where waters accumulate
and freeze over in winter. This ice is usually glare ice. Attempting to turn or brake on this surface could cause your vehicle to spin out of control. Never brake or attempt speeding or turning on glare ice. If you do happen to travel over such a condition, reduce speed by carefully releasing the throttle.
Never “jump your snowmobile. This should be left to profession-
al stunt men. Dont show off. Be responsible.
Stay sober. Safe riders dont ride under the influence of alcohol or
drugs. Drinking and driving demonstrates a most irresponsible at­titude not only to others but to yourself. Legislators and the popu­lation in general don’t tolerate it for good reason and BOMBARDIER Recreational Products doesnt either!
Wildlife compliments your snowmobiling day. Snowmobile tracks
provide firm ground over which animals can travel from area to area. Do not violate this privilege by chasing or harassing wildlife. Fatigue and exhaustion can lead to death. Avoid areas posted for the protection or feeding of wildlife.
If you happen to be fortunate enough to see an animal, stop your
snowmobile and observe quietly.
Excessive speeding can be fatal. In many cases, you cannot react
or respond quickly enough to the unexpected. Ride at a speed which is suitable to the trail and weather conditions. If a maximum speed is posted, observe it.
A poorly maintained snowmobile itself can be a potential hazard.
Excessively worn components could render the vehicle complete­ly inoperative. Keep the snowmobile in good working condition at all times. Follow your pre-operation check, weekly, monthly and annually routine maintenance and lubrication procedures as de­tailed in this guide. Consult a snowmobile dealer or acquire a shop manual and proper tools and equipment if other repairs or service is required.
Raising the rear of your snowmobile while the engine is running
could cause snow, ice or debris to be thrown back at an observer. Never raise the rear of the vehicle while the engine is running. To clear or inspect the track, stop the engine, tilt the vehicle on its side and remove blockage with a piece of wood or branch. Never allow anyone near a rotating snowmobile track.
Do not stud the track. At speed it may cause the track to tear and
separate from vehicle posing a risk of severe injury or death.
While on safari, do not “gun the throttle. Snow and ice can be
thrown back into the path of a following snowmobile. In addition, when gunning the throttle, the vehicle digs into and leaves an irregular snow surface for others.
SAFETY INFORMATION 19
Safaris are both fun and enjoyable but don’t show off or overtake
others in the group. A less experienced operator might try to do the same as you and fail. When riding with others, limit your abil­ities to the experience of others.
Always cover your snowmobile when leaving it overnight or during
extended periods of inactivity. This will protect from freezing as well as retain appearance.
The guidelines that we support are not designed to limit your
snowmobiling fun, but to preserve the beautiful freedom that you can experience only on a snowmobile! These guidelines will keep snowmobilers healthy, happy and able to introduce others to what they know and enjoy about their favorite winter pastime. So, the next time you hit the trails on a cool, crisp and clear winter day, we ask you to remember that you are paving the way for the future of our sport. Help us lead it down the right path! From all of us at BOMBARDIER Recreational Products, thank you for doing your share.

ENVIRONMENT

There is nothing more exhilarating than snowmobiling. Venturing onto snowmobile trails that criss-cross the wild areas of the U.S. and Canada is an exciting and healthy winter sport. However, as the num­ber of people using these recreational parks increases, so does the potential for damage to the environment. Abuse of land, facilities and resources inevitably leads to restrictions and closures of both private and public land.
In essence, the greatest threat to our sport, is all around us. Which leaves us with one logical choice. When we snowmobile, we must always ride responsibly.
The vast majority respect the law and the environment. Each of us must set an example for those who are new to the sport, young and old alike.
It is in every ones best interest to tread lightly into our recreational areas. Because, in the long run, to protect the sport we must pre­serve the environment.
Recognizing the importance of this issue and the need for snowmo­bilers to do their share in preserving areas that make it possible to enjoy our sport, BOMBARDIER Recreational Products has developed the Light Treading Is Smart Sledding campaign for snowmobilers.
20 SAFETY INFORMATION
Light Treading refers to more than the thread of our tracks. It’s a statement of concern, respect and willingness to take the lead and take action. It applies to the environment in general, its proper care and maintenance, its natural inhabitants and all enthusiasts and the public at large who enjoy the great outdoors. With this theme, we invite all snowmobilers to remember that respecting the environ­ment is not only critical to the future of our industry but to future generations.
Light Treading in no way suggests you should curb your appetite for snowmobiling fun! It simply means tread with respect!
JUST WHAT IS LIGHT TREADING?
The fundamental objective of Light Treading is one of respect for where and how you ride a snowmobile. Youre a light treader when you follow the principles below.
Become informed. Obtain maps, regulations and other information from the Forest Service or from other public land agencies. Learn the rules and follow them and that goes for speed limits, too!
Avoid running over young trees, shrubs, and grasses and don’t cut wood. On flatlands or areas where trail riding is popular, it’s important to ride only where authorized. Remember, there is a link between protecting your environment and your own safety.
Respect wildlife and be particularly sensitive of animals that are rear­ing young or suffering from food shortage. Stress can sap scarce energy reserves. Refrain from riding in areas where only animals are intended to tread!
Obey gate closures and regulatory signs and remember, light tread­ers dont litter!
Stay out of wilderness areas. Theyre closed to all vehicles. Know where the boundaries are.
Obtain permission to travel across private land. Respect the rights of landowners and other peoples privacy. Remember, snowmobile technology has lowered the noise factor considerably, but you still shouldnt rev your engines where quiet is the order of the day”.
SAFETY INFORMATION 21
WHY IS LIGHT TREADING SMART
Snowmobilers know all too well the efforts that have been made throughout the sports history to enjoy access to areas where people can snowmobile safely and responsibly. This effort continues today, as strong as ever.
Respecting the areas where we ride... wherever they may be... is the only way to insure their future enjoyment. Thats one major reason why we know youll agree that Light Treading Is Smart Sledding! And there are more.
Enjoying the opportunity to see winter and all its natural majestic wonders, is an experience cherished by snowmobilers. Light Tread­ing will preserve this opportunity and will make it possible for us to expose others to the beauty of winter and the unique thrill of our sport! Light Treading will help our sport to grow!
Finally, Light Treading is the sign of a smart snowmobiler. You don’t have to leave big tracks or careen through a virgin forest to show you can ride. So whether youre driving a high performance Ski-Doo, a sporty MX-Z snowmobile or any other make or model, show you know what youre doing. Show you know how to send snow flying and make tracks with a light touch!
22 SAFETY INFORMATION
VEHICLE
INFORMATION
23

LIST OF HOT PARTS

All power train components.

LIST OF MOVING PARTS

All transmission, suspension and steering parts.
24
BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2004 SKI-DOO
1. SCOPE OF THE LIMITED WARRANTY
In Canada, BOMBARDIER INC. (hereinafter BOMBARDIER”), and in the USA, Bombardier on behalf of BOMBARDIER MOTOR CORPORATION OF AMERICA (BMCA) warrants its 2004 SKI-DOO snowmobiles from de­fects in material or workmanship for the period described below.
All genuine BOMBARDIER parts and accessories, installed by an autho­rized BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the 2004 SKI-DOO snowmobile, carry the same warranty as that of the snowmobile.
Use of the product for racing or any other competitive activity, at any point, even by a prior owner will render this warranty null and void.
2. WARRANTY COVERAGE PERIOD
This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST RETAIL CONSUMER or the date the product is first put into use, whichever occurs first and for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private or commercial use owners. The warranty coverage period on a snowmobile delivered be­tween June 1
st
of the following year
1 The repair or replacement of parts or the performance of service under
this warranty does not extend the life of this warranty beyond its original expiration date.
3. CONDITIONS TO HAVE WARRANTY COVERAGE
This warranty coverage is available only on 2004 SKI-DOO snowmobile purchased as new and unused by its first owner from a BOMBARDIER dealer authorized to distribute SKI-DOO products in the country in which the sale occurred (hereinafter “BOMBARDIER dealer”), and then only after the BOMBARDIER specified pre-delivery inspection process is com­pleted and doc umented. Moreover, this warranty cove rage is only available if the SKI-DOO snowmobile is purchased in the country in which the pur­chaser resides. Bombardier will not honor this limited warranty to any per­sonal use owner or commercial use owner where the preceding cond itions have not been met. Warranty coverage only becomes available upon prop­er registration of the product by a BOMBARDIER dealer. Such limitations are necessary in order to allow BOMBARDIER to preserve both the safety of its products, and also that of its consumers and the public. Routine maintenance outlined in the Operators Guide must be timely performed in order to maintain warranty coverage. BOMBARDIER reserves the right to make warranty coverage contingent upon proof of proper maintenance.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing BOMBARDIER dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The custom­er must also present to the BOMBARDIER dealer, proof of purchase of the product and must sign the repair/work order prior to the start of the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.
st
and December 1st of a given year will expire December
®
SNOWMOBILES
25
5. WHAT BOMBARDIER WILL DO
BOMBARDIERs obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine BOMBARDIER parts without charge for parts and labor, at any authorized BOMBARDIER dealer.
BOMBARDIER reserves the right to improve or modify products from time to time without assuming any obligation to modify products previ­ously manufactured.
6. EXCLUSIONS - ARE NOT WARRANTED
Normal wear and tear;
Routine maintenance items, tune ups, adjustments;
Damage caused by failure to provide proper maintenance and/or stor-
age, as described in the Operators Guide;
Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or ap­proved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER dealer;
Damage caused by abuse, abnormal use, neglect, use of the product on surfaces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Oper- ators Guide;
Damage resulting from accident, submersion, fire, theft, vandalism or any act of God;
Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operators Guide);
Snow or water ingestion;
Incidental or consequential damages, or damages of any kind including
without limitation towing, storage, telephone, rental, taxi, inconve­nience, insurance coverage, loan payments, loss of time, loss of in­come; and
Damage resulting from tracks which have been studded.
7. LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, IN­CLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANT­ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TO THE EX­TENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EX­PRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAG­ES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/PROVINCES DO NOT ALLOW FOR THE DISCLAIM­ERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RE­SULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE.
26
Neither the distributor, any BOMBARDIER dealer nor any other person has been authorized to make any affirmation, representat ion or warranty regard­ing the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BOMBARDIER.
BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions ap­plicable to the products sold while this warranty is in effect.
8. TRANSFER
If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remain­ing coverage period provided that BOMBARDIER is notified of such trans­fer of ownership in the following way:
a. The former owner contacts BOMBARDIER (at the phone number pro-
vided below) or an authorized BOMBARDIER dealer and gives the co­ordinates of the new owner; or
b. BOMBARDIER or an authorized BOMBARDIER dealer receives a proof
that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
9. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute in connection with this
BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealers service manager or owner.
b. If the issue has not yet been resolved, please submit your complaint
in writing or call the appropriate number below:
In Canada:
BOMBARDIER INC. RECREATIONAL PRODUCTS
®
SKI-DOO CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel: (819) 566-3366
In USA:
BOMBARDIER MOTOR CORPORATION OF AMERICA RECREATIONAL PRODUCTS
SKI-DOO CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel: (715) 848-4957
®
© 2003 Bombardier Inc. All rights reserved ® Registered trademark of Bombardier Inc.
27
INTERNATIONAL BOMBARDIER LIMITED WARRANTY 2004 SKI-DOO
1. SCOPE OF THE LIMITED WARRANTY
BOMBARDIER INC. (hereinafter BOMBARDIER) warrants its 2004 SKI-DOO snowmobiles from defects in material or workmanship for the period described below.
All genuine BOMBARDIER parts and accessories, installed by an autho­rized BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery of the 2004 SKI-DOO snowmobile, carry the same warranty as that of the snowmobile.
Use of the product for racing or any other competitive activity, at any point, even by a prior owner will render this warranty null and void.
2. WARRANTY COVERAGE PERIOD
This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST RETAIL CONSUMER or the date the product is first put into use, whichever occurs first and for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private or commercial use owners The warranty coverage period on a snowmobile delivered be­tween June 1
st
of the following year
1 The repair or replacement of parts or the performance of service under
this warranty does not extend the life of this warranty beyond its original expiration date.
3. CONDITIONS TO HAVE WARRANTY COVERAGE
This warranty coverage is available only on 2004 SKI-DOO snowmobile purchased as new and unused by its first owner from a BOMBARDIER distributor/dealer authorized to distribute SKI-DOO products in the coun­try in which the sale occurred (hereinafter BOMBARDIER distributor/ dealer), and then only after the BOMBARDIER specified pre-delivery in­spection process is completed and documented. Moreover, this warranty coverage is only available if the SKI-DOO snowmobile is purchased in the country in which the purchaser resides. Bombardier will not honor this lim­ited warranty to any personal use owner or commercial use owner where the preceding conditions have not been met. Warranty coverage only be­comes available upon proper registration of the pro duct by a BOMBARDIER dealer. Such limitations are necessary in order to allow BOMBARDIER to preserve both the safety of its products, and also that of its consumers and the public. Routine maintenance outlined in the Operators Guide must be timely performed in order to maintain warranty coverage. BOMBARDIER reserves the right to make warranty coverage contingent upon proof of proper maintenance.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing BOMBARDIER distributor/dealer within two (2) months of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the BOMBARDIER dealer, proof of purchase of the product and must sign the repair/work order prior to the start of the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.
st
and December 1st of a given year will expire December
®
SNOWMOBILES
28
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