Ski-Doo RV 340 Operator's Manual

model
V.I.N.
purchase warranty
date
expiry
date
Text by:
Technical Information Centre After
Sales Service Department Bombardier Limited Valcourt, Quebec
Canada, JOE2LO
The following are trademarks of Bom­bardier Limited.
BOMBARDIER SKI-DOO MIRAGE ALPINE NORDIC BLIZZARD OLYMPIQUE CARRY-BOOSE SKI-BOOSE ELAN T'NT ELITE
EVEREST
MOTO-SKI FUTURA SPIRIT NUVIK SONIC
CONGRATULATIONS... You are the proud owner of a new 1978 snowmobile. This vehicle is the result of incomparable teamwork tween Bombardier designers, engi­neers and technicians. Consequently, this vehicle is designed and with
safety, handling, comfort and Quietness desiresand that
The information has been prepared to acquaint the owner / operator of a new snowmobile hicle controls, owner-related mainte­nance, and safe operating instructions. This is accomplished via 'The Snow­mobile Safety Handbook Booklet' and the 'Operator Manual'. Each is insepa­rabletoward proper useof the product,
and should be kept
all times.
Should you have any questions per-
taining to the warranty and its applica­tion, please consult the Question" section of this manual or your
in mind. We do respect your
of
others.
with
the various ve-
with
the vehicle at
"Often
selling dealer.
now
be-
enqineered
Asked
This manual emphasizes particular in­formation denoted by the wording and symbols:
.....
WARNING: Identifies an instruc-
T tion which, if
not
followed, could
causepersonal injury.
..
CAUTION: Denotes an lnstruc-
'Y
tlon which, if
severely damage vehicle components.
NOTE: Indicates supplementary
O
information needed
plete an instruction. Although the mere reading
formation does not eliminate the haz­ard, your understanding
mation Ridesafe and have Recreational Products Group
Bombardier Limited,
Valcourt
will promoteits correct use.
Quebec, Canada
not
followed" could
to fully com-
of
of
fun.
such in-
the infor-
PLEASE ENSURE YOUR PROTECTION MOBILE, THROUGH YOUR DEALER,
ATTHE
BY
REGISTERING YOUR SNOW-
FACTORY.
Observe
• checked for free movement before starting engine.
• Engineshould be running only when pulley guard is secured in place.
• Never run engine installed. Running an unloaded en­gine can prove
• Never run the engine
when the track of the vehicle is raised
• It can be dangerous to run engine with
• Since cooling
only when the vehicle is in motion, it is recommended that you do not allow the engine to idle for mere than brief periods. Prolonged idling and engine Becauseof type of
mended to pull
this vehicle.
• Gasoline is flammable and explosive under certain conditions. Always perform in ted area. Do not smoke or open flames or sparks in the vicinity.
the
following precautions:
Throttle
mechanism
without
to be dangerous.
sho uld be
drive belt
at high
off
the ground.
the cab open.
is in effect
low
speed cause
engine cooling, it is not recom-
a trailer or sled with
a well ventila-
R.P.M.
allow
If gasoline fumes are noticed while
driving, the cause should be deter­mined and corrected
• Your
• Maintain your
snowmobile is not designed to
be operated on public streets/ road or highways. In most States and Provinces, gal operation.
nical condition at
it is considered an ille-
vehicle
without
~n
all times.
delay.
mecha-
• Your snowmobile is not be driven or operated on black top, bare earth, or other abrasive surfa­ces. On such surfaces abnormal and excessive wear of critical parts is inevitable.
• Only perform procedures as detailed
in this manual. Unless otherwise
specified, engine should be turned
designed to
OFF for all lubrication and mainte-
, nanee procedures.
• Installation of other than equipment bumpers, pack racks,' etc., could severely affect the stability and safety of your vehicle. Avoid ad­ding basic vehicle configuration.
• The snowmobile engine can be stopped by the emergen­cy cut-out or tether turning
The
Please read' and understand all other
warnings contained elsewhere.
R.V. is designed for the driver
only. No provisions have been made
a passenger.
for
including ski-spreaders,
on"
accessories that alter the
off
the key.
"stock"
switches/ or
2
CONTROLS/ INSTRUMENTS
Throttle control lever, brake control lever, ignition switch, light switch, headlamp dimmer switch. emergency cut-out switch, tether cut-out switch, rewind starter. primer/ tachometer, cab opening, tool box, fuel
gauge..
. " 4
BREAK-IN PERIOD
Inspection . . . . . . . . . . . . . . . . . . .
.. .,
,....
FUELMIXING
Recommended gasoline, recommended oil, fuel mixture ratio, fuel mixing pro-
cedure. . . . . .
PRE-START CHECK
Check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...8
STARTING PROCEDURE
Manual starting, emergency starting . . . . . . . . .... 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...8
I
DRIVING
Air intake silencer, slide suspension/bulb replacement , 9
TIPS
LUBRICATION
Frequency, pulley guard removal, drive belt removal. steering mechanism, chain-
caseoil
level, slide suspension, rotary valve system
'..
. 10
MAINTENANCE
Spark plugs, suspension condition, track suspension adjustment track tension and alignment, carburetor adjustment, drive belt, steering mechanism, brake, steering adjustrnent. engine head nuts, engine mount nuts, exhaust svstern, ve-
hicle general inspection, headlamp beamaiming,
12
STORAGE
Track, slide suspension, ski assembly, fuel tank carburetors, cylinder lubrication,
drive pulley, chaincase, controls, chassis,general inspection
16
PRE-5EASON PREPARATION
Pre-season
preparationchart 19
TROUBLE SHOOTING 20
THE 1978 uLIMITEDWARRANTY"
..
, 22
TOOLING . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2!i
OFTEN ASKEDQUESTIONS 26
CONSUMER
GUIDE 28
LISTING OFAREA DISTRIBUTORS 29 HOW
TO IDENTIFYYOUR SNOWMOBILE 30
CHANGEOFADDRESS
AND
OWNERSHIP. . . . . . . . . . ....
~
31
3
A) Throttle ControlLever B) Brake ControlLever
C) Ignition
DJ
Light
EJ
Head/amp Dimmer
Switch
Switch
Switch
FJ
Emergency Cut-Out Switch
GJ
Tether Cut-Out Switch
Hi
Manual
/} Primer
J) Tachometer
StarterHandle
Located on right side of handlebar.
When
gine
transmission.
speed returns automatically to
compressed, it controls the en-
speed
and the
engagement
of the
When released, engine
idle.
Located on the left side of handlebar.
When compressed, the brake
is ap-
plied. When it automatically returns
to its original position. Braking
effect is proportionate to the pressure applied on the lever.
4
OFF
",..ON
Keyoperated, 2position switch (OFF/ ON). To start engine, first turn key clockwise to ON position. To stop en­gine, turn key counter-clockwise to OFFposition.
A push-pull switch located on right
side
of
cab.
With
engine running! iflu-
minates both headlamp and taillight.
Pull fully
out
to illuminate.
Auto
rewind type located on right hand
side
of
handle.
vehicle. To start engine, pull
The dimmer switch, located on left side of handlebar, allows correct selection of headlamp beam. To obtain high or low
beam simply depress switch.
A push
sideofhandlebar. To stop the engine an emergency, press lower gine always depress
leased upper position. The driver of this vehicle should familiarize with
button
position. Before re-starunq en-
the function
switch located on
button
of
button
this'
doyvn
Into re-
device by
.rig~t
into
himself
using it several times on first outing.
Thereby being mentally prepared for emergency situations requiring its use.
....
WARNING:
~
been used in an emergency situa-
tion
the be determined and corrected before restarting engine.
A pull switch located on the riqht side
of cab. Attach tether cord
other convenient location before star­ting engine then fully insert tether out
O
vehicle.
sourceofmalfunction should
cap on receptacle.
NOTE: The cap must be used at all
time
If emergency engine
quired, from switch and engine power will automaticatly be shut "
....
~
sourceofmalfunction should be de­termined and corrected before re­starting engine.
"pull"
WARNING:Ifthe in an emergency situation
If the
in order to operate the
out
completely the cap
"shut
off
switch
button
to
off'
u
has
Wrist or
cut-
is re-
is used
the
A push-pull button located alongside
manual starter handle. Pull and push button The primer cold engine starts. warm use primer when starting.
In
The tachometer registers the impulses of magneto. cates the number minute
..
,. stops operating check fuse conditio." and
O.
fuse as to
To open cab! unfasten latches on both sides near footrest where cab meets
frame. Always
stopped
....
~
injury could result.
Located beside the cab! to gain location
To check fuel level, simply unscrew
fuel tank cap
....
~
(2-3 times) to activate primer.
should always be used
however, it is
Direct-reading dial indi-
(RPM)of
CAUTION: The tachometer is protected by a fuse,iftachometer
After
not
necessary to
of revolutions per
the
engine.
if necessary replace. The fuse IS
1 amp. Do
the
tachometer.
not
this
use a higher rated
can cause severe damage
lift
cab gently up until
by restraining device.
WARNING:itis dangeroustorun engine
WARNING: matchoropen flametocheck.
fuel level.
with
cab open. Personal
the
chaincase under
access/
for
spare plugs, belt, rope, etc.
and
withdraw
Never use a lite
tilt
enqme IS
for
cab. Ideal
dipstick.
5
With
8ombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle at full throttle. dation gine this period, a richer mixture is needed Ii.e. 40 parts of gas
Bombardier snowmobile oil). Maximum throttle should everI brief full acceleration and speed variations contribute to a good break-
in. Continued wide open throttle accel-
erations, prolonged cruising speeds, and lugging are detrimental during the
break-in period.
Manufacturer's, recommen-
for the Bombardier-Rotax en-
is 10to 15operating hours. During
for
1 partof50 / 1
not
exceed
%.,
how-
Oil must be added to the gasoline in pre-measured amounts then both and gasoline should be thoroughly mixed together before fueling the tank.
The correct gasoline is premium gaso­line, available from all service stations.
CAUTION: _Never experiment
oil
with different fuel or fuel ratios.
Never use
line, naphta, methanol or simular
products.
low
lead or non leaded gaso-
After the break-in period, each snow-
mobile must have an inspection check. This inspection is at the expense of the vehiele owner.
Use concentrated Bombardier
mobile oil available from your dealer.
This type of oil has specially formu­lated oil bases to meet the lubrication requirements of the Bombardier-Rotax engine.
If Bombardier snowmobile
with
available, substitute 2-cycle snowmobile oil. -The mix must meet the vehicle require-
ments. mendations on container.
..
...
The importance of using the correct fu-
el mixture cannot be overstressed. An
incorrect fuel ratio results in serious en­gine damage. Recommended fuel ratio
See oil manufacturer recom-
CAUTION: Never use ouboard or straight mineral oils.
a high quality
snow-
oil is un-
oil/gas
is50/ 1.
5 gallons recommended gasoline plus 1
50/
can of snowmobile oil
1concentrated Bombardier
=correct fuel mixture.
NOTE: To facilitate fuel mixing,
O
oil should be kept at room
rature.
'
6
To mix the gasoline and oil always use a separate clean container. Never mix directly in your snowmobile tank. For
best results, acquire
ther plastic or metal. Draw from one
until empty then use the second one.
two
containers, ei-
+WARNING: Gasoline is flamma-
ble and explosive under certain conditions. Always perform dures in a well ventilated area. Do not smoke or
in the vicinity. If gasoline fumes are noticed while driving, the cause should be determined and corrected without delay. Never add fuel while engine is
funning.Avoid skin contact with fuel at
below freezingtemperatures.
1. Pour approximately one gallon of
gasoline into a clean container.
allow open flames or sparks
proce-
2.
Add
full amountof oil.
4. Add the remainder of the gasoline.
5. Once again thoroughly agitate the container. Then using a funnel
a fine mesh screen to prevent the
entry of water and foreign particles, transfer mixture from container into the snowmobile tank.
with
NOTE:
a
fuel, always shake the container thoroughly as the oil has a tendency to settle
.
.....
WARNING:
~
tank before placing the vehicle in a warm area. At certain temperatures, gasoline
When using pre-mixed
Never 'top up' gas
willexpand and overflow.
7
Activate the several times to check ates
easily
throttle
control
throttle
and
lever
control lever
that
smoothly.
must
return to
idle position when released.
Check
that
the
skis and the track are
not
frozen to
surface and
the
groundorsnow
that
the steering oper-
ates freely.
the
Activate
brake control lever and make sure the brake fully applies be­fore the brake
control lever touches
the handlebar grip.
Check fuellevel.
that
the
path
Verify
aheadofthe ve­hicle is clear of bystanders and obstacles.
.&.
WARNING:
...
snowmobile
are checked and
Only
once
all
components
functioning
start
properly.
it oper-
The
your
lower
position
starting
engine
position
to stop engine
1. Insert key in ignition and turn to ON position.
2. Test
3. Activate primer (2 to 3 times). Pri-
mer
throttle
is
not
control
necessary
lever.
when
engine is
warm.
4. Make sure the tether
in position and
tached to emergency
your
body. Check
cut-out
cut-out
that
the cord is at-
button
that
is in
cap is
the the
released upper position.
5. manual starter handle firmly
and pull slowly until a resistance felt then pull vigorously. lease rewind starter handle .
.&.
WARNiNG:Donot
...
while
starting.
6. Check operation
Gut-out
Restart
.&.
...
gency
the
tether
by turning
operate
switch,
vll~-411
WARNING: shut-off
cut-out
cut-out
off
the
vehicle further, see
of
and tether switch.
II;:; •
If engine does
when
applying
switch
cap,
the
ignition key. Do
dealer.
Allow
7.
....
the engine to
,.."
......
".'"'l,t,,...,,.....
at full throttle.
Slowly
apply
throttle
the emergency
the
emer-
and /
Of,
the
pulling engine
stop
your
warm
before
re-
not
not
is
..
CAUTiON:
..-
is in
effect
is in
motion,
speed operation
Since engine cooling
nnly
when
the
vehiole
prolonqed idling and
may
cause engine
low
damage. Do not allow the engine to
idle
for
morethan brief periods. It is
not
recommended to pull a trailer or sled
with
this
may
vehicle, engine overheating
occurs.
8
Should the rewind starter rope fray and break, the engine can be started
with
an emergency starter rope.
Tilt the pulley guard forward then wind the emergency rope tight around the drive pulley between the sliding half and the roller guard. Start engine asper usual manual starting.
WARNING: When starting the
vehicle in an emergency situation
by the drive pulley, do not make a knot at the end of the emergency rope and do not reinstall the pulleyguard.
The neckofthe air intake silencer must always be turned down and facing the rear (see illustration) otherwise the pressure created by the vehicle speed will lean the mixture and cause engine damage.
- CAUTION: Never operate your .".
snowmobile with the air intake silencer disconnected. Serious engine damage will occur if this notice is dis­regarded.
WARNING: Do not
cle by the drive pulley unless it is
a true emergency situation, have the
vehiclerepaired assoon as possible.
start
the
vehi-
During normal driving, snow will act as a lubricant and coolant for the slider shoes. Extensive riding on ice or sand­ed snow, (not to mention dirt, asphalt, etc. never recommended) will create
excessive heat build-up and cause pre-
mature slider shoe wear.
If headlamp is burnt, tilt cab. Unplug
connector from headlamp. Remove
rubber boot and unfasten bulb retainer clips. Detach bulb and replace. If taillight bulb is burnt, expose bulb by removing red plastic lens. To remove, unscrew the
two
(2) Phillips head screws. Verify all lights after replace­ment.
9
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