Ski-Doo REV XP 2008 Series Operator's Manual

SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, SAFETY VIDEO or on-product warnings may result in injury, including the possibility of death. This Operator’s Guide and SAFETY VIDEO should remain with the snowmobile at time of resale.
In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreational Products Inc.
The following are trademarks of Bombardier Recreational Products Inc. or its subsidiaries.
DESS
TM
RAVE™ HPG™ RER MX Z GSX
mmo2008-003 DR ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2007 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
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Renegade™
TM
ROTAX
TM
SUMMIT SC™ TRA™ SKI-DOO
®
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FOREWORD
Congratulations on your purchase of a new SKI-DOO®snowmobile. What­ever model you have chosen, it is backed by the Bombardier Recre­ational Products Inc. (BRP) warranty and a network of authorized SKI-DOO snowmobile dealers ready to provide the parts, service or accessories you may require.
The Operator's Guide has been pre­pared to acquaint the owner/operator and passenger with this new snow­mobile and its various controls, main­tenance and safe riding instructions. This guide is indispensable for the proper use of the product and should be kept with this snowmobile at all times.
Make sure you read and understand the content of this Operator's Guide.
After reading, please keep this Oper­ator's Guide with the snowmobile. If the snowmobile is resold, please give the guide to the new owner for his awareness.
For all other countries, please con­tact your respective distributor (his coordinates are on www.brp.com) or our North American office:
+ 1 819 566-3366 This guide uses the following safety
alert symbol in conjunction with signal words to indicate a potential personal injury hazard.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. When used without the safety alert symbol , potential hazard exists for property damage only.
If you want to view and/or print an extra copy of your Operator's Guide, simply visit the following website www.operatorsguide.brp.com.Al­so note that the guide is available in several languages.
If you have any question regarding topic whether or not it is covered in this Operator's Guide, please call BRP at the number below and we will b happy to assist you:
In USA:
715 848-4957
In Canada:
819 566-3366
For Russia, CIS and the
+ 32 9 218 26 00
For Scandinavian and countries:
+ 358 16 3208 111
middle east:
European
any
e
NOTE: Indicates supplementary infor­mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of the vehicle.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial set-up and inspection of your snowmobile as well as com­pleted the final adjustment required to suit your specific weight and riding environment before you took posses­sion. At delivery, your dealer would have explained the snowmobile con­trols and provided you with a brief explanation of the various suspension adjustments. We trust you have tak­en full advantage of this!
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At delivery, you were also informed of the warranty coverage and have completed the Warranty Registration process.
The information and components/ system descriptions contained in this guide are correct at time of publi­cation. BRP, however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured.
Because of its ongoing commitment to product quality and innovation, BRP reserves the right at any time to dis­continue or change specifications, de­signs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape of the parts shown, how­ever, they represent parts which have the same or a similar function.
For any questions pertaining to the warranty and its application, consult the WARRANTY section in this guide, and/or an authorized SKI-DOO dealer.
It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.
Specifications are given in the SI met­ric system with the SAE U.S. equiv­alent in parentheses. Where precise accuracy is not required, some conver­sions are rounded off for easier use.
Most components of this snowmobile are built with parts dimensioned in the metric system. Most fasteners are metric and must not be replaced by customary fasteners or vice versa.
We recommend genuine BRP prod­ucts for replacement parts and ac­cessories. They've been specially designed for your vehicle and manu­factured to meet BRP's demanding standards.
A SHOP MANUAL can be obtained for complete service, maintenance and more repair information.
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TABLE OF CONTENTS
SAFETY INFORMATION
INTRODUCTION..................................................................... 8
IMPORTANT BASIC SAFETY MEASURES....................................... 9
LAWS AND REGULATIONS....................................................... 13
RIDING THE VEHICLE.............................................................. 14
TRACTION ENHANCING PRODUCTS........................................... 23
LOCATION OF THE IMPORTANT LABELS...................................... 27
ENVIRONMENT INFORMATION
GENERAL............................................................................ 34
JUST WHAT IS LIGHT TREADING? ............................................. 35
WHY IS LIGHT TREADING SMART.............................................. 36
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR SNOWMOBILE..................................... 38
CONTROLS/INSTRUMENTS/EQUIPMENT.................................... 40
1) Speedometer................................................................. 44
2) Tachometer (RPM)........................................................... 44
3) Gauge Digital Display........................................................ 44
4) Gauge Multifunction DigitalDisplay ....................................... 45
5) Gauge Pilot Lamps........................................................... 56
6) Gauge MODE (M) Button................................................... 58
7) Gauge SET (S) Button....................................................... 58
8) Throttle Lever ................................................................ 58
9) Brake Lever................................................................... 58
10) Parking Brake Lever........................................................ 58
11) Multi-Switch Housing...................................................... 59
12) Handlebar ................................................................... 61
13) Holding Strap ............................................................... 61
14) Tether Cut-OutSwitch ..................................................... 61
15) Engine Cut-Out Switch .................................................... 63
16) Rewind Starter Handle..................................................... 63
17) Choke Lever ................................................................ 63
18) Fuel Tank Cap............................................................... 64
19) Heated Carburetor Valve................................................... 64
20) Hood andSide Panels...................................................... 65
21) Fuses ........................................................................ 65
22) Grab Handle/Bumper....................................................... 67
23) Storage Compartment..................................................... 67
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24) Tool Kit....................................................................... 67
25) Spark Plug Storage......................................................... 67
26) Spare Drive Belt Holder.................................................... 68
27) Shields and Guards......................................................... 68
28) Track ......................................................................... 68
29) Seat Latch................................................................... 69
30) 1+1 Seat..................................................................... 71
31) Rear Passenger Heating Grip Switch..................................... 72
32) Rear Grab Handles ......................................................... 72
33) Electric Visor Jack Connector ............................................. 72
34) Adjustable Mirrors.......................................................... 72
35) Integrated Bag.............................................................. 72
36) Rear Rack ................................................................... 73
37) 12-VoltPower Outlet....................................................... 73
38) C-Type Hitch ................................................................ 73
RECOMMENDED FUEL AND OIL ................................................ 75
BREAK-IN PERIOD.................................................................. 77
OPERATING INSTRUCTIONS..................................................... 78
Pre-Operation Check ........................................................... 78
SDI Engine Starting Procedure ................................................ 79
Carburetor Engine Starting Procedure ........................................ 80
Vehicle Warm-Up ............................................................... 81
Shifting in Reverse.............................................................. 81
Shutting Off the Engine........................................................ 82
Post-Operation Care............................................................ 82
SPECIAL OPERATING INSTRUCTIONS......................................... 83
Riding at High Altitudes or Sea Level ......................................... 83
Riding in Cold Weather......................................................... 83
Emergency Starting............................................................. 83
Towingan Accessory........................................................... 84
TowingAnother Snowmobile.................................................. 84
Transporting the Vehicle........................................................ 85
SUSPENSION ADJUSTMENTS.................................................. 86
Rear Springs — Comfort....................................................... 87
Center Spring — Steering Behavior........................................... 88
Stopper Strap — Weight Transfer............................................. 89
Coupling Blocks — Handling................................................... 90
Rear Shock Motion Ratio — Damping Strength ............................. 90
Front Springs — Handling...................................................... 91
Front Suspension Shock Damping............................................ 92
Suspension Troubleshooting Chart............................................ 93
Deep Snow Riding.............................................................. 93
TROUBLESHOOTING.............................................................. 94
Beeper Codes ................................................................... 94
General........................................................................... 94
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SPECIFICATIONS ................................................................... 97
MAINTENANCE INFORMATION
PERIODIC MAINTENANCE CHART............................................ 108
ENGINE SYSTEM................................................................. 112
Air IntakeSilencer Prefilter Verification..................................... 112
Cooling System ............................................................... 112
Exhaust System............................................................... 112
EPA Certified Engines........................................................ 112
DRIVE SYSTEM................................................................... 114
Belt Guard Removal and Installation........................................ 114
Brake Fluid Level.............................................................. 114
Brake Condition ............................................................... 115
Brake Adjustment............................................................. 115
Chaincase Oil.................................................................. 115
Drive Chain Tension .......................................................... 115
Drive Belt Inspection ......................................................... 116
Drive Belt Removal........................................................... 116
Drive Belt Installation/Adjustment .......................................... 117
Drive Pulley Adjustment ..................................................... 120
Track Condition................................................................ 121
Track Tension and Alignment ................................................ 122
REAR SUSPENSION ............................................................. 125
STEERING AND FRONT SUSPENSION....................................... 126
ELECTRICAL SYSTEM........................................................... 127
Fuse Removal/Inspection.................................................... 127
BODY/FRAME..................................................................... 130
Vehicle Cleaning and Protection............................................. 130
Bulb Replacement............................................................ 130
Headlamp BeamAiming ..................................................... 131
STORAGEAND PRESEASON PREPARATION............................... 132
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2008 SKI-DOO
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SNOWMOBILES .................................................................. 134
BRP INTERNATIONAL LIMITED WARRANTY: 2008 SKI-DOO
®
SNOWMOBILES .................................................................. 139
BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY: 2008 SKI-DOO
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SNOWMOBILES..................................................... 143
PRIVACY OBLIGATIONS/DISCLAIMER....................................... 147
CHANGE OF ADDRESS/OWNERSHIP ........................................ 148
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SAFETY
INFORMATION
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SAFETY INFORMATION
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INTRODUCTION
Everyone is a beginner the first time he sits behind the controls of a snow­mobile regardless of previous expe­rience in driving an automobile, a motorcycle or a motorboat. The safe use of your snowmobile is dependent on many conditions such as visibility, speed, weather, environment, traffic, vehicle condition and the condition of the driver.
Each operator has a responsibility to ensure the safety of his/her passen­ger, if any, and of other recreationists or bystanders.
You are responsible for proper opera­tion of your vehicle as well as training thosewhomyouallowtorideordrive. There may be noticeable handling and performance differences from one snowmobile to the other.
A snowmobile is relatively simple to operate but like any other vehicle or mechanical equipment, it can be hazardous if you or a passenger are reckless, thoughtless or inattentive. We encourage you to have an Annual Safety Inspection of your snowmo­bile. Please contact an authorized SKI-DOO dealer for further details. Finally, we urge you to visit an autho­rized SKI-DOO dealer periodically for regular and safety maintenance, as well as snowmobile accessories you may require.
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SAFETY INFORMATION
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IMPORTANT BASIC SAFETY MEASURES
Training
Basic training is required for the
safe operation of any snowmobile. Study your Operator's Guide paying particular attention to cautions and warnings. Join your local snow­mobile club: its social activities and trail systems are planned for both fun and safety. Obtain basic instructions from your snowmobile dealer, friend, fellow club member or enroll in your state or provincial safety training program.
Always show a new operator how
to start and stop the vehicle. In­dicate the correct riding positions and, above all else, only allow him to operate the snowmobile in a re­stricted flat area — at least until he is completely familiar with its opera­tion. If there is a local snowmobile operator's training course existing, have him enroll.
Performance
The performance of some snow-
mobiles may significantly exceed that of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
Snowmobiles are used in many ar-
eas and in many snow conditions. Not all models perform the sam similar conditions. Always consult your snowmobile dealer when se­lecting the snowmobile mo your particular needs and uses.
Injury or death may resu
snowmobile operator, passenger or bystander if the snowmobile is used in risky condi beyond the driver's, passenger's or snowmobile's capabilities or in­tended use.
tions which are
lt to the
ein
del for
Age
BRP recommends the operator has
at least 16 years old of age.
Speed
Speeding can be fatal. In many
cases, you cannot react or respond quickly enough to the unexpected. Always ride at a speed which is suitable to the trail, weather condi­tions and your own ability. Know your local rules. Speed limit may be in effect and meant to be ob­served.
Riding
Always keep right hand side of the
trail.
Always keep a safe distance
from other snowmobiles and by­standers.
Remember, promotional material
may show risky maneuvers per­formed by professional riders under ideal and/or controlled conditions. You should never attempt any such risky maneuvers if they are beyond your level of riding ability.
Never ride after consuming drugs or
alcohol or if you feel tired or ill. Op­erate your snowmobile prudently.
Your snowmobile is not designed to
be operated on public streets, roads or highways.
Snowmobiling at night can be a de-
lightful experience but because of reduced visibility, be extra cautious. Avoid unfamiliar terrain and be sure your lights are working. Always car­ry a flashlight and spare light bulbs.
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SAFETY INFORMATION
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Nature is wonderful but don't let it
distract your attention from driving. If you want to truly appreciate win­ter's scenery, stop your snowmo­bile on the side of the trail so that you don't become a hazard to oth­ers.
Fences represent a very serious
threat for both you and your snow­mobile. Give a wide berth to tele­phone poles or posts.
Hidden wires unseen from a dis-
tance can cause serious accidents.
Always wear an approved safety
helmet, eye protection and a face shield. This also applies to your passenger.
Be aware of inherent risks associ-
ated with riding off trails, such as avalanche and other natural or man made hazards or obstacles.
Avoid road traveling. If you must
do so, and it is permitted, reduce speed. The snowmobile is not de­signed to operate or turn on paving. When crossing a road, make a full stop, then look carefully in both di­rections before crossing at a 90° an­gle. Be wary of parked vehicles.
Tailgating another snowmobile
should be avoided. If the snow­mobile in front of you slows for any reason, its driver and passenger could be harmed through your ne­glect. Maintain a safe stopping distance between you and the snowmobile in front of you. De­pending on the terrain condition, stopping may require a little more space than you think. Play it safe. Be prepared to use evasive driving.
Venturing out alone with your snow-
mobile could also be hazardous. You could run out of fuel, have an accident, or damage your snowmo­bile. Remember, your snowmobile is capable of traveling further in half an hour than you may be able to walk in a day. Use the “buddy sys­tem”. Always ride with a friend or member of your snowmobile club. Even then, tell someone where you are going and the approximate time you plan to return.
Meadows sometimes have low ar-
eas where water accumulate and freezes over in winter. This ice is usually glare ice. Attempting to turn or brake on this surface could cause your vehicle to spin out of control. Never brake or attempt speeding or turning on glare ice. If you do happen to travel over such a condition, reduce speed by care­fully releasing the throttle.
Never “jump” with your snowmo-
bile. This should be left to profes­sional stunt men. Don't show off. Be responsible.
While on safari, do not “gun” the
throttle. Snow and ice can be thrown back into the path of a following snowmobile. In addition, when “gunning” the throttle, the vehicle digs into and leaves an ir­regular snow surface for others.
Safaris are both fun and enjoyable
but don't show off or overtake others in the group. A less experi­enced operator might try to do the same as you and fail. When riding with others, limit your abilities to the experience of others.
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SAFETY INFORMATION
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Operation
Maintenance
Always make a pre-start inspection
BEFORE you start the engine.
In an emergency, the snowmobile
engine can be stopped by pressing down on the engine cut-out switch or by pulling the tether cord cap (DESS™ key).
Throttle mechanism should be
checked for free movement and return to idle position before start­ing engine.
Always engage parking brake when
vehicle is not in use.
Never run the engine in a non-
ventilated area and/or if vehicle is left unattended.
Never operate the engine without
belt guard securely installed or, with hood or side panels opened or re­moved. Never run the engine with­out drive belt installed. Running an unloaded engine such as without drive belt or with track raised, can be dangerous.
Electric start models only: Never
charge or boost a battery while in­stalled on snowmobile.
Ensure the path behind is clear of
obstacles or bystanders before pro­ceeding in reverse.
Always remove the tether cord cap
(DESS key) when vehicle is not in operation in order to prevent ac­cidental engine starting, to avoid unauthorized use by children or oth­ers or theft.
Raising the rearof your snowmobile
while the engine is running could cause snow, ice or debris to be thrown back at an observer. Nev­er raise the rear of the vehicle while the engine is running. To clear or in­spect the track, stop the engine, tilt the vehicle on its side and remove blockage with a piece of wood or branch. Never allow anyone near a rotating snowmobile track.
Know your snowmobile and treat
it with the respect and care due of any power driven machine. Com­mon sense, proper handling and routine maintenance will result in safer and enjoyable use.
Only perform procedures as de-
tailed in this guide. Unless other­wise specified, engine should be turned OFF and cold for all lubrica­tion, adjustment and maintenance procedures.
Never have the engine running
while the hood or side panels are opened. Even at idle, a snowmo­bile engine is turning around 1800 revolutions per minute. Always turn off the engine before opening the hood and/or side panels for any reason.
Never remove any original equip-
ment from your snowmobile. Each vehicle has many built in safety fea­tures. Such features include vari­ous guards and consoles, plus re­flective materials and warning la­bels.
A poorly maintained snowmobile
itself can be a potential hazard. Ex­cessively worn components could render the vehicle completely in­operative. Keep the snowmobile in good working condition at all times. Follow your pre-operation check, weekly, monthly and an­nually routine maintenance and lubrication procedures as detailed in this guide. Consult a snowmo­bile dealer or acquire a shop manual and proper tools and equipment if other repairs or service is required.
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SAFETY INFORMATION
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Do not stud the track unless it has
been approved for studs. At speed, a studded track that has not been approved for studs could tear and separate from vehicle posing a risk of severe injury or death. See an authorized SKI-DOO dealer for cur­rent specific studding availability and applications.
You may stud the track on this ve-
hicle model. However, you MUST only use the BRP approved type stud for use on Ski-Doo snowmo­biles. DO NOT EVER use con­ventional studs because the track thickness is thinner then our stan­dard tracks. The stud could tear off of track and separate from vehicle posing a potential risk of severe injury or death.
Fuel
Always wear a DOT approved hel-
met and follow the same dressing guidelines as those recommended for the operator and described in this guide.
Make sure that you are able to
achieve a stable stance, both feet resting positively on the footboards of footrests with good grip, and that you are able to hold on firmly to the handholds.
Once underway, if you feel uncom-
fortable or insecure for any reason, don't wait, tell the driver to slow down or stop.
Always stop the engine before
refueling. Fuel is flammable and explosive under certain conditions. Always work in a well-ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Open cap slowly. If a differen­tial pressure condition is noticed (whistling sound heard when loos­ening fuel tank cap) have vehicle inspected and/or repaired before further operation. Do not overfill or top off the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and might overflow. Always wipe off any fuel spillage from the vehicle. Periodically verify fuel sys­tem.
Basics for Passenger
Never ride as a passenger unless
the snowmobile is equipped with a passenger seat, and sit only on the designated passenger seat.
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SAFETY INFORMATION
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LAWS AND REGULATIONS
Know your local laws. Federal, state, provincial and local gov-
ernment agencies have enacted laws and regulations pertaining to the safe use and operation of snowmobiles. It is your responsibility as a snowmobiler to learn and obey these laws and reg­ulations. Respect and observance will result in safer snowmobiling for all.
Be aware of the liability property dam­ages and insurance laws regarding your equipment.
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SAFETY INFORMATION
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RIDING THE VEHICLE
Before venturing on the trails, operate the snowmobile in a restricted flat area until you are completely familiar with its operation and feel comfortable that you can safely tackle a more demand­ing task. Have an enjoyable and safe ride.
Principle of Operation
Propulsion
Depressing throttle lever increases engine RPM causing the drive pulley to engage. Depending on models, en­gine RPM must be between 2500 and 4200 before drive pulley engagement will occur.
Outer sheave of drive pulley moves toward inner sheave, forcing the drive belt to move upward on the drive pulley and simultaneously forcing the sheaves apart on the driven pulley.
The driven pulley senses the load on the track and limits the belt move­ment. The result is an optimized speed ratio between engine RPM and the speed of the vehicle at any time.
WARNING
Never operate engine without belt guard securely installed or, with hood or side panels opened or re­moved.
Power is transferred to the track through the chaincase and drive axle.
WARNING
Always use a wide-base snowmo­bile mechanical stand to properly support vehicle durin verification. Slowly accelerate engine in order to rotate track at very low speed when ground.
ganytrack
it is not on
Turning
Handlebar allows the steering of the vehicle. As the handlebar is rotated to right or left, the skis are turned right or left to steer the snowmobile.
Stopping
Before riding your snowmobile, you should understand how to stop it. This is done by releasing the throttle and gradually depressing the brake lever on the left side of the handlebar. In an emergency, you may stop your vehicle by pressing the engine cut-out switch located near the throttle control and applying the brake. Remember, a snowmobile cannot “stop on a dime”. Braking characteristics vary with deep snow, packed snow or ice. If the track is locked during hard braking, skidding may result.
How to Ride
How to Dress
Proper snowmobile clothing should be worn. It should be comfortable and not too tight. Always check the weather forecast before going on a ride. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insu­lation.
DOT approved helmets are recom­mended at all times. They provide both warmth and reduce injury. A stocking type cap, balaclava a mask should always be carried or worn. Goggles or a face shield that attach to the helmet are ind able.
Hands should be protec of snowmobile gloves or mitts which have sufficient insulation and allow use of thumbs and fin tion of controls.
tedbyapair
gers for opera-
nd face
ispens-
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SAFETY INFORMATION
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Rubber bottom boots with either a ny­lon or a leather top, with removable felt liners are best suited for snowmo­biling.
You should keep yourself as dry as possible when snowmobiling. When you come indoors, take your snowmo­bile suit and boots off and make cer­tain they dry properly.
Do not wear long scarfs and loose ap­parels that could get caught in moving parts.
What to Bring
Generally, the riding position for best balance and control is sitting. Howev­er, the posting, kneeling or standing positions are also used under certain conditions.
The novice driver should become fa­miliar with the snowmobile through practice on a level area at slow speeds before venturing afield.
WARNING
Do not attempt any maneuvers if they are beyond your abilities.
Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency:
– this Operator's Guide – spare spark plugs and wrench – friction tape – spare drive belt – spare starter rope – spare light bulbs – tool kit (including at least pliers,
screwdriver, adjustable wrench) –knife – flashlight.
Include other items depending on the length and time of your ride.
Riding Position
Your riding position and balance are the two basic principles of making your snowmobile go where you want it to. When turning on the side of a hill, you and your passenger must be ready to shift body weight to help it turn in the desired direction. Driver and passenger(s) must never attempt this maneuvering by placing feet out­side of the vehicle. Experience will teach you how much lean to put in­to turns at different speeds and how much you will have to lean into a slope to maintain proper balance.
Sitting
Feet on the running boards, body mid­way back on seat is an ideal position when operating the snowmobile over familiar, smooth terrain. Knees and hips should remain flexible to absorb shocks.
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Posting
Standing
A semi-sitting position with the body off the seat and the feet under the body in a sort of squatting posture, thus allowing the legs to absorb the shocks when traveling over uneven terrain. Avoid abrupt stops.
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Kneeling
This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat. Avoid abrupt stops.
Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop.
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Carrying a Passenger
Certain snowmobiles are designed for an operator only, others can allow one passenger only, and others can allow up to two passengers. Refer to the indications on the vehicles to know if any particular snowmobile can accom­modate passengers or not, and if so, how many. Always respect those indi­cations. Overloading is dangerous be­cause snowmobiles are not designed for it.
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Even when passengers are allowed, you must make sure that the persons who would like to become passengers are physically fit for snowmobiling.
Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the grab handles or seat strap at all times when seated. Respecting those physical criteria is important to ensure that the passenger is stable and to reduce the risks of ejection.
SAFETY INFORMATION
WARNING
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On snowmobiles allowing two pas­sengers, if you have an adult and a child for passenger, BRP recommends that the child sits in the center loca­tion. This allows an adult sitting in the rear seat to keep a visual contact with the child and hold him if necessary. In addition, the child is best protected against the wind and cold temperature if seated in the center location.
Each operator has a responsibility to ensure the safety of his passengers and should inform them of snowmo­biling basics.
WARNING
– Passengers must only sit on
designated passenger seats. Never allow anyone to sit be­tween the handlebar and the operator.
– Each passenger seat must have
a strap or grab handles and meet SSCC standards.
– Passengers and operators must
always wear DOT approved hel­mets and warm clothing appro­priate for snowmobiling. Make sure that no skin is exposed.
– Once underway, if a passenger
feels uncomfortable or insecure for any reason, he must not wait, and tell the driver to slow­down or stop.
Riding with passengers on board is different than riding alone. The oper­ator has the benefit of knowing what will be the next maneuver and is able to prepare himself accordingly. The operator also benefits from the sup­port of his grip on the handlebar. In contrast, the passengers have to re­ly on the operator’s careful and safe operation of the vehicle. In addition, “body english” is limited with passen­gers, and the operator can sometimes see more of the trail ahead than the passengers. Therefore, smooth start­ing and stopping are required with passengers, and the operator must slow down. The operator must also warn passengers of side hills, bumps, branches, etc. An unforeseen bump can leave you passenger-less. Re­mind your passengers to lean into the turn with you, without causing the vehicle to topple. Be extremely careful, go more slowly and check the passengers frequently.
WARNING
When riding with a passenger: – Braking ability and steering
control are reduced. Decrease speed and allow extra space to maneuver.
– Adjust suspension according to
weight.
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For complete information on how to adjust the suspension, please re­fer to the section of this Operator’s Guide entitled SUSPENSION ADJUST- MENTS.
Use extra caution and go even more slowly with young passengers. Check frequently to make certain the child has a firm grip and is properly posi­tioned with his feet on the running boards.
SAFETY INFORMATION
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Terrain/Riding Variations
Deep Snow
Groomed Trail
On a maintained trail, sitting is the most preferred riding position. Do not race and, above all, keep to the right hand side of the trail. Be prepared for the unexpected. Observe all trail signs. Do not zigzag from one side of the trail to the other.
Ungroomed Trail
Unless there has been a fresh snow­fall you can expect “washboard” and snowdrift conditions. Taken at exces­sive speeds, such conditions can be physically harmful. Slow down. Hold on the handlebar and assume a post­ing position. Feet should be under the body assuming a crouched position to absorb any jarring effect. On longer stretches of “washboard” trails, the kneeling position of one knee on the seat can be adopted. This provides a certain amount of comfort, while at the same time keeps the body loose and capable of vehicle control. Be­ware of hidden rocks or tree stumps partially hidden by a recent snowfall.
In deep “powder” snow, your vehicle could begin to “bog” down. If this oc­curs, turn in as wide an arc as possi­ble and look for a firmer base. If you do get “bogged”, and it happens to everyone, do not spin your track as this makes the vehicle sink deeper. In­stead, turn the engine off, get off and move the back of the vehicle onto new snow. Then tramp a clear path ahead of the vehicle. A few feet will gener­ally suffice. Restart the engine. As­sume the standing position and rock the vehicle gently as you steadily and slowly apply the throttle. Depending on whether the front or rear end of the vehicle is sinking, your feet should be placed on the opposing end of the running boards. Never place foreign material beneath the track for support. Do not allow anyone to stand in front of, or to the rear of, the snowmobile with the engine running. Stay away from the track. Personal injury will re­sult if contact is made with the revolv­ing track.
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SAFETY INFORMATION
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Frozen Water
Traveling frozen lakes and rivers can be fatal. Avoid waterways. If you areinanunfamiliararea,askthelo­cal authorities or residents about the ice condition, inlets, outlets, springs, fast moving currents or other haz­ards. Never attempt to operate your snowmobile on ice that may be too weak to support you and the vehicle. Operating a snowmobile on ice or icy surfaces can be very dangerous if you do not observe certain precautions. The very nature of ice is foreign to good control of a snowmobile or any vehicle. Traction for starting, turning or stopping is much less than that on snow. Thus, these distances can be multiplied manyfold. Steering is minimal, and uncontrolled spins are an ever present danger. When oper­ating on ice, drive slowly with caution. Allow yourself plenty of room for stopping and turning. This is especial­ly true at night.
Hard Packed Snow
Don't underestimate hard packed snow. It can be difficult to negotiate as both skis and track do not have as much traction. Best advice is to slow down and avoid rapid acceleration, turning or braking.
Uphill
There are two types of hills you can en­counter — the open hill on which there are few trees, cliffs or other obstacles, and a hill that can only be climbed di­rectly. On an open hill, the approach is to climb it by side hilling or slalom­ing. Approach at an angle. Adopt a kneeling position. Keep your weight on the uphill side at all times. Main­tain a steady, safe speed. Continue as far as you can in this direction, then switch to an opposite hill angle and rid­ing position.
A direct climb could present problems. Choose the standing position, accel­erate before you start the climb and then reduce throttle pressure to pre­vent track slippage.
In either case, vehicle speed should be as fast as the incline demands. Always slow down as you reach the crest. If you cannot proceed further, don't spin your track. Turn the en­gine off, free the skis by pulling them out and downhill, place the rear of the snowmobile uphill restart the engine and ease it out with slow even throttle pressure. Position yourself to avoid tipping over, then descend.
Downhill
Downhill driving requires that you have full control of your vehicle at all times. On steeper hills, keep your center of gravity low and both hands on the handlebar. Maintain slight throttle pressure and allow the ma­chine to run downhill with the engine operating. If a higher than safe speed is reached, slow down by braking but apply the brake with frequent light pressure. Never jam the brake and lock the track.
Side Hill
When crossing a side hill or travers­ing up or downhill, certain procedures must be followed. All riders should lean towards the slope as required for stability. The preferred operating positions are the kneeling position, with the knee of the down hill leg on the seat and the foot of the up­hill leg on the running board, or the posting position. Be prepared to shift your weight quickly as needed. Side hills and steep slopes are not recom­mended for a beginner or a novice snowmobiler.
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SAFETY INFORMATION
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Slush
Unseen Obstruction
Slush should be avoided at all times. Always check for slush before start­ing across any lake or river. If dark spots appear in your tracks, get off the ice immediately. Ice and water can be thrown rearward into the path of a fol­lowing snowmobile. Getting a vehicle out of a slush area is strenuous and in some cases, impossible.
Fog or Whiteouts
On land or water, fog or visibility­limiting snow can form. If you have to proceed into the fog or heavy snow, do so slowly with your lights on and watch intently for hazards. If you are not sure of your way, do not proceed. Keep a safe distance behind other snowmobilers to improve visibility and reaction time.
Unfamiliar Territory
Whenever you enter an area that is new to you, drive with extreme cau­tion. Go slow enough to recognize potential hazards such as fences or fence posts, brooks crossing your path, rocks, sudden dips, guy wires and countless other obstacles which couldresultinaterminationofyour snowmobile ride. Even when fol­lowing existing tracks, be cautious. Travel at a speed so you can see what is around the next bend or over the top of the hill.
Bright Sunshine
Bright sunny days can considerably re­duce your vision. The glare from sun and snow may blind you to the ex­tent that you cannot easily distinguish ravines, ditches or other obstacles. Goggles with colored lenses should always be worn under these condi­tions.
There may be obstructions hidden beneath the snow. Driving off estab­lished trails and in the woods requires reduced speed and increased vigi­lance. Driving too fast in an area can make even minor obstacles very haz­ardous. Even hitting a small rock or stump could throw your snowmo­bile out of control and cause injury to its riders. Stay on established trails to reduce your exposure to hazards. Be safe, slow down and enjoy the scenery.
Hidden Wires
Always be on the lookout for hidden wires, especially in areas that may have been farmed at one time or an­other. Too many accidents have been caused by running into wires in the fields, guy wires next to poles and roads, and into chains and wires used as road closures. Slow speeds are a must.
Obstacles and Jumping
Unplanned jumps of snowdrifts, snowplow ridges, culverts or indistin­guishable objects can be dangerous. You can avoid them by wearing the proper color lenses or face shields and by operating at a lower speed.
Jumping a snowmobile is an unsafe and dangerous practice. However, if the trail does suddenly drop away from you, crouch (stand) towards the rear of the vehicle and keep the skis up and straight ahead. Apply partial throt­tle and brace yourself for the impact. Knees must be flexed to act as shock absorbers.
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SAFETY INFORMATION
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Turning
Railroad Crossing
Depending on terrain conditions, there are two preferred ways to turn or cor­ner a snowmobile. For most snow surfaces, “body english” is the key to turning. Leaning towards the inside of the turn and positioning body weight on the inside foot will create a “bank­ing” condition beneath the track. By adopting this position and positioning yourself as far forward as possible, weight will be transferred to the inside ski.
On occasion, you will find that the on­ly way to turn the vehicle about in deep snow is to pull the snowmobile around. Do not over-exert yourself. Get assistance. Remember to always lift using your legs as opposed to your back.
Never ride on railroad tracks. It is ille­gal. Railroad tracks and railroad rights­of-way are private property. A snow­mobile is no match for a train. When crossing a railroad track, stop, look and listen.
Night Rides
The amount of natural and artificial light at a given time can effect your abilitytoseeortobeseen. Nighttime snowmobiling is delightful. It can be a unique experience if you acknowl­edge your reduced visibility. Before you start, make certain your lights are clean and work properly. Drive at speeds that will allow you to stop in time when you see an unknown or dangerous object ahead. Stay on established trails and never operate in unfamiliar territory. Avoid rivers and lakes. Guy wires, barbed wire fences, cabled road entrances and other ob­jects such as tree limbs are difficult to see at night. Never drive alone. Always carry a flashlight. Keep away from residential areas and respect the right of others to sleep.
mmo2008-003-005
Road Crossing
In some cases, you will be approach­ing the road from a ditch or snowb Choose a place where you know you can climb without difficulty. Use the standing position and proce ly as much speed needed to crest the bank. Stop completely at the top of the bank and wait for al Judge the drop to the roadway. Cross the road at a 90° angle. If you en­counter another sno posite side, position your feet near the rear of the vehicle. Remember, your snowmobile is not ate on bare pavement and steering on this type of surface is more difficult.
wbank on the op-
designed to oper-
ed with on-
l traffic to clear.
ank.
Safari Riding
Before starting out, designate a “trail boss” to lead the party and another person to follow-up at the end of the party. Ensure that all members of the party are aware of the proposed route and destination. Make certain that you are carrying all necessary tools and equipment and that you have sufficient fuel to complete the trip. Never overtake the trail boss or, for that matter, any other snowmobile. Use down-the-line hand signals to in­dicate hazards or intent of direction change. Assist others whenever nec­essary.
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It is always IMPORTANT to keep a safe distance between each snowmo­bile. Always maintain a safe interval and allow sufficient stopping distance. Don't be a tailgater. Know theposition of the machine ahead.
Signals
If you intend to stop, raise either hand straight above your head. A left turn is indicated by extending your left hand straight out in the proper direction. For right turns, extend the left arm and raise the hand to a vertical position so it forms a right angle at the elbow. Ev­ery snowmobiler should relay any sig­nal to the ones behind.
Trail Stops
Whenever possible, pull off the trail when you stop. This will reduce the hazard to other snowmobilers using the trail.
Trails and Signs
Trail signs are used to control, direct or regulate the use of snowmobiles on trails. Become familiar with all signs used in the area where you are snow­mobiling.
Transporting and Towing
Follow transporting and towing in­structions explained further in this guide.
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SAFETY INFORMATION
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TRACTION ENHANCING PRODUCTS
NOTE: This section is applicable to snowmobiles equipped with a factory installed track that has been approved by BRP for special studs installation.
WARNING
Never stud a track that has not been approved for studs. In­stalling studs on an unapproved track could increase the risk of the track tearing or severing, possibly resulting in serious injury or death.
WARNING
You may stud the track on this ve­hicle model. However, you MUST only use the BRP approved type stud for use on these Ski-Doo snowmobiles. DO NOT EVER use conventional studs as the track thickness is thinner then other standard tracks. The stud could tear off of track and separate from vehicle posing a potential risk of severe injury or death. See an authorized SKI-DOO dealer for current specific studding availabil­ity and applications.
Using traction enhancing products such as, more aggressive ski carbide runners and/or studs on your snow­mobile will change its behavior, par­ticularly in terms of manoeuvrability, acceleration, and braking.
Also, always check local regulations concerning the use of traction en­hancing products on snowmobiles. Always drive your snowmobile in a responsible manner, respecting the environment and other people’s prop­erty.
Manoeuvrability
Using traction enhancing products such as, more aggressive ski carbide runners and/or studs makes the snow­mobile grip the ground better at both the front and at the rear. The use of carbide runners is therefore required to give the skis a better grip, so that the front and rear of the snowmobile are in balance. While off-the-shelf carbide ski runners are adequate, they don’t necessarily give you op­timal control, since that depends on your personal preferences, your riding style, and how your suspension is adjusted.
WARNING
If the front and rear of the snow­mobile are out of balance due to an incorrect combination of traction enhancing products, the snowmo­bile may tend to oversteer or un­dersteer,whichcouldleadtoaloss of control.
Using traction enhancing products gives a better grip on packed snow and ice, but has no noticeable effect on soft snow. For this reason, driving a snowmobile equipped with traction enhancing products requires a certain adaptation period. If your snowmobile is equipped with traction enhancing products, be sure to take plenty of time to get used to the way it handles when turning, accelerating, and brak­ing.
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Oversteering
In certain conditions, using more ag­gressive ski carbide runners without studs on the rear track could make the snowmobile prone to oversteer­ing, see illustration.
A33A31A
OVERSTEERING
Understeering
A33A34A
CONTROLLED DRIVING
Acceleration
Using studs on the track will allow your sled to accelerate better on packed snow and ice but will have no notice­able effect on soft snow. This can cause sudden variations in traction un­der certain conditions.
In certain conditions, the use of studs on the track could make the snowmo­bile prone to understeering if the skis are not equipped with more aggres­sive ski carbide runners, see illustra­tion.
A33A33A
UNDERSTEERING
Controlled Driving
A balanced combination of carbide ski runners and studs on the track en­sures adequate control and better han­dling, see illustration.
WARNING
To prevent surprises that could lead to a loss of control of the snowmobile, possibly resulting in serious injury or death:
– Always go easy on the throttle. – NEVER try to spin the track to
make the rear of the snowmo-
bile skid. This could cause debris or ice to be thrown violently backwards, pos­sibly injuring others nearby or on snowmobiles behind you.
Braking
As in the case of acceleration, us studs on the track will give you better braking capacity on packed snow or ice but will have no noticeabl on soft snow. Braking may thus vary suddenly under certain conditions. Be sure to use restraint
in braking to keep from blocking the track in order to avoid surprises that could lead to a loss of control.
ing
e effect
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SAFETY INFORMATION
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Important Safety Rules
WARNING
WARNING
To prevent serious injury to indi­viduals near the snowmobile:
– NEVER stand behind or near a
moving track.
– Always use a wide-base snow-
mobile stand with a rear deflec­tor panel.
– When the track is raised off the
ground, only run it at the lowest
possible speed. Centrifugal force could cause de­bris, damaged or loose studs, pieces of torn track, or an en­tire severed track to be violently thrown backwards out of the tun­nel with tremendous force, possi­bly resulting in the loss of a leg or other serious injury.
Effects of Having a Studded Track on the Life of the Snowmobile
The use of traction enhancing prod­ucts can increase the load and the stress on certain snowmobile compo­nents, as well as the vibration lev­el. This can cause premature wear on parts such as belts, brake linings, bear­ings, chain, chaincase sprocket, and on approved studded tracks, shorten track life. Always proceed with a visu­al inspection of your track before each use. For more information, ref TRACK CONDITION section further in this guide.
Studs on the track can also cause se­rious damage to your snowmobile if it is not equipped with the tu tors designed for your particular mod­el. Damage to the electrical wiring or perforation of the h potential hazards, that could cause the engine to overheat and be severely damaged.
eat exchangers are
nnel protec-
er to
If tunnel protectors are excessively worn or not installed, the gas tank could be punctured, causing a fire.
CAUTION: Ask your dealer for the appropriate tunnel protectors mod­el and kit number required for your snowmobile.
NOTE: Consult the BRP limited war-
ranty to find out what warranty limita­tions are related to the use of studs.
Installation of Studs on BRP Approved Tracks
WARNING
Never stud a track that has not been approved for studs. Ap­proved tracks can be identified by astudsymbol(seeillustrationbe­low) molded into the track surface. Installing studs on an unapproved track could increase the risk of the track tearing or severing, possibly resulting in serious injury or death.
A33A35A
APPROVED TRACKS CAN BE IDENTIFIED BY THIS SYMBOL
To ensure safe and proper installation, BRP recommends to have the studs installed by your dealer.
– Use only the BRP approved special
studs.
– Never use studs that exceed the
height of your snowmobile’s track profile by more than 9.5 mm (3/8 in).
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SAFETY INFORMATION
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3
1
A33A32A
INSTALLATION OF STUDS
1. Stud size
2. Penetration range 6.4 to 9.5 mm (1/4 to 3/8 in)
3. Track lug height
4. Track belt thickness
– See an authorized SKI-DOO
dealer for current specific stud­ding availability and applica­tions.
– DO NOT EVER use convention-
al stud because, the track thick­ness is thinner then our stan­dard tracks and the stud could tear off of track and separate from vehicle posing a potential risk of severe injury or death.
– Studs should only be installedin
the locations indicated by mold­ed bulges in the track surface.
– Never stud a track with a profile
of 35 mm (1.375 in) or more.
– The number of studs installed
must always perfectly match the pattern of molded bulges in the track.
– Always consult the traction
product manufacturer’s instal­lation instructions and recom­mendations before having your dealer install studs and runners. It is very important to follow the torque specifications for the
stud bolts. INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM­PROPER INSTALLATION CAN IN­CREASE THE RISK OF THE TRACK TEARING OR SEVERING, POS­SIBLY RESULTING IN SERIOUS INJURY OR DEATH.
2
WARNING
Maintenance/Replacement
PROCEED WITH A VISUAL INSPEC-
4
TION OF YOUR TRACK BEFORE EACH USE.
Look for any defects, such as: – perforations in the track – tears in the track (particularly
around traction holes on studded tracks)
– lugs that are broken or torn off, ex-
posing portions of rods – delamination of the rubber – broken rods – broken studs (studded tracks) – bent studs (studded tracks) – missing studs – studs that are torn off the track – missing track guide(s) – also, ensure that studs nut are tight-
en to the recommended torque. On approved studded tracks, replace
broken or damaged studs immediate­ly. If your track shows signs of dete­rioration, it must be replaced immedi­ately. When in doubt, ask your dealer. Always proceed with a visual inspec­tion of your track before each use.
WARNING
Riding with a damaged track or studs could lead to loss of control, resulting in a risk of serious injury or death.
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SAFETY INFORMATION
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LOCATION OF THE IMPORTANT LABELS
Safety standards for snowmobiles have been adopted by the Snowmo­bile Safety and Certification Commit­tee (SSCC) of which BRP is a proud participating member. Assurance that your snowmobile meets these stan­dards is easily checked by locating the Certification Label on a right vertical portion of the vehicle.
This label shows that an independent testing laboratory has verified compli­ance with the SSCC safety standards.
mmo2008-003-015_c
PRINTED IN U.S.A.
CERTIFIED
CERTIFIÉ
THIS MODEL HAS BEEN EVALUATED BY AN INDE­PENDENT TESTING LABOR­ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE.
SPONSORED BY THE SNOWMO­BILE SAFETY AND CERTIFICA­TION COMMITTEE, INC.
CE MODÈLE A ÉTÉ ÉVALUÉ PAR UN LABORATOIRE D'ESSAIS INDÉPENDANT ET SATISFAIT TOUTES LES NORMES DE SÉCURITÉ DU SSCC EN VIGUEUR À LA DATE DE FABRICATION.
PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION DE LA MOTONEIGE, INC.
A00A1MA
Other important labels on the vehicle are WARNING or CAUTION labels re­lating to safety, maintenance and/or snowmobile operation. Ensure all such labeling is retained on the ve­hicle and its content is followed by vehicle operator and passenger.
If missing or damaged, the decals can be replaced free of charge. See an authorized SKI-DOO dealer.
Please read the following instructions carefully before operating this snow­mobile.
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mmo2008-003-068_a
mmo2008-003-064_a
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SAFETY INFORMATION
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mmo2007-009-051
Instruction 2
Instruction 3
mmo2008-003-065_a
mmo2008-003-069_a
 Read and understand all warning labels and operators guide before operation. Operator's guide is located in the under seat base. Pull latch located under front lip of seat and slide it to the rear to have access. If guide is missing, ask your dealer for a new one.  Get familiar with your vehicle. Inexperienced riders may overlook risks and be surprised by vehicles specific behavior and terrain conditions.Ride slowly.  Excessive speed and reckless driving can kill ! ALWAYS adjust your speed according to snow conditions and circumstances.  Steering control and braking ability may be reduced on hard-pack snow, ice or roads. Reduce speed & allow more space to stop or turn.  Respect laws on minimum operator age. Manufacturer recommends a minimum operating age of 16 years old.  Never open side panels or hood while engine is running or if vehicle is in motion. Ensure to remove DESS key before opening those.
BEFORE STARTING :
1. Attach tether cord to your clothing.
2. Check proper operation of the throttle and brake levers each time before starting. They must return to their initial position when released.
3. Apply parking brake.
4. Turn handlebars all the way in both directions insure free operation.
AFTER STARTING :
1. Pull-out tether cord to check if engine shuts off.
2. Re-start and push in engine cut-off switch to check if engine shuts off.
3.
Disengage parking brake before riding to
avoid fading.
This guard must ALWAYS be in place when engine is running.
WARNING
Beware of rotating parts _ they could cause injuries or catch your clothing.
AVERTISSEMENT
Ce garde-courroie doit TOUJOURS être en place lorsque le moteur fonctionne. Attention aux pièces en rotation _ elles peuvent vous blesser ou capter vos vêtements.
516 002 670
A33A2FA
Instruction 4
Beware of HOT parts!
Instruction 1
Attention aux pièces CHAUDES!
516002664
A33A2GA
Instruction 5
to check for interference and
mmo2008-003-007
mmo2007-009-050_en
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SAFETY INFORMATION
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