Ski-Doo Grand Touring SE 1997 Operator's Manual Supplement

SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this product labels could cause injury, including the possibility of death.
This
Operator’s Guide
mobile at all time.
Operator’s Guide, Safety Handbook
handbook should remain with the snow-
AFTER SALES SERVICE BOMBARDIER INC.
or on-
The following are trademarks of Bombardier Inc.
BOMBARDIER FORMULA* SKI-DOO
Litho’d in Canada
*Trademarks of Bombardier Inc.
All rights reserved © Bombardier Inc. 1996 (MMO-9705 GM)
VALCOURT, QUEBEC CANADA J0E 2L0
®
SKANDIC* TUNDRA*
®
FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile. Your Grand Touring SE is backed by the Bombardier warranty and a network of authorized Ski-Doo snowmobile dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satisfaction. He has taken training to perform the initial set-up and inspection of your snowmobile as well as completed the final adjustment required to suit your specific weight and riding environment before you took possession. At deliv­ery, your dealer would have explained the snowmobile controls and provided you with a brief explanation of the various suspension ad­justments. We trust you have taken full advantage of this! If you need more complete servicing information, please ask your dealer about the proper model-year Ski-Doo
At delivery, you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiving a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall purposes.
Shop Manual
.
You are invited to contact our customer service staff should you ex­perience problems which cannot be resolved by your dealer.
It is understood that this guide may be translated into another lan­guage. In the event of any discrepancy, the English version shall pre­vail.
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NOTICE
The
Operator’s Guide
been prepared to acquaint the owner/operator or passenger of a new snowmobile with the various snowmobile controls, maintenance and safe operating instructions. Each is indispensable for the prop- er use of the product.
These guides use the following symbols.
and the
Snowmobiler’s Safety Handbook
have
Identifies an instruction which, if not followed, could cause serious personal injuries including possibility of death.
-
Denotes an instruction which, if not followed, could severely damage snowmobile components.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction.
Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use.
The information and components/system descriptions contained in this guide are correct at time of publication.
We also reserve the right at any time to discontinue or change spec­ifications, designs, features, models or equipment without incurring obligation.
WARNING
CAUTION
The illustrations show the typical construction of the different as­semblies and, in all cases, may not reproduce the full detail or exact shape of the parts shown, however, they represent parts which have the same or a similar function.
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TABLE OF CONTENTS
SAFETY MEASURES ............................................................... 7
BOMBARDIER LIMITED WARRANTY 1997 SKI-DOO
BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 1997 SKI-DOO
OFTEN ASKED QUESTIONS ................................................... *
LIST OF CUSTOMER RELATIONS OFFICES .......................... *
AUTHORIZED SKI-DOO DEALERS ......................................... *
HOW TO IDENTIFY YOUR SNOWMOBILE ............................ *
Vehicle Serial Number Location ................................................ *
Engine Serial Number Location ................................................. *
®
SNOWMOBILE....................................................... *
®
SNOWMOBILE.............................................. *
CONTROLS/INSTRUMENTS .................................................. 8
1) Throttle Lever ...................................................................... 8
2) Brake Lever ......................................................................... 8
3) Parking Brake Button........................................................... 9
4) Gear Shift Lever .................................................................. 9
5) Ignition Switch..................................................................... 11
6) Tether Cut-Out Switch ........................................................ 12
7) D.E.S.S. Pilot Lamp ............................................................. 14
8) Emergency Cut-Out Switch................................................. 14
9) Headlamp Dimmer Switch .................................................. 15
10) High Beam Pilot Lamp (Blue) .............................................. 15
11) Heated Grip Switch ............................................................. 16
12) Heated Grip Pilot Lamp (Amber) ......................................... 16
13) Heated Throttle Lever Switch ............................................. 16
14) Heated Throttle Lever Pilot Lamp (Amber).......................... 17
15) Fuel Tank Cap...................................................................... 17
16) Electric Fuel Level Gauge.................................................... 17
17) Air Suspension Switch ........................................................ 17
18) Air Pressure Gauge ............................................................. 18
19) Injection Oil Level Pilot Lamp (Red) .................................... 19
20) Speedometer/Odometer ..................................................... 19
21) Trip Meter............................................................................ 19
22) Trip Meter Reset Button ..................................................... 20
*
Refer to 1997 Operator’s Guide (P/N 415 0326 00)
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23) Tachometer.......................................................................... 20
24) Temperature Gauge ............................................................. 21
25) Rear Passager Heated Grip Switch ...................................... 21
26) Hood Latches....................................................................... 22
27) Adjustable Mirrors................................................................ 22
28) Rewind Starter Handle ......................................................... 22
Fuses ......................................................................................... 23
Front Bumper............................................................................. 24
Storage Compartment/Tool Kit .................................................. 24
Spark Plug Holder ...................................................................... 24
Spare Drive Belt Holder ............................................................. 25
Fuel Shut-Off Valve .................................................................... 25
Adjustable Backrest ................................................................... 27
Hitch........................................................................................... 28
FUEL AND OIL .......................................................................... 29
Recommended Fuel................................................................... 29
Recommended Oil ..................................................................... 29
BREAK-IN PERIOD.................................................................... *
Engine ........................................................................................ *
Belt............................................................................................. *
10-Hour Inspection..................................................................... *
Break-in Fuel/Oil Ratio................................................................ *
PRE-START CHECK .................................................................. *
Check Points .............................................................................. *
STARTING PROCEDURE.......................................................... 31
Manual Starting.......................................................................... 31
Electric Starting.......................................................................... 31
Emergency Starting ................................................................... 31
SUSPENSION ADJUSTMENTS............................................... 34
Adjustments............................................................................... 34
General....................................................................................... *
Guidelines to Adjust Suspension ............................................... *
Troubleshooting Chart................................................................ *
Suspended Extension Adjustment............................................. *
Pulling a Load............................................................................. *
LUBRICATION AND MAINTENANCE CHART ........................ 35
*
Refer to 1997 Operator’s Guide (P/N 415 0326 00)
5
FLUID LEVELS.......................................................................... *
Brake System ............................................................................ *
Gearbox Oil Level ...................................................................... *
Oil Injection System .................................................................. *
Cooling System ......................................................................... *
Battery Electrolyte..................................................................... *
MAINTENANCE ....................................................................... 37
Belt Guard Removal and Installation ......................................... *
Drive Belt Removal/Installation ................................................. *
Drive Belt Condition .................................................................. *
Brake Condition ......................................................................... *
Brake Adjustment...................................................................... *
Compressor Desiccator............................................................. 37
Rear Suspension Condition ....................................................... *
Suspension Stopper Strap Condition......................................... *
Track Condition.......................................................................... *
Track Tension and Alignment .................................................... *
Steering and Front Suspension Mechanism ............................. *
Wear and Condition of Skis and Runners.................................. *
Exhaust System ........................................................................ *
High Altitude Kit ........................................................................ *
Bulb Replacement ..................................................................... *
STORAGE ................................................................................. *
TROUBLESHOOTING .............................................................. 38
SPECIFICATIONS ..................................................................... 42
OTHER PUBLICATIONS AVAILABLE...................................... *
CHANGE OF ADDRESS OR OWNERSHIP .............................. *
*
Refer to 1997 Operator’s Guide (P/N 415 0326 00)
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SAFETY MEASURES
Observe the Following Warnings:
Always engage brake when vehicle is not in use.
Throttle mechanism should be checked for free movement be-
fore starting engine.
The snowmobile engine can be stopped by activating the emer-
gency cut-out button, pulling the tether cord or turning off the key.
Engine should be running only when belt guard and/or pulley
guard is secured in place. Never run the engine without drive belt installed. Running an unloaded engine can prove to be dangerous.
Never run the engine when the track is raised off the ground or
with the hood opened or removed.
Maintain your snowmobile in top mechanical condition at all
times.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered an illegal operation.
Never charge or boost a battery while installed on snowmobile.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubri­cation and maintenance procedures.
The performance of some snowmobiles may significantly exceed
that of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
The engine and components used in a particular model should not
be used on other models. Use of Rotax
®
snowmobile engines in other than Ski-Doo snowmobiles is not recommended or autho­rized by Bombardier Inc.
Most components of this snowmobile are built with parts dimen-
sioned in the metric system. Most fasteners are metric and must not be replaced by customary fasteners or vice versa.
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CONTROLS/INSTRUMENTS
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3
11
24
22 20 21 19
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10
7231416 27
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18
1517 6
A06H2SA
27
926 15 4 28 26
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1) Throttle Lever
Located on the right side of handlebar. When compressed, it controls the engine speed and the engagement of the transmission. When released, engine speed returns automatically to idle.
2) Brake Lever
Located on the left side of handlebar. When compressed, the brake is applied. When released, it automatically returns to its original po­sition. Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage.
Excessive or repetitive use of brakes for high speed stops will cause an overheated brake system. This overheated condi­tion could cause sudden loss of brakes and/or fire.
WARNING
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3) Parking Brake Button
Located on left side of handlebar. Parking brake should be used whenever snowmobile is parked.
Whenever parking brake is applied and engine is running, injection oil level pilot lamp lights up to remind you that it is engaged.
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Make sure parking brake is fully disengaged before operating the snowmobile.
To engage mechanism, squeeze brake lever and maintain while pull-
ing locking lever with a finger. Brake lever is now compressed half­way applying brakes.
To release mechanism, squeeze brake lever. Locking lever will auto­matically return to its original position. Brake lever now returns to rest position. Always release parking brake before riding.
CAUTION
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22
3
A06D11A
1. Locking lever
2. OFF
3. ON
4) Gear Shift Lever
NOTE: A warning buzzer will sound when the shift lever is in reverse gear position.
A 2-position lever:
Push: Forward gear.
Pull: Reverse gear.
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1
A06D25A
1. Froward
2. Reverse
Shifting Procedure
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Bring snowmobile to a complete stop before changing from forward to reverse or vice-versa.
With snowmobile completely stopped and engine at idle, move lever to engage in desired gear.
Do not force lever. If unable to shift, apply throttle to move snowmo­bile and try again.
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CAUTION
These snowmobiles are capable of a fast reverse. Always re­main seated and apply the brake before shifting. Come to a complete stop then change gear. Ensure the path behind is clear of obstacles or bystanders. Turning while going fast in reverse could result in loss of stability.
WARNING
5) Ignition Switch
The lights are automatically ON whenever the engine is running.
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3
A02H02A
1. OFF
2. ON
3. START
Electric Starting
Key operated, 3-position switch. To start engine, turn key to START position and hold. See illustration above.
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Do not hold key at START position more than 30 seconds. A rest period should be observed between the cranking cycles to let starter cool down. Holding key in START position when engine has started could damage starter mechanism.
Release key immediately when engine has started. Key returns to ON position as soon as it is released.
If engine does not start on first try, turn key back to OFF position each time. To stop engine, turn key to OFF position.
CAUTION
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NOTE: Engine may be manually started with rewind starter if neces­sary.
If starter does not operate, check starting system fuse condition. Refer to starting system fuse below.
6) Tether Cut-Out Switch
General
Tether cut-out switch features a double function. First it is a safety device to shut-off engine if the driver accidently falls off the vehicle. Second it is the D.E.S.S. (Digitally Encoded Security System) key.
Operation
Attach tether cord to clothing then snap tether cut-out cap over re­ceptacle before starting engine.
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A06H1YA
TYPICAL
1. Snap over receptacle
2. Attach to eyelet
If emergency engine shut off is required, completely pull cap from safety switch.
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