Ski-Doo Formula MACH 1, Formula MX, Formula PLUS LT, Formula MX LT, Formula PLUS Operator's Manual

sg
ski-doo.f
FORMULA*
MACH1
MX/MXLT
PLUS/
PLUS
OPERATOR'S
MANUAL
1
======='
414
6830
00
model
V.I.N.
purchase date warranty
expiry date
To
be completed by dealer
at
time
of
sale
AFTER SALES SERVICE BOMBARDIER INC. VALCOURT
(QUEBEC)
CANADA
JOE
2LO
.u.~
Duality
Service
Litho'
d in Canada
DEALER IMPRINT AREA
The
following
are trademarks
of
Bombardier Inc.
ALPINE®
FORMULA* BOMBARDIER® NORDIK® ELAN®
®*Trademarks
of
Bombardier Inc.
ROT AX® SKI-DOO®
All
rights reserved c Bombardier Inc.
FOREWORD
________________
__
The operator manual and the
SSCC
Snowmobiler's Safety Handbook
have
been prepared to acquaint the owner I operator or passenger
of
a new snow­mobile with the various vehicle controls, maintenance and safe operating instruc­tions.
Each
is
indispensable for
the
proper
use
of
the product, and should
be
kept
with the vehicle at
all
times.
Should
you
have
any questions pertain­ing to the warranty and its application, please consult the
"Often
Asked Ques-
tion"
section of this manual, or your
authorized dealer. This manual
uses
the following symbols.
WARNING : Identifies
an
instruc-
tion which, if not followed, could cause serious personal injuries includ­ing
possibility
of
death.
,_.CAUTION
: Denotes
an
instruc-
T tion which, if not followed, could
severely damage vehicle components.
0
NOTE : Indicates supplementary
information needed to fully com-
plete
an
instruction.
Although the mere reading
of
such in-
formation does not eliminate the
hazard, your understanding of the information will promote its correct use .
WARNING
:The
engines
and
the
corresponding components iden-
tified
in
this manual should not
be
uti-
lized
on
product(s) other than those
mentioned
on
the cover page of this
manual.
WARNING:
Maintenance
pro-
cedures and tightening torques must be strictly adhered to, never at­tempt
repairs unless the appropriate
tools are available.
The information and components I sys- tem descriptions contained
in
this man-
ual are correct at time
of
publication. Bombardier Inc. however, maintains a policy
of
continuous improvement of its
products without imposing upon itself
any obligation to install them
on
prod-
ucts previously manufactured. Bombardier
Inc.
reserves
the right at
any
time to discontinue or change specifi-
cations, designs, features, models or equipment without incurring obligation.
The illustrations show the typical con­struction of the different assemblies
and,
in
all
cases, may not reproduce the full
detail or exact shape of the parts shown,
however, they represent parts which have the same or a similar function.
Most specifications
are
given
in
both
metric
and
customary units. Where pre-
cise accuracy
is
not required, some con-
versions
are
rounded off for easier
use.
A shop manual
can
be
obtained for com-
plete service, maintenance and repair in-
formation.
,_.CAUTION
: Most components of
T this vehicle are built with parts
dimensioned
in
the metric system.
Most
fasteners are metric and must
not
be
replaced by customary fasten­ers or vice versa. Mismatched or in­correct fasteners could cause damage to the vehicle
or
possible personal in-
jury.
INDEX
________________________
_
SAFETY
MEASURES
THE
1990
SNOWMOBILE
LIMITED
WARRANTY
OFTEN
ASKED
QUESTIONS
...............
.
LISTING
OF
AREA
DISTRIBUTORS ........
.
HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
..
CONTROLS/INSTRUMENTS
..........
...
.
Throttle lever
Brak~
lever
lgnitibn
I light
switch
Headlamp
dimmer
switch
Emergency
cut-out
switch
Tether
cut-out
switch Rewind starter handle Primer button
Adjustable steering handle Speedometer Tachometer Temperature gauge
BREAK-IN
PERIOD
......
.
Engine
Belt
FUEL & OIL
..
Recommended fuel
Recommended oil
PR~STARTCHECK
........
.
Check points
Injection oil level pilot lamp High beam pilot lamp
Tank cap
Fuel level gauge Hood latches
Storage
compartment Spark plug holder Tachometer fuse Spare drive belt holder
Fuel
shut-off
valve Rear bumper Front grab handle
1
0-hour
inspection
10-hour inspection check list
Oil
injection system
STARTING
PROCEDURE
........................
.
Manual starting Before riding
Emergency starting
5
6
8
10 11
12
19
21
22
23
3
LUBRICATION
Frequency Steering and
front
suspension
mechanism Drive axle Countershaft (brake disc and
driven pulley)
MAINTENANCE
Service and maintenance chart Belt guard removal Drive belt removal and installation Drive belt condition New drive belt Brake condition Brake adjustment Spark plugs Suspension condition Suspension adjustment
Limiter screw Track condition Track tension and alignment
Drive and driven pulleys
Drive chain tension
STORAGE
Track Controls
Drive pulley Countershaft (brake disc and
driven pulley)
Brake caliper Slide suspension
Chaincase oil level Oil injection system Rotary valve system
Steering and front suspension
mechanism Steering and ski leg camber
adjustment
Exhaust system Engine
compartment Air filter Carburetor adjustment
High altitude kit Oil injection system Cooling system
Headlamp beam aiming
Bulb replacement General inspection
Engine Driven pulley
Fuel
tank and carburetors
General inspection
IMPORTANT
PRE-SEASON
PREPARATION.
. . . . .
.........
.
Pre-season preparation chart
TROUBLE
SHOOTING
...
TOOLS SPECIFICATIONS.
. . . . . . . . . . . . . . . .
..................
.
Sl
METRIC
INFORMATION
GUIDE
. .
....
.
4
25
31
43
46
47
50
51
57
SAFETY
MEASURES
__________________________
__
Observe
the
following
precautions
:
• Throttle mechanism should
be
checked
for free movement before starting
engine.
Do
not
operate vehicle near snow mak-
ing equipment.
• The snowmobile engine can
be
stopped
by
activating the emergency cut-out or
tether switches or turning
off
the
key.
• Clean and check operation of the head­light, tail light and brake light.
• Engine should
be
running only when belt
guard and I or pulley guard
is
secured
in
place.
• Never run the engine
without
drive belt
installed. Running
an
unloaded engine
can prove
to
be
dangerous.
• Never run the engine when the track
is
raised
off
the ground.
• It can
be
dangerous to run engine with
the hood removed.
• Gasoline
is
flammable and explosive un­der certain conditions. Always manipulate in
a well ventilated area.
Do
not smoke
or allow open flames or sparks
in
the vi-
cinity. If gasoline fumes
are
noticed while
driving, the cause should
be
determined
and corrected
without
delay.
• Maintain your vehicle
in
top mechanical
condition at all times.
Your
snowmobile
is
not designed to
be driven or operated on black top, bare earth, ice, hard pack or other abrasive surfaces.
On
such surfaces abnormal
and
excessive wear of critical parts
is
inevi-
table.
Your
snowmobile
is
not designed to
be
operated on public streets, road or high­ways.
In
most States and Provinces, it
is
considered
an
illegal operation.
• Installation of other than standard equip­ment, including ski-spreaders, bumpers, pack
racks,
etc., could severely affect the
stability and safety
of
your vehicle. Avoid adding on accessories that alter the basic vehicle configuration.
• Whenever the vehicle
is
parked outdoors,
overnight or for a long period, it
is
sug­gested to protect it against the inclemen­cy
of
the weather with a snowmobile
cover.
Do
not lubricate throttle and I or brake ca-
bles and housings.
• Only perform procedures
as
detailed
in this manual. Unless otherwise specified, engine should
be
turned
OFF
for
all
lubri-
cation and maintenance procedures.
• Since engine cooling
is
fully
in
effect only
when the vehicle is
in
motion and driven
on snow, it
is
not recommended that you allow the engine to idle for more than brief periods and
I or you drive the vehi-
cle on icy surfaces. Prolonged idling and
I
or continuous driving on ice may cause engine damage.
• When removing coolant tank cap, first place a cloth over cap then turn cap to its first step to release pressure. Never
drain or refill the cooling system when en­gine
is
hot.
• These vehicles
are
designed for the driver only. No provisions have been made for a passenger.
• The performance
of
these vehicles may
significantly exceed that
of
other snow­mobiles you have operated. Therefore, use
of
this vehicle by novice or inex-
perienced
operators
is
not
recom-
mended.
• Should removal
of
a locking device
be
required when undergoing repairs I dis-
assembly, always replace by new ones. Tighten fasteners
as
specified
in
the ap-
plicable Shop Manual.
PLEASE READ
AND
UNDERSTAND ALL WARNINGS
AND
CAUTIONS
IN
THE
SNOWMOBILER'S SAFETY HANDBOOK, THE OPERATOR'S
MANUAL
AND
ON
THE
VEHICLE
BOTH
MANUALS
SHOULD
REMAIN
WITH
THE
VEHICLE
AT
THE
TIME
OF RESALE
5
THE
1990
SNOWMOBILE
LIMITED
WARRANTY
_________
_
1
-PERIOD
BOMBARDIER INC.
as
manufacturer, warrants FROM THE
DATE
OF
DELIVERY
TO
THE
FIRST CONSUMER, every
1990
BOMBARDIER® snowmobile, sold
as
NEW AND UNUSED,
and predelivered by an authorized BOMBARDIER® dealer
for
a period
of:
• 12 consecutive months.
Warranty
coverage on all
new
snowmobiles
delivered
between
August
1st
and
December
1st
of
a year
will
expire on December
1st
of
the
following
year.
2-
WHAT
BOMBARDIER
INC.
WILL
DO
BOMBARDIER INC.
will
repair
and/or
replace,
at
its
option,
components
defective
in material
and/or
workmanship
(under normal use and service),
with
a genuine
BOMBARDIER®
component
without
charge
for
parts
or
labour,
at
any authorized
BOMBARDIER® dealer during said
warranty
period.
3 -
CONDITION
TO
HAVE
WARRANTY
WORK
PERFORMED
Present
to
the
servicing dealer, the hard copy
of
the BOMBARDIER® Warranty Registration
card
or
proof
of
purchase received by
the
customer
from
the
selling dealer
at
time
of
delivery.
4 -
EXCLUSIONS
- ARE
NOT
WARRANTED
• Normal
wear
on all items such as,
but
not
limited
to
:
- drive belts - bulbs
- slider shoes - runners on skis
- spark plugs
• Replacement parts
and/or
accessories
which
are
not
genuine BOMBARDIER® parts
and
I or accessories.
• Damage resulting
from
installation
of
parts other than genuine BOMBARDIER® parts.
• Damage caused by failure
to
provide proper maintenance
as
detailed in
the
Operator's
Manual. The labour, parts and lubricants
costs
of
all maintenance services, including
tune-ups and adjustments
will
be
charged
to
the
owner.
• Cold seizure and piston
scuffing
caused by
insufficient
warm-up.
• Vehicles designed and
I or used
for
racing purposes.
All
optional accessories installed on
the
vehicle. (The normal
warranty
policy
for
parts
and accessories,
if
any, applies).
• Damage resulting
from
accident, fire or
other
casualty, misuse, abuse
or
neglect.
• Damage resulting
from
operation
of
the
snowmobile
on surfaces
other
than
snow.
• Damage resulting
from
modification
to
the
snowmobile
not
approved in
writing
by
BOMBARDIER INC.
• Damage incurred by
track
studs.
• Losses incurred by
the
snowmobile
owner
other
than
parts and labour, such
as,
but
not
limited to, transportation,
towing,
telephone calls, taxis,
or
any
other
incidental
or consequential
damage.
6
5 -
BATTERY
WARRANTY:
12
consecutive
months
(Pro-rated).
100%
warranty
coverage
will
start
on
the
date
the
snowmobile
was
delivered and
run
to
the
following
April
3Qth.
The remainder
of
the
12
month-period
will
be pro-
rated as
follows
:
-
50%
from
April
3Qth
to
December 1st.
-
40%
from
December 1st
to
December 31st.
-
30%
from
January
1st
to
end
of
warranty.
6 - EXPRESSED OR
IMPLIED
WARRANTIES
This
warranty
gives
you
specific
rights
and
you
may
also
have
other
legal
rights
which
may
vary
from
state
to
state,
or
province
to
province.
Where
applicable
this
warranty
is
expressly
in
lieu
of
all
other
expressed
or
implied
warranties
of
BOMBARDIER
INC.,
its
distributors
and
the
selling
dealer,
including
any
war-
ranty
of
merchantability
or
fitness
for
any
particular
purpose ; otherwise
the
im-
plied
warranty
is
limited
to
the
duration
of
this
warranty.
However,
some
states
or
provinces
do
not
allow
limitations
on
how
long
an
implied
warranty
lasts,
so
the
above
limitation
may
not
apply.
Neither
the
distributor,
the
selling
dealer,
nor
any
other
person
has
been
autho-
rized
to
make
any
affirmation,
representation
or
warranty
other
than
those
con-
tained
in
this
warranty,
and
if
made,
such
affirmation,
representation
or
warranty
shall
not
be
enforceable
against
BOMBARDIER
INC.
or
any
other
person.
Some
states
or
provinces
do
not
allow
the
exclusion
or
limitation
of
incidental
or
consequential
damages,
so
the
above
limitation
or
exclusion
may
not
apply.
BOMBARDIER
INC.
reserves
the
right
to
modify
its
warranty
policy
at
any
time,
being
understood
that
such
modification
will
not
alter
the
warranty
conditions
applicable
to
vehicles
sold
while
the
above
warranty
is
in
effect.
7-
CONSUMER
ASSISTANCE
If
a servicing problem or
other
difficulty
occurs,
we
suggest
the
following
:
1.
Try
to
solve
the
problem
at
the
dealership
with
the
Service
Manager
or Owner.
2. If
this
fails,
contact
your area
distributor
listed in
the
Operator's
Manual.
3. Then
if
your
grievance still remains unsolved, you may
write
to
us :
Bombardier Inc.
Service
Department
Snowmobile
Division
Valcourt,
Quebec, Canada
JOE
2LO
September
1988 Bombardier Inc. Valcourt,
Quebec, Canada
JOE
2LO
®*Trademarks
of
Bombardier Inc.
7
OFTEN
ASKED
QUESTIONS
__________________________
_
0 : Why must my snowmobile
be
registered at the factory? After
all
I do
have
my
original invoice
as
proof of when I purchased my snowmobile.
A : Registration is very important
and
your dealer
must
register your snowmo-
bile with Bombardier Inc. Make sure the card has been sent.
All
of
this
will
allow
you to :
a) have warranty work perfomed
at
any authorized Bombardier dealer in North
America.
Your
registration card
wJJ/
provide the dealer with
all
the necessary
data to complete warranty claim forms. b) be advised
by
Bombardier should there be a safety recall
or
particular war-
ranty campaign. c) be
contacted
much
faster
by
the police, the minute they
find
your stolen
vehicle
(if
such a case occurs).
0 : Why must my snowmobile
be
registred with the governing body having juris-
diction over snowmobile use?
A : Snowmobile registration has
two
purposes :
it
allows the state
or
province
to maintain records
of
existing snowmobiles
and
governemental agencies use
the registration fees for establishing
and
maintaining trails.
0:
Where can I find information on the lubrication and maintenance of my snow-
mobile?
A : In the Operator Manual provided with the vehicle
at
the time
of
delivery.
0:
Will the entire warranty
be
void or cancelled, if I do not operate or maintain
my new snowmobile exactly
as
specified
in
the Operator's Manual?
8
A :
The
warranty
of
the
new
snowmobile cannot be
"Voided"
or
"Cancelled':
However,
if
a particular failure is caused
by
operation
or
maintenance other
than is
shown
in the Operator Manual, that failure may
not
be covered under
warranty. This includes service work
performed
by
the customer, especially
the critical adjustments to ignition, timing, carburation
and
oil
injection I
or
oil
mixture.
0:
Would you give some examples
of
abnormal use or strain, neglect or abuse
which may affect warranty?
A : These terms are general
and
overlap each other in areas. Some specific
examples
may
include : running the machine
out
of
oil, chain failure caused
by
a lack
of
lubrication, operating the machine with a broken
or
damaged
part
which causes another
part
to
fail,
and
so on.
If
you have any specific questions
on operation
or
maintenance, please
contact
your dealer
for
advice.
0:
What
costs are my responsibility during the warranty period?
A :
The
customer's responsibility includes
all
costs
of
normal
maintenance
services, non-warranty repairs, accidents
and
collision damage, as well as oils,
and
spark plugs,
and
incidental
or
consequential damages costs as explained
in the warranty.
0:
Are
"Genuine"
Bombardier replacement parts used
in
warranty repairs covered
by warranty?
A :
Yes.
When installed
by
an authorized dealer, any
"Genuine"
Bombardier
part
used in warranty repairs assumes the remaining warranty
that
exists on
the machine.
0 : If I sell my snowmobile within the warranty period, will the new owner qualify
for the balance of the warranty?
A :
Yes,
provided the
unit
has already been registered with the manufacturer.
0 :
How
can I receive the best owner assistance?
A :
The
satisfaction
and
goodwill
of
the owners
of
Bombardier products are
of
primary
concern to your dealer
and
Bombardier Inc. Normally, any problems
that arise in connection with the sales transaction
or
the operation
of
your
snowmobile
will
be handled by your Dealers Sales
or
Service Departments.
It
is recognized, however, that despite the best intentions
of
everyone concerned,
misunstandings
will
sometimes occur. Frequently, complaints are the result
of
a breakdown in communications
and
can quickly
be
resolved
by a member
of
the dealership management.
If
the problem already has been reviewed with the
Sales Manager
or
Service Manager,
contact
the Dealer
himself
or
the General
Manager.
9
LISTING
OF
AREA
DISTRIBUTORS
______________________
__
CANADIAN
DISTRIBUTORS
PROVINCE
OF
QUEBEC
SERVICE OFFICE
BOMBARDIER
INC.
Valcourt, Quebec
JOE
2LO
(514) 532-2211
SALES OFFICE
BOMBARDIER
INC. 1350 Nobel Street Boucherville, Quebec J4B
1A1
(514) 655-6121
PROVINCE
OF
ONTARIO
SERVICE
AND
SALES OFFICE
BOMBARDIER
INC. 230
Bayview Drive Barrie, Ontario L4N 5E9 (705)
728-8600
ATLANTIC REGION SERVICE OFFICE
BOMBARDIER
INC.
PO.
Box
7060
Riverview, New Brunswick
E1B
1VO
(506) 386-6117
SALES OFFICE
BOMBARDIER
INC. 1350 Nobel Street Boucherville, Quebec J4B
1A1
(514) 655-6121
ALBERTA, BRITISH COLUMBIA, MANITOBA, SASKATCHEWAN, YUKON
SERVICE
AND
SALES OFFICE
BROOKS
EQUIPMENT LIMITED 1616 King Edward Street PO.
Box
985
Winnipeg, Manitoba
R3C
2V8
(204)
633-7247
NEWFOUNDLAND, LABRADOR SERVICE
AND
SALES OFFICE
CHARLES
R.
BELL
LIMITED
Riverside Drive
PO.
Box
1050
Corner Brook, Newfoundland
A2H 6J7
(709)
634-3533
NORTH-WEST TERRITORIES, FRANKLIN DISTRICT & KEEWATIN
SERVICE
AND
SALES OFFICE
HUDSON'S
BAY
CO.
LIMITED
165 Hymus
Blvd
Pointe-Claire, Quebec H9R
1G2
(514)
630-5279
10
AMERICAN
DISTRIBUTORS
EAST-CENTRAL, CENTRAL,
WESTERN REGION SALES OFFICE
BOMBARDIER
CORPORATION
7575
Packer Drive
P.O.
Box
8035
Wausau, WI
54402-8035
(715)
842-8886
EAST-CENTRAL, CENTRAL REGION
SERVICE OFFICE
BOMBARDIER
CORPORATION
4505
West Superior Street
PO.
Box
16106
Duluth,
MN
55816-0106
(218) 628-2881
WESTERN REGION SERVICE OFFICE
BOMBARDIER
CORPORATION
PO.
Box
1572
Golden,
CO
80402-1572
(303)
232-5284
EASTERN
REG
ION
SERVICE
AND
SALES OFFICE
BOMBARDIER
CORPORATION
East Main Street
Road Malone, NY 12953 (518) 483-4411
ALASKA
SERVICE
AND
SALES OFFICE
THE
BRYANT
CORPORATION
NE.
19Qth
& Woodinville
Snohomish
Road
PO.
Box
389
Woodinville, WA
98072
(206) 482-0110
HOW
TO
IDENTIFY
YOUR SNOWMOBILE
_________
_
The main components
of
your snowmobile (engine, track and frame) are identified
by different serial numbers. It may sometimes become necessary
to
locate these
numbers
for
warranty purposes or to trace your snowmobile in the event of theft.
(TYPICAL)
Engine serial
number
A015
002
019
(TYPICAL)
A024
007
001
(TYPICAL)
A009
005 002
Vehicle serial number
0
NOTE
:We
strongly recommend
that
you take note
of
all the serial numbers
on your vehicle and supply them
to
your insurance company.
11
CONTROLS/
INSTRUMENTS
______________________
__
A
s
Q
M
p
0--------------~
A015
007 046
A ) High Beam
P1Jot
Lamp (blue)
B ) Temperature Gauge
C ) Speedometer
D )
Trip
Meter
Reset Button E ) Tachometer F ) Electric Fuel Gauge* G)
Injection Oil
Level
Pilot Lamp
(red)
H)
Adjustable Steering Handle
I ) Emergency Cut-out Switch
J ) Throttle Lever
* Optional for
MX/
MX
LT
A)
High
Beam
Pilot
Lamp
(Blue)
Lights when headlamp
is
on
high beam.
G
H
M
~----------------N
K ) Primer Button L ) Rewind Starter Handle MJ
Hood Latches
N)
Fuel
Tank
Cap
0 ) Ignition I Light Switch
P ) Fuel Level Indicator
(MXIMX
LT
only)
0)
Tether Cut-out Switch R ) Brake Lever S ) Head/amp Dimmer Switch
B)
Temperature
Gauge
The gauge indicates engine coolant tem­perature. Normal operating temperature is
from
50°
to
100°C
(120°-
212°F).
12
-------------------------
A015
007 005
However, coolant temperature can vary according to driving conditions. If cool­ant temperature exceeds 100°C (212°F)
reduce speed and run vehicle
in
loose
snow or stop engine immediately.
WARNING :To remove coolant
tank cap, place a cloth over the
cap
and
unscrew it to the first stop to
release the pressure. If this notice
is
disregarded
loss
of fluid
and
severe
burns could occur.
C)
Speedometer/Odometer/ Trip
Meter
The speedometer
is
linked directly to the
drive
axle.
Direct-reading dial indicates
the speed
of
the vehicle.
Odometer records the total distance travelled.
Trip
meter records the distance travelled
until it
is
reset.
D)
Trip
Meter
Reset
Button
To
reset, turn button clockwise until
all
numbers read
zero.
E)
Tachometer
The tachometer registers the impulses of magneto. Direct-reading
dial
indicates
the number
of
revolutions per minute
(RPM)
of
the engine.
F)
Electric
Fuel Level
Gauge
The electric fuel gauge
is
located
in
the
dashboard and allows driver to observe
the fuel
level
while riding the snowmo-
bile.
G)
Injection
Oil Level
Pilot
Lamp
(Red)
Will light up when injection oil
level
is
low. Check
level
and replenish
as
soon
as
possible.
,..-
CAUTION: Do not
run
engine out
T of
oil.
Serious engine damage
will occur.
0
NOTE: Whenever brake lever
is
actuated, oil injection
level
pilot
lamp should light
up.
If not replace
lamp.
H)
Adjustable
Steering
Handle
Steering handle height
is
adjustable,
see
your authorized dealer.
I)
Emergency
Cut-out
Switch
A push pull type switch located
on
the
right side
of
the handlebar.
To
stop the
engine
in
an
emergency, push the but-
ton to the lower
off
position and simul-
taneously apply the
brake.
To
start en-
gine, button must
be
at the upper
ON
position.
~ON
Upper position
before starting
A015
006
021
Lower position
to
stop engine
13
The driver
of
this vehicle should famil­iarize himself with the function of this device
by
using it several times
on
first outing. Thereby being mentally prepar­ed
for emergency situations requiring its
use.
WARNING : If the switch has
been used
in
an
emergency situ-
ation the
source
of malfunction
should
be
determined
and
corrected before
restarting engine.
J)
Throttle
Lever
Located on the right side
of
handlebar.
When compressed,
it
controls the en-
gine speed and the engagement
of
the
transmission. When released, engine
speed returns automatically to
idle.
K)
Primer
Button
Pull
and push button (two-three times)
to start a cold engine.
L)
Rewind
Starter
Handle
Auto rewind type located
on
right hand
side
of
vehicle.
To
engage mechanism,
pull handle, slowly until a resistance
is
felt then pull vigorously.
M)
Hood
Latches
Pull
down the latches to unlock the
hood from its anchors.
0
NOTE : Always lift hood gently un-
til stopped
by
retaining device.
WARNING:
It
is
dangerous to
run
an
engine with the hood
opened, unfastened
or
removed.
N)
Fuel
Tank
Cap
Unscrew to fill up tank then fully tighten.
14
WARNING : Never use
an
open
flame to check fuel level.
0)
Ignition/Light
Switch
The lights are automatically
ON
when-
ever the engine
is
running .
OFF
_....oN
A002
007 002
Key
operated,
two
position switch.
To
start the engine, first turn
key
to
ON
position.
To
stop the engine, turn the
key
to
OFF
position.
P) Fuel Level
Indicator
Mounted
on
left side
of
fuel tank, it pro-
vides visual indication
of
fuel
level
in
tank.
Q)
Tether
Cut-out
Switch
A pull switch located below the handle-
bar.
Attach tether cord to wrist or other convenient location then snap tether cut-out cap
over
receptacle before start-
ing engine . If emergency engine
"shut
off"
is
re­quired completely pull cap from safety switch and engine power will
be
auto-
matically shut
"off".
0
NOTE : The cap must
be
installed
on
the safety switch at all times
in
order to operate the vehicle .
WARN
lNG
: If the switch
is
used
in
an
emergency situation the
source of malfunction should
be
de-
termined
and
corrected before restart-
ing
engine.
R)
Brake
Lever
Located
on
the left side
of
handlebar.
When compressed, the
brake
is
applied. When released, it automatically returns to its original position. Braking effect
is
proportional to the pressure applied
on
the lever and to the type
of
terrain and
its snow coverage.
S)
Headlamp
Dimmer
Switch
The dimmer switch, located
on
left side of handlebar, allows correct selection of headlamp beam.
To
obtain high or low
beam simply flick switch.
Storage
Compartment
(Formula
Plus/
L T &
Mach
1
only)
WARNING: Do not
sit
on
cover
at rear of seat while
riding.
A016
007 008
Tool
Bag
To
gain access, tilt hood.
Spark
Plug
Holder
To
keep spark plugs dry and prevent
shocks that might affect the adjustment
or break them, a holder
is
provided un-
der hood, close to top of
RH
side shock
absorber.
Fully tighten them into the holder.
A015
008 007
Spark plugs
in holder
Tachometer
Fuse
The tachometer
is
protected
by a 0.1
ampere rated
fuse.
Fuse
holder
is
locat-
ed
under the hood beside the tachome-
ter.
If it stops operating, check fuse con-
dition and replace if necessary.
-.r
CAUTION : Do not
use
a higher
T rated fuse
as
this can cause se-
vere damage to the tachometer.
15
(TYPICAL)
Tachometer
A015
004
005
Fuse holder
Spare Drive Belt Holder
A spare drive belt can
be
installed
in
drive belt holder clips
on
belt guard.
A024
003
001
Spare drive belt
holder clips
Fuel
Shut-off
Valve
It
is
recommended to close it when
transporting or storing vehicle.
The
valve
is
under hood,
on
top
of
R.H.
side foot-
rest.
Two
stoppers are provided
on
the fuel shut-off valve to prevent the lever from rotating due to vibration.
16
These stoppers
are
set
so
that the inner
tip
of
the lever contacts the stoppers
while
in
the fully opened
or
fully
closed
positions.
Stoppers
R.H.
A015
oo7 o47
footrest
When opening or closing
valve,
always
rotate lever
so
that it flips over the stop-
per and maintains its position.
Fully opened
~"
~~
0 0 \
Fully closed
A015
008 008
Fully open the valve
in
order to operate
the vehicle .
...,
CAUTION
:Always
fully open
T the valve before riding. Never
allow the valve lever to remain be­tween stoppers.
Loading...
+ 42 hidden pages