Ski-Doo Formula III 700 R (2000), Grand Touring 700 (2000), Formula III 800 (2000), Mach 1 (2000), Mach 1 R (2000) Operator's Manual

...
SAFETY WARNING
Disregarding any of the safety precautions and instructions con­tained in this
Operator’s Guide, Safety Handbook
labels could cause injury, including the possibility of death.
or on-product
Operator’s Guide
This bile at all time.
handbook should remain with the snowmo-
BOMBARDIER
Recreational Products After Sales Service Valcourt (Quebec) Canada J0E 2L0
The following are trademarks of Bombardier Inc. BOMBARDIER
®
FORMULA* SKI-DOO
Printed in Canada (Mmo2000-004a.fm GM)
*Trademarks of Bombardier Inc.
1999 Bombardier Inc. All rights reserved.
SKANDIC* TUNDRA*
®
CK3*
2000 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to CK3 series:
Grand Touring* 700
Grand Touring SE
Grand Touring SE Millennium Edition
Formula* III 700
Formula III 700 R
Formula III 800
Mach* 1
Mach 1 R
Mach Z
Mach Z R
Mach Z R Millennium Edition
1
FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile. Whatever model you have chosen, it is backed by the Bombardier warranty and a network of authorized Ski-Doo snowmobile dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satisfaction. He has taken training to perform the initial set-up and inspection of your snowmobile as well as completed the final adjustment required to suit your specific weight and riding environment before you took possession. At deliv­ery, your dealer would have explained the snowmobile controls and provided you with a brief explanation of the various suspension ad­justments. We trust you have taken full advantage of this! If you need more complete servicing information, please ask your dealer about the proper model-year
At delivery, you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiving a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall purposes.
Ski-Doo Shop Manual
.
Dealer
Number
Owner
A00K04A
Vehicle Model
Number
(Year/Month/Day)
Vehicle Serial
Number
Expiration Date
WARRANTY CARD
You are invited to contact our customer service staff should you ex­perience problems which cannot be resolved by your dealer.
2
NOTICE
The
Operator’s Guide
been prepared to acquaint the owner/operator and passenger of a new snowmobile with the various snowmobile controls, mainte­nance and safe operating instructions. Each is indispensable for the proper use of the product.
These guides use the following symbols.
Identifies an instruction which, if not followed, could cause serious personal injuries including possibility of death.
CAUTION: Denotes an instruction which, if not followed, could severely damage snowmobile components.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction. The information and components/system descriptions contained in
this guide are correct at time of publication.
and the
WARNING
Snowmobiler’s Safety Handbook
have
We also reserve the right at any time to discontinue or change spec­ifications, designs, features, models or equipment without incurring obligation.
The illustrations show the typical construction of the different assem­blies and, in all cases, may not reproduce the full detail or exact shape of the parts shown, however, they represent parts which have the same or a similar function.
3
TABLE OF CONTENTS
SAFETY MEASURES ........................................................... 7
BOMBARDIER LIMITED WARRANTY
®
2000 SKI-DOO
BOMBARDIER INTERNATIONAL LIMITED WARRANTY 2000 SKI-DOO
OFTEN ASKED QUESTIONS................................................... 12
LIST OF CUSTOMER RELATIONS OFFICES .......................... 14
AUTHORIZED SKI-DOO DEALERS ......................................... 14
HOW TO IDENTIFY YOUR SNOWMOBILE ............................ 15
Vehicle Identification Number Location..................................... 15
Engine Serial Number Location................................................. 16
ON-VEHICLE IMPORTANT INSTRUCTIONS .......................... 17
SNOWMOBILE .............................................. 8
®
SNOWMOBILE .............................................. 10
CONTROLS/INSTRUMENTS .................................................. 21
1) Throttle Lever ...................................................................... 24
2) Brake Lever ......................................................................... 24
3) Parking Brake Button........................................................... 24
4) Injection Oil Level/Parking Brake Pilot Lamp (Red).............. 25
5) Reverse Button ................................................................... 25
6) Ignition Switch..................................................................... 27
7) Tether Cut-Out Switch ........................................................ 28
8) DESS Pilot Lamp ................................................................. 30
9) Engine Cut-Out Switch........................................................ 31
10) Headlamp Dimmer Switch .................................................. 32
11) High Beam Pilot Lamp (Blue) .............................................. 33
12) Rewind Starter Handle ........................................................ 33
13) Choke Lever ........................................................................ 34
14) Air Suspension Switch ........................................................ 35
15) Air Suspension Pilot Lamp .................................................. 35
16) Air Suspension Gauge......................................................... 36
17) Speedometer....................................................................... 36
18) Odometer............................................................................ 37
19) Trip Meter............................................................................ 38
20) Trip Meter Reset Button ..................................................... 39
21) Tachometer ......................................................................... 40
22) Temperature Gauge ............................................................ 41
23) Engine Overheat Warning Lamp (Red)................................ 41
4
24) Electric Fuel Level Gauge .................................................... 42
25) Fuel Tank Cap ...................................................................... 42
26) Heated Grip Switch.............................................................. 43
27) Heated Grip Pilot Lamp (Yellow).......................................... 44
28) Heated Throttle Lever Switch .............................................. 44
29) Heated Throttle Lever Pilot Lamp (Yellow) .......................... 45
30) Electric Visor Jack Connector .............................................. 46
31) Hood Latches....................................................................... 46
32) Adjustable Mirrors................................................................ 46
33) Adjustable Toeholds............................................................. 47
34) Adjustable Handlebar ........................................................... 48
35) Adjustable Windshield ......................................................... 49
Adjustable Backrest ................................................................... 50
Adjustable Rear Grab Handles ................................................... 51
Hood Grills ................................................................................. 52
Rear Passenger Heated Grip Switch.......................................... 53
Fuel Shut-Off Valve.................................................................... 54
Storage Compartment ............................................................... 54
Tool Box..................................................................................... 55
Spark Plug Holder ...................................................................... 56
Spare Drive Belt Holder ............................................................. 56
Fuses ......................................................................................... 57
Front Grab Handles/Front Bumper............................................. 58
Hitch........................................................................................... 59
FUEL AND OIL .......................................................................... 59
Recommended Fuel................................................................... 59
Recommended Oil..................................................................... 60
COLD WEATHER CARBURETION MODIFICATIONS ............. 60
BREAK-IN PERIOD.................................................................... 61
Engine........................................................................................ 61
Belt............................................................................................. 61
10-Hour Inspection..................................................................... 61
PRE-START CHECK .................................................................. 62
Check Points.............................................................................. 62
STARTING PROCEDURE.......................................................... 64
Initial Cold Starting..................................................................... 64
Warm Engine Starting................................................................ 65
Manual Starting.......................................................................... 65
Electric Starting (some models only) ......................................... 65
Emergency Starting ................................................................... 66
5
SUSPENSION ADJUSTMENTS .............................................. 68
General...................................................................................... 68
Guidelines to Adjust Suspension............................................... 69
TROUBLESHOOTING CHART ................................................. 83
In Deep Snow............................................................................ 83
LUBRICATION AND MAINTENANCE CHART ........................ 84
FLUID LEVELS.......................................................................... 86
Brake System............................................................................ 86
Chaincase Oil Level................................................................... 86
Oil Injection System .................................................................. 88
Cooling System ......................................................................... 89
Battery Electrolyte..................................................................... 89
MAINTENANCE ....................................................................... 90
Guard Removal and Installation................................................. 90
Drive Belt Removal/Installation ................................................. 92
Drive Chain Tension .................................................................. 95
TRA Drive Pulley Adjustment.................................................... 95
Drive Belt Condition .................................................................. 98
Brake Condition......................................................................... 98
Brake Adjustment...................................................................... 98
Rear Suspension Condition ....................................................... 98
Suspension Stopper Strap Condition......................................... 98
Track Condition.......................................................................... 99
Track Tension and Alignment.................................................... 99
Steering and Front Suspension Mechanism ............................. 103
Wear and Condition of Skis and Runners.................................. 103
Exhaust System ........................................................................ 104
Air Filter Cleaning ...................................................................... 104
High Altitude Kit ........................................................................ 106
Headlight Beam Aiming............................................................. 107
Bulb Replacement..................................................................... 107
Chromed Parts on Millennium Edition Models.......................... 110
STORAGE ................................................................................. 110
TROUBLESHOOTING .............................................................. 111
SPECIFICATIONS ..................................................................... 115
OTHER PUBLICATIONS AVAILABLE...................................... 117
CHANGE OF ADDRESS OR OWNERSHIP .............................. 118
6
SAFETY MEASURES
Observe the Following Warnings:
For vehicles with a parking brake, always engage brake when ve-
hicle is not in use.
Throttle mechanism should be checked for free movement before
starting engine.
In an emergency, the snowmobile engine can be stopped by acti-
vating the emergency cut-out button, pulling the tether cord or turning off the key.
Engine should be running only when guard is secured in place.
Never run the engine without drive belt installed. Running an un­loaded engine such as without drive belt or with track raised, can prove to be dangerous.
Never run the engine with the hood opened or removed.Maintain your snowmobile in top mechanical condition at all times.Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered an illegal operation.
Electric start models only: Never charge or boost a battery while
installed on snowmobile.
Do not lubricate throttle and/or brake cables and housings.Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubri­cation, adjustment and maintenance procedures.
Some snowmobiles are designed for the driver only and no provi-
sions have been made for a passenger.
The performance of this snowmobile may significantly exceed that
of other snowmobiles you have operated. Therefore, use by nov­ice or inexperienced operators is not recommended.
The engine and components used in a particular model should not
®
be used on other models. Use of Rotax
snowmobile engines in other than SKI-DOO snowmobiles is not recommended or autho­rized by Bombardier Inc.
Most components of this snowmobile are built with parts dimen-
sioned in the metric system. Most fasteners are metric and must not be replaced by customary fasteners or vice versa
Do not stud the track.Reverse models only: These snowmobiles are capable of a fast
reverse. Always remain seated and apply the brake before shifting. Come to a complete stop before pressing the reverse button. En­sure the path behind is clear of obstacles or bystanders. Fast re­verse while turning could result in loss of stability.
7
BOMBARDIER LIMITED WARRANTY 2000 SKI-DOO® SNOWMOBILE
1. WARRANTY COVERAGE PERIOD
In Canada, BOMBARDIER INC. ("Bombardier"), and in the USA, BOMBARDIER MO­TOR CORPORATION OF AMERICA, warrants FROM THE DATE OF DELIVERY TO THE FIRST CONSUMER that each 2000 SKI-DOO snowmobile sold, as NEW and UNUSED and PREDELIVERED by an authorized North American SKI-DOO snowmobile dealer, will be free from any defects in material and/or workmanship for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The warranty cover­age period on a snowmobile delivered between June 1 year will expire December 1st of the following year; or
THREE (3) CONSECUTIVE MONTHS, for commercial use owners. The warranty cov­erage period on a snowmobile delivered between June 1
st
given year will expire on March 1
of the following year.
All genuine Bombardier accessories, installed by an authorized SKI-DOO dealer at the time of delivery of the new and unused SKI-DOO, carry the same Warranty Cov­erage Period as for the SKI-DOO snowmobile.
2. WHAT BOMBARDIER WILL DO
BOMBARDIER will repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any authorized SKI-DOO dealer during the Warranty Coverage Period.
st
and December 1st of a given
st
and December 1st of a
3. CONDITION TO HAVE WARRANTY WORK VALIDATED
The customer must notify an authorized SKI-DOO dealer within two (2) days of the appearance of a defect in material and/or workmanship and present to the servicing authorized SKI-DOO dealer the SKI-DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 2000 SKI-DOO snowmobile and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.
4. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear items;
• Labor, parts and lubricant costs of all maintenance services;
• Damage caused by failure to provide proper maintenance and/or storage, as de­scribed in the “2000 SKI-DOO snowmobile Operator's Guide”;
• Damage resulting from improper repairs, modifications or use of non-approved parts or, repairs done by a non-authorized SKI-DOO dealer;
• Damage resulting from abuse, misuse, neglect, racing or using the SKI-DOO snowmobile on surfaces other than snow;
• Damage resulting from accident, fire, theft, vandalism or any act of God;
• Incidental or consequential damages, or damages of any kind as but not limited to towing charges, telephone calls or taxi; and
• Damages resulting from improper service or maintenance.
8
5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state, or province to province. WHERE APPLICABLE,
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT­NESS FOR ANY PARTICULAR PURPOSE.
Neither the distributor, any authorized SKI-DOO dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those con­tained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.
In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some states or provinces do not allow the exclusion or limitation of incidental or conse­quential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.
BOMBARDIER reserves the right to modify this warranty at any time, being under­stood that such modification will not alter the warranty conditions applicable to the SKI-DOO snowmobile sold while this warranty is in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with this BOM-
BARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.
b. If further assistance is required, the DISTRIBUTOR's Service Department should
be contacted in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your complaint to:
In Canada:
BOMBARDIER RECREATIONAL PRODUCTS SNOWMOBILES CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0
Tel: (450) 532-5000
BOMBARDIER RECREATIONAL PRODUCTS SNOWMOBILES January 1999 ® Registered trademark of Bombardier Inc. and/or affiliates.
In USA:
BOMBARDIER MOTOR CORPORATION OF AMERICA RECREATIONAL PRODUCTS SNOWMOBILES CUSTOMER ASSISTANCE CENTER P.O. BOX 8035 7575 BOMBARDIER COURT WAUSAU WI 54402-8035
Tel: (715) 848-4957
9
BOMBARDIER INTERNATIONAL LIMITED WARRANTY 2000 SKI-DOO® SNOWMOBILE
1. WARRANTY COVERAGE PERIOD
BOMBARDIER INC. ("Bombardier"), as manufacturer, warrants FROM THE DATE OF DELIVERY TO THE FIRST CONSUMER that each 2000 SKI-DOO snowmobile sold any­where in the world except the United States and Canada, as NEW and UNUSED and PREDELIVERED by an authorized North American SKI-DOO snowmobile dealer, will be free from any defects in material and/or workmanship for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The warranty cover­age period on a snowmobile delivered between June 1
st
year will expire December 1
of the following year; or
THREE (3) CONSECUTIVE MONTHS, for commercial use owners. The warranty cov­erage period on a snowmobile delivered between June 1
st
given year will expire on March 1
of the following year.
2. WHAT BOMBARDIER WILL DO
BOMBARDIER through the local SKI-DOO International Distributor will, during the Warranty Coverage Period, repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, mainte­nance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any local authorized SKI-DOO dealer.
st
and December 1st of a given
st
and December 1st of a
3. CONDITION TO HAVE WARRANTY WORK VALIDATED
The customer must notify a local authorized SKI-DOO dealer within two (2) days of the appearance of a defect in material and/or workmanship and present to the ser­vicing authorized SKI-DOO dealer the SKI-DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 2000 SKI-DOO snowmobile and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.
4. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear items;
• Labor, parts and lubricant costs of all maintenance services;
• Damage caused by failure to provide proper maintenance and/or storage, as de­scribed in the "2000 SKI-DOO snowmobile Operator's Guide";
• Damage resulting from improper repairs, modifications or use of non-approved parts or, repairs done by a non-authorized SKI-DOO dealer;
• Damage resulting from abuse, misuse, neglect, racing or using the SKI-DOO snowmobile on surfaces other than snow;
• Damage resulting from accident, fire, theft, vandalism or any act of God;
• Incidental or consequential damages, or damages of any kind as but not limited to towing charges, telephone calls or taxi; and
• Damages resulting from improper service or maintenance.
10
5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other legal rights resulting from the application of mandatory national laws which may vary from coun­try to country. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN
AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EX­PRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRAN­TY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some country do not allow the exclusion or limitation of incidental or consequential dam­ages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.
Neither the SKI-DOO International Distributor, the selling local SKI-DOO dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.
Every SKI-DOO snowmobile is sold with the English version of this warranty. A spe­cific SKI-DOO International Distributor may elect to translate this warranty into local language, it is then understood and agreed that in the event of any discrepancy among the two versions, the English version shall prevail.
It is the customer's responsibility to ensure that the SKI-DOO snowmobile complies with all snowmobile regulations and standards of any country, other than the original country of sale, where the SKI-DOO snowmobile is intended to be used. BOMBAR­DIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the SKI-DOO snowmobile sold while this warranty is in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with this BOM-
BARDIER INTERNATIONAL LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.
b. If further assistance is required, the authorized local SKI-DOO INTERNATIONAL
DISTRIBUTOR's Service Department should be contacted in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your complaint to:
BOMBARDIER RECREATIONAL PRODUCTS SNOWMOBILES INTERNATIONAL SERVICE DEPARTMENT VALCOURT QUEBEC J0E 2L0 CANADA
BOMBARDIER RECREATIONAL PRODUCTS SNOWMOBILES
January 1999 ® Registered trademark of Bombardier Inc. and/or affiliates.
11
OFTEN ASKED QUESTIONS
Q: Why must my snowmobile be registered at the factory? After all
I do have my original invoice as proof of when I purchased my snowmobile.
A: Registration is very important and your dealer must register
your snowmobile with Bombardier. Make sure the card has been sent. All of this will allow you to:
a) have warranty work performed at any authorized Bombar-
dier dealer in North America. Your registration card will pro­vide the dealer with all the necessary data to complete war­ranty claim forms.
b) be advised by Bombardier should there be a safety recall or
particular warranty campaign.
c) be contacted much faster by the police, the minute they find
your stolen snowmobile (if such a case occurs).
Q: Why must my snowmobile be registered with the governing body
having jurisdiction over snowmobile use?
A: Snowmobile registration has two purposes: In many provinces
or states it is mandatory to register a snowmobile in the same way as for a car. It allows the state or province to maintain records of existing snowmobiles and governmental agencies use part of the registration fees for establishing and maintain­ing trails.
Q: Where can I find information on the lubrication and maintenance
of my snowmobile?
A: In the
Operator’s Guide
provided with the snowmobile at the
time of delivery.
Q: Will the entire warranty be voided or cancelled, if I do not operate
or maintain my new snowmobile exactly as specified in the
erator’s Guide
?
Op-
A: The warranty of the new snowmobile cannot be “Voided” or
“Cancelled” if predelivered by an authorized dealer. However, if a particular failure is caused by operation or maintenance other than is shown in the
Operator’s Guide
, THAT failure may not be covered under warranty. This includes service work per­formed by the customer, especially the critical adjustments: ignition timing, carburetion and oil injection/or oil mixture.
12
Q: Would you give some examples of abnormal use or strain, neglect
or abuse which may affect warranty?
A: These terms are general and overlap each other in areas. Some
specific examples may include: running the snowmobile out of oil, chain failure caused by a Iack of lubrication, operating the snowmobile with a broken or damaged part which causes another part to fail, and so on. If you have any specific ques­tions on operation or maintenance, please contact your dealer for advice.
Q: What costs are my responsibility during the warranty period?
A: The customer’s responsibility includes all costs of normal main-
tenance services, non-warranty repairs, accidents and collision damage, as well as oils, and spark plugs, and incidental or con­sequential damage costs as explained in the warranty.
Q: Are “Genuine” Bombardier replacement parts used in warranty
repairs covered by warranty?
A: Yes. When installed by an authorized dealer, any “Genuine”
Bombardier part used in warranty repairs assumes the remain­ing warranty that exists on the snowmobile.
Q: If I sell my snowmobile within the warranty period, will the new
owner qualify for the balance of the warranty?
A: Yes, provided the re-sale has been registered with the manu-
facturer.
Q: How can I receive the best owner assistance?
A: The satisfaction and goodwill of the owners of Bombardier
products are of primary concern to your dealer and Bombar­dier. Normally, any problems that arise in connection with the sales transaction or the operation of your snowmobile will be handled by your Dealers Sales or Service Departments. It is recognized, however, that despite the best intentions of every­one concerned, misunderstandings will sometimes occur. Fre­quently, complaints are the result of a breakdown in commu­nications and can quickly be resolved by a member of the dealership management. If the problem already has been re­viewed with the Sales Manager or Service Manager, contact the Dealer himself or the General Manager.
We are always pleased to receive your comments on the SKI-DOO snowmobile.
13
LIST OF CUSTOMER RELATIONS OFFICES
CANADA
BOMBARDIER
Recreational Products
726 St-Joseph Street Valcourt, (Quebec), Canada J0E 2L0 Phone: (450) 532-5000 Fax: (450) 532-5077
USA
BOMBARDIER MOTOR CORPORATION OF AMERICA
7575 Bombardier Court P.O. Box 8035, Wausau, WI 54402-8035 USA Phone: (715) 848-4957 Fax: (715) 848-4978
OTHER COUNTRIES
For customer relations, contact your local distributor. Your local dealer can provide distributor contact information.
AUTHORIZED SKI-DOO DEALERS
For Canada and USA Only
To find the nearest authorized SKI-DOO dealer, dial: 1-800-375-4366.
14
HOW TO IDENTIFY YOUR SNOWMOBILE
The main components of your snowmobile (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss. These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine serial number or Vehicle Identification Number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company.
Vehicle Identification Number Location
A30K01A
TYPICAL
1. Vehicle identification number
1
15
Engine Serial Number Location
A30C01A
TYPICAL
1. Engine serial number
1
16
ON-VEHICLE IMPORTANT INSTRUCTIONS
Please read the following instructions carefully before operating snowmobile.
2 3-4 5 6
1
89
A30A01B
TYPICAL — LOCATION OF IMPORTANT INSTRUCTIONS
7
Instruction 1
Verify attachments frequently.
Use rigid tow bar.
Reduce speed when towing.
Vérifier souvent les accouplements.
Utiliser une barre rigide.
Remorquer à vitesse réduite.
A01A1WB
GRAND TOURING SE
17
A01A1ZD
Instruction 2
SINGLE SEAT MODELS
WARNING. Read & follow all Warning Labels & Operators Guide/Safety Handbook before operation.
WARNING. Read & follow all Warning Labels & Operators Guide/Safety Handbook before operation.
Severe injury or death can result from ignoring warnings or through improper use of snowmobile.
Severe injury or death can result from ignoring warnings or through improper use of snowmobile.
Seating on this vehicle is restricted to the operator only. Do not carry passenger(s).
Seating on this vehicle is restricted to the operator only. Do not carry passenger(s).
BEFORE STARTING ENGINE, CHECK: THROTTLE LEVER MOVES FREELY
BEFORE STARTING ENGINE, CHECK: THROTTLE LEVER MOVES FREELY
-ALL GUARDS ARE IN PLACE AND CAB IS CLOSED.
-ALL GUARDS ARE IN PLACE AND CAB IS CLOSED.
EMERGENCY CUT-OUT SWITCH AND ALL CONTROLS WORK NORMALLY. DRIVE CAREFULLY.
EMERGENCY CUT-OUT SWITCH AND ALL CONTROLS WORK NORMALLY. DRIVE CAREFULLY.
Use of this vehicle by novice or inexperienced operator is not recommanded.
Use of this vehicle by novice or inexperienced operator is not recommanded.
A30A07C
SINGLE SEAT MODELS
WARNING. Read & follow all Warning Labels & Operators Guide/Safety Handbook before operation.
Severe injury or death can result from ignoring warnings or through improper use of snowmobile.
BEFORE STARTING ENGINE, CHECK: THROTTLE LEVER MOVES FREELY
-ALL GUARDS ARE IN PLACE AND CAB IS CLOSED.
EMERGENCY CUT-OUT SWITCH AND ALL CONTROLS WORK NORMALLY. DRIVE CAREFULLY.
Use of this vehicle by novice or inexperienced operator is not recommanded.
A30A08C
DOUBLE SEAT MODELS
Instruction 3
START ENGINE AND CHECK :
START ENGINE AND CHECK :
Instruction 4
START ENGINE AND CHECK :
AVERTISSEMENT. Lisez et respectez scrupuleusement tous les avertissements contenus dans le
AVERTISSEMENT. Lisez et respectez scrupuleusement tous les avertissements contenus dans le
Manuel du conducteur, avant toute mise en route.
Manuel du conducteur, avant toute mise en route.
AVANT DE DÉMARRER LE MOTEUR, S'ASSURER QUE: LA MANETTE D'ACCÉLÉRATEUR
AVANT DE DÉMARRER LE MOTEUR, S'ASSURER QUE: LA MANETTE D'ACCÉLÉRATEUR
FONCTIONNE LIBREMENT - QUE TOUT GARDE SOIT EN PLACE ET QUE LE CAPOT SOIT FERMÉ
FONCTIONNE LIBREMENT - QUE TOUT GARDE SOIT EN PLACE ET QUE LE CAPOT SOIT FERMÉ
DÉMARRER LE MOTEUR ET S'ASSURER QUE: L'INTERRUPTEUR D'URGENCE ET TOUS LES
DÉMARRER LE MOTEUR ET S'ASSURER QUE: L'INTERRUPTEUR D'URGENCE ET TOUS LES
CONTRÔLES FONCTIONNENT NORMALEMENT. CONDUISEZ PRUDEMMENT.
CONTRÔLES FONCTIONNENT NORMALEMENT. CONDUISEZ PRUDEMMENT.
L'utilisation de ce véhicule n'est pas recommandée aux débutants ou autres personnes inexpérimentées
L'utilisation de ce véhicule n'est pas recommandée aux débutants ou autres personnes inexpérimentées Ce véhicule n'est pas conçu pour le transport de passager(s). Conducteur seulement.
Ce véhicule n'est pas conçu pour le transport de passager(s). Conducteur seulement.
AVERTISSEMENT. Lisez et respectez scrupuleusement tous les avertissements contenus dans le
Manuel du conducteur, avant toute mise en route.
AVANT DE DÉMARRER LE MOTEUR, S'ASSURER QUE: LA MANETTE D'ACCÉLÉRATEUR
FONCTIONNE LIBREMENT - QUE TOUT GARDE SOIT EN PLACE ET QUE LE CAPOT SOIT FERMÉ
DÉMARRER LE MOTEUR ET S'ASSURER QUE: L'INTERRUPTEUR D'URGENCE ET TOUS LES
CONTRÔLES FONCTIONNENT NORMALEMENT. CONDUISEZ PRUDEMMENT.
L'utilisation de ce véhicule n'est pas recommandée aux débutants ou autres personnes inexpérimentées
18
A02A07C
ALL MODELS
Instruction 5
Instruction 6
A02A06C
ALL MODELS
A30A0BB
ALL MODELS WITH A REVERSE
Instruction 7
19
A01A24D
Instruction 8
TYPICAL — ALL MODELS
SUSPENSION ADJUSTMENT CHART/TABLEAU DES RÉGLAGES DE LA SUSPENSION
FRONT SUSPENSION (SKI)/SUSPENSION AVANT (SKI)
NOT APPLICABLE
SANS OBJET
REAR SUSPENSION/SUSPENSION ARRIÈRE
ADJUST ACCORDING TO LOAD/RÉGLER SELON LA CHARGE
LOAD
CHARGE
Instruction 9
REAR SPRING
RESSORT ARRIÈRE
77
1
2
3
4
1
4
3
6
5
NOT
APPLICABLE
2
SANS OBJET
FOR LOADS EXCEEDING RANGE SHOWN ABOVE, CONSULT YOUR DEALER.
SI LES CHARGES EXCÈDENT LES PLAGES MONTRÉES CI-HAUT, CONSULTEZ VOTRE CONCESSIONNAIRE.
A01A25D
TYPICAL — ALL MODELS
20
CONTROLS/INSTRUMENTS
NOTE: Some controls/instruments do not apply to some models. In these cases their reference numbers are deliberately missing in the illustrations. Some controls/instruments are optional on some models.
3222
20 17
18
21 24
8411 1
13
9
31 33 26 25 28 5 33 317612
A30A0CA
TYPICAL — FORMULA III, MACH 1 AND MACH Z SERIES
10
19
21
26
13
32
10
28
31
3
2
6
33
15
257
30
5
33
82711294 21
9
32
1
12
31
22
A30A0JB
TYPICAL — GRAND TOURING 700
17 20
18-19
P
234 24
22
351326
34
3
2
32
10
6
28
31
33
15
257 14
30
5
33
82711294 21
34 9
32
1
12
31
22
A30A0NA
TYPICAL — GRAND TOURING SE
17 20
18-19
P
234 24
23
1) Throttle Lever
Located on the right side of handlebar. When compressed, it controls the engine speed and the engagement of the transmission. When released, engine speed returns automatically to idle.
2) Brake Lever
Located on the left side of handlebar. When compressed, the brake is applied. When released, it automatically returns to its original po­sition. Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage.
WARNING
Excessive or repetitive use of brakes for high speed stops will cause an overheated brake system. This overheated condi­tion could cause sudden loss of braking power and/or fire.
3) Parking Brake Button
Located on left side of handlebar. Parking brake should be used whenever snowmobile is parked.
Whenever parking brake is applied and engine is running, injection oil level/parking brake pilot lamp lights up to remind you that it is en­gaged.
CAUTION: Make sure parking brake is fully disengaged before operating the snowmobile.
To engage mechanism, squeeze brake lever and maintain while pull-
ing locking lever with a finger. When brake lever is compressed half­way the brake should be fully applied.
To release mechanism, squeeze brake lever. Locking lever will auto­matically return to its original position. Brake lever now returns to rest position. Always release parking brake before riding.
24
A30D01A
1. Locking lever
2. OFF
3. ON
1 23
4) Injection Oil Level/Parking Brake Pilot Lamp (Red)
All Models Except Grand Touring Series
Lights when injection oil level is low or when parking brake is applied (with engine running). Check oil level and replenish as soon as pos­sible. Check oil level and replenish as soon as possible. Also lights when parking brake is applied (with engine running).
Grand Touring Series
There are 2 pilot lamps. One for injection oil level and one for parking brake. See dashboard photo at beginning of this section.
5) Reverse Button
Some models are equipped with a Rotax Electronic Reverse (RER) con­trolled by a reverse button.
Driving in reverse is achieved by changing the direction of engine rotation.
Shifting in reverse is an electronic operation consisting of a control module that modifies the ignition timing of the engine.
25
The DESS indicator lamp will blink and a warning buzzer will sound when the snowmobile is engaged in reverse.
Apply throttle slowly and evenly. Allow drive pulley to engage then accelerate carefully.
CAUTION: Do not rev the engine when driving in reverse. This may cause the clutch system to operate erratically.
It is recommended to warm up the engine to its normal operating temperature before shifting.
Shifting procedure will take place only when the engine is running. Engine will automatically shift into forward when starting after stop-
ping or stalling.
RER Operation at High Altitude
General
At high altitude, the RER system needs a different engine timing curve to work properly.
Operation
Formula III 700 R, Mach 1 R and Mach Z R
Before using the reverse system, first select the altitude mode that changes engine timing curve.
To do so, push and hold reverse button with engine running. After 2 seconds, one beep is heard meaning that the low altitude mode can be selected. Releasing button just after hearing that one beep will select the low altitude mode. The reverse system is now ready to operate in low altitude regions. Shifting in reverse is achieved as de­scribed above in Shifting Procedure.
To select high altitude mode, push and hold reverse button until 2 beeps are heard. Release button within one second. The reverse sys­tem is now ready to operate in high altitude regions. Shifting in re­verse is achieved as described above in Shifting Procedure.
As long as the reverse button is pushed and held the RER system switches from one mode to the other. One beep then 2 beeps then one beep then 2 beeps and so on are heard with one second interval. The mode to be selected corresponds to the last beep code heard.
The selected altitude mode is kept in memory until a new one is chosen — whether the engine is stopped or not.
Grand Touring 700/SE
These vehicles are equipped with a Digital Performance Manage­ment (DPM) system. This system takes care of the altitude mode required by the RER.
26
No reverse button operation is needed to select a mode. Just follow Shifting Procedure above.
6) Ignition Switch
The lights are automatically ON whenever the engine is running.
A30H07A
MANUAL START ELECTRIC START
1. OFF 1. OFF
2. ON 2. ON
3. Not used 3. START
123
Manual Starting
Key operated, 3-position switch. To start the engine, first turn the key to ON position. To stop the engine, turn the key to OFF position.
Electric Starting
Key operated, 3-position switch. To start engine, turn key to START position and hold. See illustration above.
CAUTION: Do not hold key at START position more than 15 sec­onds. A rest period should be observed between the cranking cycles to let starter cool down. Holding key in START position when engine has started could damage starter mechanism.
Release key immediately when engine has started. Key returns to ON position as soon as it is released.
If engine does not start on first try, turn key back to OFF position before restarting. To stop engine, turn key to OFF position.
27
NOTE: Engine may be manually started with rewind starter if neces­sary.
If starter does not operate, check starting system fuse condition. Refer to Starting System Fuse below.
7) Tether Cut-Out Switch
General
The tether cut-out system shuts-off engine if the driver accidently falls off the vehicle and the DESS (Digitally Encoded Security Sys-
tem) performs the same function as a key.
Operation
Attach tether cord to clothing then snap tether cut-out cap over re­ceptacle before starting engine.
A30H09A
TYPICAL
1. Snap over receptacle
2. Attach to eyelet
1 2
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