Ski-Doo EVEREST L/C ELECTRO 1981 Operator's Manual

model
V.I.N.
purchase date _
warranty expiry date
To be completed by dealer at time of sale.
DEALER IMPRINT AREA
SONIC
TECHNICAL PUBLICATIONS AFTER SALES SERVICE DEPARTMENT BOMBARDIER L1MITEE VALCOURT,OUEBEC CANADA,
JOE2LO
The following are trademarks of Bom­bardier Limitee.
BOMBARDIER EVEREST SKI-DOO CITATION ALPINE OLYMPIOUE BLIZZARD
TNT CARRY-BOOSE ELAN ELITE GRAND PRIX SPECIAL
INDEX
FOREWORD 2 SAFETYINMAINTENANCE
" 3
THE 1981
"LIMITED
WARRANTY"
. .. .
..
..
. 4
OFTEN ASKED
QUESTIONS
6
LISTING OF AREA DISTRIBUTORS 8 HOW
TO IDENTIFY YOUR
SNOWMOBILE
. . 9
CONTROLS/INSTRUMENTS
Throttle lever, brake lever, ignition switch, light switch, high beam indicator, emergency cut-out switch, headlamp dimmer switch, rewind starter, primer,
ta­chometer, speedometer, temperature gauge, tether cut-out switch, adjustable steering handle, mirror, hood opening, tool box,
fuel gauge, fuse holder 10
BREAK-IN PERIOD
Inspection, inspection checklist
14
FUEL Recommended gasoline, recommended injection oil 16
PRE·START CHECK
Check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
. 16
STARTING
PROCEDURE.
. . . . . . . . . . . . . . . . . . .
.. ..
. 17
EMERGENCY
STARTING
17
DRIVE BELT
AND
GUARD
REMOVAL
. . . . . . . . . . . .
.. ..
. 18
LUBRICATION
Steering mechanism, chaincase oil level, suspension, rotary valve system,
injec-
tion oil system ,
..
.19
MAINTENANCE
Spark pluqs, batteryI suspension conditionI track, suspension adjustment, track tension and alignment, carburetor adjustment, drive belt, steering mechanism, brake, steering, engine head nuts, engine mount nuts, exhaust system, cooling
system, general inspection, bulb replacement
20
STORAGE
Cooling system, track, suspension, ski assembly, fuel tank, carburetor, cylinder lubrication, drive pulley, chaincase, controls, battery, chassis, general
inspec-
tion 27
PRE·SEASON PREPARATION
Pre-season preparation chart . . . . . . . .. . 30
TROUBLE
SHOOTING
GUIDE
31
TOOLS 33 SPECIFICATIONS 34 WIRING
DIAGRAM
35
SI
METRIC
INFORMATION
GUIDE
36
CHANGE
OF ADDRESS OR
OWNERSHIP
37
FOREWORD
The Operator Manual and the
Snow­mobile Safety handbook have been prepared to acquaint the
owner
/ oper-
ator of a
new
snowmobile
with
the var­ious vehicle controls maintenance and safe operating instructions. Each is indispensable for the proper use of the product, and should be kept
with
the
vehicle at all times.
Should you have any
per­taining to the warranty and its applica­tion, please consult the
"Often
Asked
Question"
section of this manual, or
your dealer.
2
This manual uses the following sym­bols:
...
WARNING:
Identifies an instruc-
~
tion which, if not followed, could
cause personal injury.
..,
CAUTION: Denotes an
instruc-
..
tion which, if not followed, could
severely damage vehicle components.
O
NOTE: Indicates supplementary
information needed to fully
com-
an instruction.
Although
the mere reading of such in-
formation does
not
eliminate the haz­ard, your understanding of the infor-. mation will promote its correct use.
SAFETY
IN MAINTENANCE
Observe the following precautions:
Throttle
mechanism should be checked for free movement before starting engine.
The snowmobile engine can be stopped by activating the emergen-
cy cut-out or tether switches or tur-
ning off the key.
Engine should be running only when
pulley guard is secured in place.
Never run the engine
without
drive belt installed. Running an unloaded engine can prove to be dangerous.
Never run the when the track is raised
off
the ground.
It can be dangerous to run engine with
the cab removed.
Gasoline is flammable and explosive
under certain conditions. Always manipulate in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity.
If gasoline
fumes are noticed while driving, the
cause should be determined and
corrected
without
delay.
Maintain your
vehicle in top mecha-
nical condition at
all times.
Your snowmobile is not designed to be driven or on black top, bare earth, or other abrasive sur­faces. On such surfaces abnormal
and excessive wear of critical parts
is inevitable.
Installation of other than standard equipment,
including ski-spreaders,
bumpers, racks, etc.
I could
severely the stability and safe­ty of your
vehicle. Avoid adding on
accessories that alter the basic ve-
hicle configuration.
Whenever the vehicle is parked out­doors, overnight or for a long peri­od,
it is suggested to protect it
against the
inclemency of the
wheather
with
a snowmobile cover.
Do
not
lubricate throttle
and/or
brake cables and housings.
Please read and understand all other
warnings contained elsewhere.
THIS
MANUAL
SHOULD
REMAIN
WITH
THE VEHICLE AT
THE
TIME
OF RESALE.
3
LIMITED WARRANTY
1981
SKI·DOO~)
SNOWMOBILES
1 . PERIOD
BOMBARDIER Limitee as manufacturer, warrants FROM THE DATE OF FIRST
CONSUMER SALES, every
1981
Ski-Doo® snowmobile, sold as
NEW
AND
UN-
USED, by an authorized Ski-Doo dealer,
for
periods of:
12 consecutive
months
for
ELAN® , CITATION*, EVEREST®,
ELlTE®
ALPINE® models.
90 consecutive days
for
BLIZZARD® 5500, 7500, 9500 models subject to the
following:
1. If delivery is made after the 31st day of March of a given year and before the 1st day
of
December of the same year, the above 90 day warranty will start on De-
cember 1st.
2. If delivery is made
on/or
after the 2nd day of Januaryofa given year
but
before the 31st day of March of the same year, all the unused portion of the 90 day pe­riod will be carried over to the next
winter
and start again on the 1st day of
December
of
the same year.
WHAT
BOMBARDIER WILL DO
BOMBARDIER will repair
and/or
replace, at its option, components defective in
material
and/or
workmanship (under normal use and service,)
with
a genuine
BOMBARDIER component
without
charge
for
parts or labour, at any authofized
Ski-Doo dealer during said warranty period.
3 - CONDITION TO HAVE WARRANTY WORK PERFORMED
Present to the servicing dealer, the hard copy of the BOMBARDIER Customer Re­gistration card received by the customer from the selling dealer at time of pur­chase.
WARRANTY TRANSFER
This warranty is transferable to subsequent ownerts)
for
remainder of warranty pe-
riod
from
original date of sale.
EXCLUSIONS - ARE
NOT
WARRANTED
Normal wear on all items such as,
but
not
limited to:
- drive belts
- slider shoes spark plugs
- breaker points
- runners on skis
A sulphated battery.
Replacement parts
and/or
accessories
which
are
not
genuine Bombardier parts
and/or
accessories.
Damage resulting
from
installation of parts other than genuine BOMBARDIER
parts.
Damage caused by failure to provide proper maintenance as detailed in the Operator Manual. The labour, parts and lubricants costs
of
all maintenance ser-
vices, including tune-ups and adjustments will be charged to the owner.
4
Vehicles used
for
racing purposes.
All optional accessories installed on the vehicle. (The normal warranty policy for parts and accessories, if any, applies).
Damage resulting from accident, fire or other casualty, misuse, abuse or ne­glect.
Damage resulting from modification to the snowmobile
not
approved in writing
by BOMBARDIER.
Losses
incurred
by
the
snowmobile
owner
other
than
parts
and
labour,
such
as,
but
not
limited
to,
transportation,
towing,
telephone
calls,taxis,
or
any
other
incidental
or
consequential
damages.
Some
statesorprovinces
do
not
allow
the
exclusionorlimitation
of
inciden-
tal
or
consequential
damages,
so
the
above
limitation
or
exclusion
may
not
apply.
I
..
EXPRESSED OR IMPLIED WARRANTIES
This
warranty
gives
you
specific
rights, and
you
may
also
have
other
legal
rights
which
may
vary
from
statetostate,orprovincetoprovince.
Where
ap-
plicable
this
warranty
is expressly
in
lieu
of
all
other
expressed or
implied
warrantiesofBOMBARDIER,
its
distributors
and
the
selling dealer,
including
any
warranty
of
merchantability
of
fitness
for
any
particular
purpose; other-
wise
the
implied
warranty
is
limited
to
the
duration
of
this
warranty.
However,
some
statesorprovinces
do
not
allow
limitations
on
how
long.an
implied
warranty
lasts, so
the
above
limitation
may
not
apply.
Neither
the
distributor,
the
selling dealer,
nor
any
other
person
has
been
authorized
to
make
any
affirmation,
representation or
warranty
other
than
those
containedinthis
warranty,
andifmade,
such
affirmation,
representa-
tionorwarranty
shall
not
be
enforceable
against
BOMBARDIERorany
other
person.
7..CONSUMER ASSISTANCE
If a servicing problem or other difficulty occurs, we suggest the following:
1. Try to resolve the problem at the dealership
with
the Service Manager or
Owner.
2. If this fails, contact your area distributor listed in the Operator Manual.
3. Then if your grievance still remains unsolved, you may write to us:
BOMBARDIER
L1MITEE
Customer Relations
Recreational Products
Valcourt, Quebec, Canada, JOE 2LO
BOMBARDIER
LIMITEE RESERVESTHE RIGHT TO
MODIFY
ITS
WARRAN-
TY POLICY
AT
ANY
TIME, BEING UNDERSTOOD
THAT
SUCH
MODIFICA-
TION
WILL
NOT
ALTER THE
WARRANTY
CONDITIONS
APPLICABLE TO
VEHICLES SOLD WHILE THE ABOVE
WARRANTY
IS IN EFFECT.
October 1979
Bombardier Limitee
Valcourt, Quebec, Canada, JOE 2LO
"Trademarks of Bombardier l.irnitee
5
OFTEN ASKED QUESTIONS
Q:
Why
must my snowmobile be registered?
After
alii
do have my original invoice
as proof of when I purchased my
snowmobile.
A:
The information
provided
by the Customer Warranty Registration
card
is
computerized,
and
a/l warranty claims thereafter, are processed by the com-
puter.
Without
this valuable information on the Warranty Registration Card,
we
cannot
acknowledge warrantyornotify
ownersofa possible safety recall.
Q:
How
do I
know
my vehicle has been registered at the factory?
A:
When you
bought
your
snowmobile the dealer
should
have completed,
and
forwarded us the manufacturer's
copy
of
the Customer Warranty Registra-
tion. The
hard
copy
of
the
cardisyour
proof
that
the snowmobile is registered.
Q: I bought my snowmobile in O'King County but I snowmobile in Washington
County. Can the dealer in Washington County accept warranty
work
on my
snowmobile?
A:
Yes,
any
authorizeddealerin
North
America can
perform
warranty repairs,
providing
the
customer
warranty registration
card
is presented.
Q: Where can I find information on the lubrication and maintenance of my snow-
mobile?
A:
In this Operator
Manual
provided
with
the vehicle
at
the time
of
first sale.
Q: Will the entire warranty be void or cancelled, if I do
not
operate or maintain my
new snowmobile exactly as specified in the Operator's Manual?
A:
Your warranty is validatany
authorized dealerofthe product. Your regis-
tration is the key element in
providing
the servicing dealer
with
the necessary
data to complete warranty claim forms. This information is also used to
notify
owners in the eventofa safety recall.
Q: Would you give some examples of abnormal use or strain, neglect or abuse?
A:
These terms are overlap each
other
in areas. Some ex-
amples may include: running the machine
outofoil, chain failure causedbya
lack
of
lubrication, operating the machine
with
a broken
or
damaged
part
which causes
another
part
to fail,
and
so on.Ifyou have
any
specific questions
on operation
or
maintenance, please
contact
your
dealer
for
advice.
6
Q:
What
costs are my responsibility during the warranty period?
A:
The customer's responstbilitv includes
all
costsofnormalmaintenance ser-
vices/ non-warranty repairs, accidents
and
collision damage/ as well as
oils,
and
spark plugs/
and
incidental or consequential damages costs as explained
in the warranty.
Q: Are
"Genuine"
Bombardier replacement parts used in warranty repairs covered
by warranty?
A.
Yes.
When installed
by
an authorized dealer,
any
"qenuine" Bombardier
part
used in warranty assumes the remaining warranty that exists on
the machine.
Q: Manufacturer does
not
accept warranty
work
on
pistons, why?
scored or melted
A:
From testing
and
experience/ we
know
that such piston
faNures
can only be
caused by detonation
or
pre-ignition, which are directly related to the fa/low-
ing factors
and
therefore, are beyond the manufacturer's control.
Incorrect oil/gas mixture (too little or too much oil).
Poor quality, outboard or straight mineral oils.
Removal of intake silencer.
Hot spark
pluqts) (improper heat range).
Q: If I sell my snowmobile within the warranty period, will the new owner qualify
for the balance of the warranty?
A:
Yes,
provided the
unit
has already been registered with the manufacturer.
Note that the change
of
ownership card in this manualshould be completed
and
sent to Bombardier i.imitee.
7
LISTING OF
AREA
DISTRIBUTORS
CANADIAN
DISTRIBUTORS
AMERICAN DISTRIBUTORS
VlT
6M2
Vermont
AND
RECREATIONAL
IIVI("E:I'tLM"LJ
MACHINE,S INC
BOMBARDIER
CORPORATION
4505 West Superior Street
P,O, Box 6106
Duluth, Minnesota 55806
(218) 628-2881
North Dakota, Minnesota, Wisconsin, Illinois, Missouri, Michigan, Indiana, Ohio (less eastern
half), Tennessee, Kentucky, West Virginia, Virginia, Northern Idaho, Northern Wyoming, Montana, Iowa, Washington
Maseachusetts, Connecticut, Rhode Island,
Pennsylvania, Maryland, Delaware, District of
Ohio.
I
nl,DUI
lUI'
DIVISION
DISTRIBUTICIN
DIVISION
DISTRllBUTIOiN
DIVISION
I\LF)INI~
DISTRIElllTORS
LIMITED
LTD,
M4W
lAB
Franklin District
E:t
Keewatin
8
HOW
TO IDENTIFY YOUR
SNOWMOBILE
The main components of your snow­mobile (engine, track and frame) are identified by different serial numbers.
It
may sometimes become necessary to locate these numbers for warranty pur­poses or to trace your snowmobile in
the event of theft.
ENGINE SERIAL NUMBER
O
NOTE: We strongly recommend that you take note of all the serial numbers
on your vehicle and supply them to your insurance company. It will surely help in the event a snowmobile is stolen.
9
A) Throttle Lever BJ
Brake Lever
CJ
Ignition
Switch
DJ
Light
Switch
EJ
High Beam Indicator
FJ
Emergencv Cut-Out
Switch
GJ
Headlamp
Dimmer
Switch
HJ
Rewind Starter Handle
A) Throttle Lever
Located on right side of handlebar. When compressed, it controls the
en-
gine speed and the engagement of the transmission.
When released, engine
speed returns automaticalfy to idle.
B) Brake Lever
Located on the left side of handlebar. When compressed, the brake is ap­plied. When released, it automatically returns to its original position. Braking effect is proportionate to the pressure applied on the lever.
O
NOTE:Compressing the brake lever
will light up the injection oil level indicator bulb. If bulbs does not light up, replace
with
a new one.
10
I} Primer
J)
Tachometer K) Speedometer L) Temperature Gauge M) Tether Cut
-out
Switch
N) Injection
oil
level indicator
0)
Mirror
P) Adjustable steering handle
C) Ignition Switch
OFF
START
Key operated, 3 position switch. To start engine, turn key fully clockwise to 5T ART position and hold.
Return key
to ON position immediately
after
engine has started.
To stop engine,
turn key counter clockwise to 0 FF
position
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