SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Handbook, Safety Video or
on-product warnings may result in injury, including the possibility
of death.
This Operator’s Guide , Safety Handbook and Safety Video should
remain with the unit at time of resale.
In USA, products are distributed by Bombardier Motor Corporation
of America. In Canada, products are distributed by Bombardier Inc.
The following are trademarks of Bombardier Inc. or its subsidiaries.
BOMBARDIER
ROTAX
DESS
®
TM
®
Kleen-Flo* is a trademark of Kleen-Flo Tumbler Industries Ltd.
Printed in Canada (Mmo2002-003a.fm GM)
®
are registered trademarks and TM are trademarks of Bombardier Inc. or its subsidiaries.
©
2001 Bombardier Inc. All rights reserved.
MACH Z
TM
CK3
TM
DPM
®
SKI-DOO®
TM
RER
2002 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to CK3TM series:
Mach Z
®
STD
Mach Z Tech Plus
1
FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
warranty and a network of authorized SKI-DOO snowmobile dealers
ready to provide the parts, service or accessories you may require.
The Operator’s Guide and the Safety Handbook have been prepared
to acquaint the owner/operator and passenger of a new snowmobile
with the various snowmobile controls, maintenance and safe operating instructions. Each is indispensable for the proper use of the product.
Identifies an instruction which if not followed, may cause injuries including the possibility of death.
CAUTION: Denotes an instruction which if not followed, may damage the vehicle and/or components.
Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will
promote the correct use of the vehicle.
Your dealer is committed to your satisfaction. He has taken training
to perform the initial set-up and inspection of your snowmobile as
well as completed the final adjustment required to suit your specific
weight and riding environment before you took possession. At delivery, your dealer would have explained the snowmobile controls and
provided you with a brief explanation of the various suspension adjustments. We trust you have taken full advantage of this! If you need
more complete servicing information, please ask your dealer about
the proper model-year Ski-Doo Shop Manual.
WARNING
At delivery, you were also informed of the warranty coverage and
completed the Warranty Registration Form which is to be sent to us
for processing.
The information and components/system descriptions contained in
this guide are correct at time of publication.
We also reserve the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring
obligation.
The illustrations show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape
of the parts shown, however, they represent parts which have the
same or a similar function.
2
It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.
Most components of this snowmobile are built with parts dimensioned in the metric system. Most fasteners are metric and must not
be replaced by customary fasteners or vice versa.
We recommend genuine Bombardier products for replacement parts
and accessories. They’ve been specially designed for your vehicle and
manufactured to meet of Bombardier demanding standards.
A Shop Manual can be obtained for complete service, maintenance
and more repair information.
3
TABLE OF CONTENTS
SAFETY MEASURES .......................................................... 7
BOMBARDIER LIMITED WARRANTY NORTH AMERICA:
2002 SKI-DOO
BOMBARDIER LIMITED WARRANTY INTERNATIONAL:
2002 SKI-DOO
FREQUENTLY ASKED QUESTIONS ....................................... 14
AUTHORIZED SKI-DOO DEALERS ......................................... 16
HOW TO IDENTIFY YOUR SNOWMOBILE ............................ 16
Vehicle Description Decal.......................................................... 16
Serial Numbers.......................................................................... 17
ON-VEHICLE IMPORTANT INSTRUCTIONS.......................... 19
CONTROLS/INSTRUMENTS/EQUIPMENT ........................... 23
1) Throttle Lever ...................................................................... 25
2) Brake Lever ......................................................................... 25
3) Parking Brake Button........................................................... 25
4) Injection Oil Level/Parking Brake Pilot Lamp (Red).............. 26
5) Handlebar ............................................................................ 26
6) Reverse Button ................................................................... 27
7) Tether Cut-Out Switch ........................................................ 28
8) DESS Pilot Lamp ................................................................. 30
9) Engine Cut-Out Switch........................................................ 31
10) Headlamp Dimmer Switch .................................................. 32
11) High Beam Pilot Lamp (Blue) .............................................. 32
12) Rewind Starter Handle ........................................................ 32
13) Choke Lever ........................................................................ 33
14) Speedometer....................................................................... 33
15) Odometer ............................................................................ 33
16) Trip Meter............................................................................ 34
17) Trip Meter Reset Button ..................................................... 34
18) Tachometer ......................................................................... 34
19) Temperature Gauge ............................................................ 35
20) Electric Fuel Level Gauge.................................................... 36
21) Fuel Tank Cap...................................................................... 36
22) Heated Grip Switch ............................................................. 37
23) Heated Throttle Lever Switch ............................................. 37
24) Hood Latches ...................................................................... 37
25) Adjustable Toeholds ............................................................ 38
®
SNOWMOBILES............................................ 8
®
SNOWMOBILES............................................ 11
4
26) Adjustable Handlebar ........................................................... 39
27) Adjustable Windshield ......................................................... 40
28) Hood Grills ........................................................................... 41
29) Fuel Shut-Off Valve .............................................................. 42
30) Storage Compartment ......................................................... 42
31) Tool Box ............................................................................... 43
32) Spark Plug Holder ................................................................ 43
33) Spare Drive Belt Holder ....................................................... 44
34) Fuse ..................................................................................... 45
35) Front Grab Handles/Front Bumper....................................... 45
36) Adjustable Suspensions ....................................................... 46
General....................................................................................... 47
Guidelines to Adjust Suspension ............................................... 48
TROUBLESHOOTING CHART.................................................. 63
In Deep Snow ............................................................................ 63
FUEL AND OIL .......................................................................... 64
Recommended Fuel................................................................... 64
Recommended Oil ..................................................................... 65
COLD WEATHER CARBURETION MODIFICATIONS ............. 66
BREAK-IN PERIOD .................................................................... 66
Engine ........................................................................................ 66
Belt............................................................................................. 66
10-Hour Inspection..................................................................... 66
PRE-OPERATION CHECK ......................................................... 67
PRE-OPERATION CHECK LIST ................................................ 68
OPERATING INSTRUCTIONS .................................................. 69
Principle of Operation ................................................................ 69
Starting the Engine .................................................................... 70
Emergency Starting ................................................................... 71
Shutting Off the Engine ............................................................. 73
VEHICLE WARM-UP ................................................................. 73
POST-OPERATION CARE......................................................... 74
SPECIAL OPERATIONS ............................................................ 74
Riding at High Altitudes ............................................................. 74
Engine Overheating ................................................................... 74
Fuel Flooded Engine .................................................................. 74
Rear Suspension Slider Shoe Starts Sticking............................. 74
5
PERIODIC MAINTENANCE CHART......................................... 75
FLUID LEVELS.......................................................................... 77
Brake System ............................................................................ 77
Chaincase Oil Level ................................................................... 78
Oil Injection System .................................................................. 79
Cooling System ......................................................................... 80
MAINTENANCE ....................................................................... 81
Vehicle Cleaning and Protection................................................ 81
Belt Guard Removal and Installation ......................................... 82
Drive Belt Removal/Installation ................................................. 84
Drive Chain Tension .................................................................. 88
TRA Drive Pulley Adjustment .................................................... 88
Drive Belt Condition .................................................................. 91
Brake Condition ......................................................................... 91
Brake Adjustment...................................................................... 91
Rear Suspension Condition ....................................................... 91
Suspension Stopper Strap Condition......................................... 91
Track Condition.......................................................................... 91
Track Tension and Alignment .................................................... 92
Steering and Front Suspension Mechanism ............................. 96
Wear and Condition of Skis and Runners.................................. 96
Exhaust System ........................................................................ 97
Air Filter Cleaning ...................................................................... 97
Headlight Beam Aiming............................................................. 100
Bulb Replacement ..................................................................... 100
TOWING THE VEHICLE ........................................................... 103
TRANSPORTING THE VEHICLE .............................................. 103
STORAGE AND PRE-SEASON PREPARATION ..................... 103
Storage ...................................................................................... 103
Pre-Season Preparation ............................................................. 103
TROUBLESHOOTING .............................................................. 104
SPECIFICATIONS ..................................................................... 108
CHANGE OF ADDRESS OR OWNERSHIP.............................. 110
6
SAFETY MEASURES
Observe the Following Warnings:
For vehicles with a parking brake, always engage brake when ve-
hicle is not in use.
Throttle mechanism should be checked for free movement before
starting engine.
In an emergency, the snowmobile engine can be stopped by acti-
vating the engine cut-out switch or pulling the tether cord.
Engine should be running only when belt guard is secured in place.
Never run the engine without drive belt installed. Running an unloaded engine such as without drive belt or with track raised, can
prove to be dangerous.
Never run the engine with the hood opened or removed.
Maintain your snowmobile in top mechanical condition at all times.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered
an illegal operation.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubrication, adjustment and maintenance procedures.
Some snowmobiles are designed for the driver only and no provi-
sions have been made for a passenger.
The performance of this snowmobile may significantly exceed that
of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
The engine and components used in a particular model should not
be used on other models. Use of Rotax
®
snowmobile engines in
other than SKI-DOO snowmobiles is not recommended or authorized by Bombardier Inc.
Do not stud the track.
Reverse models only: These snowmobiles are capable of a fast
reverse. Always remain seated and apply the brake before shifting.
Come to a complete stop before selecting reverse gear. Ensure
the path behind is clear of obstacles or bystanders. Fast reverse
could result in loss of stability.
7
BOMBARDIER LIMITED WARRANTY NORTH
AMERICA: 2002 SKI-DOO
1. SCOPE OF THE LIMITED WARRANTY
BOMBARDIER INC. (hereinafter “BOMBARDIER”) warrants its 2002 SKI-DOO
snowmobiles from defects in material or workmanship for the period described
below.
All genuine BOMBARDIER parts and accessories, installed by an authorized
BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the 2002
SKI-DOO snowmobile, carry the same warranty as that of the snowmobile.
Use of the product for racing or any other competitive activity, at any point,
even by a prior owner will render this warranty null and void.
2. WARRANTY COVERAGE PERIOD
This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST
RETAIL CONSUMER or the date the product is first put into use, whichever
occurs first and for a period of:
a. TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The war-
ranty coverage period on a snowmobile delivered between June 1
December 1
or
b. TWELVE (12) CONSECUTIVE MONTHS, for commercial use owners. The
warranty coverage period on a snowmobile delivered between June 1
December 1
The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date.
st
of a given year will expire December 1st of the following year;
st
of a given year will expire December 1st of the following year.
®
SNOWMOBILES
st
and
st
and
3. CONDITIONS TO HAVE WARRANTY COVERAGE
This warranty coverage is available only on 2002 SKI-DOO snowmobile purchased as new and unused by its first owner from a BOMBARDIER dealer
authorized to distribute SKI-DOO products in the country in which the sale
occurred (hereinafter “BOMBARDIER dealer”), and then only after the BOMBARDIER specified pre-delivery inspection process is completed and documented. Warranty coverage only becomes available upon proper registration
of the product by a BOMBARDIER dealer. Such limitations are necessary in
order to allow BOMBARDIER to preserve both the safety of its products, and
also that of its consumers and the public.
Routine maintenance outlined in the Operator’s Guide must be timely per-
formed in order to maintain warranty coverage. BOMBARDIER reserves the
right to make warranty coverage contingent upon proof of proper maintenance.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing BOMBARDIER dealer within two (2) days
of the appearance of a defect, and provide it with reasonable access to the
product and reasonable opportunity to repair it. The customer must also present
to the BOMBARDIER dealer, proof of purchase of the product and must sign
the repair/work order prior to the start of the repair in order to validate the
warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.
5. WHAT BOMBARDIER WILL DO
BOMBARDIER’s obligations under this warranty are limited to, at its sole dis-
cretion, repairing parts found defective under normal use, maintenance and
service, or replacing such parts with new genuine BOMBARDIER parts without
charge for parts and labor, at any authorized BOMBARDIER dealer.
BOMBARDIER reserves the right to improve or modify products from time to time
without assuming any obligation to modify products previously manufactured.
8
6. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear;
• Routine maintenance items, tune ups, adjustments;
• Damage caused by failure to provide proper maintenance and/or storage, as
described in the Operator’s Guide;
• Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized
servicing BOMBARDIER dealer;
• Damage caused by abuse, abnormal use, neglect, use of the product on
surfaces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide;
• Damage resulting from accident, submersion, fire, theft, vandalism or any act
of God;
• Operation with fuels, oils or lubricants which are not suitable for use with
the product (see the Operator’s Guide);
• Snow or water ingestion;
• Incidental or consequential damages, or damages of any kind including with-
out limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income; and
• Damage resulting from tracks which have been studded.
7. LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND
CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER
THIS WARRANTY. SOME STATES/PROVINCES DO NOT ALLOW FOR THE
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS
A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES
YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL
RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO
PROVINCE.
Neither the distributor, any BOMBARDIER dealer nor any other person has
been authorized to make any affirmation, representation or warranty regarding
the product, other than those contained in this limited warranty, and if made,
shall not be enforceable against BOMBARDIER.
BOMBARDIER reserves the right to modify this warranty at any time, being
understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
8. TRANSFER
If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided that BOMBARDIER is notified of such transfer of ownership in the following way:
a. The former owner contacts BOMBARDIER (at the phone number provided
below) or an authorized BOMBARDIER dealer and gives the coordinates of
the new owner; or
b. BOMBARDIER or an authorized BOMBARDIER dealer receives a proof that
the former owner agreed to the transfer of ownership, in addition to the
coordinates of the new owner.
9
9. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute in connection with this BOMBAR-
DIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve
the issue at the dealership level. We recommend discussing the issue with
the authorized dealer’s service manager or owner.
b. If the issue has not yet been resolved, please submit your complaint in
writing or call the appropriate number below:
In Canada: In USA:
BOMBARDIER INC. BOMBARDIER MOTOR
RECREATIONAL PRODUCTS CORPORATION OF AMERICA
SKI-DOO
CUSTOMER ASSISTANCE CENTER SKI-DOO
®
RECREATIONAL PRODUCTS
®
VALCOURT QC J0E 2L0 CUSTOMER ASSISTANCE CENTER
Tel: (819) 566-3366 P.O. BOX 8035
7575 BOMBARDIER COURT
WAUSAU WI 54402-8035
Tel: (715) 848-4957
© 2000 Bombardier Inc. All rights reserved
® Registered trademark of Bombardier Inc.
10
BOMBARDIER LIMITED WARRANTY
INTERNATIONAL: 2002 SKI-DOO
®
SNOWMOBILES
1. SCOPE OF THE LIMITED WARRANTY
BOMBARDIER INC. (hereinafter “BOMBARDIER”) warrants its 2002 SKI-DOO
snowmobiles from defects in material or workmanship for the period described
below.
All genuine BOMBARDIER parts and accessories, installed by an authorized
BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery
of the 2002 SKI-DOO snowmobile, carry the same warranty as that of the snowmobile.
Use of the product for racing or any other competitive activity, at any point, even
by a prior owner will render this warranty null and void.
2. WARRANTY COVERAGE PERIOD
This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST
RETAIL CONSUMER or the date the product is first put into use, whichever
occurs first and for a period of:
a. TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The war-
ranty coverage period on a snowmobile delivered between June 1
December 1
or
b. TWELVE (12) CONSECUTIVE MONTHS, for commercial use owners. The
warranty coverage period on a snowmobile delivered between June 1
December 1
The repair or replacement of parts or the performance of service under this
warranty does not extend the life of this warranty beyond its original expiration
date.
st
of a given year will expire December 1st of the following year;
st
of a given year will expire December 1st of the following year.
st
and
st
and
3. CONDITIONS TO HAVE WARRANTY COVERAGE
This warranty coverage is available only on 2002 SKI-DOO snowmobile purchased as new and unused by its first owner from a BOMBARDIER distributor/
dealer authorized to distribute SKI-DOO products in the country in which the
sale occurred (hereinafter “BOMBARDIER distributor/dealer”), and then only
after the BOMBARDIER specified pre-delivery inspection process is completed
and documented. Warranty coverage only becomes available upon proper registration of the product by a BOMBARDIER dealer. Such limitations are necessary in order to allow BOMBARDIER to preserve both the safety of its products,
and also that of its consumers and the public.
Routine maintenance outlined in the Operator’s Guide must be timely per-
formed in order to maintain warranty coverage. BOMBARDIER reserves the
right to make warranty coverage contingent upon proof of proper maintenance.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing BOMBARDIER distributor/dealer within
two (2) days of the appearance of a defect, and provide it with reasonable access
to the product and reasonable opportunity to repair it. The customer must also
present to the BOMBARDIER dealer, proof of purchase of the product and
must sign the repair/work order prior to the start of the repair in order to validate
the warranty repair. All parts replaced under this limited warranty become the
property of BOMBARDIER.
11
5. WHAT BOMBARDIER WILL DO
BOMBARDIER’s obligations under this warranty are limited to, at its sole dis-
cretion, repairing parts found defective under normal use, maintenance and
service, or replacing such parts with new genuine BOMBARDIER parts without
charge for parts and labor, at any authorized BOMBARDIER distributor/dealer.
BOMBARDIER reserves the right to improve or modify products from time to
time without assuming any obligation to modify products previously manufactured.
6. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear;
• Routine maintenance items, tune ups, adjustments;
• Damage caused by failure to provide proper maintenance and/or storage, as
described in the Operator’s Guide;
• Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized
servicing BOMBARDIER dealer;
• Damage caused by abuse, abnormal use, neglect, use of the product on
surfaces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide;
• Damage resulting from accident, submersion, fire, theft, vandalism or any act
of God;
• Operation with fuels, oils or lubricants which are not suitable for use with the
product (see the Operator’s Guide);
• Snow or water ingestion;
• Incidental or consequential damages, or damages of any kind including with-
out limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income; and
• Damage resulting from tracks which have been studded.
7. LIMITATIONS OF LIABILITY
THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND
CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER
THIS WARRANTY. SOME STATES/PROVINCES DO NOT ALLOW FOR THE
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS
A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS
WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE.
Neither the distributor, any BOMBARDIER dealer nor any other person has been
authorized to make any affirmation, representation or warranty regarding the
product, other than those contained in this limited warranty, and if made, shall
not be enforceable against BOMBARDIER.
BOMBARDIER reserves the right to modify this warranty at any time, being
understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
12
8. TRANSFER
If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided that BOMBARDIER is notified of such transfer of ownership in the following way:
a. The former owner contacts BOMBARDIER or an authorized BOMBARDIER
distributor/dealer and gives the coordinates of the new owner; or
b. BOMBARDIER or an authorized BOMBARDIER distributor/dealer receives a
proof that the former owner agreed to the transfer of ownership, in addition
to the coordinates of the new owner.
9. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute in connection with this BOMBAR-
DIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve
the issue at the distributorship/dealership level. We recommend discussing
the issue with the authorized dealer’s service manager or owner.
b. If further assistance is required, the distributor’s service department should
be contacted in order to resolve the matter.
© 2000 Bombardier Inc. All rights reserved
® Registered trademark of Bombardier Inc.
13
FREQUENTLY ASKED QUESTIONS
Q: Why must my snowmobile be registered at the factory? After all
I do have my original invoice as proof of when I purchased my snowmobile.
A: Registration is very important and your SKI-DOO dealer must
register your snowmobile with Bombardier. Make sure the registration form has been sent. All of this will allow you to:
a) have warranty work performed at any authorized SKI-DOO
dealer in North America. Your registration form will provide
the SKI-DOO dealer with all the necessary data to complete
warranty claim forms.
b) be advised by Bombardier should there be a safety recall or
particular warranty campaign.
c) be contacted much faster by the police, the minute they find
your stolen snowmobile (if such a case occurs).
Q: Why must my snowmobile be registered with the governing body
having jurisdiction over snowmobile use?
A: Snowmobile registration has two purposes: In many provinces
or states it is mandatory to register a snowmobile in the same
way as for a car. It allows the state or province to maintain
records of existing snowmobiles and governmental agencies
use part of the registration fees for establishing and maintaining trails.
Q: Where can I find information on the lubrication and maintenance
of my snowmobile?
A: In the Operator’s Guide provided with the snowmobile at the
time of delivery.
Q: Will the entire warranty be voided or cancelled, if I do not operate
or maintain my new snowmobile exactly as specified in the Oper-
ator’s Guide?
A: The warranty of the new snowmobile cannot be “Voided” or
“Cancelled” if predelivered by an authorized SKI-DOO dealer.
However, if a particular failure is caused by operation or maintenance other than is shown in the Operator’s Guide, THAT
failure may not be covered under warranty. This includes service work performed by the customer, especially the critical
adjustments: ignition timing, carburetion and oil injection/or oil
mixture.
14
Q: Would you give some examples of abnormal use or strain, neglect
or abuse which may affect warranty?
A: These terms are general and overlap each other in areas. Some
specific examples may include: running the snowmobile out
of oil, chain failure caused by a Iack of lubrication, operating
the snowmobile with a broken or damaged part which causes
another part to fail, and so on. If you have any specific questions on operation or maintenance, please contact your SKI-DOO
dealer for advice.
Q: What costs are my responsibility during the warranty period?
A: The customer’s responsibility includes all costs of normal main-
tenance services, non-warranty repairs, accidents and collision
damage, as well as oils, and spark plugs, and incidental or consequential damage costs as explained in the warranty.
Q: Are “Genuine” Bombardier replacement parts used in warranty
repairs covered by warranty?
A: Yes. When installed by an authorized SKI-DOO dealer, any
“Genuine” Bombardier part used in warranty repairs assumes
the remaining warranty that exists on the snowmobile.
Q: If I sell my snowmobile within the warranty period, will the new
owner qualify for the balance of the warranty?
A: Yes, provided the re-sale has been registered with the manu-
facturer.
Q: How can I receive the best owner assistance?
A: The satisfaction and goodwill of the owners of Bombardier
products are of primary concern to your SKI-DOO dealer and
Bombardier. Normally, any problems that arise in connection
with the sales transaction or the operation of your snowmobile
will be handled by your SKI-DOO dealers Sales or Service Departments. It is recognized, however, that despite the best intentions of everyone concerned, misunderstandings will
sometimes occur. Frequently, complaints are the result of a
breakdown in communications and can quickly be resolved by
a member of the SKI-DOO dealership management. If the
problem already has been reviewed with the Sales Manager
or Service Manager, contact the SKI-DOO dealer himself or the
General Manager.
We are always pleased to receive your comments on the
SKI-DOO snowmobile.
15
AUTHORIZED SKI-DOO DEALERS
For Canada and USA Only
To find the nearest authorized SKI-DOO dealer, dial: 1-800-375-4366.
HOW TO IDENTIFY YOUR SNOWMOBILE
Vehicle Description Decal
Vehicle description decal is located on right hand side of tunnel.
A03A04C
1. Vehicle description decal
1
16
2
1
A00A6HA
VEHICLE DESCRIPTION DECAL
1. Manufacturing date
2. Vehicle identification number (VIN)
3. Model name
4. Option package
5. Engine type
6. Model year
7. Color codes
4
3576
Serial Numbers
The main components of your snowmobile (engine and frame) are
identified by different serial numbers. It may sometimes become
necessary to locate these numbers for warranty purposes or to trace
your snowmobile in the event of loss. These numbers are required
by the SKI-DOO dealer to complete warranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine serial number
or Vehicle Identification Number (VIN) is removed or mutilated in any
way. We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company.
Vehicle Identification Number (VIN) Location
VIN is scribed on vehicle description decal. See above. It is also embossed on tunnel near vehicle description decal.
17
Model Number Location
Model number is part of vehicle identification number (VIN).
X X X X X X X X X X X X X X X X X
Model number
A00A6IA
Engine Serial Number Location
Serial number
A30C01A
TYPICAL
1. Engine serial number
18
1
ON-VEHICLE IMPORTANT INSTRUCTIONS
Please read the following instructions carefully before operating snowmobile.
1
A03A04D
TYPICAL — LOCATION OF IMPORTANT INSTRUCTIONS
Instruction 1
2
3
6
4
5
A01A1ZD
SINGLE SEAT MODELS
19
Instruction 2
SINGLE SEAT MODELS
A02A0GA
20
A01A2EA
ALL MODELS
Instruction 3
A01A2FA
ALL MODELS
Instruction 4
21
A01A24D
Instruction 5
TYPICAL — ALL MODELS
SUSPENSION ADJUSTMENT CHART/TABLEAU DES RÉGLAGES DE LA SUSPENSION
FRONT SUSPENSION (SKI)/SUSPENSION AVANT (SKI)
NOT APPLICABLE
SANS OBJET
REAR SUSPENSION/SUSPENSION ARRIÈRE
ADJUST ACCORDING TO LOAD/RÉGLER SELON LA CHARGE
LOAD
CHARGE
Instruction 6
REAR SPRING
RESSORT ARRIÈRE
77
1
2
3
4
1
4
3
6
5
NOT
APPLICABLE
2
SANS OBJET
FOR LOADS EXCEEDING RANGE SHOWN ABOVE, CONSULT YOUR DEALER.
SI LES CHARGES EXCÈDENT LES PLAGES MONTRÉES CI-HAUT, CONSULTEZ VOTRE CONCESSIONNAIRE.
A01A25D
TYPICAL — ALL MODELS
22
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment do not apply to some
models. In these cases their reference numbers are deliberately
missing in the illustrations. Some controls/instruments/equipment are
optional on some models.
A03A04E
TYPICAL
30
25
34
36
29
28
31
32
35
23
17 14
15
26 27
32
19
11
4
18 20
8
1327 5
9
1
A30A0RB
TYPICAL — MACH Z STD/TECH PLUS
24 25 22 21 23 6 25 24712
10
16
24
1) Throttle Lever
Located on the right side of handlebar. When compressed, it controls
the engine speed and the engagement of the transmission. When
released, engine speed returns automatically to idle.
WARNING
Throttle lever must operate easily and smoothly. It must return to idle position when released.
2) Brake Lever
Located on the left side of handlebar. When compressed, the brake
is applied. When released, it automatically returns to its original position. Braking effect is proportional to the pressure applied on the
lever and to the type of terrain and its snow coverage.
CAUTION: Excessive or repetitive use of brakes for high speed
stops will cause an overheated brake system. This overheated
condition could cause sudden loss of braking power and/or fire.
3) Parking Brake Button
Located on left side of handlebar. Parking brake should be used
whenever snowmobile is parked.
Whenever parking brake or brake is applied and engine is running,
injection oil level/parking brake pilot lamp lights up to remind you that
it is engaged.
CAUTION: Make sure parking brake is fully disengaged before operating the snowmobile. Otherwise, brake system may overheat
leading to sudden loss of brakes and/or fire.
To engage mechanism, squeeze brake lever and maintain while pull-
ing locking lever with a finger. When brake lever is compressed halfway the brake should be fully applied.
25
To release mechanism, squeeze brake lever. Locking lever will automatically return to its original position. Brake lever now returns to rest
position. Always release parking brake before riding.
A30D01A
1. Locking lever
2. OFF
3. ON
1 23
4) Injection Oil Level/Parking Brake Pilot Lamp
(Red)
Lights when injection oil level is low or when parking brake or brake
is applied (with engine running). Check oil level and replenish as soon
as possible. Also lights when parking brake is applied (with engine running).
5) Handlebar
The handlebar controls the direction of travel of the snowmobile. As
the handlebar is rotated to right or left, the skis are turned in the direction of intented travel.
Handlebar height is adjustable. See an authorized SKI-DOO dealer.
26
6) Reverse Button
These snowmobiles are capable of a fast reverse. Always remain
seated and apply the brake before shifting. Come to a complete
stop then push reverse button. Ensure the path behind is clear
of obstacles or bystanders. Fast reverse could result in loss of
stability.
Some models are equipped with a Rotax Electronic Reverse (RERTM)
controlled by a reverse button.
General
Driving in reverse is achieved by changing the direction of engine rotation.
Shifting in reverse is an electronic operation consisting of a control
module that modifies the ignition timing of the engine.
When depressing the reverse button, a signal will slow down the engine RPM enough to modify the ignition timing advance. This reverses
crankshaft rotation.
Engine will automatically shift into forward when starting after stopping or stalling.
WARNING
Shifting procedure will take place only when the engine is running.
It is recommended to warm up the engine to its normal operating
temperature before shifting.
Shifting in Reverse
With the snowmobile completely stopped and engine running at idle,
press and release the reverse button.
TM
The DESS
when the snowmobile is engaged in reverse.
Apply throttle slowly and evenly. Allow drive pulley to engage then
accelerate carefully.
Shifting in Forward
With the snowmobile completely stopped and engine running at idle,
press and release the reverse button.
DESS indicator lamp and warning buzzer will stop.
Apply throttle slowly and evenly. Allow drive pulley to engage then
accelerate carefully.
indicator lamp will blink and a warning buzzer will sound
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7) Tether Cut-Out Switch
General
The tether cut-out system shuts-off engine if the driver accidently
falls off the vehicle and the DESS (Digitally Encoded Security Sys-
tem) performs the same function as a key.
Operation
Attach tether cord to clothing then snap tether cord cap over receptacle before starting engine.
A30H09A
TYPICAL
1. Snap over receptacle
2. Attach to eyelet
1 2
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