SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Handbook, Safety Video or
on-product warnings may result in injury, including the possibility
of death.
This Operator’s Guide , Safety Handbook and Safety Video should
remain with the unit at time of resale.
The following are trademarks of Bombardier Inc.
BOMBARDIER
SKI-DOO
®
®
MACH* GRAND TOURING*
CK3*
Printed in Canada (Mmo2001-003a.fm GM)
®
*Trademarks of Bombardier Inc. and/or its subsidiaries.
©
2000 Bombardier Inc. All rights reserved.
2001 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to CK3 series:
Grand Touring SE
Mach Z STD
Mach Z Tech Plus
1
FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
warranty and a network of authorized SKI-DOO snowmobile dealers
ready to provide the parts, service or accessories you may require.
The Operator’s Guide and the Snowmobiler’s Safety Handbook have
been prepared to acquaint the owner/operator and passenger of a
new snowmobile with the various snowmobile controls, maintenance and safe operating instructions. Each is indispensable for the
proper use of the product.
The Safety Alert Symbol means ATTENTION!
Identifies an instruction which if not
WARNING
CAUTION: Denotes an instruction which if not followed, may
damage the vehicle and/or components.
Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will
promote its correct use.
Your dealer is committed to your satisfaction. He has taken training
to perform the initial set-up and inspection of your snowmobile as
well as completed the final adjustment required to suit your specific
weight and riding environment before you took possession. At delivery, your dealer would have explained the snowmobile controls and
provided you with a brief explanation of the various suspension adjustments. We trust you have taken full advantage of this! If you need
more complete servicing information, please ask your dealer about
the proper model-year Ski-Doo Shop Manual.
At delivery, you were also informed of the warranty coverage and
completed the Warranty Registration Form which is to be sent to us
for processing.
The information and components/system descriptions contained in
this guide are correct at time of publication.
We also reserve the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring
obligation.
The illustrations show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape
of the parts shown, however, they represent parts which have the
same or a similar function.
followed, may cause injuries including
the possibility of death.
2
It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.
Most components of this snowmobile are built with parts dimensioned in the metric system. Most fasteners are metric and must not
be replaced by customary fasteners or vice versa.
We recommend genuine Bombardier products for replacement parts
and accessories. They’ve been specially designed for your vehicle and
manufactured to meet of Bombardier demanding standards.
A Shop Manual can be obtained for complete service, maintenance
and more repair information.
3
TABLE OF CONTENTS
SAFETY MEASURES........................................................... 7
BOMBARDIER LIMITED WARRANTY
2001 SKI-DOO
BOMBARDIER INTERNATIONAL LIMITED WARRANTY
2001 SKI-DOO
FREQUENTLY ASKED QUESTIONS ....................................... 12
LIST OF CUSTOMER RELATIONS OFFICES .......................... 14
AUTHORIZED SKI-DOO DEALERS ......................................... 14
HOW TO IDENTIFY YOUR SNOWMOBILE ............................ 15
Vehicle Identification Number Location..................................... 15
Model Number .......................................................................... 15
Engine Serial Number Location ................................................. 16
ON-VEHICLE IMPORTANT INSTRUCTIONS.......................... 17
CONTROLS/INSTRUMENTS/EQUIPMENT ........................... 21
1) Throttle Lever ...................................................................... 24
2) Brake Lever ......................................................................... 24
3) Parking Brake Button........................................................... 24
4) Injection Oil Level/Parking Brake Pilot Lamp (Red).............. 25
5) Handlebar ............................................................................ 26
6) Reverse Button ................................................................... 26
7) Ignition Switch..................................................................... 27
8) Tether Cut-Out Switch ........................................................ 28
9) DESS Pilot Lamp ................................................................. 30
10) Engine Cut-Out Switch........................................................ 31
11) Headlamp Dimmer Switch .................................................. 32
12) High Beam Pilot Lamp (Blue) .............................................. 33
13) Rewind Starter Handle ........................................................ 33
14) Choke Lever ........................................................................ 34
15) Air Suspension Switch ........................................................ 35
16) Air Suspension Pilot Lamp .................................................. 35
17) Air Suspension Gauge ......................................................... 36
18) Speedometer....................................................................... 36
19) Odometer ............................................................................ 37
20) Trip Meter............................................................................ 38
21) Trip Meter Reset Button ..................................................... 39
22) Tachometer ......................................................................... 39
23) Temperature Gauge ............................................................ 41
24) Engine Overheat Warning Lamp (Red) ................................ 41
25) Electric Fuel Level Gauge .................................................... 42
26) Fuel Tank Cap ...................................................................... 42
4
®
SNOWMOBILE .............................................. 8
®
SNOWMOBILE .............................................. 10
27) Heated Grip Switch.............................................................. 43
28) Heated Grip Pilot Lamp (Yellow) .......................................... 44
29) Heated Throttle Lever Switch .............................................. 45
30) Heated Throttle Lever Pilot Lamp (Yellow) .......................... 45
31) Electric Visor Jack Connector .............................................. 46
32) Hood Latches ....................................................................... 46
33) Adjustable Mirrors................................................................ 46
34) Adjustable Toeholds............................................................. 47
35) Adjustable Handlebar ........................................................... 48
36) Adjustable Windshield ......................................................... 49
37) Adjustable Backrest ............................................................. 50
38) Seat Strap ............................................................................ 50
39) Adjustable Rear Grab Handles ............................................. 51
40) Hood Grills ........................................................................... 52
41) Rear Passenger Heated Grip Switch.................................... 53
42) Fuel Shut-Off Valve.............................................................. 54
43) Storage Compartment ......................................................... 54
44) Tool Box ............................................................................... 55
45) Spark Plug Holder ................................................................ 56
46) Spare Drive Belt Holder ....................................................... 56
47) Fuses ................................................................................... 57
48) Front Grab Handles/Front Bumper....................................... 58
49) Adjustable Suspensions ....................................................... 59
General....................................................................................... 59
Guidelines to Adjust Suspension ............................................... 60
TROUBLESHOOTING CHART.................................................. 76
In Deep Snow ............................................................................ 76
FUEL AND OIL .......................................................................... 77
Recommended Fuel................................................................... 77
Recommended Oil ..................................................................... 78
COLD WEATHER CARBURETION MODIFICATIONS ............. 79
BREAK-IN PERIOD.................................................................... 79
Engine ........................................................................................ 79
Belt............................................................................................. 79
10-Hour Inspection..................................................................... 79
PRE-OPERATION CHECK ......................................................... 80
PRE-OPERATION CHECK LIST ................................................ 82
OPERATING INSTRUCTIONS.................................................. 83
Principle of Operation ................................................................ 83
Starting the Engine .................................................................... 84
Emergency Starting ................................................................... 86
Shutting Off the Engine ............................................................. 88
5
POST-OPERATION CARE ........................................................ 88
SPECIAL OPERATIONS ........................................................... 89
Riding at High Altitudes............................................................. 89
Engine Overheating ................................................................... 89
Fuel Flooded Engine .................................................................. 89
Rear Suspension Slider Shoe Starts Sticking ............................ 89
PERIODIC MAINTENANCE CHART......................................... 90
FLUID LEVELS.......................................................................... 92
Brake System ............................................................................ 92
Chaincase Oil Level ................................................................... 93
Oil Injection System .................................................................. 94
Cooling System ......................................................................... 95
Battery Electrolyte ..................................................................... 95
MAINTENANCE ....................................................................... 96
Belt Guard Removal and Installation ......................................... 96
Drive Belt Removal/Installation ................................................. 98
Drive Chain Tension .................................................................. 101
TRA Drive Pulley Adjustment .................................................... 101
Drive Belt Condition .................................................................. 104
Brake Condition ......................................................................... 104
Brake Adjustment...................................................................... 104
Rear Suspension Condition ....................................................... 104
Suspension Stopper Strap Condition......................................... 104
Track Condition.......................................................................... 105
Track Tension and Alignment .................................................... 105
Steering and Front Suspension Mechanism ............................. 109
Wear and Condition of Skis and Runners .................................. 109
Exhaust System ........................................................................ 110
Air Filter Cleaning ...................................................................... 110
Headlight Beam Aiming............................................................. 113
Bulb Replacement ..................................................................... 113
STORAGE AND PRE-SEASON PREPARATION ..................... 116
Storage ...................................................................................... 116
Pre-season Preparation ............................................................. 116
TROUBLESHOOTING .............................................................. 117
SPECIFICATIONS ..................................................................... 121
CHANGE OF ADDRESS OR OWNERSHIP.............................. 122
6
SAFETY MEASURES
Observe the Following Warnings:
For vehicles with a parking brake, always engage brake when ve-
hicle is not in use.
Throttle mechanism should be checked for free movement before
starting engine.
In an emergency, the snowmobile engine can be stopped by acti-
vating the emergency cut-out button, pulling the tether cord or
turning off the key. Note that only the electric start models have an
ignition key.
Engine should be running only when belt guard is secured in place.
Never run the engine without drive belt installed. Running an unloaded engine such as without drive belt or with track raised, can
prove to be dangerous.
Never run the engine with the hood opened or removed.
Maintain your snowmobile in top mechanical condition at all times.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered
an illegal operation.
Electric start models only: Never charge or boost a battery while
installed on snowmobile.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubrication, adjustment and maintenance procedures.
Some snowmobiles are designed for the driver only and no provi-
sions have been made for a passenger.
The performance of this snowmobile may significantly exceed that
of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
The engine and components used in a particular model should not
be used on other models. Use of Rotax
other than SKI-DOO snowmobiles is not recommended or authorized by Bombardier Inc.
Do not stud the track.
Reverse models only: These snowmobiles are capable of a fast
reverse. Always remain seated and apply the brake before shifting.
Come to a complete stop before selecting reverse gear. Ensure
the path behind is clear of obstacles or bystanders. Fast reverse
while turning could result in loss of stability.
®
snowmobile engines in
7
BOMBARDIER LIMITED WARRANTY
2001 SKI-DOO
1. WARRANTY COVERAGE PERIOD
In Canada, BOMBARDIER INC. (“Bombardier”), or in the USA, BOMBARDIER MOTOR CORPORATION OF AMERICA, warrants FROM THE DATE
OF DELIVERY TO THE FIRST CONSUMER that each 2001 SKI-DOO
snowmobile sold, as NEW and UNUSED and PREDELIVERED by an authorized North American SKI-DOO snowmobile dealer, will be free from
any defects in material and/or workmanship for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The warranty coverage period on a snowmobile delivered between June 1
December 1
year; or
THREE (3) CONS ECUTIVE MONTHS, for commercial use owners. The warranty coverage period on a snowmobile delivered between June 1
December 1
All genuine Bombardier accessories, installed by an authorized SKI-DOO
dealer at the time of delivery of the new and unused SKI-DOO, carry the
same Warranty Coverage Period as for the SKI-DOO snowmobile.
2. WHAT BOMBARDIER WILL DO
BOMBARDIER will repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal
use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any authorized SKI-DOO dealer during
the Warranty Coverage Period.
3. CONDITION TO HAVE WARRANTY WORK VALIDATED
The customer must notify an authorized SKI-DOO dealer within two (2)
days of the appearance of a defect in material and/or workmanship and
present to the servicing authorized SKI-DOO dealer the SKI-DOO Warranty Registr ation Card or a proo f of purchase of the NEW and UNUSED 2 001
SKI-DOO snowmobile and must sign the repair/work order prior to the
start of the repair in order to validate a warranty repair. All parts replaced
under this limited warranty become the property of BOMBARDIER.
4. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear items;
• Labor, parts and lubricant costs of all maintenance services;
• Damage caused by failure to provide proper maintenance and/or stor-
age, as described in the “2001 SKI-DOO snowmobile Operator’s
Guide”;
• Damage resulting from improper repairs, modifications or use of nonapproved parts or, repairs done by a non-authorized SKI-DOO dealer;
• Damage resulting from abuse, misuse, neglect, racing or using the
SKI-DOO snowmobile on surfaces other than snow;
• Damage resulting fro m accident, fire, theft, vandalism or any act of God;
• Incidental or consequential damages, or damages of any kind as but
not limited to towing charges, telephone calls or taxi; and
• Damages resulting from improper service or maintenance.
st
st
®
SNOWMOBILE
st
st
and
and
of a given year will expire December 1st of the following
of a given year will expire on March 1st of the following year.
8
5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other legal
rights which may vary from state to state, or provin ce to province. WHERE
APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Neither the distributor, any authorized SKI-DOO dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against
BOMBARDIER or any other person.
In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an
implied warranty lasts, so the above limitation or exclusion may not apply.
BOMBARDIER reserves the right to modify this warranty at any time,
being understood that such modification will not alter the warranty conditions applicable to the SKI-DOO snowmobile sold while this warranty is
in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with
this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests
that you try to resolve the issue at the deale rship level. We recommend
discussing the issue with the authorized dealer’s service manager or
owner.
b. If further assistance is required, the DISTRIBUTOR’s Service Depart-
ment should be contacted in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your
complaint to:
In Canada:
BOMBARDIER
RECREATIONAL PRODUCTS
75 J.-A. BOMBARDIER STREET
SHERBROOKE, QC
J1L 1W3
CANADA
Tel.: (450) 532-5000
In USA:
BOMBARDIER MOTOR
CORPORATION OF AMERICA
RECREATIONAL PRODUCTS
SNOWMOBILES
CUSTOMER ASSISTANCE CENTER
P.O. BOX 8035
7575 BOMBARDIER COURT
WAUSAU WI 54402-8035
Tel.: (715) 848-4957
JUNE 1999
® Trademark of Bombardier Inc. and/or its subsidiaries.
9
BOMBARDIER INTERNATIONAL LIMITED
WARRANTY 2001 SKI-DOO
1. WARRANTY COVERAGE PERIOD
BOMBARDIER INC. (“Bombardier”), as manufacturer, warrants FROM
THE DATE OF DELIVERY TO THE FIRST CONSUMER that each 2001
SKI-DOO snowmobile sold anywhere in the world except the United
States and Canada, as NEW and UNUSED and PREDELIVERED by an
authorized North American SKI-DOO snowmobile dealer, will be free from
any defects in material and/or workmanship for a period of:
TWELVE (12) CONSECUTIVE MONTHS, for private use owners. The warranty coverage period on a snowmobile delivered between June 1
December 1
year; or
THREE (3) CONSECUTIVE MONTHS, for commercial use owners. The
warranty coverage period on a snowmobile delivered between June 1
and December 1st of a given year will expire on March 1st of the following
year.
2. WHAT BOMBARDIER WILL DO
BOMBARDIER through the local SKI-DOO International Distributor will,
during the Warranty Coverage Period, repair or replace, at its option, all
genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any local authorized
SKI-DOO dealer.
3. CONDITION TO HAVE WARRANTY WORK VALIDATED
The customer must notify a local authorized SKI-DOO dealer within two
(2) days of the appearance of a defect in material and/or workmanship and
present to the servicing authorized SKI-DOO dealer the SKI-DOO Warranty Registr ation Card or a proo f of purchase of the NEW and UNUSED 2 001
SKI-DOO snowmobile and must sign the repair/work order prior to the
start of the repair in order to validate a warranty repair. All parts replaced
under this limited warranty become the property of BOMBARDIER.
4. EXCLUSIONS - ARE NOT WARRANTED
• Normal wear and tear items;
• Labor, parts and lubricant costs of all maintenance services;
• Damage caused by failure to provide proper maintenance and/or stor-
age, as described in the “2001 SKI-DOO snowmobile Operator’s
Guide”;
• Damage resulting from improper repairs, modifications or use of nonapproved parts or, repairs done by a non-authorized SKI-DOO dealer;
• Damage resulting from abuse, misuse, neglect, racing or using the
SKI-DOO snowmobile on surfaces other than snow;
• Damage resulting from accident, fire, theft, vandalism or any act of
God;
• Incidental or consequential damages, or damages of any kind as but
not limited to towing charges, telephone calls or taxi; and
• Damages resulting from improper service or maintenance.
st
of a given year will expire December 1st of the following
®
SNOWMOBILE
st
and
st
10
5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other legal
rights resulting from the application of mandatory national laws which
may vary from country to country. WHERE APPLICABLE, THIS WAR-
RANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
In no event shall BOMBARDIER be liable for special, consequential or
incidental damages, including but not limited to loss of use and transportation costs. Some country do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.
Neither the SKI-DOO International Distributor, the selling local SKI-DOO
dealer nor any other person has been authorized to make any affirmation,
representation or warranty other than those contained in this warranty,
and if made, such affirmation, representation or warranty shall not be
enforceable against BOMBARDIER or any other person.
Every SKI-DOO snowmobile is sold with the English version of this warranty. A specific SKI-DOO International Distributor may elect to translate
this warranty into local language, it is then understood and agreed that in
the event of any discrepancy among the two ver sions, the English version
shall prevail.
It is the customer’s responsibility to ensure that the SKI-DOO snowmobile complies with all snowmobile regulations and standards of any country, other than the original country of sale, where the SKI-DOO snowmobile is intended to be used. BOMBARDIER reserves the right to modify
this warranty at any time, being understood that such modification will
not alter the warranty conditions applicable to the SKI-DOO snowmobile
sold while this warranty is in effect.
6. CONSUMER ASSISTANCE
a. In the event of a controversy or a dispute arising in connection with
this BOMBARDIER INTERNATIONAL LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership
level. We recommend discussing the issue with the authorized dealer’s service manager or owner.
b. If further assistance is required, the authorized local SKI-DOO INTER-
NATIONAL DISTRIBUTOR’s Service Department should be contacted
in order to resolve the matter.
c. If the issue has still not been resolved, please submit in writing your
complaint to:
BOMBARDIER
RECREATIONAL PRODUCTS
SNOWMOBILES
INTERNATIONAL SERVICE DEPARTMENT
VALCOURT QUEBEC J0E 2L0
CANADA
JUNE 1999
® Registered trademark of Bombardier Inc. and/or affiliates.
11
FREQUENTLY ASKED QUESTIONS
Q: Why must my snowmobile be registered at the factory? After all
I do have my original invoice as proof of when I purchased my snowmobile.
A: Registration is very important and your SKI-DOO dealer must
register your snowmobile with Bombardier. Make sure the registration form has been sent. All of this will allow you to:
a) have warranty work performed at any authorized SKI-DOO
dealer in North America. Your registration form will provide
the SKI-DOO dealer with all the necessary data to complete
warranty claim forms.
b) be advised by Bombardier should there be a safety recall or
particular warranty campaign.
c) be contacted much faster by the police, the minute they find
your stolen snowmobile (if such a case occurs).
Q: Why must my snowmobile be registered with the governing body
having jurisdiction over snowmobile use?
A: Snowmobile registration has two purposes: In many provinces
or states it is mandatory to register a snowmobile in the same
way as for a car. It allows the state or province to maintain
records of existing snowmobiles and governmental agencies
use part of the registration fees for establishing and maintaining trails.
Q: Where can I find information on the lubrication and maintenance
of my snowmobile?
A: In the Operator’s Guide provided with the snowmobile at the
time of delivery.
Q: Will the entire warranty be voided or cancelled, if I do not operate
or maintain my new snowmobile exactly as specified in the Op-
erator’s Guide?
A: The warranty of the new snowmobile cannot be “Voided” or
“Cancelled” if predelivered by an authorized SKI-DOO dealer.
However, if a particular failure is caused by operation or maintenance other than is shown in the Operator’s Guide, THAT
failure may not be covered under warranty. This includes service work performed by the customer, especially the critical
adjustments: ignition timing, carburetion and oil injection/or oil
mixture.
12
Q: Would you give some examples of abnormal use or strain, neglect
or abuse which may affect warranty?
A: These terms are general and overlap each other in areas. Some
specific examples may include: running the snowmobile out
of oil, chain failure caused by a Iack of lubrication, operating
the snowmobile with a broken or damaged part which causes
another part to fail, and so on. If you have any specific questions on operation or maintenance, please contact your SKIDOO dealer for advice.
Q: What costs are my responsibility during the warranty period?
A: The customer’s responsibility includes all costs of normal main-
tenance services, non-warranty repairs, accidents and collision
damage, as well as oils, and spark plugs, and incidental or consequential damage costs as explained in the warranty.
Q: Are “Genuine” Bombardier replacement parts used in warranty
repairs covered by warranty?
A: Yes. When installed by an authorized SKI-DOO dealer, any
“Genuine” Bombardier part used in warranty repairs assumes
the remaining warranty that exists on the snowmobile.
Q: If I sell my snowmobile within the warranty period, will the new
owner qualify for the balance of the warranty?
A: Yes, provided the re-sale has been registered with the manu-
facturer.
Q: How can I receive the best owner assistance?
A: The satisfaction and goodwill of the owners of Bombardier
products are of primary concern to your SKI-DOO dealer and
Bombardier. Normally, any problems that arise in connection
with the sales transaction or the operation of your snowmobile
will be handled by your SKI-DOO dealers Sales or Service Departments. It is recognized, however, that despite the best intentions of everyone concerned, misunderstandings will
sometimes occur. Frequently, complaints are the result of a
breakdown in communications and can quickly be resolved by
a member of the SKI-DOO dealership management. If the
problem already has been reviewed with the Sales Manager
or Service Ma nager, contact the SKI-DOO dealer himself or the
General Manager.
We are always pleased to receive your comments on the
SKI-DOO snowmobile.
13
LIST OF CUSTOMER RELATIONS OFFICES
CANADA
BOMBARDIER
Recreational Products
75 J.A. Bombardier Street
Sherbrooke, Quebec, Canada
J1L 1W3
Telephone: (819) 566-3366
Fax: (819) 566-3062
USA
BOMBARDIER MOTOR CORPORATION OF AMERICA
Telephone: (715) 848-5957
Fax: (715) 848-6879
OTHER COUNTRIES
For customer relations, contact your local distributor.
Your local SKI-DOO dealer can provide distributor contact information.
AUTHORIZED SKI-DOO DEALERS
For Canada and USA Only
To find the nearest authorized SKI-DOO dealer, dial: 1-800-375-4366.
14
HOW TO IDENTIFY YOUR SNOWMOBILE
The main components of your snowmobile (engine and frame) are
identified by different serial numbers. It may sometimes become
necessary to locate these numbers for warranty purposes or to trace
your snowmobile in the event of loss. These numbers are required
by the SKI-DOO dealer to complete warranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine serial number
or Vehicle Identification Number (VIN) is removed or mutilated in any
way. We strongly recommend that you take note of all the serial numbers on your sn owmobile and supply them to your insurance company.
Vehicle Identification Number Location
A30K01A
TYPICAL
1. Vehicle identification number
1
Model Number
Model number is part of vehicle identification number.
2 B P S 1 5 9 2 9 Y 1 0 0 0 0 0 1
Model number Serial number
Model year: y = 2000
1 = 2001
2 = 2002
A00A6EA
etc.
15
Engine Serial Number Location
A30C01A
TYPICAL
1. Engine serial number
16
1
ON-VEHICLE IMPORTANT INSTRUCTIONS
Please read the following ins tructions carefully before operating snowmobile.
12-345
6
A30A01D
TYPICAL — LOCATION OF IMPORTANT INSTRUCTIONS
Instruction 1
78
A01A1ZD
SINGLE SEAT MODELS
17
Instruction 2
SINGLE SEAT MODELS
DOUBLE SEAT MODELS
A02A0EA
18
A02A07C
ALL MODELS
A02A06C
ALL MODELS
Instruction 3
Instruction 4
Instruction 5
A30A0BB
ALL MODELS WITH A REVERSE
19
A01A24D
TYPICAL — ALL MODELS
Instruction 6
Instruction 7
SUSPENSION ADJUSTMENT CHART/TABLEAU DES RÉGLAGES DE LA SUSPENSION
FOR LOADS EXCEEDING RANGE SHOWN ABOVE, CONSULT YOUR DEALER.
SI LES CHARGES EXCÈDENT LES PLAGES MONTRÉES CI-HAUT, CONSULTEZ VOTRE CONCESSIONNAIRE.
FRONT SUSPENSION (SKI)/SUSPENSION AVANT (SKI)
NOT APPLICABLE
SANS OBJET
REAR SUSPENSION/SUSPENSION ARRIÈRE
ADJUST ACCORDING TO LOAD/RÉGLER SELON LA CHARGE
LOAD
CHARGE
REAR SPRING
RESSORT ARRIÈRE
1
2
3
4
1
4
2
3
A01A25D
TYPICAL — ALL MODELS
20
77
6
5
NOT
APPLICABLE
SANS OBJET
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment do not apply to some
models. In these cases their reference numbers are deliberately
missing in the illustrations. Some controls/instruments/equipment are
optional on some models.
41 45 46 44 4038
37
39 45
42
A30A01E
TYPICAL
43
49
47
4849
21
21 18
19
32
23
12
4
35 36
22 25
9
10
1
1436 5
A30A0RA
32 34 27 26 29 6 34 32813
TYPICAL — MACH Z STD/TECH PLUS
22
11
20
36
5
351327
36
3
10
2
33
11
7
29
32
1717 18
A30A0NB
TYPICAL — GRAND TOURING SE
34
16
21
15
9281230
19-20
33
1
13
32
268
31
P
4
24
34
6
4
22
25
23
1) Throttle Lever
Located on the right side of handlebar. When compressed, it controls
the engine speed and the engagement of the transmission. When
released, engine speed returns automatically to idle.
WARNING
Throttle lever must operate easily and smoothly. It must return to idle position when released.
2) Brake Lever
Located on the left side of handlebar. When compressed, the brake
is applied. When released, it automatically returns to its original position. Braking effect is proportional to the pressure applied on the
lever and to the type of terrain and its snow coverage.
WARNING
Excessive or repetitive use of brakes for high speed stops will
cause an overheated brake system. This overheated condition could cause sudden loss of braking power and/or fire.
3) Parking Brake Button
Located on left side of handlebar. Parking brake should be used
whenever snowmobile is parked.
Whenever parking brake is applied and engine is running, injection oil
level/parking brake pilot lamp lights up to remind you that it is engaged.
WARNING
Make sure parking brake is fully disengaged before operating the
snowmobile. Otherwise, brake system may overheat leading
to sudden loss of brakes and/or fire.
To engage mechanism, squeeze brake lever and maintain while pull-
ing locking lever with a finger. When brake lever is compressed halfway the brake should be fully applied.
To release mechanism, squeeze brake lever. Locking lever will automatically return to its original position. Brake lever now returns to rest
position. Always release parking brake before riding.
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A30D01A
1. Locking lever
2. OFF
3. ON
1 23
4) Injection Oil Level/Parking Brake Pilot Lamp
(Red)
Mach Z STD/Tech Plus
Lights when injection oil level is low or when parking brake is applied
(with engine running). Check oil level and replenish as soon as possible. Also lights when parking brake is applied (with engine running).
Grand Touring SE
There are 2 pilot lamps. One for injection oil level and one for parking
brake. See dashboard photo at beginning of this section.
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5) Handlebar
The handlebar controls the direction of travel of the snowmobile. As
the handlebar is rotated to right or left, the skis are turned in the direction of intented travel.
Handlebar height is adjustable. See an authorized SKI-DOO dealer.
6) Reverse Button
WARNING
These snowmobiles are capable of a fast reverse. Always remain seated and apply the brake before shifting. Come to a
complete stop then change gear. Ensure the path behind is
clear of obstacles or bystanders. Fast reverse while turning,
could result in loss of stability.
Some models are equipped with a Rotax Electronic Reverse (RER) controlled by a reverse button.
Driving in reverse is achieved by changing the direction of engine
rotation.
Shifting in reverse is an electronic operation consisting of a control
module that modifies the ignition timing of the engine.
The DESS indicator lamp will blink and a warning buzzer will sound
when the snowmobile is engaged in reverse.
Apply throttle slowly and evenly. Allow drive pulley to engage then
accelerate carefully.
It is recommended to warm up the engine to its normal operating
temperature before shifting.
Shifting procedure will take place only when the engine is running.
Engine will automatically shift into forward when starting after stop-
ping or stalling.
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7) Ignition Switch
The lights are automatically ON whenever the engine is running.
A30H07A
ELECTRIC START
1. OFF
2. ON
3. START
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Electric Starting
Key operated, 3-position switch. To start engine, turn key to START
position and hold. See illustration above.
CAUTION: Do not hold key at START position more than 15 seconds. A rest period should be observed between the cranking
cycles to let starter cool down. Holding key in START position
when engine has started could damage starter mechanism.
Release key immediately when engine has started. Key returns to
ON position as soon as it is released.
If engine does not start on first try, turn key back to OFF position
before restarting. To stop engine, turn key to OFF position.
NOTE: Engine may be manually started with rewind starter if necessary.
If starter does not operate, check starting system fuse condition.
Refer to Starting System Fuse below.
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8) Tether Cut-Out Switch
General
The tether cut-out system shuts-off engine if the driver accidently
falls off the vehicle and the DESS (Digitally Encoded Security Sys-
tem) performs the same function as a key.
Operation
Attach tether cord to clothing then snap tether cut-out cap over receptacle before starting engine.
A30H09A
1 2
TYPICAL
1. Snap over receptacle
2. Attach to eyelet
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