Ski-Doo 750 Plus 1979, 1979 Blizzard 7500 Plus Operator's Manual

Trademark of Bombardier Limited
model
V.I.N.
purchase date
warranty expiry date
MOTO-SKI FUTURA SPIRIT NUVIK SONIC
Text by:
Technical Information Centre After Sales Service Department Bombardier Limited Valcourt, Quebec
Canada, JOE2LO Suggested Retail Price: $2.75
(First copy free with unit purchased)
The following are trademarks of Bom­bardier Limited.
BOMBARDIER EVEREST SKI-DOO MIRAGE ALPINE NORDIC
BLIZZARD OLYMPIQUE
CARRY-BOOSE SKI-BOOSE
ELAN
T'NT
ELITE
BOMBARDIER
LTEE/LTD
Groupe
des
produits
recreatifs
Recreational
Products
Group
Mar
chI,
1 9 79
Valcourt, Oue., Canada,
JOE
2LO
Telephone
1514)
532-2211
Cable Bombarsnow, Telex
05/832550
Valcourt, Que.. Canada, JOE
2L.O
Telephone (514)
532-2211
Cable Bombarsnow, Telex05
/832550
ERRATUM
Dear
Customer,
As
an
owner
of
a
1979
Blizzard
7500
or
1979
Super
Sonic
LC,
we
wish
to
advise
you
of
a
couple
of
errors
that
were
made
in
the
spec-
ifications
given
on
page
26
of
the
Operator
manual.
Would
you
please
correct
the
following
items:
carburetor
adjustments
air
screw
1
1/2
turns!
1/8
engine
head
nuts
(torque)
22
N.m
(16
ft-lbs)
We
thank
you
for
your
understanding
and
coop-
eration
and
wish
you
pleasant
spring
snowmo-
biling.
TECHNICAL INFORMATION CENTER
GROUPE
BOMBARDIER
MLW
BOM
Mi W
l;HOUP
This manual formation
r1nt"'~"'Tl
..
r<
symbols:
....
WARNING:
Identifies an instruc-
...
tion
which,ifnot
followed, could
cause injury.
...
CAUTION: Denotes an instruc-
" tlon
which,ifnot
followed, could
severely
damage
vehicle components.
O
NOTE: Indicates information
needed to
plete an instruction. Although the mere reading of such
in-
formation does
not
eliminate the haz-
your understanding of the infer-
YY\~'TIr\,n
will promote its correct use.
Ride safe and have fun. Recreational Products Group
Bombardier Limited,
Valcourt, Canada
mind.
The information has been to
the owner
I
of
a
new
snowmobile
with
various
ve·-
hide
owner-related mainte­nance/ and instructions. This
is
"Ihe
Snow­mobile Safety Booklet' and the Manual'. Each is insepa-
use of the product,
with the vehicle at
CONGRATULATIONS
...
You
are
now
the owner of a nevv 1979snow-
vehicle
is the result of in-
comoarabte teamwork between Bom-
rt.r..,..
...
nr>i'"\'-C'
and tech-
this vehicle
is
enomeereo
with
Observe
the
following
precautions:
@l
Throttle
mechanism
should
be checked for free movement before starting engine.
@l Engineshould be running only when
pulley guard is secured in place.
@l Never run engine
without
drive belt
installed. Running an unloaded
en-
gine can prove to be dangerous.
@l Never run the engine when the track
of the vehicle is raised
off
the
ground.
@l It can be dangerous to run engine
with the cab open.
@) Since engine cooling is fully ineffect
only when the vehicle is in motion and driven on snow, it is
not
recom-
mended that you allow the engine to idle for more than brief periods and
lor
you drive the vehicle on icy
surface. Prolonged idling and
lor
continuous driving on ice may cause engine damage.
@! Gasoline is flammable and explosive
under certain conditions. Always perform procedures in a well ventila-
ted area. Do not smoke or allow
open flames or sparks in the vicinity. If gasoline fumes are noticed while driving, the cause should be
deter-
mined and corrected
without
delay.
@) Your snowmobile is not designed to
be operated on public streets, road or highways. In most States and
Provinces, it is considered an ille-
galoperation.
@) Maintain your vehicle in top mocha-
nical condition at all times.
@! Your snowmobile is not designed to
be driven or operated on black top, bare earth, or other abrasive surfa­ces. On such surfaces abnormal and excessive wear of critical parts is inevitable.
2
@) Only perform procedures as detailed
in this manual. Unless otherwise specified, engine should be turned OFF for all lubrication and mainte­nance procedures.
@! Installation
of
other than
"stock" equipment, including ski-spreaders, bumpers, pack
racks, etc., could severely affect the stability and safety of your vehicle. Avoid ad­ding
on"
accessories that alter the
basic vehicle configuration.
@! When removing coolant tank cap,
first place a cloth over cap
then turn
cap to its f rst step to release
pressure.
@!
The snowmobile engine can be stopped by activating the
emergen-
cy
cut-out
or tether switches, or
turning
off
the key,
@) This vehicle is designed tor the
driver only. No provisions have
been
made for a passenger.
Please
read and understand all other
warnings contained elsewhere.
CONTROLSI INSTRUMENTS
Throttle control lever, brake control lever, ignition switch, headlamp dimmer switch, emergency cut-out switch, tether cut-out switch, rewind starter handle, primer, tachometer, temperature gauge, cab opening, tool compartment, fuel
gauge
4
BREAK
lIN
PERIOD
Inspection, inspection check list.
. 1
fUEL
MIXING
Recommended gasoline, recommended oil, fuel mixture ratio, fuel mixing proce-
dure
1
PRE-STARTCHECK
Check points .
......................
.9
STARTING PROCEDURE
Ernerqencv starting . . . .
..
1«)
lUBRICATION
Frequency, pullev guard removal, drive belt removal, steering mechanism, chain-
case oilleve!, slide suspension, rotary valve system _ 11
MAINTENANCE
Spark plugs, suspension condition, track condition, suspension adjustment, track tension and alignment, carburetor adjustment, drive belt, steering mechanism, steering adjustment, cooling system, brake, engine head nuts, engine
mount
nuts,
exhaust
system, vehicle general inspection, headlamp beam aiming, bulb re-
placement . o. .
....•.
0
•••••••••••••••••
,
•••
,
•••••••••••••••••••
13
STORAGE
Cooling system. track, slide suspension, ski assembly, controls, chaincase, fuel
carburetors, cylinder lubrication, drive pulley, chassis, general inspection
.18
PRE-8EASON PREPARATION
Pre-season preparation
chart.
. . . . . . . . . . . . . . . .
..
. , 22
TROUBUE SHOOTING GUUlE
_. .
..
. , , _ 23
TOOLS,
.. , , . . . . 25
SPECIfICATIONS,
.. , . 26
HOW
TO
IDENTIfY
YOUR SNOWMOBILE. . , ..21
1~19
"UMBTED
WARRANTY"...
.. .. .. .. .. . , . ' , . , . 28
OfTEN
ASKED
QUESTIONS.
_ _ 30
CONSUMER
GUIDE.
. . . . . . . . . . . . . . . . . . . . . . . 32
USTING
Of
AREA
DISTRIBUTORS . . . . . . . . . . . , _
..
33
CHANGE
Of
ADDRESS
AND
OWNERSHIP , 35
3
F) Tether Cut-Out
Switch
G) Rewind Starter Handle
H) Primer I)
Tachometer
J) Coolant Temperature Gauge
r-----------.-.-.~.-----,-
.......
A) Throttle Control Lever B)
Brake Controt Lever
C) Ignition Switch
D)
Headlamp Dimmer
Switch
E) Emergency Cut-Out
Switch
,-
,
--.1
Located on right side of handlebar.
When compressed, it controls the
en-
gine speed
and the engagementofthe transmission. When released, enqmo speed returns automatically to idle.
Located on the left side of handlebar.
When compressed, the brake is ap··
olied. When released, it automatically
returns to its
original position. Braking
effect is proportionate to the pressure applied on the lever.
4
OFF
,."..
ON
Key operated,
2 position switch (OFF /
ON). To start engine, first turn key clockwise to ON position. To stop
en" gine, turn key counter-clockwise OFF position.
O
NOTE: When
the
key is turned to
the ON position the
lights will
also be on as soon as the engine will be
turning.
The dimmer switch, located on left side of handlebar, allows correct selection of headlamp beam. To obtain high or
low
beam simply depress switch.
A push button switch located on right side of handlebar. To stop the engine in an emergency, press button
down
into
lower
position. Before re-starting
engine always depress button into re
.. leased upper position. The driver of this vehicle should familiarize himself
with
the function of this device by
using it several times on first outing. Thereby being mentally prepared for emergency situations requiring its use.
WARNiNG:
If
the
button
has
been used in an emergency situa-
tion
the source
of
malfunction should
be determined and corrected before
restarting engine.
Attach tether
cora to wrist or other
convenient location then snap tether
cut-out
cap over receptacle before
starting engine.
If emergency engine
"shut-off"
is re-
quired completely pull
Gap
from safety
switch and engine power will.
be auto-
matically shut
"off".
O
NOTE: The cap must be installed on the safety switch at all times
in order to operate the vehicle.
WARNING: If
the
switch
is used
in an emergency situation
the
source
of
malfunction should be de-
termined
and corrected before re-
starting engine.
Auto
rewind type located on right hand side of vehicle. To start engine, pull handle.
A push-pull button located alongside manual starter handle. Pull and push button (2-3
times) to activate primer. The primer should always be used for cold engine starts. After engine is warm however, it is
not
necessary to
use primer when starting.
The tachometer registers the impulses of magneto. Direct-reading dial indi­cates, in thousands,
the
number of re-
volutions per minute
(F-lPM)
of the
engine.
_ CAUTION: The tachometer
is
."..
protected by a fuse. If tachome­ter stops operating, check fuse condi­tion
and if necessary, replace. The fuse
is
0.1 amps. Do
not
use a higher rated
fuse as this
can cause severe dam-
age to
the
tachometer.
The gauge indicates engine coolant temperature. Normal operating
tem-
perature is between 50° to 80° C
(120°
to 180
0
F), (coolanttemperature
can vary depending on driving and
snow
conditions). However, should
the pointer of the temperature gauge touch the red zone, reduce speed and run vehicle in loose
snow
or stop engine
immediately.
WARNING:
Before removing
the
cap always release
the
pressure by placing a cloth over the cap and by partially unscrewing it (first step). If this
is disregarded loss of fluid and
possibility
of
severe burns could occur.
To open cab, unfasten latches on
both
sides near footrest where cab meets
frame. Always lift cab gently up until stopped by restraining device.
WARNING:
It is dangeroustorun
engine
with
cab open. Personal
injury could result.
5
Located under the cab. To gain access,
tilt cab. Ideal location for spare plugs,
belt, rope,
etc.
To
check fuel level, simply unscrew
fuel tank cap and
withdraw
dipstick.
WARNING:
Never use a lite
match or open flame to check
fuel level,
6
With
Bornbardier-Hotax engines, a
break-in period
of
6 to 10 operating
hours is required before running the vehicle
at full throttle. During this pe-
riod, brief full throttle accelerations and constant speed variation will
con­tribute to a good break-in. Continued wide open throttle accelerations can be detrimental. Never let your engine overheat.
CAUTION:
Incorrect or lack a
break-in
period
will result in engine
horsepower loss.
As
with
any precision piece of mechen-
ieal equipment, we suggest
that
after
the first 10 hours of operation or 30
days after the
purchase, whichever comes first, that your vehicle be checked by your
dealer. This inel'st>
tion will give you the opportunity to
discuss the unanswered questions
you
may have encountered during the first hours
of
operation. Remember that it
is easier to remedy at this time than to allow the snowmobile to operate until
a possible breakage occurs.
The 10
hours
inspection is at
the
ex··
of
the
vehicle owner.
Engine
mount
nuts
Muffler
attachment
Chain
case oil level
Engine coolant level
,---------_.
Rotary valve reservoir oil level
---,
Brake operation and lining condition
._------------
Skis alignment (runners condition) Pulley alignment and drive belt condition
-,,~-----,-,---------------------_+-_l
Track condition. tension and alignment
._-----,------,---_._-------------------+--
lubricate
(steering suspension)
"-----
Electrical wiring (loose connections, stripped wires, damaged insulation), tighten all loose
bolts,
nuts
and linkage
eration of lighting system {HI / LO beam, brake light,
etc.). test operation of emergency
t-out
switch
We
recommend
that
you
have
your
dealer
sign
this
inspttetion.
Dateof10 hour inspection Dealer
7
Oil must be added to the gasoline in pre-measured amounts then both oil and gasoline should be thoroughly mixed together before fueling the tank,
The correct gasoline is regular gasoline
(not less than
92 octane), available
from all service stations.
CAUTION:
Never
experiment
with
different fuel Or fuel ratios.
Never use
low
lead or non leaded gaso-
line, naphtha, methanol or similar
products.
Use concentrated Bombardier
snow­mobile oil available from your dealer. This type of
oil has specially formulated
oil bases to meet the lubrication
re­quirements of the Bombardier-Hotax engine.
If Bombardier snowmobile oil is un-
available substitute
with
a high-quality
2 cycle snowmobile
oil.~he
oil /
~as
mix must meet the vehicle require­ments, See oil manufacturer
recom-
mendations on container.
CAUTION:
Never use outboard
or
straight mineral oils.
The
importance of using the correct
fuel.rnixture cannot be overstressed. An
incorrect fuel ratio
results in serious en-
~Jine
damage. Recommended fuel ratio
is 50
/1.
S.l. Measure
500 mL oil to 25 liters
= 50/1
Imperial Measure
1 can 16 oz oil to 5 Imp. gals 50/1
U.S. Measure
1 can 12 oz oil to 5 U.S, gals = 50/1
O
N. OTE: To facilitate fuel mixing oil
should be kept at
room temper-
ature.
8
To mix the gasoline and oil always USe a separate clean container. Never mix directly in your snowmobile tank. For
best results, acquire
two
containers, ei-
ther plastic or metal. Draw from one until empty then use the second one.
WARNING:
Gasoline is flarnma-
ble and explosive
conditions.
Always perform
Pf()CEldurea
in a well ventilated area.
00
not or allow open flames or sparks in vicinity.
If gasoline fumes are
noitice'(1
while driving, the cause should
termmed and corrected
without
Never add fuel while engine is rurmllnq, Avoid skin contact
with
fuel at
freezing temperatures.
1. Pour approximately one gallon of qasoline into a
clean container,
2. Add the full amount of oil.
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