Ski-Daddler 5811-0000,5811-0100,5812-0000,5812-0200 Service Manual
.
MODELS
PA
5811
5812-0
-0000,
-0100
000 I -0200
TS AND SERVICE
MANUAL
AMERICAN
CONSUMER
PARTS & SERVICE
Whiteford
PRODUCTS
Road, York.
MACH
SALES
DEPARTMENT
Pennsylvan
INE
&
FDUNDRY
DIVISION
ia
17402.
Area
Code
PART
CDMPANY
717
848-1177
NO. 37949
TABLE
OF
CONTENTS
WARRANTY
TABLE
CHASSIS
To Repl
To
To
STEERING
Ski
POWER
To
Belt
To
Housing
To
Driven
To
TRACK
To
Track
Brake
To
gie
Bearings
To
Bearing
To
OF
..........................
ace
Repa
ir
Replace
........................
Alignment
TRAIN
Remove
............
Remove
.........................
Remove
Clutch
Replace
OROUP
Remove
Alignment
Adjustment
Remove
Springs,
.....•..................
Remove
Cover
Remove
CARBURETOR
CARB
URETOR
ELECTRICAL
Head
Tail
Lamp
Lamp
REPAIRMAN'S
DIAGRAM
..............•..........
LUBRICATION
SER
VICE
CONTENTS
Top
Shroud
Top
Shroud
Fuel
Tank
.
..................
...................
Torque
.
Driving
Chain
Housing
....................
Drive
Chain
....................
Drive
Track
.................
................
Boggie
and
Boggie
Idler
Sprockets
Replacement
Drive
Sprockets
MODEL
MODEL
INFORMA
......................
......................
REFERENCE
INSTRUCTIONS
..............
.............
...........
............
............
Converter
...............
Clutch
..........
..........
Wheels,
Wheel
5811
..
5812
.........
TION
Bell
and
Bog
-
........
.......
.......
••••••
0
.......
WIRING
......
Page
, 7
10
11
11
11
11
11
12
12
13
13
13
14
15
Page
2
3
4
4
4
4
6
6
7
7
7
8
9
9
FUEL
FUEL
CHASSIS.
CHASSIS
SKIS
SKIS
ENGINE,
MIXTURE
MIXTURE
0
PAR
AND
AND
STEERING.
STEERING
ELECTRICAL
ELEMENTS
ENGINE,
FUEL
DRIVE
DRIVE
ELECTRICAL,
ELEMENTS
TRACK
TRACK
CARBURETOR
HL
20914
CARB
PARTS
CARB
HL
210A
CARB
PAR
CARB
HR
2A
TS
.........................
URETOR
LIST
URETOR
..........................
URETOR
LIST
URETOR
...........................
CARBURETOR
PAR
TS
LIST
•..................
INSTR
••••••••••••••••••••••••
TS
LIST
........
PAR
............
PARTS
MODEL
MODEL
......................
MODEL
MODEL
...........
MODEL
MODEL
......................
UCTIONS
..............
0
•••••••••••••
PAR
TS
AND
0
••••••••••••••
AND
TS
LIST
5811 -
5811
5811 -
5811
..
5812
5812
LIST
FUEL
LIST
...•....
........
.........
-
....
.....
...
15
15
16
17
18
19
20
21
22
23
24
24
25
25
26
26
-3-
CHASSIS
TO REPL
1.
the
screws
2.
strip
screw dri
4.
umn
t\\"O
from
shroud
ho
lds
release
and
plug
8.
nuts
push
9.
nut
switch
10.
edge
11.
front
a nd two
12. Use
above
13. Use
rivets
se
cure
are used,
14
berbumper
cement
TO
If
repair
cloth.
format
plied
However,
through
panies.
ACE
Remove
aluminum
and
Remove
around
ver
Remove
3.
Remove
5.
Remove
to
the
top shroud
nuts
and a holding
inside
.
6.
Remove
the
the
one
nut
Disconnect
7.
.
Remove
from
switch
Remove
on
the
backs
out.
Remove
of the
Remove
of the
nuts.
to
install
or
fla t head
new
work
.
If
you
to
REPAIR
the
top
with
See
ion.
NOTE:
or
kept
auto
TOP
SHROUD
right
and
trim str
two
lock
nuts.
rubber
top
shroud
.
pop
rivets
aluminum
bracket
by
plate. Remove
storage
gas
cap
fuel
intake
support angle
from
the
access
top
reverse
either
have
strip,
keep
TOP
shroud
CHASSIS
The
they
the
wiring
light
outside
out.
wire
headlamp
shroud
top
switch
ignition switch
ide of
holding
hole
by
procedure
new
top
a
pop
screws
shroud.
thro
ugh
difficulty
use a small
it
in
place.
SHROUD
is
fractured
polyester
parts
repair
in
stock
can
parts or
left
half
ip
by
removing
bumper s trip
by
prying
by
drilling
trim
strip.
holding stee
removing
compartment
and
sup
port
to the
top
of
the switch. Then
on
removing
resin
materials
by
be
marine
top
remove
shroud
loom
by
the
s\v
clips
the
top
assembly
from
shroud.
rivet
and
If
flat
the
access opening
in
replacing
amount
or
and
list
the
manufacturer
purchased
end
caps
from
out
with
them
ring
two
screws,
fasteners
on
angle whic
shroud. To
one
scre\v
.
at
connector
removing
itch
.
by
removing
from
shroud.
from
two s
crews
that stated
gun
and
lock
nuts
head
screws
of
punctured,
fibre glass
for paint
are
not
locally
supply
from
two
trim
out.
col
top
two
Then
push
the
the
pop
rub-
trim
in-
sup-
com
a
-
h
to
.
.
-
.
-4-
TO
REPLACE
1.
Remove
2.
Loosen
line
to the fuel intake
Remove
be
st
adjustable
Use same
4.
chain
to
hold
only
free
2)
wrenches
by
with
tools.
stand.
right
Figure
juster
10.
fuel
tool
to
3.
Remove
method
Loosen
housing
bolts while
one
completely. Swing
bottom
5.
Remove
by
removing
on
6.
Remove
removing
7.
Pry
two
long
8.
Place
9.
Release
hand
4).
plates
Remove
pliers
off
and
Remove
FUEL
access
clamp
intake
do
this
.
fuel
to
bracket
(See
of
chain
"U"bolt
two
fasteners
brake
the
screw
chain
heavy
rear
of
track
left
to
the
the
TANK
cover
which
plug
plug
by
is a pair
outlet
F
plug
remove
igure
1
located
Figure
loosening
hous
screw
snowmobile
tension
hand
all
frame.
track
2).
ing
completely
nuts.
to
be
cable from
(See
case
and
drive
adjuster
fas
teners
tensiol!-fip~ing
on
top
shroud
hol
ds
intake
(See
Figure
unscrewing. The
of
long
(See
as
stated
at
Use
nuts.
bracket back
.
(See
Figure 2 shows
removed.
brake
Figure
driven
rs
or
on
by
removing
plates (See
holding ad-
fuel
handled
Figure
abo
bottom
vice
grips
Remove
Figure
3) .
clutch
similar
the
kick
.
1) .
1).
ve .
arm
both
s
by
.
)
of
to
-
pushing
and
pulling
both
support
moved.
sides
the
extended
arms
down.
(See
and
top
Use
Figure
idler
end
toward
same
5).
Now
sprockets
the
center
procedure
the
can
be re-
on
rear
c
Figure
Figure
2
Figure
11.
Tip
snowmobile
12.
Remove
by
removing a bolt
end
of
the
boggie
6
shows
in
place
3
shaft.
bolt
13. Now
is
To
a.
With a screw
rubber
remove:
oil
and
the
the
seal
the
wheel
washer
only
driving
from
5
up
on
its
three
boggie
and a washer
support
to
be
thing
holding
sprockets
driver
the
bearing
right
side.
assemblies
from
shaft.
removed.
carefully
Figure
the
and
retainer
each
track
drive
pry
Figure
4
-5-
Figure
6
on
the
right
and
b .
driving
shaft
towards
housing
shaft
and
drive
left
shaft
hand
(See
sides.
Figure 8 shows
sprockets
the
removed.
sprockets
being
side
This
for
Figure
the
drive
removed.
which
will
removal.
has
free
7)
on
shaft
the
the
both
and
Pull
chain
drive
Figure 7
Figure 8
NOTE:
drive
center
housing
shouldbe
chain
overfill
vent
verter
14. Figure
removed
15.
16.
the
drive
(SeeFigure
the
opposite
17.
18.
When
shaft,
of
shaft.
after
approximately
housing
hole
(approximately 5 ounces).
as
overfilling
and
belt.
to
remove
Remove
Remove
sha
ftby
8).RerrlOve
Remove
Reassemble
replacing
add
one
Also
it
is
reinstalled.
possibly
9
shows
retainer
bearing
removing
side
fuel
in
drive
- two
check
2~
inches
can
get
oil
screws
fuel
tank
plate
retainer
four
cha
of
theBearingR
tank.
opposite
ounces
oil
cause
retainer
(See
in
order
sprockets
of
level
The
in
oil
deep
leakage
on
torque
and
nuts
Figure
which
nuts
and
case
etaine
as
and
oil
chain
level
in
Do
con-
to
plate.
10).
holds
bolts
bolt
stated
to
the
not
at
be
on
r.
-6
above.
19.
un
d e r TRACK
TRACK
MENT.
Skis
parallel
drive
str
track
aight
properly
tween
The
distances
the
front
SKI
ALIGNMENT
1.
that
right
track.
2.
track
adjustment
dle
arm
Figure
spindle.
3.
-
During
reassembly
ALIGNMENT
STEERING
should
the
Center
If
right
adjust
12).
Align
be
to
each
when
ahead
aligned.
skis
should
measuring
steering
hand
hand
drag
appears
retaining
Remove
right
Figure
Figure
TENSION
AND
properly
other
the
steering
position.
Measure
at
the
be
points.
ski
is
parallel
ski
is
link.
necessary,
bolt
the
hand
ski
9
10
follow
instructions
ADJUSTMENT,
BRAKE
aligned
and
parallel
handle
Figure
front
equal.
handle,
II
the
distance be-
and
Figure
check
with
not
parallel
If
a
large
remove
with
zerk
spindle arm
so
that
it
ADJUST
so
they
with
is
shows
at
the
llshows
the
to
amount
fitting
from
is
parallel
in
the
skis
rear.
to
see
drive
drive
spin
(See
)
-
..
are
the
of
-
the
FRONT
MEASURING
POINTS
belt
down
will
make
easily
move
in
other
reverse
check
inches
and
the
justment
engine
be
moved
into
the
driven
pull
enough
it
end
up
slack
over
from
order.
the belt
between
driven
is
and
tension. There
the
center
clutch
neces
sary,
slide
it
backward.
backwards a total
the
driven
Mter
(See
sheave
in
the
driving
clutch.
replacing
of
the
Figure
loosen
of i inches.
halves.
drive
clutch.
should
driving
13).
nuts
The
engine
This
belt
Re
Replace
the
belt
be
lOi
clutch
If
ad
securing
can
to
-
-
Figure
I
11
TO REMOVE
Figure 13
DRIVING
CLUTCH
BELL
HOUSING
1.
Remove
side
of
the
2.
Hold
getherwhen
IMPORTANT: Remove
to
prevent any
assembly
3.
When
make
sure
the
outer
4.
Lubricate
before
reassembly
TO REMOVE
DRIVEN CLUTCH
1.
Remove
2.
Loosen
housing
hold
bolts
one
completely.
bottom
14)
3.
by
Remove
of
removing
wrenches
moved.
with
track
spindle
ed
and
4.
sure
skis
just
that
are
tie
rotating
and
making
securely
Measure
both
not
in
rod
tie
rod.
Figure
replace
sure
tighten
skis
skis
alignment
by
loosening
that
front
are
12
spindle
the
splines
retaining
and
in
alignment.
with
each
the
arm
bolt.
rear
lock
on
are
align
making
other,
nuts
If
the
-
the
ad-
and
POWER TRAIN
.
'-
TO REMOVE TORQUE CONVERTER
Remove
driver
apart
as
or
shown
the
similar
belt
in
guard
tool
Figure
to
and
pry
13
use a screw
driven
.
Pull
BELT
sheaves
the
drive
the
bell
clutch
the
two
removing
possible
.
replacing
the
weights fit
sheave.
bearing
CHAIN
drive
bracket
(See
Figure
while
chain
loosening
housing.
"U"bolt
onfasteners
bolt
assembly
housing
halves
the
.
HOUSING
belt
at
14) .
S\\'ing
completely
two
nuts. Figure
to
(See
of
bell
clutch
housing
damage
bell
clutch
into
and
spring
as
stated
bottom
Use
nuts.
bracket
be
loosened
from
Figure
the
clutch
with
to
the
the
notches
AND
above.
of
vice
Remove
back
(See
the
out-
13).
to-
housing.
care
clutch
housing
retainer
the
chain
grips
only
to
free
Figure
14
shows
and
re-
on
to
- 7 -
CHAIN AND DRIVE HOUSING
4.
Remove
removing
5.
Pry
two
long
heavy
6.
If
it
chain
housing
instructions
CHAIN.
7.
Reassemble
above.
TO
REPLACE
1.
Remove
2.
Remove
ure
13).
3.
Remove
16)
.
4.
Remove
brake
the
screw
off
chain
screw
becomes
from
unde r TO
DRIVE
chain
rubber
cotter
sprockets
Figure
cable
(See
and
drivers
necessary
the
driven
in
reverse
CHAIN
housing
access
pin
14
from
brake
Figure
drive
or
similar
15).
housing
clutch,
REPLACE
order
as
stated
plug
and
nut
(See
and
chain
to
remove
DRIVE
as
(See
(See
armby
with
tools.
follow
stated
above.
Fig-
Figure
Fig-
ure 16).
5.
Remo
(See
Figure
The la
r ge sprocket
housing
cess
or
large
hole
similar
6.
Put
sprocket
hammer
Reassemble
7.
8.
Check
when
be
sure
cess
it
2 - 2!
with a wire
plug.
tions.
ve
chain adjus
13)
will have
and
pried
tool.
in the
by
as
shown
oil
level
is
reassembled.
inches
deep
Also
Figure
16
ting bolt assem
and
remo
ve d
at
the
bottom
to
be
pulled
out
with a scr
new
chain
driving
in
Figure
in
reverse
in
bottom
The
in
the
inserted
see
through
LUBRICATION
riv
to
and
it
in
17.
order.
oil
chain
wit
of
bly
en clu
tch.
of the chain
the
top
ac-
ew
driver
replace
h a
chain
level
case.
the
the
fibre
case
should
Mea
top
ac-
instruc
)
-
-
Fi
gure
15
Figure 17
- 8 -
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