SKC Reusable Parallel Particle Impactor Operating Instructions Manual

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Operating Instructions
863 Valley View Road, Eighty Four, PA 15330 USA
Tel: 724-941-9701 • www.skcinc.com
SKC Reusable Parallel Particle Impactors (PPI)
The patented† impaction-based SKC Reusable Parallel Particle Impactor
®
(PPI
) Samplers are designed to match precisely the collection effi ciency curves for respirable and thoracic dust specified by ISO 7708/ CEN and adopted by ACGIH, CEN, and other occupational hygiene organizations. The performance of the respirable PPI samplers also meets the ISO 7708/CEN criteria included in the OSHA fi nal silica rule. The thoracic model meets the requirements of NIOSH Method 5524 for metalworking fluids and compounds with ACGIH Constructed of conductive aluminum, these PPI Samplers may be reused and off er a choice of fl ow rates for maximum exibility in pump options, sample duration, and contaminant concentration.
Performance Profi le
Sampling Rate: 2 L/min respirable or thoracic and 4 or 8 L/min
respirable
Sample Pump: • Universal XR or AirChek
Leland Legacy
Sample Time: Dependent on method used. Note: SKC tests indicate that a
Sample Media: 37-mm PVC lter, 5.0-μm pore size or
Impaction Substrate: Four 3/8-in diameter pre-oiled porous plastic discs
Analysis: Gravimetric or chemical Body Material: Conductive aluminum Dimensions:
Height: 4.25 in (10.8 cm) - clip to exhaust Diameter: 1.8 in (4.6 cm) Depth: 1.2 in (3.0 cm)
Weight: 3.3 oz (93.6 gm)
particulate mass of up to 6.8 mg on the four impaction substrates would not aff ect PPI performance. This amount is equivalent to sampling for 6 hours at 4 L/min in environments where respirable mass concentration is 4.76 mg/m
3
and equals 50% of total dust. However, labs have reported to SKC that they prefer no more than 2 mg on the fi lter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions.
37-mm PTFE fi lter,* 2.0-μm pore size (NIOSH 5524) or 37-mm MCE fi lter, 0.8-μm pore size Use cellulose pad or stainless steel screen for support.
®
thoracic TLV®s.
®
for 8 L/min
®
Series for 2 and 4 L/min
† U.S. Patent No. 7,073,402 * Back pressure on PTFE fi lters can vary within the same lot.
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Principle of Operation
Dust enters here
SKC Reusable PPI Samplers are impaction-based lter samplers that perform precise size selection for either thoracic or respirable dust, depending on the model. PPI Samplers contain four small
Inlet plate
impactors in the inlet section of the device. Each impactor features a unique 50% cut-point to target a specific one-quarter segment of the ISO/CEN curve resulting in a precise fit along the entire curve. A sample pump operating at 2, 4, or 8 L/min (2 L/min only for thoracic) pulls
Impaction substrates (4)
air through the inlet nozzle of each impactor in the inlet plate. Particles larger than each impactor’s 50% cut-point are scrubbed and retained by impaction onto the porous oiled
Standard 37-mm collection fi lter and support pad
impaction substrate contained in each impactor. Smaller particles continue to the standard 37-mm collection filter for analysis. See
Base plate with exhaust to pump
www.skcinc.com/prod/225-380.asp and click on More Information for performance graphs.
Media Preparation
Filters: Condition and weigh fi lters according to method used. Record the weight as the pre-sample weight.
Impaction Substrate: Using an oiled impaction substrate reduces particle bounce. Replacement pre-oiled disposable porous plastic discs are available as SKC Cat. No.
225-388. See Ordering Information.
Inserting a Collection Filter into the PPI
The PPI will arrive already assembled. Disassemble it to insert collection fi lter.
1. Unscrew and remove two screws that hold the inlet plate to the base plate.
2. Lift off inlet plate to expose impaction plate.
3. Lift off impaction plate to expose base plate.
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4. Using forceps, insert a 37-mm support pad and a 37-mm collection fi lter into the base plate.
Inserting Impaction Substrates into the PPI
1. Ensure a support and collection lter have been loaded into the base plate. See Inserting a Collection Filter into the PPI.
2. Using forceps, insert a pre-oiled impaction substrate into each of the four indentations in the impaction plate.
Impaction substrates have a smooth/shiny side
Tip
and a rough/dull side. For optimum particle capture effi ciency, place substrate smooth/shiny side down in the impaction plate.
3. Align pins in inlet plate with holes in impaction plate and press together.
Pins will allow impactor to be assembled one way only.
4. Grip impaction plate and inlet plate together and twist on base plate until screw holes are aligned.
5. Replace and tighten two screws to secure inlet plate to base plate.
Tips
Use forceps to carefully insert or remove impaction substrate and collection fi lter. See Accessories for forceps.
SKC recommends using new impaction substrates for each sample period.
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Calibration and Sampling
As the particle load on the fi lter increases during sampling, the pressure drop
Tip
will also increase. Therefore, use a compensating sample pump such as the AirChek Series or Leland Legacy depending on fl ow rate requirements.
Calibration
Calibrate pump fl ow rate with the PPI (support, fi lter, and impaction substrates loaded) in line. See pump and calibrator operating instructions.
1. Ensure impactor is loaded with a support, collection fi lter, and impaction substrates and that it is fully assembled. See Inserting a Collection Filter into the PPI and Inserting Impaction Substrates into the PPI.
2. Use a calibration jar to calibrate pump fl ow rate.
a. Unscrew jar lid and remove.
b. Using supplied adapter, a ach soft tubing end to
PPI outlet. A ach rigid end of adapter to Luer adapter in center of jar lid.
c. With PPI a ached, place lid on jar and screw
down until tight.
d. A ach center tubing on outside of jar lid to pump inlet.
e. Use 1/4-inch tubing to a ach calibrator to barbed elbow
 ing on outside of jar lid.
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3. Calibrate the sample pump to the specifi ed fl ow rate.
See sample pump and calibrator operating instructions.
4. Disconnect tubing and remove calibration jar and calibrator when calibration is completed.
Sampling
SKC tests indicate that a particulate mass of up to 6.8 mg on the four impaction substrates would not affect PPI performance. This amount is equivalent to sampling for 6 hours at 4 L/min in environments where respirable mass concentration is
4.76 mg/m
3
and equals 50% of total dust. However, labs have reported to SKC that they prefer no more than 2 mg on the fi lter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions.
1. If required, replace representative sample media used for calibration with new, preweighed media. See Media Preparation.
2. Record sample start time on label.
3. Clip PPI onto a worker’s collar or lapel in the breathing zone or in the area to be sampled.
4. Clip sample pump at the worker’s waist or close to the PPI.
5. Use fl exible tubing to a ach the PPI outlet to the inlet of the sample pump.
6. Turn on pump and record pertinent sample data.
7. After the desired sample time has elapsed, turn off the pump and record sample stop time.
8. Reinstate calibration train and verify fl ow rate. See Calibration.
9. Remove pump and tubing from the impactor.
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Removing the Collection Filter and Impaction Substrates
1. Unscrew and remove the two screws that hold the inlet plate to the base plate.
2. Lift off inlet plate to expose impaction plate.
3. Use a thin, fl at implement to remove impaction sub- strates and discard them.
4. Lift off impaction plate to expose base plate.
5. Use forceps to remove collection fi lter and place in an appropriate container for shipment to a laboratory.
Transporting Samples and Analysis
Package and transport samples and blanks in a manner that will prevent sample loss and contamination and send to an accredited laboratory for gravimetric or chemical analysis.
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Cleaning
For optimum performance, the PPI inlet and the impaction and base plates should be cleaned after fi ve runs or upon a noticeable buildup of material to remove oil and other residue built up from frequent sampling. Disassemble the PPI and wash parts in water with a liquid detergent or soap. Rinse and air-dry all parts thoroughly in a clean environment.
Do not place any mechanical object in the inlet nozzles.
References
Trakumas, S., Hall, P., Personal Respirable Sampler Containing Four Impactors Arranged in Parallel, Abstracts of 23rd Annual AAAR Conference, Atlanta, GA, 2004, p. 78
Trakumas, S., Salter, E., “Parallel Particle Impactor - Novel Size-selective Particle Sampler for Accurate Fractioning of Inhalable Particles,” Journal of Physics: Conference Series 151 (2009), 16 pp., 012060, www.skcinc.com/instructions/Parallel Particle Impactor Paper.pdf
Reference 2 is an author-created, non-copyrighted version of an article accepted for publication in the Journal of Physics; Conference Series 151. IOP Publishing Ltd. is not responsible for any errors or omissions in this version of the manuscript or any version derived from it. The defi nitive publisher authenticated version is avail- able online. Go to h p://dx.doi.org, enter doi: 10.1088/1742-6596/151/1/012060.
Trakumas, S., “High-fl ow Personal Respirator Dust Sampler for Increased Sensitivity,” Poster 261, AIHce 2010, Denver, CO
Trakumas, S., “High-fl ow Personal Sampler to Monitor Exposure to Respirable Crystalline Silica at New Lower TLV,” IOHA 2010 8th Conference Book of Abstracts, Rome, p. 59
Trakumas, S., Salter, E., “High-Flow Personal Sampler to Monitor Exposure to Respirable Crystal­line Silica at New Lower TLV” PowerPoint Presentation
OSHA Final Rule on Respirable Crystalline Silica, www.osha.gov/silica/
ISO 7708:1995 (2008), Air Quality — Particle Size Fraction Defi nitions for Health-related Sampling, www.iso.org, search on 7708
Stacey, P., Thorpe, A., and Echt, A., “Performance of High Flow Rate Personal Respirable Samplers When Challenged with Mineral Aerosols of Diff erent Particle Size Distributions,” Ann. Occup. Hyg., 60, 2016, pp. 479-492, h p://annhyg.oxfordjournals.org/content/60/4/479.full.pdf
Görner, P., Simon, X., Boivin, A., Bau, S., “Sampling Effi ciency and Performance of Selected Thoracic Aerosol Samplers,” Annals of Work Exposure and Health, 2017, Vol. 61, No. 7, 784-796
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Ordering Information
PPI Samplers, require lter, substrates, and support Cat. No. Respirable PPI (gold), 2 L/min, aluminum 225-380 Thoracic PPI (blue), 2 L/min, aluminum 225-381 Respirable PPI (orange), 4 L/min, aluminum 225-382 Respirable PPI (red), 8 L/min, aluminum 225-383 Recommended Collection Filters for PPI, required for sampling
Select a fi lter based on your application.
PVC Filters, 37 mm, 5.0-μm pore size, pk/100 225-5-37 PTFE Filters,* 37 mm, 2.0-μm pore size, with laminated PTFE support, for metalworking uids (NIOSH 5524), pk/50 Contact SKC MCE Filters, 37 mm, 0.8-μm pore size, pk/100 225-5 Filter Supports, required for sampling. Select either cellulose or stainless steel. Support Pads, cellulose, 37 mm, pk/100 225-27 Support Screen, stainless steel, 37 mm, wide mesh, ea 225-26 Impaction Substrates, four required for each sample Porous Plastic Discs,
disposable, pk/200
Accessories Multi-purpose Calibration Jar 225-111 Forceps, stainless steel, with non-serrated at tips 225-8371 Filter-Keeper, for transporting and storing 37-mm lter samples, pk/10 225-8303A
* Back pressure on PTFE fi lters can vary within the same lot.
3
/8-inch diameter, pre-oiled, ready to use,
225-388
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which provides SKC’s sole liability and the buyer’s exclusive remedy. To view the complete SKC Limited Warranty and Return Policy, go to h p://www.skcinc.com/warranty.
www.skcinc.com
Form 38038 Rev 1901
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