SKC Reusable Parallel Particle Impactor Operating Instructions Manual

Operating Instructions
863 Valley View Road, Eighty Four, PA 15330 USA
Tel: 724-941-9701 • www.skcinc.com
SKC Reusable Parallel Particle Impactors (PPI)
The patented† impaction-based SKC Reusable Parallel Particle Impactor
®
(PPI
) Samplers are designed to match precisely the collection effi ciency curves for respirable and thoracic dust specified by ISO 7708/ CEN and adopted by ACGIH, CEN, and other occupational hygiene organizations. The performance of the respirable PPI samplers also meets the ISO 7708/CEN criteria included in the OSHA fi nal silica rule. The thoracic model meets the requirements of NIOSH Method 5524 for metalworking fluids and compounds with ACGIH Constructed of conductive aluminum, these PPI Samplers may be reused and off er a choice of fl ow rates for maximum exibility in pump options, sample duration, and contaminant concentration.
Performance Profi le
Sampling Rate: 2 L/min respirable or thoracic and 4 or 8 L/min
respirable
Sample Pump: • Universal XR or AirChek
Leland Legacy
Sample Time: Dependent on method used. Note: SKC tests indicate that a
Sample Media: 37-mm PVC lter, 5.0-μm pore size or
Impaction Substrate: Four 3/8-in diameter pre-oiled porous plastic discs
Analysis: Gravimetric or chemical Body Material: Conductive aluminum Dimensions:
Height: 4.25 in (10.8 cm) - clip to exhaust Diameter: 1.8 in (4.6 cm) Depth: 1.2 in (3.0 cm)
Weight: 3.3 oz (93.6 gm)
particulate mass of up to 6.8 mg on the four impaction substrates would not aff ect PPI performance. This amount is equivalent to sampling for 6 hours at 4 L/min in environments where respirable mass concentration is 4.76 mg/m
3
and equals 50% of total dust. However, labs have reported to SKC that they prefer no more than 2 mg on the fi lter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions.
37-mm PTFE fi lter,* 2.0-μm pore size (NIOSH 5524) or 37-mm MCE fi lter, 0.8-μm pore size Use cellulose pad or stainless steel screen for support.
®
thoracic TLV®s.
®
for 8 L/min
®
Series for 2 and 4 L/min
† U.S. Patent No. 7,073,402 * Back pressure on PTFE fi lters can vary within the same lot.
Principle of Operation
Dust enters here
SKC Reusable PPI Samplers are impaction-based lter samplers that perform precise size selection for either thoracic or respirable dust, depending on the model. PPI Samplers contain four small
Inlet plate
impactors in the inlet section of the device. Each impactor features a unique 50% cut-point to target a specific one-quarter segment of the ISO/CEN curve resulting in a precise fit along the entire curve. A sample pump operating at 2, 4, or 8 L/min (2 L/min only for thoracic) pulls
Impaction substrates (4)
air through the inlet nozzle of each impactor in the inlet plate. Particles larger than each impactor’s 50% cut-point are scrubbed and retained by impaction onto the porous oiled
Standard 37-mm collection fi lter and support pad
impaction substrate contained in each impactor. Smaller particles continue to the standard 37-mm collection filter for analysis. See
Base plate with exhaust to pump
www.skcinc.com/prod/225-380.asp and click on More Information for performance graphs.
Media Preparation
Filters: Condition and weigh fi lters according to method used. Record the weight as the pre-sample weight.
Impaction Substrate: Using an oiled impaction substrate reduces particle bounce. Replacement pre-oiled disposable porous plastic discs are available as SKC Cat. No.
225-388. See Ordering Information.
Inserting a Collection Filter into the PPI
The PPI will arrive already assembled. Disassemble it to insert collection fi lter.
1. Unscrew and remove two screws that hold the inlet plate to the base plate.
2. Lift off inlet plate to expose impaction plate.
3. Lift off impaction plate to expose base plate.
2
4. Using forceps, insert a 37-mm support pad and a 37-mm collection fi lter into the base plate.
Inserting Impaction Substrates into the PPI
1. Ensure a support and collection lter have been loaded into the base plate. See Inserting a Collection Filter into the PPI.
2. Using forceps, insert a pre-oiled impaction substrate into each of the four indentations in the impaction plate.
Impaction substrates have a smooth/shiny side
Tip
and a rough/dull side. For optimum particle capture effi ciency, place substrate smooth/shiny side down in the impaction plate.
3. Align pins in inlet plate with holes in impaction plate and press together.
Pins will allow impactor to be assembled one way only.
4. Grip impaction plate and inlet plate together and twist on base plate until screw holes are aligned.
5. Replace and tighten two screws to secure inlet plate to base plate.
Tips
Use forceps to carefully insert or remove impaction substrate and collection fi lter. See Accessories for forceps.
SKC recommends using new impaction substrates for each sample period.
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