SKC Disposable Parallel Particle Impactor Operating Instructions Manual

Operating Instructions
863 Valley View Road, Eighty Four, PA 15330 USA
Tel: 724-941-9701 • www.skcinc.com
SKC User-loaded Disposable
Parallel Particle Impactors (PPI)
The patented† impaction-based SKC Disposable Parallel Particle Impactor (PPI collection effi ciency curves for respirable and thoracic dust specified by ISO 7708/CEN and adopted by ACGIH, CEN, and other occupational hygiene organizations. Performance data of the PPI Samplers relative to the ISO 7708/CEN criteria was published in the Journal of Physics, Conference Series 151, 2009, and the data was made part of the OSHA Docket used to develop the OSHA fi nal silica rule (fi nal rule page 16439). The thoracic model meets the requirements of NIOSH Method 5524 for metalworking fl uids and compounds with ACGIH Disposable PPI Samplers off er the convenience of single use to eliminate sampler assembly and cleaning; small size for worker comfort, even under helmets or other PPE; and a choice of fl ow rates for maximum fl exibility in pump options, sample duration, and contaminant concentration. These instructions are for PPI models that
are NOT preloaded with fi lters and supports; these models contain only impaction substrates.
Performance Profi le
Sampling Rate: 2 L/min respirable or thoracic and 4 or 8 L/min respirable Sample Pump: • Universal or AirChek
• Leland Legacy for 8 L/min
Sample Time: Dependent on method used. Note: SKC tests indicate that a particulate
Sample Media 37-mm, 5.0-μm PVC lter, 37-mm, 2.0-μm PTFE lter* (recommended): (NIOSH 5524), or 37-mm, 0.8-μm MCE lter
Impaction Four 3/8-in diameter pre-oiled porous plastic discs Substrate: (assembled in all Disposable PPIs) Analysis: Gravimetric and/or chemical Body Material: Conductive ABS plastic Dimensions: Height: 4.25 in (10.8 cm) - clip to exhaust Diameter: 1.8 in (4.6 cm) Depth: 1.2 in (3 cm) Weight: 1.1 oz (31.2 gm) Shelf-life: 18 mos from date of manufacture
† U.S. Patent No. 7,073,402 * Back pressure on PTFE fi lters can vary within the same lot.
®
) Samplers are designed to match precisely the
®
thoracic TLV®s.
®
Series for 2 and 4 L/min
mass of up to 6.8 mg on the four impaction substrates would not aff ect PPI performance. This amount is equivalent to sampling for 6 hours at 4 L/min in environments where respirable mass concentration is 4.76 mg/m
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and equals 50% of total dust. However, labs have reported to SKC that they prefer no more than 2 mg on the fi lter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions.
Use cellulose or stainless steel screen for support
Principle of Operation
SKC Disposable PPI Samplers are impaction-based fi lter samplers that perform precise size-selection for either thoracic or respirable dust, depending on the model. PPI Samplers contain four small impactors in the inlet section of the device. Each impactor features a unique 50% cut-point to target a specifi c one-quarter segment of the ISO/CEN curve resulting in a precise fi t along the entire curve. A sample pump operating at 2, 4, or 8 L/min (2 L/min only for thoracic) pulls air through the inlet nozzle of each impactor in the inlet plate. Particles larger than each impactor’s 50% cut-point are scrubbed and retained by impaction onto the porous oiled impaction substrate contained in each impactor. Smaller particles continue to the standard 37-mm collection fi lter for analysis.
Dust enters here
Inlet plate (contains 4 impac­tors with unique cut-points preloaded with 4 impaction substrates and sonically welded)
Standard 37-mm collection lter (user installed)
Protective end cap
Exhaust to pump
Base plate
PPI Performance
Collection effi ciency of the 2, 4, and 8 L/min
respirable PPI Samplers compared to the
ISO respirable curve
37-mm support pad (user installed)
Collar clip
Collection effi ciency of the 2 L/min
thoracic PPI Sampler compared to the
ISO thoracic convention
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Media and Sampler Preparation
234
Media Preparation
Condition and weigh fi lters according to method used. Record the weight as the pre-sample weight.
Sampler Preparation
The PPI will arrive with the inlet plate shrink wrapped and base plate separated.
1. Remove shrink wrap from inlet plate.
2. Using forceps, insert fi rst a 37-mm support pad and then a conditioned and weighed 37-mm collection fi lter (if using gravimetric analysis) into the base plate.
3. Lay base plate on a fl at surface, align inlet plate with base, and press down rmly to achieve an even seal.
4. Write sample ID on sampling label. Adhere sampling label to bo om of base plate.
5. Remove protective end cap from exhaust.
Technical Tidbits:
Use forceps to carefully insert or remove collection lter and support pad. See Accessories for forceps.
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