Index ...................................................................................................... 44
Indicates a premier feature of DataTrac Software
Indicates a reminder
Indicates a warning
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which provides SKC’s sole
liability and the buyer’s exclusive remedy. To view the complete SKC Limited Warranty and Return
Policy, go to http://www.skcinc.com/warranty.asp.
• Display the operating state including fl ow rate, temperature, atmospheric
pressure, run time, and ba ery status of the connected pump
• Create and save pump programs on a PC for upload to pump
• Program a sampling operation of up to 10 sampling sequences, each
with diff erent fl ow rates
• Download pump run time data and history to a PC
• Document sampling history using the sample setup feature
• Print a history fi le containing pump run time data
• Print a worker exposure profi le containing pump run time data and history
• Document date of pump calibration when using the CalChek Automatic
Calibration feature (DataTrac 2000 version 3.59 or higher)
DataTrac System Requirements
• Hard drive with a minimum of 20 MB free disc space
• CD-ROM drive
• Available USB port for use with SKC USB DataTrac adapter cable
• Mouse
• Microso
®
Windows® XP or higher, including Windows 7 (64 bit)
DataTrac Components
• DataTrac 2000 So ware and instructions on CD ROM
• DataTrac adapter cable
1
DataTrac 2000 Setup
DataTrac 2000 Setup
Installing DataTrac 2000 Software
Installation of New Software
1. Close all applications.
2. Insert DataTrac 2000 So ware CD into CD-ROM drive. The CD is set up to
autoplay. If it does not autoplay on your PC, go to Step 2a.
a. Click Start bu on on tool bar.
b. Click on My Computer.
c. Double-click CD Drive.
d. Double-click Setup.exe.
3. The InstallShield (IS) Welcome window will display.
a. Click Next.
4. The IS License Agreement window will display.
a. Select “I accept the terms . . .” to continue installation. If you do not
accept the terms, the installation will not continue.
b. Click Next.
5. The IS Customer Information window will display.
a. Enter User Name and Organization.
b. Under “Install this application for:” select Anyone who uses this
computer (all users) or Only for me ().
c. Click Next.
6. The IS Ready to Install the Program window will display.
a. To install so ware in folder displayed, click Next.
7. The IS Installing AirChek 2000 window will display. Installation may take
several minutes. Do not press any keys during installation.
8. The IS Wizard Completed window will display, indicating successful
installation.
a. Click Finish to exit the IS Wizard.
If installation is unsuccessful, an error box will display indicating that
installation was not successful and that the user should perform the installation
procedure again.
A shortcut to AirChek 2000.exe will be installed
automatically on the PC desktop.
If changes to se ings are desired a er installation, perform Steps
1 through 4 on page 3. The IS Program Maintenance window
will display. Select Modify to change se ings.
2
Shortcut icon
on desktop
DataTrac 2000 Setup
Installation of Software Update (previous version exists on PC)
1. Close all applications.
2. Insert DataTrac So ware CD into CD-ROM drive. The CD is set up to autoplay.
If it does not autoplay on your PC, go to Step 2a.
a. Click Start bu on on tool bar.
b. Click on My Computer.
c. Double-click CD Drive.
d. Double-click Setup.exe.
3. The IS Welcome window will display.
a. Click Next.
4. The IS Program Maintenance window will display. Three options will appear:
• Modify - used to change se ings a er installation
• Repair - used to update previously installed so ware and to repair installation
errors
• Remove - used to remove the previously installed version of the so ware
from the hard drive (SKC recommended).
a. Click Remove.
b. Click Next.
c. The IS Remove the Program window will display.
d. Click Remove.
e. The IS Uninstalling AirChek 2000 window will display.
f. The IS Wizard Completed window will display, indicating successful
removal of the existing so ware.
g. Click Finish to exit the IS Wizard.
5. Follow instructions for Installation of New So ware.
Complete DataTrac 2000 So ware features are only available when an active
sample pump is connected to the PC (see Connecting the Pump to a PC). The
SKC DataTrac Pump Manager window may be accessed without a pump
connected to the PC; however, only limited features will be available (see
Connecting the Pump to a PC, Connection Error Box, Figure 2B on page 6).
3
DataTrac 2000 Setup
Connecting the Pump to a PC (Figure 1)
USB port on PC: Use the supplied adapter cable to connect the pump to the PC.
Pump interface port
SKC Inc., Eighty Four, PA 15330
Serial No. 00000
Model 210-2002
AirChek 2000
U.S. Patent # 5,892,160
US
C
WARNING: Keep covers closed & do not connect to charger or data port
in hazardous locations. Substitution of components may impair intrinsic
safety. Intrinsically safe portable air sampling pump for use in hazard-
ous locations: Class I Group A, B, C & D; Class II Group F & G, Group
E with US UL only; and Class III when used with
SKC Battery Pack Part NO. P20136.
Temperature Code T3C. Listed 124U
Battery Pack P20136
4.8V, 2.0Ah
Use only SKC specified
chargers.
For NiCad disposal
Send only to approved
sites or return to SKC
SKC Inc.
Eighty Four, PA 15330 USA
Adapter cable
Figure 1. Hardware Setup
DataTrac 2000 has limited use without an active AirChek 2000/3000 pump connected
to the PC, however, a program can be set up and saved to a PC without a pump
connected to the PC.
First Time Connection
1. Connect the pump to a PC using the DataTrac adapter cable.
a. If a Found New Hardware Wizard window displays during connection,
follow this procedure:
i. Ensure the wizard wants to install software for “USB Serial Port.”
1. If the wizard wants to install any other software, cancel the wizard,
and connect the adapter cable to a different USB port.
ii. Select Install the software automatically (Recommended).
iii. Click Next.
iv. The installing USB Serial Port window will display. Installation may
take several minutes. Do not press any keys during installation.
v. The Completing the Found New Hardware Wizard window will
display, indicating a successful installation.
vi. Click Finish to close the wizard.
2. Activate the pump LCD by pressing any button on the pump keypad.
3. Launch DataTrac Software on the PC by double-clicking the
AirChek 2000 shortcut icon on the PC desktop.
4. The AC 2000 Connection window will display (Figure 2).
a. Click Connect to Pump
Shortcut icon
on desktop
4
DataTrac 2000 Setup
5. If connection is successful, the AC 2000 Connection window will display a
shaking hands icon (Figure 2A). Proceed to Step 6. If connection is unsuccessful,
an error window will display (see box and Figure 2B on page 6).
1. Connect the pump to a PC using the DataTrac adapter cable.
2. Activate the pump LCD by pressing any button on the pump keypad.
3. Launch DataTrac Software on the PC by double-clicking the AirChek 2000
shortcut icon on the PC desktop.
4. The AC 2000 Connection window will display (Figure 2).
a. Click Connect to Pump.
5. The AC 2000 Connection window will display a shaking hands icon indicating
a successful connection (Figure 2A). Proceed to Step 6.
5
DataTrac 2000 Setup
Connection Error Box
If an error box displays (Figure 2B), follow this procedure:
a. Ensure pump LCD is activated. See
Step 2 on page 4.
b. Check cable/adapter connections and
click Retry. If the error box displays
again, go to Step c.
c. Ensure the COM ports for the
adapter cable are numbered between
1 and 9. See changing the COM Port box below.
Note: Another option in the error box is Ignore. Clicking Ignore opens the
SKC DataTrac Pump Manager window but only allows limited access to
so ware features.
Connection error box
Changing the COM Port
To change the COM port:
1. Ensure DataTrac adapter cable is connected to a USB port.
2. Click Start menu.
3. Right click on My Computer.
4. Select Manage.
5. Select Device Manager.
6. Expand the Ports (COM & LPT) menu.
7. Double-click to select USB Serial Port
(COM10 or similar).
8. Select Port Se ings.
9. Click on Advanced.
10. Select a COM port between 5 and 9 from
the COM Port Number dropdown menu.
11. Click OK to close.
12. Follow instructions for Connecting the
Pump to a PC (see page 4).
Figure 2B.
COM Port Window
6
DataTrac 2000 Setup
6. If the date and time se ings on the PC and
pump diff er by a day or more than 5 minutes,
respectively, a Time Discrepancy Alert window
will display (Figure 3).
a. Reconcile the date and time.
b. If you select “Set my pump to the time
of the computer,” a window will appear
warning that the pump time cannot be
changed unless pump history is cleared
(Figure 3A).
i. Select Yes if you wish pump
history to be cleared and the time
on the pump to be changed to the
time on the PC.
ii. Select No if you wish to maintain
pump history. The time on the
pump will not be changed to the
time on the PC.
c. Click OK.
7. DataTrac 2000 So ware will load and display the SKC DataTrac Pump
Manager window (Figure 4).
Figure 3. Time Discrepancy
Alert Window
Figure 3A. Clear Pump
History Window
Figure 4. SKC DataTrac Pump Manager Window
7
SKC DataTrac Pump Manager
SKC DataTrac Pump Manager
The SKC DataTrac Pump Manager window (Figure 4) is the fi rst window that opens
in DataTrac 2000. All windows are accessible from this main window.
Figure 4. SKC DataTrac Pump Manager Window
SKC DataTrac Pump Manager Menus
File Menu
Exit .................................exits the program and returns to Windows
View Menu
Pump Scheduler ..........opens the SKC Pump Scheduler window
STEL/Timed Run .........opens the STEL/Timed Run window
Sample Sheet ................opens the Sample Sheet Setup window
Report ...........................
Pump History ..............opens the SKC Pump History window
Archive History ...........
Calibration Info ...........opens the Calibration Info window
Real Time Monitor ......opens the SKC Real Time Monitor window
Tools Menu
Clear History ................clears the pump history
Clear Schedule .............clears the programmed pump schedule
Set Date/Time ...............opens the Set Date/Time for Pump window
Temperature and
Barometric Pressure ....permits user to adjust pump reading of
loads a report fi le previously saved to a PC
loads a history fi le previously saved to a PC
temperature and pressure to verifi ed local
temperature and pressure
8
SKC DataTrac Pump Manager
About Menu .......................................displays the DataTrac So ware version, pump
fi rmware revision, pump serial number, build
number, and date of last calibration
CalChek Note: If using pump version 2.59 to 2.61 without the CalChek feature,
the date of manufacturer calibration will appear and remain in the About menu.
If using pump version 2.59 to 2.61 with the CalChek feature, the date of last full
calibration will appear in the About menu. This date will be updated with each
successful full calibration.
If using pump version 2.62 or higher with the CalChek feature, the date of last full
calibration will appear in the About menu and full calibration information will
appear in the Calibration Info window under the View menu. This information
will be updated with each successful full calibration. Calibration Info is only
available when using pump version 2.62 or higher with the latest version of
DataTrac 2000 So ware.
9
SKC Real Time Monitor Window
SKC Real Time Monitor Window
The SKC Real Time Monitor window (Figure 5) directly controls the connected
pump, allows calibration of the fl ow, displays a real time readout of the pump
operations, and provides the connected pump‘s serial number.
E
A
H
Figure 5. Real Time Monitor Window
A. Real Time Monitor Display (page 11)
B. Flow Calibrate (page 12)
C. Temperature Display (page 13)
D. Pressure Display (page 14)
E. Pump Controls Buttons (page 14)
F. Units Selection Buttons (page 15)
G. Fault Options (page 15)
H. Multiple Pumps Checkbox (page 12)
B
C
D
F
G
Real Time Monitor Menus
File Menu
Exit ........................returns to the SKC DataTrac Pump Manager window
Tools Menu
Clear Schedule ....clears the programmed pump schedule
Clear STEL/
Timed Run ...........clears a sample time run
Clear History .......clears the pump history
Temperature/
Pressure Data ......
Set Pump Date/
Time .....................
opens the Environmental Data window
opens the Set Date/Time for Pump window
10
SKC Real Time Monitor Window
Real Time Monitor Display
The Real Time Monitor display (Figure 6) shows the operating
status of the connected AirChek 2000/3000 pump.
Monitor Display Cell Readout
Pump Status .........................FLOW: Pump in Run mode
HOLD: Pump in Hold mode
FAULT: Pump in Flow Fault mode
PROG (HOLD): Pump program in memory, pump in
Hold mode
Flow .......................................current fl ow rate in mL/min
Figure 6. Real Time
Monitor Display
Volume ..................................volume of air pumped
Run Time ..............................total run time of pump since reset
Total Time .............................total run time of pump since factory calibration
Ba ery icon ..........................graphically displays ba ery life. The ba ery life is in-
dicated by a light-colored bar with low (-) charge indicated on the le side and full (+) charge indicated on the
right side. A ba ery with a full charge is displayed by
the length of this light-colored bar. A long light-colored
bar (closer to the + end) represents a ba ery near a full
charge. A short light-colored bar (closer to the - end)
represents a ba ery near depletion.
The data in the cells is updated every 5 seconds. If the operation of the pump is
changed, the cells will display the previous values for up to 5 seconds before they
are updated.
11
SKC Real Time Monitor Window
Flow Calibrate
The Flow Calibrate bu ons (Figure 7) allow the fl ow rate displayed on the connected pump LCD
to be calibrated to the fl ow rate displayed on a
Click here to decrease the
pump fl ow rate.
Click here to increase
the pump fl ow rate.
primary standard calibrator.
The Approx Correction (approximate correction)
is the diff erence between the fl ow rate displayed
on the pump and the flow rate displayed on
the calibrator. When a pump is connected to a
calibrator, the fl ow rate readout is determined by
the calibrator and not the pump.
Figure 7. Flow Calibrate
Adjusting the Flow Correction
To select the approximate correction rate, click on the Down or Up bu on. The value
changes as the bu on is clicked.
The pump should be calibrated before each sample run. Once calibrated, all volume
displays will be accurate for that fl ow rate. DataTrac 2000 will always display the last
approximate correction value to which the connected pump has been set. Changing
the fl ow se ing on the pump clears the correction value (sets it to 0.0).
If the calibrator reads higher than the pump, decrease the fl ow calibrate to equal the
calibrator. If the calibrator reads lower than the pump, increase the fl ow calibrate
to equal the calibrator. The range of the correction is approximately ± 750 mL/min.
When calibrating, the fl ow rate displayed on the calibrator changes; the fl ow rate
displayed on the pump LCD does not change.
Reset Button
To reset the correction value to 0.0 mL/min, click on the Reset Bu on.
Multiple Pumps Checkbox
Turn off Comm Checking before setting up
multiple pumps. See Comm Checking Buttons
on page 24.
If you wish to perform fl ow calibration, reset volume
temperature and time, or change parameter display
scales for multiple pumps, click the Multiple Pumps
checkbox in the Flow Calibrate section of the Real
Time Monitor window.
Once checked, a separate window will open (Figure 7A). Set parameters as desired for one pump,
12
Figure 7A. Multiple Pumps
Checkbox
SKC Real Time Monitor Window
disconnect the interface cable from the pump, and insert the cable plug into the
interface port on another AirChek 2000 pump. Once all pumps are set up, click the
Multiple Pumps checkbox to deselect this option. You will be returned to the Real
Time Monitor window.
Using Flow Calibrate
1. Set the pump to the desired fl ow rate.
2. Connect the inlet port of the pump to a primary standard calibrator and read
the fl ow on the calibrator.
3. Set the approximate correction as needed and recalibrate. The fl ow rate that is
displayed on the calibrator should change as a result of this operation.
Example: The desired fl ow rate of the pump is 1500 mL/min.
Set the pump to 1500 mL/min. If the calibrator reading is 1540 mL/min, adjust the Approx
Correction to -40 mL/min and take another reading. Repeat as necessary until the fl ow rate
displayed on the calibrator is within the required tolerance.
History
If using the CalChek feature and a Defender calibrator, history will show entries
marked “Pre Cal Flow” and “Post Cal Flow.” This indicates that a single point
calibration was performed. Full calibration does not appear in the History. However,
full calibration information can be viewed in the DataTrac Pump Manager window
under the Calibration Info window in the View menu (see page 8).
Temperature Display
The Temperature Display (Figure 8) shows the temperature of the air entering the
connected pump.
Temperature Display Cell Readout
Min ........................................................minimum air temperature during the
program run
Max ........................................................maximum air temperature during the
program run
TWA .......................................................time-weighted average (TWA) of all air
temperatures
Ambient ................................................current air temperature
Figure 8. Temperature Display
The Min, Max, and TWA are calculated from the temperatures measured during
the total run time of the pump. Unless reset, the temperature data will remain in
memory and will be included in future Min, Max, and TWA calculations.
13
SKC Real Time Monitor Window
Pressure Display
The Pressure Display (Figure 9) shows the atmospheric pressure of the air entering
the connected pump.
Pressure Display Cell Readout
Min ........................................................minimum atmospheric pressure during the
run
Max ........................................................maximum atmospheric pressure during the
run
TWA .......................................................time-weighted average of all atmospheric
The Min, Max, and TWA are calculated from the atmospheric pressure measured
during the total run time of the pump. Unless reset, the pressure data will remain
in memory and will be included in future Min, Max, and TWA calculations.
Pump Controls Buttons
The Pump Controls bu ons (Figure 10) directly control the connected pump.
Pump Controls Function
Run ............................................places the pump in RUN
Hold ..........................................places the pump in HOLD
Set Flow ....................................opens the Scheduler Set Flow window (Figure 22)
Reset Volume,
Temp, Time, and
Pressure ....................................clears the accumulated
data: volume, temperature
(Min, Max, and TWA), time,
and pressure data (Min, Max,
and TWA)
Figure 10. Pump
Controls Buttons
14
SKC Real Time Monitor Window
Units Selection Buttons
The Units Selection bu ons (Figure 11) select the temperature and pressure scale
of the connected pump.
Units Selection Function
Fahrenheit ........................................selects the Fahrenheit temperature scale
Celsius ...............................................selects the Celsius temperature scale
in-Hg .................................................selects the inches Hg pressure units scale
millibars ............................................selects the millibars pressure units scale
mm-Hg ..............................................selects the millimeters Hg pressure units scale
Fault Options
The Fault Options (Figure 12) select the time the pump spends in fl ow fault mode
and the number of times the pump a empts to restart.
Fault Options Enter Value
Time to Fault (sec).. ................. click on the box and enter a number from 5 to 240.
This value is the number of seconds the pump
spends in Flow mode before going into Flow Fault
Hold mode.
Number of Tries.......................click on the box and enter a number from 0 to 25. This
value is the number of times the pump a empts to
restart once it goes into Flow Fault Hold mode.
15
Figure 11. Units Selection Buttons
Figure 12. Fault Options
SKC Real Time Monitor Window
Set Date/Time for Pump
The Set Date/Time for Pump window (Figure 13) found in the Tools menu is the
interface that allows the pump’s date and time to be set by clicking the various
bu ons.
Figure 13. Set Date/Time for Pump Window
Buttons Function
Set & Exit ..............................saves the current time and date se ings in pump memory
and returns to the Real Time Monitor
Exit (No Set) .........................returns to the Real Time Monitor without saving the
time and date se ings
16
STEL/Timed Run Window
STEL/Timed Run Window
The STEL/Timed Run window (Figure 14) is used to set the sample time function
(S┌) of the connected pump.
Figure 14. STEL/Timed Run Window
STEL/Timed Run Menus
File Menu
Exit .............................exits the STEL/Timed Run window
Tools Menu
Clear STEL
in Pump ....................cancels the pump’s sample time period
Change Default
Flow Bu ons ............displays a text box reminder on how to change the
default fl ow rates displayed on the fl ow selection
bu ons
To enter a sample time run, use the Flow Selection bu ons and scroll bar to select
a fl ow rate. Enter the duration of the sample run by clicking on the Run Time box
and entering the value of the sample run. The sample run can be set up to 43,200
minutes (30 days) from DataTrac (999 minutes if set with pump keypad).
Once the fl ow rate and time duration have been set, click the To Pump bu on to
program the connected pump.
17
SKC Pump Scheduler Window
SKC Pump Scheduler Window
The SKC Pump Scheduler window (Figure 15) is the DataTrac 2000’s programming
window. From this window, programs can be created, uploaded to a connected
pump, saved to a PC, downloaded from a pump to PC, and printed.
B
G
A
H
F
C
D
Figure 15. Pump Scheduler Window
A. Program Edit Bar (page 19)
B. Pump Program Scheduler (page 20)
C. Programming Bu ons (pages 20-21)
D. New Value Bu on (page 22)
E. Calendar (page 22)
F. Clock (page 23)
G. Time Bump Bu ons (page 24)
H. Comm Checking Bu ons (page 24)
I. Digital Time Display (page 23)
CalChek CAUTION: Full calibration clears all data in pump history and in the
Pump Program Scheduler.
E
I
18
SKC Pump Scheduler Window
Pump Scheduler Menus
File Menu
Open ......................opens a pump program previously saved to a PC
Save .......................saves a pump program to a PC
Exit .........................exits the Pump Scheduler window
View Menu
History ..........................opens the SKC Pump History window
Real Time Monitor ......opens the SKC Real Time Monitor window
Scheduler Options .......opens the SKC Pump Program Se ings window
Clock Resolution .........sets the clock resolution
Tools Menu
Clear History ................clears the pump history
Clear Schedule .............clears the programmed pump schedule
Compare Pump Clock/
PC Clock .....................opens the Date/Time Display window and allows
Print ........................ prints the pump program schedule displayed on the screen
the pump and PC times to be synchronized
Figure 16. Program Edit Bar
Program Edit Bar
The Program Edit Bar (Figure 16) sets an AirChek 2000/3000 pump program. A
program is set by adding the value of the Flow Rate, Start Date/Time, Stop Date/
Time, and Duration to the cells of the Program Edit Bar.
An AirChek 2000/3000 pump program contains the following sampling parameters:
Parameter Value
Rate ............................................fl ow rate in mL/min
Start Date ..................................start date of the program
Start Time .................................start time of the program
Stop Date ..................................stop date of the program
Stop Time .................................stop time of the program
Duration ...................................total run time of the program in days: hours:
minutes: seconds
To program the above parameters into the cells of the Program Edit Bar, click on
the various control bu ons (see page 18) that select the value of the parameters, then
click on the appropriate cell.
19
SKC Pump Scheduler Window
Pump Program Scheduler
The Pump Program Scheduler (Figure 17) contains a list of AirChek 2000/3000
programs (or Pump Program Schedules) set by the Program Edit Bar. The pump
is programmed for a sampling operation by sending this list of programs to the
pump memory.
Figure 17. Pump Program Scheduler Containing One Program
Programming Buttons
The Programming buttons (Figure 18) select the program parameters, insert
programs into the Pump Program Scheduler, write programs to the pump (upload),
and read programs from the pump (download).
Figure 18. Programming Buttons
Button Function
Clr ..........................erases the program in the Program Edit Bar
+Day ......................adds one day to the program in the Program Edit
Bar, which is useful for programming same start
and stop times on consecutive days
Insert .....................places the program displayed in the Program Edit Bar into the
Pump Program Scheduler
Cut .........................clears the selected (highlighted) program in the Pump Program
Scheduler and places it into the Program Edit Bar, where it can
be edited
FromPump ...........reads the program stored in the pump and displays it in the Pump
Program Scheduler (download)
ToPump ................writes the program displayed in the Pump Program Scheduler
to the pump (upload)
Insert Button
To insert the completed program from the Program Edit Bar into the Pump Program
Scheduler (Figure 17), click on the Insert Bu on (Figure 18). The Pump Program
Scheduler can contain up to 10 programs.
20
SKC Pump Scheduler Window
Cut Button
To clear the selected (highlighted) program from the AirChek 2000/3000 Scheduler
and place it into the Program Edit Bar, click on the Cut bu on (Figure 18). A program
can also be cut by double-clicking the program number or the line number to the
le of the rate column of the scheduler (Figure 16).
Before sending a program to the pump by clicking the ToPump bu on, it is
important to set the Run Time Options in the Options menu under Pump Se ings
(see SKC Pump Program Se ings window, page 26). It is also important to clear
the history either in the Run Time Options menu or in the Tools menu.
ToPump Button
To write the Pump Program Schedule to the pump,
click the ToPump bu on (Figure 18). A DataTrac 2000
dialog box will appear (Figure 19).
Click OK to send the program to the pump. A
“Program Loaded” dialog box (Figure 20) will appear
on screen to verify the operation.
Writing a program to the pump will cause the PROG
icon to appear on the pump LCD, which will remain
active until all programs are completed.
Figure 19. Dialog Box
Figure 20. Dialog Box
Edit a Program
To edit a program displayed in the Pump Program Scheduler, double-click on it.
This will remove it from the Pump Program Scheduler and place it in the Program
Edit Bar. Any program already in the Program Edit Bar will be erased.
FromPump Button
To display a Pump Program Schedule from a previously programmed pump, click
on the FromPump bu on (Figure 18).
Time Bump Buttons
To increase or decrease all program start and stop times in the Pump Program
Scheduler, click on the Time Bump bu ons (Figure 29).
Save a Program
To save the Pump Program Scheduler to a PC as a program fi le (.pgm), select the
Save command from the File menu.
The default extension .pgm is used to indicate AirChek 2000/3000 Scheduler fi les.
21
SKC Pump Scheduler Window
Open Program
To open a previously saved program, select the Open command from the File menu.
Print Program
To print the Pump Program Scheduler displayed on the screen, select the Print
command from the File menu.
New Value Button
The New Value bu on (Figure 21) sets the fl ow rate of the pump.
Button Function
New Value ............................opens the Scheduler Set Flow
window (Figure 22)
Scheduler Set Flow Window
The Scheduler Set Flow window (Figure 22) selects the fl ow rate
using the numbered fl ow bu ons and the scroll bar.
Figure 21.
New Value Button
Set Flow Rate
To set the fl ow rate, click on the desired fl ow rate
bu on. The new fl ow rate appears in the display cell.
Scroll Bar
To increase or decrease the displayed rate, use the
scroll bar.
Enter Flow Rate
To enter the displayed fl ow rate into the Flow Rate
cell of the Program Edit Bar, click on OK.
Previous Button
To reset the displayed fl ow rate to the previously set
pump fl ow rate, click on the Previous bu on.
Scheduler Set Flow Window
Figure 22.
Calendar
The Calendar (Figure 23) shows the 28-day time interval over which the pump can be
programmed. The pump can only be programmed within a 28-day time interval. Use
the Calendar to select the Start and Stop Dates that appear in the Program Edit Bar.
Selecting a Date
To select a date, click on it then click on the Start
or Stop Date cell in the Program Edit Bar to enter
it into that cell.
22
Figure 23. Calendar
SKC Pump Scheduler Window
Clock
The Clock (Figure 24) consists of a clock face, a digital
display corresponding to the time on the clock face, AM
and PM bu ons, and the current date and time. Select the
Start and Stop Times of the AirChek 2000/3000 programs
by clicking on the perimeter of the clock face and on the
AM or PM bu ons. The clock face perimeter is divided
into 10, 15, and 30-minute and 1-hour intervals depending
on the selected clock resolution (Figure 26).
Selecting Time Using the Clock Face
To select the Start or Stop Times, select the clock resolution (Figure 26), click on the
clock face perimeter, the AM or PM bu on, and then click on the Start or Stop Time
cell of the Program Edit Bar.
Example: To set the time to 4:15 PM, select “15 minutes” from the
Clock Resolution command (Figure 26), click on the clock perimeter
at 4:15 (Figure 25), and click on the PM bu on.
Clock Resolution
To change the Clock Resolution or time intervals of 10, 15,
or 30 minutes or 1 hour, select the Clock Resolution
command (Figure 26) from the Options menu. These
can also be selected by clicking on the clock face
perimeter between the digits.
Figure 24. Clock
Click here
Figure 25.
Select 4:15
Figure 26. Clock Resolution
Selecting a Time Using the Digital Time Display
The Digital Time Display (Figure 27) can also be used to select
the time, especially outside the clock resolution se ings. Double-
click on the time display to highlight it (Figure 28), then key in the
desired time (including the colon). One or more numbers can be
individually selected by clicking and dragging
across the time display. Click on the appropriate
time cell in the Program Edit Bar to enter the time
into that cell.
Figure 28. Select
Time Display
23
Figure 27.
Digital Time
Display
SKC Pump Scheduler Window
Time Bump Buttons
The Time Bump bu ons (Figure 29) add or subtract the selected
time interval to all program Start and Stop Times in the Pump
Program Scheduler.
Time Interval
To select the time interval, click on a time interval bu on.
Minus Button
To subtract the interval to all programming steps, click on the
- bu on.
Plus Button
To add the interval to all programming steps, click on the
+ bu on.
Figure 29.
Time Bump
Buttons
Comm Checking Buttons
The Comm Checking bu ons (Figure 30) turn the communication checking function
on or off . Comm Checking monitors the interface cable connection with the pump.
The default value is On. If the interface cable becomes detached, an error message
displays (Figure 31). Reconnect the pump and click on Retry.
If programming more than one pump, turn Comm Checking off by clicking the
Off bu on. Turning Comm Checking off when programming multiple pumps will
eliminate the error message that displays each time the pump is disconnected.
Figure 30.
Comm Checking Buttons
When Comm Checking is turned off , the pump will enter Sleep mode fi ve minutes
a er the last interaction between the computer and pump.
24
Figure 31.
Error Message
SKC Pump Scheduler Window
Date/Time Display
To access the Date/Time Display window (Figure 32), go to the Tools menu in
the SKC Pump Scheduler and select Compare Pump Clock/PC Clock. The Date/
Time Display window allows the PC and the connected pump time and date to be
synchronized.
Figure 32. Time Display Window
Rese ing the pump time to the PC time will result in the display of a Clear
History Message (Figure 33). The pump history must be cleared before the pump
time can be reset.
Figure 33. Clear History Message
25
SKC Pump Program Settings Window
SKC Pump Program Settings Window
The SKC Pump Program Se ings window (Figure 34) found in the SKC Pump
Scheduler under the View menu and Scheduler Options selects the Run Time
Options. The Run Time Options include User Lock Out, Temperature Units
(Fahrenheit or Celsius), Pressure Units (inches Hg, millibars, or mm Hg), Reset
Volume, Time, Temperatures, and Pressures, and Clear History. The Run Time
Options take eff ect when the Pump Scheduler is sent to the pump’s memory from
the SKC Pump Program Scheduler window (see page 18).
Figure 34. SKC Pump Program Settings Window
26
SKC Pump Program Settings Window
Buttons Functions
User Lock Out ......................click on Yes to activate or No to deactivate; User Lock Out
will prevent anyone from altering the pump operating
parameters even if the security code is entered on the
pump keypad. However, the operator will be able to
scroll through the data display.
Temp Units ...........................click to select Fahrenheit or Celsius scale.
Pressure Units ......................click to select Inches Hg, millibars, or mm Hg scale.
Reset Volume, Time,
Temps, Pressures .................click on Yes to activate or No to deactivate; Yes will
reset the accumulated volume pumped, time duration,
minimum and maximum temperatures, and pressure
data to zero (0).
Clear History ........................click on Yes to activate or No to deactivate; Yes will reset
the AirChek 2000/3000 pump history. In general, it is
good practice to clear the history before running a new
schedule.
To set the values and return to the previous window, click the OK bu on.
All activated options will take eff ect when the To Pump bu on (Figure 18) is
clicked. The ToPump bu on sends the information in the Pump Program Scheduler
(Figure 17) to the pump.
27
Sample Program
Sample Program
This sample program demonstrates step-by-step how to use the SKC Pump
Scheduler window (see page 18) to set a program:
A sampling operation requires the AirChek 2000/3000 pump to sample at a
constant fl ow of 1000 mL/min from 8:00 AM to 4:00 PM daily for one work week.
Enter the parameters as follows:
Set the fl ow rate
Click on the New Value bu on. The Scheduler
Set Flow window opens. Click on the 1000 bu on
then click on OK. “1000” appears in the Flow
Rate cell of the Program Edit Bar.
Set the start/stop date
Click on any Monday in the Calendar. The date is highlighted.
Click on the Start Date cell in the Program Edit Bar. The date
appears in the cell. Click on the Stop Date cell to enter the same
date into the Stop Date cell.
Set the start time
Click on the Clock at 8. The clock hands will point to 8:00
and it also appears in the digital display next to the Clock.
Click on the AM bu on, then click on the Start Time cell of
the Program Edit Bar; 8:00 AM appears in the cell.
Click here
Set the stop time
Click on the Clock at 4. The clock hands will point at 4:00 and
it also appears in the digital display next to the Clock. Click on
the PM bu on, then click on the Stop Time cell of the Program
Edit Bar; 4:00 PM appears in the cell. The Duration cell displays
8 hours, which is the length of the programmed operation.
Insert the program into the Pump Program Scheduler
Click on the Insert bu on. The program appears in the Pump Program
Scheduler. Note that the program is still displayed in the Program Edit
Bar. The Pump Program Scheduler has a program that tells the pump
to run at a constant fl ow of 1000 mL/min from 8:00 AM to 4:00 PM on
Monday. The same operating parameters must be entered for each
day of the week.
28
Click here
Sample Program
Add extra days to the program schedule
Click on the +Day bu on. This will add one day to the
Start Date and Stop Date in the Program Edit Bar. Click
on Insert to place the program into the Pump Program
Scheduler.
Repeat the procedure to add an additional day to the Pump Program
Scheduler until each day of the week has been entered.
Set the desired Run Time Options
Select Pump Se ings from the Options menu and click on the desired Run Time
Options (see page 26).
Write the program to the pump
Click on the ToPump bu on. DataTrac 2000 will now write all steps
contained in the Pump Program Scheduler to the connected pump.
Save the AirChek 2000/3000 program to a PC
Select the Save command from the File menu. The program displayed
in the Pump Program Scheduler will be saved as a program fi le (.pgm). Programs
can be saved for future use or editing.
Print the AirChek 2000/3000 program
Select the Print command from the File menu; this command prints the contents of
the Pump Program Scheduler.
Erase the Pump Program Scheduler
Select Clear Schedule from the Tools menu; this will erase the Pump Program
Schedule displayed on screen and in the connected pump‘s memory.
29
SKC Pump History Window
SKC Pump History Window
The SKC Pump History window (Figure 35) displays a record of all operations
performed or the history of the connected pump. Up to 40 histories can be stored
in the pump memory. This window can also save to a PC or print the history.
Figure 35. SKC Pump History Window
SKC Pump History Menus
File Menu
Save ...................................saves a history fi le to a PC; view using ArchiveHistory
Print ................................... prints the current history
Exit ....................................exits the SKC Pump History window and returns to the
previous screen
View Menu
Temperature/
Pressure ............................opens the Environmental Data window
Back Pressure Profi le ......opens the Back Pressure Monitor window. This is most
useful when using STEL/Timed Run or a run initiated by
the Pump Program Scheduler.
Tools Menu
Clear History clears the pump history displayed on screen and in pump memory
Save Pump History
To save a pump history to a PC, select the Save command from the File menu. The
pump history is saved to the PC as a history fi le (.hst).
The default extension .hst is used to indicate pump history fi les.
Print Pump History
To print the pump history fi le displayed on screen, select the Print command from
the File menu.
Clear Pump History
To clear the pump history, select the Clear command from the Tools menu.
30
SKC Pump History Window
Example of an AirChek 2000/3000 History File Printout:
History Display
The History Display (Figure 36)
shows the record or history of
all operations performed by the
connected pump. A history will
remain on screen and in pump
memory until it is cleared. If more
than 40 history operations have occurred since history was cleared, they will roll
over in memory so that the last 40 will be displayed. A history includes the following
data:
Pump Mode Operating State of the Pump
Flow ................................................. pump in constant fl ow
Hold ................................................. pump in HOLD
Prog (Flow) ..................................... Pump in fl ow mode while running a program
Prog (Hold) ..................................... Pump in Hold mode while running a program
Prog (Sleep) ..................................... Pump on Sleep mode while running a program
User Setup ......................................Pump’s user interface accesses and user adjusting pump
Flow Adjust ....................................Flow rate or fl ow correction of pump adjusted by user
~ continued on page 32 ~
31
Figure 36. History Display
SKC Pump History Window
Timed Run ......................................Pump running a preset sampling time (S┌ function)
Sleep ................................................ pump in Sleep mode
Pre-Cal Flow ................................... First calibration average, date, and time when using the single-point
CalChek feature
Post-Cal Flow .................................. Final calibration average, date, and time when using the single-point
CalChek feature
Parameter Value
Flow Rate ..............................fl ow rate in mL/min
Start Date ..............................start date of the program
Start Time .............................start time of the program
Volume (Liters) ....................fl ow rate multiplied by the duration
Accum Volume ....................sum of all previous volumes (liters)
Duration ...............................total run time of the program
Environmental Data Window
The Environmental Data window in the View menu under Temperature/Pressure
Data (Figure 37) shows the temperature and pressure data of the air entering the
connected pump.
Figure 37. Environmental Data Window
This window displays the pressure and temperature data accumulated since the
pump’s history was cleared. To clear the accumulated temperature and pressure
data, close the Environmental Data window and select Clear History from the Tools
menu or click the Reset Volume, Temp, Time, and Pressure Bu on in the Real Time
Monitor window (see page 10).
32
SKC Pump History Window
Back Pressure Monitor Window
The Back Pressure Monitor window (Figure 38) displays the accumulated back
pressure data of the pump since the pump’s history was cleared. This window
allows the user to view the back pressure data over a sample run, which can be an
aid to determining if the pump has been tampered with. For example, if the back
pressure suddenly drops, then later rises to normal, this could be an indication that
the sample media was removed and replaced.
This display is for visual comparison only and should not be used to determine
actual back pressure readings.
Figure 38. Back Pressure Monitor Window
33
Archive History Window
Archive History Window
The Archive History window loads and displays an AirChek 2000/3000 history fi le
saved to a PC. This window is empty until a history fi le (.hst) is opened.
Archive History Menus
File Menu
Open ......................................opens a saved history fi le (.hst)
Print .......................................prints the displayed history fi le
Exit .........................................returns to the previous window
Open a History
To open a history fi le, select the Open command from the File menu.
Print a History File
To print a history fi le, select the Print command from the File menu.
34
Reports
Reports
DataTrac 2000 allows reports or worker exposure profi les to be printed or saved
as text and imported into word processing so ware or a text editor. These fi les
combine the setup data (information denoting sampling media, methods, location,
etc.) from the Sample Sheet Setup window (Figure 39) and an AirChek 2000/3000
history (see pages 30-34).
File menu
Save as Text ..........................saves report as text that any word processor or text
editor can read
SKC Sample Sheet Setup Window
The Sample Sheet Setup window (Figure 39) saves setup data pertaining to the
sample run. All data displayed on the screen can be printed or saved as a setup fi le
(.stp), or user-selected data can be saved as a template fi le (.tpl).
Figure 39. Sample
Sheet Setup Window
Sample Setup Menus
File menu
New ...................................clears all data cells in the Sample Sheet Setup window
Load Setup .......................loads a setup fi le (.stp)
Save Setup ........................saves a setup fi le (.stp)
Print Setup ........................prints the current sample sheet data displayed on screen
Load Template .................loads a template fi le (.tpl)
Save Template ..................saves a template fi le (.tpl)
Exit .....................................exits the Sample Sheet Setup window and returns to the
previous window
Option Menu
Merge Pump ....................writes the AirChek 2000/3000 history from the connected
pump memory to the displayed sample sheet setup, and
creates a worker exposure profi le (see page 37)
Merge File .........................writes the AirChek 2000/3000 history from a previously
stored history fi le (.hst) to the displayed sample sheet
setup, and creates a worker exposure profi le
35
Reports
Setup Files
The Sample Sheet Setup window contains a list of information (in data cells) that will
be printed in a report. The Sample Sheet Setup window can be saved to a PC as a
setup fi le (.stp). A setup fi le consists of all the information contained in all data cells.
Enter Data into Sample Sheet
To enter the information into the data cells, click on the cell then type the data
using a keyboard.
Save Setup
To save all entered data, select the Save Setup command from the File menu. The
Save Setup command saves all data as a setup fi le (.stp).
The default extension .stp is used to indicate an AirChek 2000/3000 setup fi le.
Template Files
The Sample Sheet Setup window can also be saved to a PC as a template fi le (.tpl).
A template file reduces the need to repeatedly type data that rarely changes.
A template fi le contains only the information included in the data cells that have
an active check-box (the small square button before the data cell as shown in
Figure 40). To activate a check-box, click on it.
Close-up of the Sample Sheet
Setup Window Showing Active Check-boxes
Figure 40.
Save Template
To save only the information contained in data cells with active check-boxes, select
the Save Template command from the File menu. The Save Template command
saves the checked data as a template fi le (.tpl).
The default extension .tpl is used to indicate an AirChek 2000/3000 template fi le.
Print Sample Setup
To print the sample setup or template displayed on screen, select the Print Setup
command from the File menu.
36
Reports
Worker Exposure Profi le
A worker exposure profi le contains a setup fi le (sample sheet) and a pump history.
A worker exposure profi le can be created using the connected pump’s history or a
history fi le saved to a PC.
Worker Exposure Profi le created with AirChek 2000/3000 History
To create a worker exposure profi le containing the sample sheet displayed on screen
and the history of the connected pump, select the Merge Pump command from the
Options menu. The Worker exposure profi le will be saved to a PC as an .rpt fi le and
will also appear on screen.
Worker Exposure Profi le created with History File
To create a worker exposure profi le containing the sample sheet displayed on screen
and a history fi le saved to a PC, select the Merge File command from the Options
menu. The worker exposure profi le will be saved to disc as a .rpt fi le and will
appear on screen.
The default extension .rpt is used to indicate an AirChek 2000/3000 worker
exposure profi le fi le.
Print Worker Exposure Profi le
To print the worker exposure profi le displayed on screen, select the Print command
from the File menu. See page 38 for an example AirChek 2000/3000 worker exposure
profi le.
37
Reports
Example of an AirChek 2000/3000 Worker Exposure File
Printout:
Worker Exposure Profi le
File Name: c:\karin’s work folder\operating instrux\datatrac 2000\sample worker
exposure profi le.rpt
Date Printed: Thu Sep 1, 2011 2:08:49 PM
SN 36603
Min Temp 80.6F
Max Temp 82.6F
TWA Temp 81.8F
No Flow Correction
Worker (last name) Steele
Worker (fi rst name) Alan
Worker ID 3063
Sampling Site Building 5
Sample Media PVC fi lter
Sample ID 2184
Method Followed OSHA ID 142
Chemicals of Interest Portland Cement (Silica)
Job Description Mix cement
Pre-Sample Calibrator SN 24230
Post-Sample Calibrator SN 24230
Environmental Conditions
Humidity 25
Atm. Pressure 26.9
Analysis
Date Sent To Lab 1 Sept 2011
Date Returned From Lab 8 Sept 2011
Results 10 mg/m3
Analyzed By Martin Rogers
--------------------------------------------------Sampled By Gerry Harper Date: 1 Sept 2011
Audited By George Sherman Date: 12 Sept 2011
CalChek Full Calibration Data Display and Verifi cation
Figure 41.
Calibration Info Window
Viewing CalChek Full Calibration Data
Caution: Full calibration completely clears DataTrac 2000 pump history, run
time parameters, and the Pump Scheduler.
Full calibration data can be viewed and printed by going to the DataTrac Pump
Manager window and clicking on the View menu. Choose Calibration Info. This will
display calibration results, pump serial number, and date of the last full calibration.
Calibration Info Window
The Calibration Info window displays the results of a full calibration a er using
CalChek, allows data to be printed, and provides a means of validating printed data.
File Menu
Print .......................................prints the current calibration data
Exit .........................................exits the Calibration Info window and returns to the
SKC DataTrac Pump Manager window
Tools Menu
Confi rm Validation Code ...allows the user to enter calibration data from a printed
report to determine whether printed information has
been tampered with
39
Reports
Validating CalChek Full Calibration Data
To confi rm printed calibration data, open the SKC DataTrac Pump Manager window
and click on the View menu. Choose Calibration Info. Go to the Tools menu and
choose Confi rm Validation Code. Enter the calibration date shown on the printed
report, enter each actual fl ow, and then enter the validation code. Click on the Check
Validation Code bu on. The box to the right of the bu on will display red and
“invalid” if the data has been tampered with or green and “valid” if data is intact.
Clearing the history will not clear full calibration data. This data will only be
cleared by performing another full calibration with CalChek or by obtaining more
than 36 pump history records.
Caution: When entering data to confi rm the validation number, enter the date
in the following format: mmm dd, yyyy (e.g., Aug 18, 2011).
This feature requires pump version 2.62 or higher and DataTrac 2000 So ware
version 3.62 or higher.
40
Transferring History Files
Transferring History Files into Spreadsheets
The AirChek 2000/3000 history fi les (.hst) can be transferred into a spreadsheet or
other application. A typical AirChek 2000/3000 history fi le is shown below:
Line 1: HISTORY FILE (fi le type identifi er)
Line 2: 3280 (DataTrac 2000 So ware revision number x 1000)
Line 3: SN 627 (serial number of the pump)
Line 4: 35898.637581 (time and date that the fi le was stored. See Decoding Time Fields on page 43.)
Lines 5, 6, 7: The minimum, maximum, and time-weighted average (TWA) of the
data while the pump was running (min, max, and TWA temp are not updated when
the pump is in Hold)
Line 8: 9 (the ASCII value of the character used as the column separator, the default
is TAB)
Line 9: 8 (the number of periods in history)
Lines 10-17: A breakdown of each history period ordered from most recent to oldest.
Each line of the history is decoded as follows:
Column 1: Mode of Pump (See Decoding Pump Mode Fields, page 42)
Column 2: Flow Rate of Pump
Column 3: Start Date/Time (See Decoding Time Fields, page 43)
Column 4: Stop Date/Time (See Decoding Time Fields, page 43)
41
Transferring History Files
Decoding Pump Mode Fields
The Pump Mode fi eld must be converted to hexadecimal numbers. Many scientifi c
calculators are capable of this conversion. For example:
Use the following values (or mask bits) for the hexadecimal number to determine
the pump mode:
HOLD 001
RUN 002
FAULT 004
SLEEP 008
LOW BATTERY 010
SET FLOW 020
PROGHOLD 040
PROGRUN 080
STEL 100
LOCKOUT 200
USER SETUP 400
RESET 800
SINGLE POINT
CAL 1000
Then add the bits to determine the code:
101 = STEL + HOLD
522 = USER SETUP + STEL + SET FLOW + RUN
502 = USER SETUP + STEL + RUN
102 = STEL + RUN
001 = HOLD
401 = USER SETUP + HOLD
105 = STEL + FAULT + HOLD
106 = STEL + FAULT + RUN
For example:
Code 1314 (hex 522): pump was in the user interface having its flow (or flow
correction) adjusted.
Code 258 (hex 102): pump was running a STEL.
42
Transferring History Files
Decoding Time Fields
Time fi elds are based on a simple mathematical relationship. The number represents
the time that has elapsed since midnight December 30, 1899, in days. For example:
Time Value Represents
0.25 Dec 30, 1899 6:00 AM
0.75 Dec 30, 1899 6:00 PM
1.5 Dec 31, 1899 Noon
365.25 Dec 30, 1900 6:00 AM
35065.625 Jan 1, 1996 3:00 PM
The integer portion of the number represents the number of days that have elapsed
since Dec 30, 1899. The fractional portion is the fractional part of a day (0 is midnight,
0.5 is noon and 0.9999884 is one second before midnight).
This is a time format used in several applications. For example, if these numbers
are imported into Excel for Windows they can be directly converted into time and
date with the sequence:
Format, Cell, Modify, Number, Date, m/d/yy h:mm.
Note: The column width will have to be adjusted to display the day and date
correctly.
Troubleshooting
DataTrac 2000 Will Not Install
1. Press the Ctrl, Alt, and Delete keys simultaneously.
2. Except for “Explorer” and “Systray,” select each program in the list of applications,
and then select “End Task.”
3. Repeat until only “Explorer” and “Systray” are le in the list of applications.
4. Disable any anti-virus or disc tool programs installed on the PC (see anti-virus or
disc tool program documentation for instructions).