SKC AirChek 220-5000TC, AirChek 220-5000TC-S, AirChek 220-5000TC-K, AirChek 220-5000TC-KD, AirChek 220-5000TC-KDE Operating Instructions Manual

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AirChek® TOUCH Sample Pump
Cat. No. 220-Series
Operating Instructions
863 Valley View Road, Eighty Four, PA 15330 USA • Tel: 724-941-9701 • www.skcinc.com
Protective
screen cover
Color resistive touch
screen/display
Top view
Pump inlet
Inlet housing/fi lter
Side view
Belt clip
(back of pump)
Pump status
LED indicators
Charging cradle
Figure 1. AirChek TOUCH Parts Overview
Battery pack
Charging
contacts
On/Off button
Side view
Screws securing
battery (2)
Checking Pump/Kit Contents
Use the table below to verify that you received all items associated with the Cat. No. ordered. If you are missing items, contact SKC at 800-752-8472 (U.S. only) or 724-941-9701.
If you ordered Cat. No. Your Package Should Contain
220-5000TC Pump with lithium-ion (Li-Ion) battery pack and screwdriver set
220-5000TC-S Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, 3 feet (0.9 meter)
220-5000TC-K Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, lter cassette holder,
220-5000TC-KD Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, lter cassette holder,
220-5000TC-KDE Single High/Low Flow Enhanced Pump Kit includes pump with Li-Ion battery pack, Enhanced Charging Cradle (e-Cradle),
220-5000TC-K3D 3-pack High/Low Flow Pump Kit includes 3 pumps with Li-Ion battery packs, 2 Standard Charging Cradles,
220-5000TC-K5 5-pack High Flow Pump Kit includes 5 pumps with Li-Ion battery packs, screwdriver set, 4 Standard Charging Cradles,
220-5000TC-K5D 5-pack High/Low Flow Pump Kit includes 5 pumps with Li-Ion battery packs, screwdriver set, 4 Standard Charging Cradles,
Tygon tubing, and collar clip with cable tie 100-240 V
in a soft-sided nylon carry case 100-240 V
All-in-One adjustable tube holder, and Type A protective tube cover, in a soft-sided nylon carry case
100-240 V
power supply with cord, USB cable, fi lter cassette holder, All-in-One adjustable tube holder, and Type A protective tube cover, in a soft-sided nylon carry case 100-240 V
1 e-Cradle, power supply with cord, and USB cable, 3 each: fi lter cassette holders, All-in-One adjustable tube holders, and Type A protective tube covers, in a Pelican case 100-240 V
1 e-Cradle, power supply with cord, and 5 fi lter cassette holders, in a Pelican case 100-240 V
1 e-Cradle, power supply with cord, 5 each: fi lter cassette holders, All-in-One adjustable tube holders, and Type A protective tube covers, in a Pelican case 100-240 V
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Form 38054 Rev 1902
Page 1 of 32
Getting Started
Charging the Battery Pack
Set up charging train (Figure 2) and completely charge ba ery pack(s) before operating the pump.
1. Prepare charging cradle(s).
a. Single cradle: Insert connector on Single Cradle Power
Supply (Cat. No. 220-600) into power port on side of
Pump
Standard Charging Cradle (Cat. No. 220-800) or Charging e-Cradle (Cat. No. 220-900). Insert wall cube into a 100 to 240-volt wall outlet.
DATA
b. Up to 5 cradles: Press together the connector on the side
of the fi rst cradle with the connector on the side of the succeeding cradle. Repeat connection to chain up to 5 Standard Charging Cradles or up to 4 Standard Cradles
Charge
status
Charging
contacts
and 1 Charging e-Cradle. Insert connector of Multi Cradle Power Supply (Cat. No. 220-700) into power port on side of the last cradle in the chain. Insert wall cube into a 100 to 240-volt wall outlet.
2. Align contacts on bo om edge of pump with contacts inside cradle and insert pump in cradle. Repeat for each additional pump/cradle.
3. Charge ba ery completely (approximately 3 hours). The left LED on the cradle will indicate charging status (see Reading Charge Status on Cradle LED).
Figure 2. Charging Train, Single and Multiple Cradles
Reading Charge Status on Cradle LED
The left LED on the charging cradle indicates ba ery charge status. Observe the LED steadily for > 5 seconds.
Charging
cradle
Power
port
Multi cradle
power supply
100-240 V Wall outlet
Single cradle power supply
Red
3 sec
LED Action Charge Status
Red
Charge in progress
steady Green
1 sec
(Pattern repeats)
Approximately 75% charged
Green
Charge completed/trickle charge
steady
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Form 38054 Rev 1902
Page 2 of 32
Notes and Cautions
• Do not operate pump from or charge pump with charging cradle in hazardous locations.
• Power off pump before removing battery to avoid loss of time, date, and other settings.
• Use only the SKC-approved battery pack (Cat. No. P75718) and charging cradle (Cat. No. 220-800 or 220-900) for pump. Use of an unapproved battery and/or charging cradle could damage the pump and will void any warranty.
• Tampering with the battery pack (opening, disassembling, short circuiting, crushing, or exposing the battery pack to fi re or temperatures in excess of 212 F [100 C]) voids any warranty.
• User may replace external components such as the inlet fi lter, battery, protective screen cover, and/or belt clip. Service must be done by SKC to maintain performance and IS rating. Warranty is void if pumping compartment is opened by user.
• Failure to follow warnings, notes, and cautions voids any warranty.
• WARNING: Substitution of components may impair intrinsic safety. ADVERTISSEMENT: La substitution de composants peut compromettre la Sécurité Intrinsèque.
• CAUTION: The battery used in this device may present a risk of fi re or explosion when heated above 212 F (100 C) or incinerated. Replace battery with SKC Unlisted Component Battery Pack model P75718 only. Use of another battery may present a risk of re or explosion.
• Model 220-5000TC: Exia – Intrinsically safe/ Sécurité Intrinsèque
• Warning: To prevent ignition of a hazardous atmosphere, batteries must only be changed [removed and replaced] in an area known to be non-hazardous. ADVERTISSEMENT: Afi n de prévenir l’infl ammation d’atmosphères dangereuses, ne changer les batteries que dans des emplacements désignés non dangereux.
• CAUTION: Risk of Fire and Burns. Do Not Disassemble, heat above 212 F (100 C), or incinerate. Keep battery out of reach of children and in original package until ready to use. Dispose of used batteries promptly according to [all state and] local recycling or waste regulations.
For more information on SKC pump lithium-ion (Li-Ion) battery packs, visit www.skcinc.com/catalog/pdf/instructions/1918.pdf.
Turning Pump Power On/Off (Figure 1)
Turn on: Press and hold brie y the recessed power bu on on the side of the pump (Figure 1). The screen will light.
Turn off : Press and hold brie y the power bu on. The screen will turn off .
Note: To conserve ba ery power, a non-running pump will power off automatically after 5 minutes of inactivity. Also see Auto-Dim feature/se ing
in Modifying Device Se ings, Changing Security (Lock Out) and Auto-Dim.
Determining Battery Charge Status
The ba ery status icon at the top right of the Home screen contains four bars that reduce in number as ba ery charge is depleted. Use the table below to interpret the ba ery status icon.
Icon Displayed Battery Charge Remaining
Four bars
Three bars
Two bars
One bar
No bars
Full battery charge, approximately 75 to 100%
Approximately 50 to 75%
Approximately 25 to 50%
Approximately 5 to 25%
Low battery fault is imminent. Pump will stop and power off eventually. Run time data will be retained in history. A fault icon will appear on the screen once the pump is restarted.
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Form 38054 Rev 1902
Page 3 of 32
Using the Touch Screen (Figure 1)
Access the touch screen by unlatching and lifting the protective screen cover (Figure 1). Use a fi ngertip or fi ngernail tip to gently tap soft keys on the screen to set up and operate the pump.
Learning the Home Screen
The Home screen displays when the pump is powered on. The Home screen displays diff erent soft keys depending on pump status (running, not running, pause). See Figures 3 and 4.
Date
Flow rate display (Set Flow soft key)
Run (soft key)
Clock
Battery status
Ambient temperature
Atmospheric pressure
Menu (soft key): About History Timed Sample
Settings (soft key): Calibrate Device
Date
Flow rate display (Pause/Resume soft key)
Elapsed sample time
Accumulated volume
Stop (soft key)
Clock
Figure 3. Home Screen, Pump not Running Figure 4. Home Screen, Pump Running
Reading Pump Status Indicators
Observe the status LEDs that bracket the touch screen on the pump to determine pump status. See Figures 5 and 6.
LED
Battery status
Ambient temperature
Atmospheric pressure
Info (soft key): Current run time data
Lock (soft key)
LED
LED
LED
Figure 5. Green, ashing = Pump or schedule running Figure 6. Red, ashing = Flow fault
Note: Status LEDs will fl ash red/green to indicate that the pump is out of fl ow tolerance just prior to entering fl ow fault mode and during each auto-restart a empt while in fl ow fault mode.
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Form 38054 Rev 1902
Page 4 of 32
Navigating Screens and Menus
Soft keys on the touch screen allow the user to move between screens/menus and to view, select, edit, and enter values (see below).
Navigational Soft Keys
Up/down arrows increase/decrease values or scroll through data
Checkmark accepts selections/settings and moves to next menu/screen or Home screen
Back moves to previous menu/screen Erase removes values from fi elds (right to left).
Once all fi elds are empty, it moves to previous menu/screen.
Keypad allows entry of values such as fl ow rate, sample time, start time/date
Exit moves to Home screen without accepting selections/values.
Home moves to Home screen Run starts a manual sample, timed run, and
timed run with start date/time.
Edit moves to initial input screen for changing selections/settings
Many settings and functions also can be modifi ed or programmed in DataTrac Pro Software and uploaded to up to fi ve pumps via e-Cradle
and PC. Look for the symbol in this operating instruction to indicate where this functionality is available. See Using Pump with PC and
DataTrac Pro Software.
Stop stops pump and resets run time/volume display. Run time data is saved to history.
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Form 38054 Rev 1902
Page 5 of 32
Modifying Device Settings (Date and Time, Security, and Units)
Changing Date/Time and Display
1. Touch Se ings soft key. 2. Touch Device. 3. Touch Date and Time to access Date and Time screen.
4. Touch 24-Hour Time to toggle
ON and OFF (displayed se ing in e ect).
6.a Enter date as prompted using keypad. Touch checkmark to accept and move to time screen.
5. Touch Date Fmt. to toggle M/D/Y, D/M/Y, and Y/M/D (displayed se ing in e ect).
6.b Enter time (hh:mm). Touch am/pm/24 to select type of time display. Touch checkmark to accept and return to Date and Time screen.
6. Touch date and time display to change date and time.
Select option:
Back moves to Device
screen; changes accepted.
Home moves to Home
screen, changes accepted.
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Form 38054 Rev 1902
Page 6 of 32
Changing Security (Lock Out) and Auto-Dim
1. Touch Se ings soft key. 2. Touch Device. 3. Touch Security to access security screen.
Auto-Lock
Auto-Lock prevents accidental changes to pump status during sampling by requiring a simple 1 2 3 4 unlock code to be entered to unlock the touch screen and power bu on.
Select option:
Back moves to Device
screen; changes accepted.
Home moves to Home
screen, changes accepted.
or
1. Touch Auto-Lock to access Auto-Lock options* (displayed se ing in e ect).
2. Touch desired Auto-Lock option. Pump will return to Security screen. Selection displays.
Touch another security soft key.
* Note: Running a Timed Sample (even if Auto-Lock is set on Off ) will always initiate Auto-Lock (see Operation, Se ing Up and
Running a Timed Sample).
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Form 38054 Rev 1902
Page 7 of 32
Secure Lock
Secure Lock prevents tampering during sampling by requiring a user-set passcode to be entered to unlock the touch screen and power bu on.
Changing Secure Lock from OFF to ON:
1. Secure Lock displays OFF. Touch Secure Lock to turn ON (displayed se ing in e ect).
2. Enter your own four-digit passcode.
3. Re-enter the same four-digit passcode to confi rm and return to Security screen. Secure Lock displays as ON.
Changing Secure Lock from ON to OFF:
Select option:
Touch another security soft key.
1. Secure Lock displays ON. Touch Secure Lock to turn OFF. (displayed se ing in e ect).
2. Enter the previously set four-digit passcode or master passcode (8472) and return to Security screen. Secure Lock displays as OFF.
Note: Forgot the Secure Lock passcode? Use master passcode 8472 to unlock the screen and power bu on.
Back moves to Device
screen; changes accepted.
Home moves to Home
screen, changes accepted.
or
Auto-Dim
Auto-Dim saves ba ery power by automatically dimming the touch screen backlighting within a set amount of time after the Run soft key is touched.
Select option:
Back moves to Device
screen; changes accepted.
Home moves to Home
screen, changes accepted.
or
1. Touch Auto-Dim to access options (displayed se ing in e ect).
2. Touch desired Auto-Dim option. Pump will return to Security screen. Selection displays.
Note: To restore backlighting to 100% at any time, simply touch the screen.
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Touch another security soft key.
Form 38054 Rev 1902
Page 8 of 32
Changing Display Units
1. Touch Se ings soft key.
4. Touch Temperature to toggle F (Fahrenheit) and C (Celsius)
(displayed se ing in eff ect).
2. Touch Device.
5. Touch Pressure to toggle mbar (millibars), mmHg (millimeters of mercury), and inHg (inches of mercury) (displayed se ing in e ect).
3. Touch Units to access Units screen.
Select option:
Back moves to Device
screen; changes accepted.
Home moves to Home
screen, changes accepted.
Note: STP criteria are displayed on this
screen but can only be changed using DataTrac Pro Software. See DataTrac Pro Software at www.skcinc.com, search DataTrac Pro.
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Form 38054 Rev 1902
Page 9 of 32
Operation
Setting Flow Rate
Select option:
Checkmark accepts set fl ow
and returns to Home screen.
Back moves to Home screen
without accepting set fl ow.
Manual Cal (flow rate
display/Manual Cal soft
key) accesses Manual Cal
screen (see Calibrating
Flow Rate from 1 to 5 L/min,
1. Touch flow rate display (Set Flow soft key) on a pump that is not running. Pump will run and display Set Flow screen.
2. Touch up/down arrow soft keys*
to adjust flow rate or touch keypad soft key to enter desired
ow rate and proceed to Manual Calibration.
* Note: Using the up/down arrow soft keys to adjust fl ow will allow access to manual calibration from this screen. Touch fl ow rate display (Manual
Cal soft key – tools icon in upper right corner).
Manual Calibration to set up
calibration train).
Tapping up and down arrow soft keys increments/decrements fl ow rate in steps of 1. T ouching and holding the soft keys speeds
Tip
increment/decrement to the next 10 and then proceeds in steps of 10.
Calibrating Flow Rate from 1 to 5 L/min
• Allow pump to equilibrate after moving it from one temperature extreme to another.
• Charge pump battery completely before calibration and sampling.
• Choose from Manual or CalChek Single calibration methods.
Manual Calibration
1. Touch fl ow rate display (Set Flow soft key) on a pump that is not running. Pump will run and display Set Flow screen.
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2. Touch up/down arrows to set desired ow rate (see Se ing Flow Rate). Allow pump to run for ve minutes. Touch ow
rate display (Manual Cal soft key – tools icon in upper right corner).
Form 38054 Rev 1902
Page 10 of 32
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