Performance Profi le .................................................................................................................................... 2
Battery Operation
Installing the Battery Pack ...................................................................................................................4
Charging the Battery Pack ................................................................................................................... 4
UL Certifi cate .............................................................................................................................................31
Index ...........................................................................................................................................................33
Indicates a reminder
or note.
Notice: This operating instruction may not address all safety concerns (if any) associated with this product
and its use. The user is responsible for determining and following the appropriate safety and health practices
and regulatory limitations (if any) before using the product. The information contained in this document should
not be construed as legal advice, opinion, or as a fi nal authority on legal or regulatory procedures.
Indicates a warning or
caution.
Page 3
AirChek 2000 Quick Guide
Operation
Star Button Ò
Scrolls through run time data, display options, and sampling parameters during pump setup
Up and Down Arrow Buttons ST
Increase or decrease sampling parameters and toggle between display choices in setup
Button Sequence
TÒ = press buttons individually
[ST] = press simultaneously when bracketed
ÒSTÒ = security code, always press in sequence
Pump Activation
Press any button.
Mode Change
Press [ST] to toggle between Run and Hold.
Pump Setup Options
User Interface Level One—Set Up Flow Rate
To enter fl ow rate setup, pump must be in Hold. Press [ST] to Run pump and press ÒSTÒ within 10 seconds.
• Change and calibrate fl ow rate:
Flow rate and SET fl ash. Press S or T to change fl ow rate. Press Ò when fi nished; ADJ
displays and fl ashes. Press S or T to adjust the fl ow until pump and calibrator agree.
When fi nished, press Ò until End displays. Press [ST] to save new setting.
User Interface Level Two—Set Up Sampling and Display
To enter sampling and display setup, pump must be in Run. Press [ST] to Hold pump
and press ÒSTÒ within 10 seconds. Select from the following options:
Security Code ÒSTÒ
Must be pressed within 10 seconds
of previous command
• Clear accumulated data:
Press Ò until CLr displays and then press [ST]. Press Ò until End displays and then
press [ST].
• Change temperature scale (F/C):
Press Ò until temperature displays. Press S or T to switch units. Press Ò until End
Press Ò until pressure displays. Press S or T to switch units. Press Ò until End
displays and then press [ST] to save new setting.
• Change time scale (12 Hr/24 Hr):
Press Ò until 12 Hr or 24 Hr displays. Press S or T to switch units. Press Ò until End
displays and then press [ST] to save new setting.
• Change time of day:
Press Ò until time displays. Press S or T to change fl ashing hour. Press Ò to move to
minutes and press S or T to change. Press Ò until End displays and then press [ST]
to save new setting.
• Change sampling time:
Press Ò until SГ 00 displays. Press S or T to change fl ashing digits. Press Ò until End
displays and then press [ST] to save new setting.
To exit without saving changes in User Interface Level Two, scroll to Esc and press [ST].
Page 4
Description
®
The SKC AirChek
that combines lightweight compact design, computer-compatible circuitry, and
a patented* isothermal fl ow sensor. AirChek 2000 can be used with optional
DataTrac
®
2000 So ware and your PC to expand pump programmability and
recordkeeping options. The result of extensive research and development, the
AirChek 2000 Pump exemplifi es SKC’s commitment to quality and innovation
in air sampling equipment.
Compensation Range: 3000 ml/min at 15 inches water back pressure2000 ml/min at 30 inches water back pressure
1000 ml/min at 30 inches water back pressure
Typical Back Pressure of Sampling Media (inches water)
Compare the information in this table to pump compensation range to determine appropriate applications.
Accuracies: Timing:1 min/month at 25 C
Atmospheric Pressure: ± 0.3 ins Hg
Flow Rate:± 5% of set-point after calibration
Battery Charge
Level Indicator: Icon displays at full, mid, and low charge (see page 5)
Temperature Range: Operating: 32 to 113 F (0 to 45 C)
Charging: 32 to 113 F (0 to 45 C)
Storage: -4 to 113 F (-20 to 45 C)
Altitude: Do not use pump beyond 7500 ft
Run Time: With battery pack, run time is 10 hours at
Sampling Time (SГ) AirChek 2000 sampling time can be set up to 999 minutes
Setting: from the pump keypad or up to 30 days (43,200 minutes)
Time Display: Time of day in hours and minutes (12 or 24-hour
Volume Display: Continually updated, based on corrected fl ow rate
multiplied by sampling time
Protect sample pump from weather when in use outdoors.
2000 ml/min
and up to 30 inches water back pressure; dependent on sample media used.See Table 1.
from a PC using DataTrac 2000 Software. During sampling,
the pump LCD will display remaining run time (will count
time down from a set number of minutes) when sampling
time is set from the keypad. The pump LCD will show
elapsed time in minutes when the pump is programmed
from a PC. If run time is longer than 9999 minutes (6.8
days), the sample time displayed on the LCD will roll over
to 1 after reaching 9999.
clock) with AM and PM indicators
2
Page 6
Performance Profi le
Flow Fault: If the pump is unable to compensate for longer than
RFI/EMI Shielding: RFI/EMI-shielded case, CE marked
Intrinsic Safety: UL and cUL Listed
Use only SKC-approved parts to ensure reliable performance and to
maintain the UL Listing for intrinsic safety and the SKC warranty.
15 seconds due to excessive back pressure, the pump
enters fl ow fault mode. During fl ow fault, the pump HOLDs,
the fault icon appears on the display during the length of
the fault, and the accumulated run time display is frozen
and retained. After 5 minutes in fl ow fault, auto-restart is
attempted every 5 minutes up to 10 times.
Table 1. AirChek 2000 Run Time in Hours with
NiCad Battery
Following are typical run times achieved when using a fully charged NickelCadmium (NiCad) battery pack. Data is sorted by type of sample media. All
run times are listed in hours.
Mixed Cellulose (MCE) fi lter, 0.8-μm pore size
Filter Diameter
Flow Rate (L/min)
2.024.2 15.2
2.520.412.4
3.017.7**
37 mm 25 mm
Polyvinyl Chloride (PVC) fi lter, 5.0-μm pore size
Filter Diameter
Flow Rate (L/min)
2.028.2 21.8
2.527.022.0
3.022.618.2
** Filter back pressure exceeded pump capability during testing
37 mm 25 mm
Increases in back pressure during sampling due to buildup of
sample on the fi lter can decrease ba ery life.
3
Page 7
Battery Operation
Installing the Battery Pack
To enhance battery life, SKC ships battery packs separate from the pump. Once
installed, completely charge battery pack before operating pump.
1. Carefully align the ba ery jack on the ba ery pack with the ba ery ter-
minal on the bo om of the pump base plate and push the ba ery pack
into place.
2. Insert and tighten two security screws
provided.
3. Charge ba ery completely before operating
pump (see Charging the Ba ery Pack).
Charging the Battery Pack
Ensure the pump is not running. Do not operate pump while charger is
a ached. To charge the ba ery, insert the charging plug from the charger
into the ba ery charging jack on the back of the pump. Plug the charger
into a standard wall outlet. The PowerFlex Charger will fully recharge the
ba ery in ≤ 6 hours (see Accessories on page 28 for charger). Follow charger
instructions.
Using a non-approved charger voids the SKC
warranty.
Tampering with the battery pack voids the SKC
warranty and the UL Listing for intrinsic safety.
Do not charge or operate pump from charger in
hazardous locations.
Ensure that the computer interface port is
covered before and during charging.
Computer
Interface
Port
Battery
Charging
Jack
Ensure proper orientation of charging cable before plugging it
into the charging jack. Improper orientation/contact will shortcircuit the battery. See photo at right. Note the keyed side of the
charging cable plug must mate with the keyed side of the pump
charging jack. Inserting the plug does not take much force. If
force is required, the plug is not properly oriented.
Short-circuiting the battery pack will render it immediately
inoperative.
4
Page 8
Battery Operation
Battery Charge Level Indicator
Three bars indicate a full charge (normally appears a er charging),
approximately 75 to 100%.
Two bars indicate that the ba ery is charged enough to operate the
pump, approximately 25 to 75%.
One bar indicates ba ery charge is low (charge ba ery), approximately
1 to 25%.
Low Battery Fault
No bars and a fl ashing outline indicate a Low Ba ery Fault (pump
will go into HOLD, and then SLEEP mode in 10 seconds). Run time
data can be displayed by pressing any bu on. The pump will return
to SLEEP in 10 seconds. This may be repeated.
When the pump stops due to a low ba ery and is le to stand for a
period of time, one ba ery bar may appear. This false “recovery” will
fall quickly if the pump is operated without recharging it. RECHARGE
THE PUMP BEFORE SAMPLING.
Replacing the Battery Pack
Ba ery Replacement Notes:
• To retain pump history, ensure the pump has been allowed to go to
SLEEP a er the last run. Pump history will be lost if the ba ery pack or
AC power (ba ery eliminator) is removed while the pump is running.
SKC recommends that data be downloaded to a PC using DataTrac 2000
So ware prior to removal of the ba ery or power.
• The fi rst 8 program steps will be retained in memory. Programs should
be reloaded using DataTrac 2000 So ware a er replacing the ba ery
pack.
1. Release the ba ery pack by removing the two security screws located on
the bo om of the ba ery pack. Pull the ba ery pack away from the pump
body.
5
Page 9
Battery Operation
2. Carefully align the ba ery jack on
the replacement ba ery pack with
the ba ery terminal on the bo om
Ba ery
terminal
Pump base
plate
of the pump base plate and push
the ba ery pack into place.
3. Replace and tighten the two
security screws removed in
Step 1.
Use of a repaired or rebuilt battery pack voids the SKC warranty and the
UL Listing for intrinsic safety.
Do not charge or operate the pump from the charger in hazardous
locations!
Use only an SKC-approved charger and battery pack designed for the
AirChek 2000 Sample Pump to ensure reliable performance and to
maintain the UL Listing for intrinsic safety and the SKC warranty.
Use of any device other than the approved battery pack to power the
pump voids the UL Listing for intrinsic safety.
Ba ery
jack
Ba ery
pack
For more information on battery care and maintenance, go to
¡
http://www.skcinc.com/instructions/1756.pdf.
Battery Eliminator
The Ba ery Eliminator is an accessory that converts alternating current (AC)
to direct current (DC) from which the pump can operate indefi nitely. The
Ba ery Eliminator should be used in non-hazardous locations only. See
page 28 for ordering.
To use the Ba ery Eliminator, the ba ery pack must be removed from the
pump (see Replacing the Ba ery Pack on page 5). The Ba ery Eliminator is
comprised of two pieces, (1) a wall cube that converts AC voltage to DC
voltage and (2) a power adapter that reduces DC voltage. The wall cube
fi ts into a standard wall outlet and its plug end is inserted into the power
adapter. The power adapter is fi ed on the pump in place of the ba ery
pack.
Use the battery eliminator to operate the pump in non-hazardous
locations only.
Use of any device other than the approved battery pack to power
the pump voids the UL Listing for intrinsic safety.
6
Page 10
Introduction
Pump Display
AirChek 2000 LCD shown at 100%
HOLD: Flashes when the pump is in HOLD mode (see page 9)
SГ or S: Displayed when a sampling time is manually
VOL: Volume of air pumped
SET: Flashes when changing any setting
CLr: User Interface option that clears volume and run time
ESC: User Interface Level Two option that exits User
End: User Interface option that saves changes and exits
ADJ: Displayed during pump fl ow calibration (see page 11)
CAL: User Interface option that allows pump to be set up for
FLOW: Appears when fl ow rate is displayed
PROG: Displayed when a delayed start or a DataTrac 2000
programmed into pump memory (see page 13)
data (see page 12)
Interface without saving changes (see page 12)
User Interface (see page 12)
single or multiple-point calibration using the CalChek
feature (see page 11)
program is loaded into pump memory
Display Icons
Flow Fault: Flashes during fl ow fault (see page 9)
Battery Charge Level: Shows battery charge level (see page 5)
7
Page 11
Introduction
Keypad Basics
The AirChek 2000 Pump operates by pressing various bu on sequences on
the keypad located on the front of the pump housing.
S Up
arrow
ÒScrolls through run time data, display options, and sampling
parameters during pump setup
S Increases values and toggles between options
T Decreases values and toggles between options
[ST] When pressed simultaneously, displayed item is selected or
entered.
ÒSTÒSecurity code that must be pressed in sequence within 10
seconds a er mode change to enter the User Interface. If the
10-second time limit is exceeded, the pump will remain in its
current mode. Perform steps again to enter the User Interface
(see Entering and Navigating the User Interface on page 10).
button
AirChek 2000 Keypad shown at 100%
Ò
Button
T Down
arrow
button
Pump Activation
• Press any bu on fi rmly to activate the LCD.
• Press [ST] to run the pump or to place a running pump in HOLD.
• Auto OFF switches pump to SLEEP a er fi ve minutes in HOLD with no
activity.
8
Page 12
Introduction
Pump Operating Modes
RUN
Pump is running; run time data is continuously updated in memory. The
LCD shows real-time run time data. Press Ò to scroll through the parameters.
Run
time
and volume stored in memory will continue to accumulate unless
reset (see page 12).
To change the pump from HOLD to RUN, press [ST]
HOLD
Pump is off and run time data is stored. Run time data readings are retained
and displayed on the LCD.
To change the pump from RUN to HOLD, press [ST]
SLEEP
A er fi ve minutes in HOLD, the pump automatically enters SLEEP.
The LCD shuts down and the electronic circuitry enters a low-power state.
Press any bu on to change pump from SLEEP to HOLD
Flow Fault
If the pump is unable to compensate for longer than 15 seconds due to
excessive back pressure, the pump enters fl ow fault mode. During fl ow fault,
the pump HOLDs, the fault icon appears on the display during the length of
the fault, and the accumulated run time display is frozen and retained. As
part of the fl ow fault feature, the pump a empts to restart sampling a er fi ve
minutes in fl ow fault and continues to a empt a restart every fi ve minutes
therea er until the restricted fl ow is corrected or the pump has a empted a
maximum of 10 restarts. The maximum number of restart a empts may be
changed using a PC and DataTrac 2000 So ware.
9
Page 13
Setup
Verifying Battery Charge Level
The LCD displays an icon that shows the current ba ery charge level (see Ba ery Operation on page 5). A new ba ery should be fully charged before
operation.
Entering and Navigating the User Interface
The AirChek 2000 User Interface features two levels:
Level One—Set Up Flow Rate allows the user to change fl ow rate,
adjust fl ow rate to a primary standard, or calibrate the pump using the
CalChek feature.
Level Two—Set Up Sampling and Display permits the user to change
display options of temperature (F or C) and atmospheric pressure (ins,
m, or mm), set a sampling time, set 12 or 24-hour clock or delayed start,
set real-time clock, or clear accumulated run time data.
Entering:
• With pump in HOLD, press [ST] to place pump in RUN and enter
ÒSTÒ within 10 seconds. You are in Level One of the User Interface.
• With pump in RUN, press [ST] to place pump in HOLD and enter
ÒSTÒ within 10 seconds. You are in Level Two of the User Interface.
Navigating: Press Ò to scroll through parameters. Once LCD shows End,
parameters will repeat until the user exits the User Interface.
Exiting: Press Ò until End appears on the LCD. Press [ST]. Any changes
made to parameters will be saved and the pump will continue in its current
mode. Level Two of the User Interface off ers the option of exiting without
saving changes to parameters. Press Ò until ESC appears on the LCD. Press
[ST].
Using User Interface - Level One
Flow Set Set fl ow by pressing S to increase
or T to decrease pump fl ow rate.
Press Ò to move to next parameter
or the User Interface can be exited
by continuing to press Ò until End
appears. Press [ST] to save new
fl ow se ing and exit. See page 12.
10
Page 14
ADJ Used during calibration with primary
standard calibrator (not for use with
CalChek feature). Press S to increase
or T to decrease fl ow adjustment
until desired fl ow is indicated on an
a ached primary standard. Press Ò to
move to next parameter or the User Interface can be exited
by continuing to press Ò until End appears. Press [ST] to
save new fl ow and adjustment se ings and exit the User
Interface. See page 16.
CAL Use for CalChek calibration feature
only. Press [ST] to initiate singlepoint calibration. Press S seven times
to start a full calibration. See CalChek Calibration instructions on pages 18 to 22.
Using User Interface - Level Two
Temperature Press S or T to toggle between
Fahrenheit (F) and Celsius (C). Press
Ò to move to next parameter.
Setup
Atmospheric
Pressure Press S or T to toggle through
inches of mercury (ins), millimeters
of mercury (mm), and millibars (m).
Press Ò to move to next parameter.
Sample Time
(SГ) Program a specifi c run time. Press
S to increase or T to decrease the
time in minutes (from 1 to 999). Press
Ò to move to the next parameter.
Sample Time is not an option when a
DataTrac 2000 program is loaded into
pump memory (PROG). See page 13.
12-hr/24-hr
Clock and
Press S or T to toggle through
Delayed Start standard (12-hour) time, military
(24-hour) time, and delayed start
(dELA). See Se ing a Delayed Start on page 14. Press Ò to move to
next parameter.
11
Page 15
Setup
Time of dayThe hour will fl ash. Press S to increase
and T to decrease hour. Press Ò to
advance to minutes. Once minutes are
fl ashing, press S to increase or T to
decrease minutes. Press Ò to move to
next parameter.
CLr Press [ST] to reset accumulated
run time and volume from pump
memory to zero. See below.
ESC Press [ST] to exit User Interface
Level 2 without saving changes to
parameters.
End Press [ST] to save changes to
parameters and exit User Interface.
OFF Appears only when a DataTrac 2000
program or delayed start is loaded in
pump memory. When OFF displays,
press [ST] to delete and exit the
User Interface. See page 14.
Resetting Run Time Data
To reset accumulated volume and run time data to zero, enter User Interface
Level Two by placing a running pump in HOLD and pressing ÒSTÒ
within 10 seconds. Press Ò until CLr appears on the LCD. Press [ST] to
clear the run time data. Press Ò until End appears, and then press [ST].
The pump is now in HOLD.
CLr does not clear previously set sampling time (SГ). See Deleting a
Sampling Time on page 15.
Setting Pump Flow Rate
1. With the pump in HOLD, press [ST] to run the pump and enter
ÒSTÒ within 10 seconds. You are now in User Interface Level One.
2. The fl ow rate on the LCD will fl ash. Press S to increase fl ow or T to
decrease fl ow until the desired fl ow rate is displayed.
3. Press Ò repeatedly until End appears on the LCD.
4. Press [ST] to save the fl ow rate and exit the User Interface.
5. Press [ST] again to place the pump in HOLD if desired.
12
Page 16
Setup
Setting Sampling Time (S Г)
Program the AirChek 2000 from the keypad to run STEL, TWA, or any other
run time from 1 to 999 minutes*. AirChek 2000 sampling time may also
be programmed from a PC using DataTrac 2000 So ware*. To program a
sampling time using the pump keypad:
1. With the pump running, press [ST] to place
the pump in HOLD and enter ÒSTÒ within 10
seconds. You are in User Interface Level Two.
2. Repeatedly press Ò until
appear on the display.
3. Set the sampling time by pressing S to increase it
or T to decrease it to the desired time in minutes.
4. Press Ò repeatedly until End appears.
5. Press [ST] to save the sampling time and exit
the User Interface. A fl ashing S will appear with
the selected sampling time on the LCD.
6. Press [ST] to begin sampling. The time display
will count down, the pump will go into HOLD,
and the total sampling time will display when
sampling is complete.
7. To delete a set sampling time, enter User
Interface Level Two, scroll to
until time appears as 00. Exit the User Interface
by scrolling to End and pressing [ST].
SГ and a fl ashing 00
SГ, and press T
If a time still displays a er canceling a sample time, this display is
the total run time since the data was last reset.
If a sampling time (SГ) has been programmed into the pump, a
DataTrac 2000 program cannot be entered without deleting the
sampling time fi rst (see page 15). Likewise, if a DataTrac 2000 program
resides in pump memory, the sampling time (SГ) function cannot be
selected until the DataTrac program is deleted (see page 15).
* Sampling Time (SΓ) Se ing: AirChek 2000 sampling time can be set
up to 999 minutes from the pump keypad or up to 30 days (43,200 minutes) from a PC using DataTrac 2000 So ware. During sampling, the
pump LCD will display remaining run time (will count time down from
a set number of minutes) when sampling time is set from the keypad.
The pump LCD will show elapsed time in minutes when the pump
is programmed from a PC. If run time is longer than 9999 minutes
(6.8 days), the sample time displayed on the LCD will roll over to
1 a er reaching 9999.
13
Page 17
Setup
Setting a Delayed Start
The Delayed Start feature is available in pump version 2.59 or higher.
When se ing the pump manually for sampling to begin within a 12-hour
timeframe, follow this procedure:
1. With the pump running, press [ST] to place the pump in HOLD and
enter ÒSTÒ within 10 seconds. You are in User Interface Level Two.
2. Press Ò until
required to set a delayed start.
3. Press Ò until the display reaches the 12-hr/24-hr clock. Press S or T
until the display shows a fl ashing dELA (delayed start).
4. Press Ò. Time will display with hours fl ashing. Press S to increase or T to decrease the hour. Press Ò to move to minutes. Press S to increase
or T to decrease the minutes.
The time entered here will be the next occurrence of this time. There
is no a.m. or p.m. designation.
5. Press Ò until End appears.
6. Press [ST].
7. The PROG icon and a fl ashing HOLD will appear in the upper le
corner of the display. The pump is now set for delayed start.
SГ appears. Press S or T to set a sample time. This is
If se ing a delayed start using DataTrac 2000 So ware, refer to the
DataTrac 2000 Operating Instructions (included on the so ware CD).
A programmed delayed start can be viewed in the DataTrac 2000
Scheduler.
Deleting a Delayed Start
This is the same method used to delete a DataTrac 2000 program from the
pump (see Deleting a DataTrac 2000 Program on page 15).
1. With the pump running (will only run in short bursts), press [ST] to
place the pump in HOLD and enter ÒSTÒ within 10 seconds. You are
in User Interface Level Two.
2. Press Ò to scroll to the fl ashing OFF indicator and press [ST].
3. Press Ò until End displays.
4. Press [ST]. The PROG icon should be gone. If not, repeat process until
it disappears.
14
Page 18
Setup
Deleting a Sampling Time (SГ)
To delete a sampling time, enter User Interface Level Two and press the Ò
bu on to scroll to
End appears. Press [ST].
Deleting a DataTrac 2000 Program
If a DataTrac 2000 program is in pump memory, the PROG icon will appear
in the upper le corner of the display. To delete a DataTrac 2000 program,
enter User Interface Level Two, scroll to the fl ashing OFF indicator, and
press [ST]. This is the same method used to delete a delayed start from the
pump. See Deleting a Delayed Start on page 14.
SГ. Press T until SГ 00 appears. Press the Ò bu on until
15
Page 19
Calibration
Flow Rate and Volume Display
Flow rate displayed on the pump LCD is the fl ow to which the
pump has been calibrated. To maintain fl ow as displayed, the
pump automatically adjusts fl ow during sampling for changes
in temperature and atmospheric pressure that may diff er from
the temperature and atmospheric pressure present at the time
of calibration. The fl ow rate display does not change from
the calibrated fl ow rate. The pump will fault if it is unable to
maintain the calibrated fl ow rate.
Volume displayed on the pump LCD is ”corrected” in that it
is the result of a continual calculation of corrected fl ow rate
multiplied by sample time.
Verifying Flow Rate Using a Primary Standard
1. Connect the pump inlet to the outlet of the representative sampling
medium using fl exible tubing.
To ensure sample integrity, tubing seals tightly onto the pump inlet
fi lter cover. Use care when removing tubing to prevent cracking or
breakage of the inlet fi lter cover.
2. Connect the inlet of the sampling media to a primary standard
calibrator using another length of fl exible tubing.
3. From HOLD, press [ST] to run the pump and enter ÒSTÒ within 10
seconds. You are in User Interface Level One. SET fl ashes on the LCD.
4. The LCD will display a fl ashing fl ow rate from the last sample taken. If
you do not wish to change the fl ow rate go to Step 6.
5. Press S to increase the fl ow rate or T to decrease the fl ow rate to the
desired se ing.
6. Press Ò. The fl ashing ADJ appears on the LCD, replacing the fl ashing
SET. The pump fl ow rate can now be calibrated using a primary
standard calibrator.
The fl ow rate displayed on the calibrator will change as a result of
this adjustment, not the fl ow rate displayed on the pump. The pump
will display an adjustment factor (ADJ) only.
7. Compare the fl ow rate from the primary standard to that displayed by
the pump. If the calibrator indicates a higher fl ow rate than the pump,
press T until the pump and calibrator are in agreement (within 10 ml).
If the calibrator indicates a lower fl ow rate than the pump, press S until
the pump and calibrator are in agreement (within 10 ml).
16
Page 20
Calibration
8. Press Ò until End appears on the LCD. Press [ST] to save fl ow se ing
and exit the User Interface. The pump will remain in RUN. Reset run
time data (see page 12).
9. Place pump in HOLD by pressing [ST]. Disconnect the calibration
train.
Pressing [ST] will place a running pump in HOLD, and a holding
pump in RUN.
If a delayed start or DataTrac 2000 schedule has been programmed
into the pump, it may remain in pump memory. PROG will display
in the upper le corner of the pump display. To delete this program,
enter User Interface Level Two, scroll to the fl ashing OFF, and press
[ST].
17
Page 21
Calibration
Calibration Using the CalChek Automatic Calibration Feature
The CalChek automatic calibration feature is available when calibrating
an AirChek 2000 Pump with a Defender Calibrator (Cat. No. 717-510M). A
CalChek Communication Cable (Cat. No. 210-502) is required. Optional
DataTrac 2000 So ware can be used to expand the documentation capabilities
of this system. The CalChek feature provides two calibration options: singlepoint calibration allows se ing and verifying a fl ow rate at a single point
before and a er sampling. Multiple-point (full) calibration corrects fl ow to
a primary standard at multiple fl ow rates to cover the basic operational fl ow
range of the pump. Both types of calibration bring fl ow to within 5%.
If using a pump version below 2.59, a pump upgrade is required for the
CalChek feature. Contact SKC.
Do not perform single-point or multiple-point calibration until the
pump has remained at ambient temperature for several hours.
Single-point Calibration Using CalChek
The CalChek feature provides correction at a single fl ow se ing and takes
less than one minute to complete. Use it to set the desired fl ow rate before
sampling and to verify fl ow a er sampling.
1. Use 1/4-inch tubing to connect the Defender Calibrator suction port to the
inlet of a representative sampling medium and the outlet of the medium
to the AirChek 2000 pump inlet.
2. Run the pump for ≥ 2 minutes before starting calibration. Leave the
pump on.
3. Select the Defender data port:
a. Press and hold the Defender power bu on to turn on the calibrator.b. Press the right arrow to highlight Setup; press Enter.
c. Press the right arrow to highlight Preferences; press Enter.
d. Press the down arrow to navigate to Data Port.
e. Press the le or right arrow to toggle to SKC.f. Press the down arrow to highlight Confi rm; press Enter.
4. Enter Defender calibration mode:
a. Press the right arrow and then the down arrow to highlight Measure;
press Enter.
b. Press the right arrow to highlight Cont.; press Enter.
5. A ach the female end of the CalChek Communication Cable to the serial
port (RS-232) on the back of the Defender Calibrator.
18
Page 22
Calibration
6. Insert the male end of the CalChek Communication Cable into the data
port on the pump.
7. Place the pump in HOLD by pressing [ST]. Press [ST] again to start
the pump running, and enter the security code ÒSTÒ in sequence on
the pump keypad within 10 seconds. You are in User Interface Level
One.
8. Press S or T to set the pump to the desired fl ow rate.
9. Press Ò on the pump keypad until CAL appears on the pump display.
10. Press [ST] to select single-point calibration.
11. 1CAL will appear on the pump display. During calibration, the pump
will display briefl y the fl ow rates that it is reading from the calibrator.
12. When calibration is complete, the pump display will either show End
indicating a successful calibration, or it will show an error code of E4[x]
(see CalChek Error Chart on page 22).
Note:To remove a CalChek error code from the LCD, press Ò.
13. Press [ST] twice to place the pump in HOLD. Disconnect the pump
from the representative sampling medium and the calibrator.
To ensure sample integrity, tubing seals tightly onto the pump inlet
fi lter cover. Use care when removing tubing to prevent cracking
or breakage of the inlet fi lter cover.
14. Allow pump to go to SLEEP.
Data does not write to memory until pump has gone into SLEEP
mode.
Successful single-point calibration will provide an entry in the pump
history that can be viewed using DataTrac 2000 So ware (v. 3.59 or
higher). If used with earlier DataTrac 2000 versions, the entry will appear
as an undecipherable code; update DataTrac 2000 So ware. If an error
occurs during calibration, the event will not be stored in history.
19
Page 23
Calibration
Full (Multiple-point) Calibration Using CalChek
This type of calibration provides fl ow correction across the basic operating
range of the AirChek 2000 pump (750 to 3000 ml/min) in approximately
4 minutes. The operation calibrates each fl ow rate to a primary standard. It
can also provide a record of calibration for maintenance and quality purposes
if DataTrac 2000 So ware is used. SKC recommends that a full calibration be
performed during pump maintenance and a er non-factory repairs.
Full calibration clears history, run time parameters, and the
Scheduler in DataTrac 2000 Software.
Do NOT place sampling media in line for full calibration. Ensure the
battery pack is completely charged before starting a full calibration.
Do not perform single-point or multiple-point calibration until the
pump has remained at ambient temperature for several hours.
1. Use 1/4-inch tubing to connect the Defender Calibrator suction port to the
AirChek 2000 pump inlet. Do NOT place sample medium in line.
2. Run the pump for ≥ 2 minutes before starting calibration. Leave the
pump on.
3. Follow Steps 3 through 9 from Single-point Calibration Using CalChek on
pages 18 and 19.
4. Verify that the ba ery icon on the pump display shows at least two bars.
If it does not, charge the ba ery before proceeding.
5. Press S on the pump keypad 7 times to place pump in full calibration
mode.
6. The Defender Calibrator will begin to automatically calibrate the pump.
Initial fl ow measurements are taken without fl ow from the pump and the
pump fl ow rate is adjusted automatically. The pump will display FCAL,
CS1, and a brief fl ow rate. The pump will continue to display CS2, then
a fl ow rate, CS3, then a fl ow rate, etc. until calibration is completed at all fl ow rates between 750 and 3000 ml/min.
Full calibration begins at fl ows lower than 750 ml/min. At these lower
fl ow rates, the calibrator piston will move slowly. This is normal; do
not interrupt calibration.
CalChek full calibration can be aborted by pressing [ST]. The pump
will go to HOLD.
20
Page 24
Calibration
7. When calibration is completed, the pump will go to HOLD. If the
calibration was successful, the pump LCD will revert to displaying pump
run time as 0. If there was failure during the calibration process, an error
code of E4[x] will appear (see CalChek Error Chart on page 22).
Note:To remove a CalChek error code from the LCD, press Ò.
8. Allow the pump to go to SLEEP mode to write calibration data to pump
memory.
Data does not write to pump memory until pump has gone into
SLEEP mode.
CalChek Full Calibration Data
Full calibration data can be viewed and printed by going to the DataTrac
2000 Pump Manager window and clicking on the View menu. Choose
Calibration Info. This will display calibration results, pump serial number,
and date of the last full calibration. A bu on allows this data to be printed. The
printed report contains pump version, date printed, and a validation code.
CalChek Calibration Data Verifi cation in DataTrac 2000 Software
This feature requires pump version 2.62 or higher and DataTrac 2000
So ware version 3.62 or higher.
To ensure that printed data has not been tampered with, pull down the Tools
menu and choose Confi rm Validation Code. Enter the data from the printed
report, including the validation code. DataTrac 2000 will indicate whether the
information is completely valid or if a parameter has been changed.
Clearing the history will not clear full calibration data. This data can
only be cleared by performing another full calibration or by obtaining
more than 36 pump history records.
When entering data to confi rm the validation number, enter the date
in the following format: mmm dd, yyyy (e.g., Aug 18, 2008)
21
Page 25
Calibration
CalChek Error Chart
Single-point Calibration Errors
Error Problem Troubleshooting
E41 Correction required too large. A Perform a full calibration. If this fails
mismatch of greater than 360 ml/min contact SKC Technical Support.
between the fl ow setting on the pump and the reading generated by the
Defender Calibrator has occurred.
E48 Could not get a successful single point Try the calibration again. If problem
calibration within fi ve fl ow readings. persists, perform a full calibration.
Full (Multiple-point) Calibration Errors
Error Problem Troubleshooting
E44 First fl ow reading greater than 750 Check tubing between pump’s upperml/min. The pump is fl owing faster pressure sensor and the top valvethan it should, even though the assembly diaphragm to ensure it is not
calibration routine delivered only a pinched or blocked, or contact SKC
very small voltage to the pump. Technical Support.
E45 Pump unable to achieve fl ow rate of Check pump’s fl ow tube to ensure3000 ml/min possibly due to a blocked it is not blocked, or contact SKC
fl ow tube or an air leak inside the pump. Technical Support.
E46 Analysis error in the data (rare). Try full calibration again. If problem
persists, contact SKC Technical Support.
E47 Less than two bars appear in the battery Recharge the battery.
icon on the pump display indicating that
the battery is too low. There must be at
least two bars to begin a full calibration.
No Code At conclusion of full calibration, pump Pump not at ambient conditions for at
does not verify to within 5%. least 2 hours. Retry calibration after
pump has been at ambient conditions
for 2 hours.
Pump not running for 2 minutes
prior to calibration. Run pump for
2 minutes and retry calibration.
Errors That Can Occur During Both Calibration Modes
Error Problem Troubleshooting
E42 Unstable average. There is too Try the calibration again. If problem
much variation in the fl ow readings. persists, contact SKC Technical Support.
E43 Serial time out. The calibrator is Check cable connection. If loose
not communicating with the pump. or disconnected, connect properly.
22
Page 26
Calibration
Calibrating for Low Flow (5 to 500 ml/min) Sampling
Applications Using a Constant Pressure Controller (CPC)
For use with CPC and Adjustable Low Flow Tube Holders.
The Constant Pressure Controller (CPC) is an accessory that allows low fl ow
(5 to 500 ml/min) applications. In conjunction with an Adjustable Low Flow
Tube Holder accessory, the CPC is used as a pressure regulator to maintain a
constant 20 inches water back pressure. See Accessories on page 28.
Calibrate with Adjustable Low Flow Holder, CPC, and representative
sample medium inline.
1. a. For single-tube applications, set the fl ow rate to 1500 ml/min.
b. For multiple-tube applications, the pump fl ow rate must be set at
≥ 15% higher than the sum of the fl ow rates through all tubes.
Do not exceed 500 ml/min fl ow rate per tube for multiple-tube sampling.
To set the pump fl ow rate, from HOLD press [ST] to run the pump
and enter ÒSTÒ within 10 seconds. You are in User Interface Level One. SET and fl ow rate fl ash on the LCD.
2. The fl ow rate displayed is from the last sample taken. Press S to
increase fl ow and T to decrease the fl ow to the desired se ing. Press Ò
until End appears, and then press [ST] to save the change and exit the
User Interface. The pump will remain running. If desired, press [ST]
again to place the pump in HOLD.
3. Connect the pump inlet to the CPC outlet (the side of the CPC without a
label) using a short length of Tygon tubing.
4. Connect the inlet side of the CPC (marked “to sample”) to the
Adjustable Low Flow Holder.
5. Label tube(s) and port(s). Insert an opened representative tube into the
rubber sleeve of each port on the Adjustable Low Flow Holder. Place
unopened tubes in any unused ports to “seal” them.
6. Loosen the brass fl ow adjust screw on the low fl ow holder. Connect the
exposed end of one tube to a primary standard calibrator using another
length of tubing. From HOLD, press [ST] to run the pump.
7. Turn the fl ow adjustment screw (needle valve) on the low fl ow holder
until the calibrator indicates the desired fl ow rate.
The fl ow rate displayed on the calibrator will change as a result of
this adjustment. The fl ow rate on the pump LCD will remain at the
previously set fl ow rate, showing the fl ow rate through the pump, not
through the sample tube.
8. Repeat Steps 6 and 7 to calibrate the fl ow rate through each tube. Seal
unused ports during calibration with unopened tubes.
9. Place the pump in HOLD by pressing [ST]. Disconnect the calibration
train and replace the representative tube(s) with the tube(s) to be used
for sampling. Reset the run time data to zero (see page 12).
23
Page 27
Sampling
Sampling (1000 to 3250 ml/min Constant Flow)
1. Following calibration, replace representative sampling medium with a
new unexposed medium. Ensure run time data has been reset (see page 12).
Protect sample pump from weather when in use outdoors.
For multiple-tube sampling, seal unused holder ports with unopened
tubes.
2. To begin sampling, press [ST] to run the pump. Record the start time.
3. Sample for the time specifi ed in the method used.
4. To stop sampling, press [ST] to place the pump in HOLD. Record the
stop time.
5. When sampling is complete, pump data is retained in memory for
recovery. Data can be viewed on the LCD by using the Ò bu on to scroll
through it or on a PC using DataTrac 2000 So ware.
When using impingers, place an in-line trap between the pump
and the impinger to protect the pump from harmful liquids or
vapors. Failure to use the impinger trap voids the pump warranty.
If a delayed start or DataTrac 2000 schedule has been programmed
into the pump, it may remain in pump memory. PROG will display
in the upper le corner of the pump display. To delete this program,
see page 14 or 15.
To ensure sample integrity, ensure tubing seals tightly onto the
pump inlet fi lter cover. Use care when removing tubing to prevent
cracking or breakage of the inlet fi lter cover.
Low Flow Sampling (5 to 500 ml/min Constant Pressure)
Low fl ow sampling requires a Constant Pressure Controller (CPC) and
adjustable fl ow tube holder available as accessories or in the Low Flow
Adapter Kit, Cat. No. 210-500.
When sampling with the CPC accessory and multiple tubes, the
volume displayed on the pump is no longer representative of the
volume of fl ow through the tubes due to the air bypass function of
the CPC.
1. Following calibration (see page 23), replace the representative tube(s) with
a new unexposed tube(s).
Protect sample pump from weather when in use outdoors.
2. Press [ST] to RUN the pump. Sample for the time specifi ed in the
method used.
3. To stop sampling, press [ST] to place the pump in HOLD.
24
Page 28
Sampling
Long-duration Color Detector Tubes require a special tube cover
that accommodates an in-line trap tube. The trap tube protects the
pump from caustic fumes that are often released from detector
tubes. Closely read all precautions when using these tubes.
Failure to use the necessary traps will damage the pump and void
the warranty.
To ensure sample integrity, tubing fi ts tightly onto the pump inlet fi lter cover. Use care when removing tubing to prevent cracking
or breakage of the inlet fi lter cover.
Use of any device other than the approved battery pack to power
the pump voids the UL Listing for intrinsic safety.
Flow Fault
If the pump is unable to compensate for longer than 15 seconds due to
excessive back pressure, the pump enters fl ow fault mode. During fl ow fault,
the pump HOLDs, the fault icon appears on the display during the length of
the fault, and the accumulated run time display is frozen and retained. As
part of the fl ow fault feature, the pump a empts to restart sampling a er fi ve
minutes in fl ow fault and continues to a empt a restart every fi ve minutes
therea er until the restricted fl ow is corrected or the pump has a empted a
maximum of 10 restarts. The maximum number of restart a empts may be
changed using DataTrac 2000 So ware.
25
Page 29
Maintenance
Replacing the Inlet Port Housing and Filter
1. Remove the three screws that secure the inlet port housing to the
top of the pump.
2. Remove the inlet port housing and gasket.
3. Remove the O-ring.
4. Remove and discard the fi lter.
5. Insert a new fi lter (Replacement Cat. No. P40011).
6. Insert O-ring*. Replace the gasket.
7. Align the inlet port housing with the three screw holes and the LED.
8. Insert the three screws and tighten in an alternating fashion.
Do not overtighten screws. Overtightening can crack the inlet port.
* Replace with new O-ring only as needed.
26
Page 30
Maintenance
Service Policy
To return products to SKC for servicing:
1. Call 800-752-8472 (724-941-9701 for international customers) to obtain a
Return Materials Authorization (RMA) number and Product Decontamination
Form.
2. Carefully package the product. Mark the RMA number on any correspondence
relating to the return and on the outside of the package.
3. Ship to SKC, freight prepaid, to the following address:
SKC Inc.
National Service Center
863 Valley View Road
Eighty Four, PA 15330
Package product carefully to prevent damage during transit. Include a contact
name, phone number, shipping address, RMA number, and a brief description
of the problem. For nonwarranty repairs, a purchase order number and billing
address are also required. The Service Department will contact nonwarranty
customers with an estimate before proceeding with repairs.
SKC Inc. will accept for repair any SKC product that is not contaminated
with hazardous materials. Products determined to be contaminated will
be returned unserviced.
Intrinsic safety and other approvals are void if SKC pumps are
not repaired by SKC or authorized SKC repair centers. Use only
SKC-approved parts to ensure reliable performance and to maintain
the UL Listing for intrinsic safety and the SKC warranty.
27
Page 31
Accessories
Description Cat. No.
Defender Primary Standard Calibrator, 50 to 5000 ml/min,
includes ba ery, charger (100-240 V), cable, and so ware 717-510M
CalChek Communication Cable, required for CalChek feature210-502
Chargers
PowerFlex Charging System for SKC Personal Pumps
5-station, 100-240 V 223-1000
Single, 120 V 223-2000
Single, 100-240 V 223-2000B
PowerFlex Pump Cable for AirChek 2000 223-1001
Ba ery Eliminator, for continuous run using line power,
use voids the UL Listing for intrinsic safety
115 V 223-320
230 V 223-320B
Protective Pouches
Black 224-88
Red, for easy observation 224-96A
Black, noise reducing 224-96C
DataTrac 2000 So ware Package
Includes so ware, adapter, and serial cable, requires
Windows 98 or higher and serial port or appropriate adapter
compatible with PC and operating system 877-91
Low Flow Adapter Kit (5 to 500 ml/min)
Includes Constant Pressure Controller (CPC), Adjustable
Low Flow Tube Holder, and Type A Protective Cover 210-500
Constant Pressure Controller (CPC) for sampling in the
5 to 500 ml/min fl ow range. Use with Adjustable Low
Flow Holder (below). Available in Low Flow Adapter Kit above. 224-26-CPC
Adjustable Low Flow Tube Holders for Constant Pressure
(Low Flow 5 to 500 ml/min) Applications
(requires separate tube cover listed below)
Single, available in Low Flow Adapter Kit above 224-26-01
Dual 224-26-02
Tri 224-26-03
Quad 224-26-04
Sample Tube Protective Covers
(for adjustable fl ow tube holders listed above)Type A (tubes 6-mm OD x 70-mm L) 224-29A
Type B (tubes 8-mm OD x 110-mm L) 224-29B
Type C (tubes 10-mm OD x 150-mm L) 224-29C
Type T (tandem for color detector tubes up to
115-mm long and a trap tube) 224-29T
28
Page 32
Accessories
Description Cat. No.
Replacement Parts
Ba ery Pack P20136
Ba ery Pack (CE marked; for Cat. No. 210-2002Ex) P21113
Belt Clip P20139
Case P20137
Case with interface for PC board in place P20137A
Charging Jack P20145
Cover, Ba ery Pack P20144Filter (inlet)/O-ring (3) P20140
Filter Housing P20142
Filters, Inlet (50) P40011
Gasket Set P21273
Keypad P79361
Stack P20138
PC Board (includes top valve plate and stack inlet) P79519
PC Board Interface P79543
Cover, Port P20179
Keypad P79361
Screw/Gasket Kit P21002
Valve Assembly, Bo om P21272
Valve Assembly, Top P21322
Long-duration Detector Tube Accessories
Trap Tubes 222-3D-2
Tandem Protective Tube Cover 224-29T
29
Page 33
Accessories
DataTrac 2000 Software
With the optional DataTrac 2000 So ware accessory, the AirChek 2000
is programmable using a PC. DataTrac 2000 simplifi es chain-of-custody
reporting by allowing users the option of programming a complete running
sequence, delayed start, timed stop, and intermi ent sampling, all at
diff erent fl ow rates. Time and sample volume are continuously updated in
memory. There is no need to perform lengthy calculations; DataTrac does it
for you. The advanced information retrieval system is specifi cally designed
to store data and provide chain-of-custody information. Fault features allow
storage of historical data in memory that can be retrieved days later as long
as the ba ery pack is not completely discharged.
Features
• Program a sampling operation from a PC
• Calibrate the AirChek 2000 fl ow rate to a primary standard
• Display the AirChek 2000 operating state including fl ow rate,
temperature, run time, and ba ery status
• Create and save an AirChek 2000 program on a PC and upload to the
pump for operation in the fi eld.
• Program up to ten sampling sequences, each with diff erent fl ow rates
• Download the AirChek 2000 run time data and history to your PC
• Create chain of custody information using the sample set-up feature
• Print a history fi le containing AirChek 2000 run time data
• Print a worker exposure profi le containing run time data and the AirChek
2000 history
• Document date of pump calibration and validate information when using
the CalChek Automatic Calibration feature (DataTrac 2000 version 3.59 or
higher)
DataTrac 2000 Requirements
• Any IBM-compatible PC with a 386 processor or higher
• Hard drive with a minimum of 8 MB free disk space
• CD drive
• 4 MB RAM (8 MB preferred)
• VGA display or be er
• Available 9 or 25-pin serial port (i.e., a COM port not used by a mouse,
modem, or other device) or appropriate adapter compatible with PC and
operating system
• Mouse
• Microso
DataTrac 2000 Software
Includes software on CD, adapter, and serial cable. (Requires Microsoft
Windows 98 or higher and serial port or appropriate adapter compatible with
PC and operating system) .......................................................Cat. No. 877-91
®
Windows® 98 or higher
30
Page 34
31
Page 35
SKC INC.
LIMITED ONE YEAR WARRANTY
1. SKC warrants that its instruments provided for industrial hygiene, environmental, gas
analysis, and safety and health applications are free from defects in workmanship and materials
under normal and proper use in accordance with operating instructions provided with said instruments. The term of this warranty begins on the date the instrument is delivered to the buyer and
continues for a period of one (1) year.
This warranty does not cover claims due to abuse, misuse, neglect, alteration, accident,
or use in application for which the instrument was neither designed nor approved by SKC Inc.
This warranty does not cover the buyer’s failure to provide for normal maintenance, or improper
selection or misapplication. This warranty shall further be void if changes or adjustments to the
instrument are made by other than an employee of the seller, or if the operating instructions
furnished at the time of installation are not complied with.
2. SKC Inc. hereby disclaims all warranties either expressed or implied, including any
implied warranties of merchantability or fi tness for a particular purpose, and neither assumes
nor authorizes any other person to assume for it any liability in connection with the sale of these
instruments. No description of the goods being sold has been made a part of the basis of the bargain or has created or amounted to an express warranty that the goods will conform to any such
description. Buyer shall not be entitled to recover from SKC Inc. any consequential damages,
damages to property, damages for loss of use, loss of time, loss of profi ts, loss of income, or
other incidental damages. Nor shall buyer be entitled to recover from SKC Inc. any consequential
damages resulting from defect of the instrument including, but not limited to, any recovery under
section 402A of the Restatement, Second of Torts.
3. This warranty extends only to the original purchaser of the warranted instrument during
the term of the warranty. The buyer may be required to present proof of purchase in the form of
a paid receipt for the instrument.
4. This warranty covers the instrument purchased and each of its component parts.
5. In the event of a defect, malfunction, or other failure of the instrument not caused by
any misuse or damage to the instrument while in possession of the buyer, SKC Inc. will remedy
the failure or defect without charge to the buyer. The remedy will consist of service or replacement of the instrument. SKC Inc. may elect refund of the purchase price if unable to provide
replacement and repair is not commercially practicable.
6. (a) To obtain performance of any obligation under this warranty, the buyer shall return
the instrument, freight prepaid, to SKC Inc., at the following address:
SKC Inc., National Service Center
863 Valley View Road
Eighty Four, PA 15330 USA
(b) To obtain return authorization information or for further information on the warranty performance you may telephone 724-941-9701 at the above address. See Service Policy
section in operating manual (if applicable).
7. This warranty shall be construed under the laws of the Commonwealth of Pennsylvania
which shall be deemed to be the situs of the contract for purchase of SKC Inc. instruments.
8. No other warranty is given by SKC Inc. in conjunction with this sale.
Form #3755 Rev 0207
32
Page 36
Index
AC Charger ........................................4, 28