SJE CP3R User Manual

CP3R Quick Start Manual

for Constant Pressure Applications

This CP3R Drive has been factory pre-programmed for your specific pressure control application.

All relevant parameters have been configured to match the provided pump data and system pressure requirements.

Should you need to make minor adjustments, please consult the parameter table enclosed in this document.

Consult the factory for assistance.

D700

RUN MON__PRM

PU___EXT NET

RUN

3 200V

Pressure Booster Pump Application

D700 3 200V

Deep Well Submersible Pump Application

RUN MON__PRM

PU___EXT NET

RUN

RUN MON__PRM

PU___EXT NET

RUN

D700 3 200V

CP3R VFD Quick Start Manual 1

Display and Keypad

DISPLAY:

Monitor 4 digit LED

SETTING DIAL: Used

to scroll through

parameter list and edit

parameter value.

MODE: To display

parameters. Also

used to exit back to

monitoring display.

Monitoring Hz, Amps and PSI

Press the SET button to toggle the display from:

- Motor speed (Hz ON)

- Motor Amps (A ON)

- Pressure (Hz, A & V OFF)

STOP/RESET:

Fault RESET

SET: Used to save parameter value

after editing. During operation the

SET button is used to monitor

motor Hz, amps and pump

discharge pressure.

PARAMETERS DESCRIPTION

P. 1 Maximum Frequency

P. 2 Minimum Frequency

P. 7 Accel time

P. 8 Decel time

P. 9 Electronic Thermal Overload

P. 83 Motor Voltage

P. 129 PID proportional band

P. 130 PID integral time

P. 133 PID Pressure set point

P. 575 Sleep timer

P. 576 Sleep frequency

P. 577 Start pressure (differential)

Example: Changing the Set Pressure

1. Press MODE to choose the parameter setting mode.

(The parameter number read previously appears.)

2. Turn the SETTING DIAL until P.133 (Pr. 1) appears.

3. Press SET to read the current pressure set point value. “50.00” (initial value) appears.

4. Turn the SETTING DIAL to change it to the pressure set point value “55.00”.

5. Press SET to save. Flash --- Parameter setting complete!

• Turn SETTING DIAL to read another parameter

• Press SET to show the setting again.

• Press SET twice to show the next parameter.

• Press MODE twice to return the monitor to frequency monitor.

2 CP3R VFD Quick Start Manual

OFF/AUTO Operation

OFF position

The pump will not run

AUTO position

The pump will not run if the pressure is above the set pressure. The pump will run if the pressure drops below the Set Pressure less the Start Pressure. Example if set the set pressure is 40PSI (P.133=40 PSI), and the Start Pressure is 5PSI (P.577=1005). The pump will start when the pressure drops below 35PSI (see example below)

PSI

Sec.

High Pressure Shutdown

A normally closed pressure switch is highly recommended to be wired to the “High Pressure Shutdown” terminals in the CP3R panel. The pressure switch should be sized so that the normally closed contacts will open when the system pressure exceeds approximately 10-15 psi above the system setpoint pressure. The high pressure shutdown is intended to shut the CP3R panel down in the event of a transducer malfunction. Upon a drop in pressure, the CP3R panel will return to normal operation. A pressure relief valve is also highly recommended.

CP3R VFD Quick Start Manual 3

Parameter List

PARAMETERS DESCRIPTION RANGE DEFAULT TYPICAL

P. 1 Maximum frequency 0 to 120Hz 60.00Hz 60.00Hz

P. 2 Minimum frequency 0 to 120Hz 30.00Hz 30.0Hz

P. 7 Accel time 0 to 3600s 2.0 2.0

P. 8 Decel time 0 to 3600s 2.0 2.0

P. 9 Electronic Thermal Overload 0 to 500A -- Match Pump FLA

P. 83 Motor Voltage 0 to 1000V 230.0 Match Pump Volt

P. 129 PID proportional band 0.1 to 1000%, 9999 100% 100%

P. 130 PID integral time 0.1 to 3600s, 9999 1.0 1.0

P. 133 PID Pressure set point 0 to 100%, 9999 60.00 60.00

P. 575 Sleep timer 0 to 3600s, 9999 10.0 10.0

P. 576 Sleep Frequency 0 to 400Hz 35.00Hz 35.00Hz

P. 577 Start Pressure (differential) 900 to 1100% 1005 1005

Maximum frequency: (P.1) The pump will not be allowed run above this frequency. It must be set at 60Hz for most applications.

Minimum frequency: (P.2) The pump will not be allowed run below this frequency. It must be set at 30Hz for submersible well pumps.

Acceleration/Deceleration time: (P.7, P.8) P.7 Acceleration rate in seconds P.8 Deceleration rate in seconds

Applicable to the Acceleration/Deceleration rate from 0Hz to 60Hz. Typically for submersible motors/pumps, the Accel/ Decel time should be set to 2 seconds.

Electronic thermal O/L relay: (P.9)

The electronic overload will trip the VFD and protect the motor from damage in the event an overload condition. Set this value to match the motor nameplate Full Load Amps. For submersible well pumps, set to the motor Max. Amps (Service Factor Amps).

Motor Voltage: (P.83) P.83 Voltage rating of pump motor.

4 CP3R VFD Quick Start Manual

Parameter List

PID: (P.133, P.129, P130) P.133 is the Pressure Set Point (target pressure to be maintained at pump discharge). It cannot exceed the range of

the pressure transducer (typically 0-100PSI). P.129 is the Proportional Band. For advanced users only. This parameter is used for adjusting the frequency output control reaction to pressure changes. Decrease for larger (faster) corrections. Default is 100%. Decrease if large pressure overshoots on start up occurs. P.130 is the Integral Time. For advanced users only. This parameter is used for adjusting the frequency output control reaction to pressure changes. Decrease for larger (faster) corrections. Default is 1 sec. Decrease for faster response, increase if quick unstable oscillations occur.

Sleep Mode: (P.575, P.576, P577) P.575 is the Sleep Timer. This timer starts when the VFD output frequency drops below the Sleep Frequency (P.575).

The pump will go to sleep (pump stopped) when this timer is done (typically 10Sec). P.576 is the Sleep Frequency. The Sleep Timer (P.575) starts the VFD output frequency drops below this frequency (typically 35Hz). P.577 is the Start Pressure (Differential). The pump will start if the pressure drops below the Set Pressure less the Start Pressure. Example: If set the Set Pressure is 40PSI (P.133=40 PSI), and the Start Pressure is 5PSI (P.577=1005, the pump will start when the pressure drops below 35PSI (see example on page 3.) Typically set to 1005 (5PSI). Notes: If the system cycles on and off too frequently try the following: increase the Sleep Timer (P.575), or lower the Sleep Frequency (P.576) or increase the Start Pressure (P.577). A combination of change in all three parameters may be necessary. If the pump does not go to sleep when there is no water demand (no flow), the Sleep Frequency (P.576) must be increased.

CP3R VFD Quick Start Manual 5

Faults, Alarms and Warning Codes

FAULTS ALARMS

E.OC1 Overcurrent trip during acceleration FN Fan alarm

E.OC2 Overcurrent trip during constant speed E--- Faults history

E.OC3 Overcurrent trip during deceleration HOLD Operation panel lock

E.OV1 Regenerative overvoltage Er1 to 4 Parameter write error

E.OV2 Regenerative overvoltage Err. Error

E.OV3 Regenerative overvoltage trip

E.THT Inverter overload trip WARNINGS

E.THM Motor overload trip OL Stall prevention overcurrent

E.FIN Fin overheat oL Stall prevention overvoltage

E.BE Brake transistor alarm RB Regenerative brake prealarm

E.ILF Input phase loss TH Electronic thermal relay function prealarm

E.OLT Stall prevention PS PU stop

E.GF Output side earth (ground) MT Maintenance signal output

E.LF Output phase loss UV Undervoltage

E.OHT External thermal relay trip SA Safety Stop

E.PTC PTC thermistor operation

E.PE Parameter storage device

E.PUE PU disconnection

E.RET Retry count excess

E. 5 CPU Fault

E. 6 CPU Fault

E. 7 CPU Fault

E.CPU CPU Fault

E.CTE CPU Fault

E.CDO Output current detection

E.IOH Inrush current limit circuit

E.AIE Analog input fault

E.SAF Safety circuit fault

IMPORTANT:

Faults can be reset by pressing the STOP/RESET button on the VFD. The selector switch must be in the “OFF” position to reset fault. Please contact your distributor if you are not able to reset a fault.

6 CP3R VFD Quick Start Manual

Terminal Connections

3

NO CONNECTION

CP3R 1.5 & 3 HP PANELS

6

CP3R 5 HP PANEL

CP3R VFD Quick Start Manual 7

NOTES: _______________________________________________________________________________________

_______________________________________________________________________________________________

Technical support: +1-800-746-6287

techsupport@sjeinc.com

www.sjerhombus.com

Technical Support Hours: Monday-Friday, 7 A.M. to 6 P.M. Central Time

8 CP3R VFD Quick Start Manual

SJE CP3R User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual