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SIXTH SENSE AI-200
LOW-COST 1/32 DIN TEMPERATURE CONTROLLER
The Sixth Sense AI-200 is the second generation in the AI series of fuzzy logic and PID microprocessor-based controllers. This 1/32-DIN
panel-mount controller incorporates a bright, easy-to-read 4-digit LED display, high-accuracy analog-to-digital converter, and multiple-output
options.
The AI-200 temperature controller is available with a temperature input (programmable for J, K, T, E, B, R, S, N, and L type thermocouples,
and PT100 RTDs) as well as a voltage or milliamp linear input (0/1-5V, 0/4-20mA). The controller is available with up to 2 outputs. Each of
the outputs on the Sixth Sense AI-200 can be ordered in one of three configurations: relay (2A / 240VAC), pulsed voltage (5V / 30mA), or a
linear (04-20mA or 0/1-5V) analog output.
The fuzzy logic technology enables a process to reach a predetermined set point in the shortest time while minimizing overshoot during
power up or external load disturbances. There is a wide variety of selectable alarm modes, soft-start ramp and dwell timer, and an on-board
programming port for automatic configuration, calibration and testing without the need to access the keys on the front panel. Other
features on the Sixth Sense AI-200 temperature controller include optional RS-485 or linear 0/4-20mA retransmission for a compact, high-
performance, and easy-to-use controller.
• 1/32 DIN
• Power options
90-250 VAC, 47-63 Hz, 10VA, 5W max
11 - 26 VAC / VDC, 10VA, 5W max
• Signal Input
Sampling rate: 5 times/sec
Resolution: 18 bits
Max. Rating: -2 VDC min, 12 VDC max
• Output 1 / Output 2
Relay rating: 2A / 240VAC, life cycles 200,000 for resistive load
Pulsed voltage to drive SSR, 5V / 30mA
Isolated 4-20mA / 0-20mA
Isolated 1-5V / 0-5V
• Communications (optional)
RS-485
Retransmit 4-20mA / 0-20mA
AI-200 SPECIFICATIONS
POWER 90 to 250 VAC, 47 to 63 Hz, 10VA, 5W maximum
11 to 26 VAC / VDC, SELV, Limited Energy, 10VA, 5W maximum
SIGNAL INPUT
RESOLUTION
SAMPLING RATE 5 times / second
MAXIMUM RATING -2 VDC minimum, 12 VDC maximum ( 1 minute for mA input )
TEMPERATURE EFFECT ±1.5 μV/ °C for all inputs except mA
input ±3.0 μV/ °C for mA input
SENSOR LEAD RESISTANCE EFFECT
T/C 0.2μV/ohm
3-WIRE RTD 2.6 °C/ohm of resistance difference of two leads
2-WIRE RTD 2.6 °C/ohm of resistance sum of two leads
BURN-OUT CURRENT 200nA
COMMON MODE REJECTION RATIO ( CMRR ) 120dB
NORMAL MODE REJECTION RATIO ( NMRR ) 55dB
SENSOR BREAK DETECTION Sensor open for TC, RTD and mV inputs,
Sensor short for RTD input,
Below 1 mA for 4-20 mA input,
Below 0.25V for 1-5 V input, unavailable for other inputs
18 bits
Information subject to change without notice. Prices in USD. 05/01/10
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AI-200, CONTINUED
AI-200 SPECIFICATIONS, CONT.
SENSOR BREAK RESPONDING TIME Within 4 seconds for TC, RTD and mV inputs,
0.1 second for 4 to 20 mA and 1 to 5 V inputs
TYPE RANGE ACCURACY@ 25°C INPUT IMPEDANCE
J -184 to 1832°F (-120 to 1000°C) ±2°C 2.2MΩ
K -328 to 2498°F (-200 to 1370°C) ±2°C 2.2MΩ
T -418 to 752°F (-250 to 400°C) ±2°C 2.2MΩ
E -148 to 1652°F (-100 to 900°C) ±2°C 2.2MΩ
B 32 to 3272°F (0 to 1800°C) ±2°C (200 to 1800°C) 2.2MΩ
R 32 to 3214°F (0 to 1767.8°C) ±2°C 2.2MΩ
S 32 to 3214 °F (0 to 1767.8°C) ±2°C 2.2MΩ
N -418 to 2372°F (-250 to 1300°C) ±2°C 2.2MΩ
L -328 to 1652°F (-200 to 900°C) ±2°C 2.2MΩ
PT100 (DIN) -346 to 1292°F (-210 to 700°C) ±0.4°C 1.3KΩ
PT100 (JIS) -328 to 1112°F (-200 to 600°C) ±0.4°C 1.3KΩ
mV -8 to 70mV ±0.05% 2.2MΩ
mA -3 to 27mA ±0.05% 70.5Ω
V -1.3 to 11.5V ±0.05% 650KΩ
OUTPUT 1 / OUTPUT 2
RELAY RATING 2A/240 VAC, life cycles 200,000 for resistive load
PULSED VOLTAGE Source Voltage 5V, current limiting resistance 66Ω
LINEAR OUTPUT TYPE ZERO TOLERANCE SPAN TOLERANCE LOAD CAPACITY
4-20 mA 3.6 to 4 mA 20 to 21 mA 500Ω max
0-20 mA 0 mA 20 to 21 mA 500Ω max
0-5 V 0 V 5 to 5.25 V 10KΩ min
1-5 V 0.9 to 1 V 5 to 5.25 V 10KΩ min
0-10 V 0 V 10 to 10.5 V 10KΩ min
LINEAR OUTPUT
RESOLUTION 15 bits
OUTPUT REGULATION 0.02 % for full load change
OUTPUT SETTLING TIME 0.1 sec ( stable to 99.9 % )
ISOLATION BREAKDOWN VOLTAGE 1000 VAC
TEMPERATURE EFFECT ±0.01 % of SPAN / °C
TRIAC ( SSR ) OUTPUT
RATING 1A / 240 VAC
INRUSH CURRENT 20A for 1 cycle
MIN. LOAD CURRENT 50 mA rms
MAX. OFF-STATE LEAKAGE 3 mA rms
MAX. ON-STATE VOLTAGE 1.5 V rms
INSULATION RESISTANCE 1000 Mohms min. at 500 VDC
DIELECTRIC STRENGTH 2500 VAC for 1 minute
ALARM (OUTPUT 2 )
ALARM RELAY Form A,Max. rating 2A/240VAC, life cycles 200,000 for resistive load
ALARM FUNCTIONS Dwell timer
Deviation High / Low Alarm
Deviation Band High / Low Alarm
Process High / Low Alarm
ALARM MODE Normal, Latching, Hold, Latching / Hold
DWELL TIMER 0.1 - 4553.6 minutes
DATA COMMUNICATION
INTERFACE RS-232 ( 1 unit ), RS-485 ( up to 247 units )
PROTOCOL Modbus Protocol RTU mode
Information subject to change without notice. Prices in USD. 05/01/10
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AI-200 SPECIFICATIONS, CONT.
ADDRESS 1 to 247
BAUD RATE 2.4 to 38.4 Kbits/sec
DATA BITS 7 or 8 bits
PARITY BIT None, Even or Odd
STOP BIT 1 or 2 bits
COMMUNICATION BUFFER 160 bytes
ANALOG RETRANSMISSION
OUTPUT SIGNAL 4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V
RESOLUTION 15 bits
ACCURACY ±0.05 % of span ±0.0025 %/ °C
LOAD RESISTANCE 0 to 500 ohms ( for current output ),10 K ohm minimum ( for voltage output )
OUTPUT REGULATION 0.01 % for full load change
USER INTERFACE
SINGLE 4-DIGIT LED DISPLAYS 10mm
KEYPAD 3 keys
PROGRAMMING PORT For automatic setup, calibration and testing
COMMUNICATION PORT Connection to PC for supervisory control
CONTROL MODE
OUTPUT 1 Reverse ( heating ) or direct ( cooling )action
OUTPUT 2 PID cooling control, cooling P band 50 to 300% of PB,
dead band -36 to 36% of PB
ON-OFF 0.1 to 90.0 (°F) hysteresis control (P band = 0)
P OR PD 0 to 100.0% offset adjustment
PID Fuzzy logic modified, Proportional band 0.1 to 900.0°F
INTEGRAL TIME 0 to 3600 seconds, Derivative time 0 to 360.0 seconds
CYCLE TIME 0.1 to 90.0 seconds
MANUAL CONTROL Heat (MV1) and Cool (MV2)
AUTO-TUNING Cold start and warm start
FAILURE MODE Auto-transfer to manual mode while sensor break or A-D converter damage
RAMPING CONTROL 0 to 900.0°F/minute or 0 to 900.0 °F/hour ramp rate
SLEEP MODE Enable or Disable
RAMPING CONTROL 0 to 500.0°C/minute or 0 to 500.0°C/hour ramp rate
DIGITAL FILTER
FUNCTION First order
TIME CONSTANT 0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable
OPERATING TEMPERATURE -10 to 50°C
STORAGE TEMPERATURE -40 to 60°C
HUMIDITY 0 to 90% RH ( non-condensing )
ALTITUDE 2000m maximum
POLLUTION Degree 2
INSULATION RESISTANCE 20 Mohms min. ( at 500 VDC )
DIELECTRIC STRENGTH 2000 VAC, 50/60 Hz for 1 minute
VIBRATION RESISTANCE 10 to 55 Hz, 10 m/s² for 2 hours
SHOCK RESISTANCE 200 m/s² ( 20 g )
MOLDINGS Flame retardant polycarbonate
DIMENSIONS 50mm (W) X 26.5mm (H) X 110.5mm (D), 98.0 mm depth behind panel
MOUNTING Panel mount, cutout 22 X 45( mm )
WEIGHT 120 grams
APPROVAL STANDARDS
SAFETY
PROTECTIVE CLASS NEMA 4X ( IP65 ) front panel
IP20 housing and terminals
EMC EN61326
Information subject to change without notice. Prices in USD. 05/01/10
UL 61010C-1 , CSA C22.2 No. 24-93 , EN61010-1 (IEC1010-1)
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AI-200, CONTINUED
AI-200 ORDERING INFORMATION
A
I – 02 0 – A – B – C – D – E – 0
To create a part number fi ll in the boxes above with the appropriate number and/or letter from the corresponding list below.
Box A: Power Input
4 = 90 - 250 VAC, 50/60 Hz $ 129
5 = 11 - 26 VAC or VDC 139
Box B: Signal Input
1 = Standard thermocouple / RTD input N/C
4 = 0 - 5 V N/C
5 = 1 - 5 V N/C
6 = 4 - 20 mA N/C
7 = 0 - 20 mA N/C
Box C: Output 1
0 = None N/C
1 = Relay rated 2A / 240 VAC N/C
2 = Pulsed voltage to drive SSR, 5V/30mA N/C
3 = Isolated: 4 - 20 mA / 0 - 20 mA 20
4 = Isolated: 1 - 5V / 0 - 5V 20
AI-200 WIRING DIAGRAM
Box D: Output 2
0 = None N/C
1 = Form A relay 2A / 240 VAC $ 10
2 = Pulsed voltage to drive SSR, 5V / 30 mA 10
3 = Isolated 4 - 20 mA / 0 -20 mA 20
4 = Isolated 1 - 5V / 0 - 5V 20
Box E: Communication
0 = None N/C
1 = RS-485 interface 45
3 = Retransmit: 4 - 20mA / 0 - 20mA 45
Information subject to change without notice. Prices in USD. 05/01/10
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