sitrex Action 120, Action 120 L Use And Maintenance Manual
Before starting to
use the machine
read the
instructions
Use and maintenance manual
Round baler
Round Baler ACTION 120
USE AND MAINTENANCE MANUAL - 2 -
INDEX
1 DESCRIPTION AND MAIN FEATURES 5
1.1 Presentation 5
1.1.1 Intended users of the manuals 5
1.2 Warranty 5
1.2.1 Exclusions from warranty 5
1.3 Markings 6
1.4 Description and use of the machine 6
1.5 Not forecasted use of the machine 6
1.6 Sound level 6
1.7 Technical data 8
2 SAFETY AND PREVENTION 10
2.1 Safety 10
2.1.1 Terminology used 10
2.1.2 General safety rules 10
2.1.3 Machine control operations 13
2.2 Safety signs (pictograms) 14
2.3 Indication signals 16
3 TRANSPORT AND HANDLING 18
3.1 General warnings 18
3.2 Load by crane 18
3.3 Load by loading ramps 19
3.4 Circulation on the road 19
3.4.1 Tires pressure 20
3.4.2 Admitted slopes 20
4 HARVESTING INSTRUCTIONS 21
4.1 General guidelines 21
4.2 Advantages with low and wide windrow
21
4.3 Disadvantages with high and narrow
windrow 21
4.4 Feeding procedure 21
4.4.1 Feeding with narrow windrow 21
4.4.2 Feeding with wide windrow 21
4.4.3 Start the feeding 21
4.4.4 Bale discharge 21
5 USE INSTRUCTIONS 23
5.1 Prior to use 23
5.1.1 Work position 23
5.2 Hitching to the tractor 23
5.3 P.T.O. Shaft 23
5.3.1 Torque limiter with shear bolt 25
5.4 Adjustment carriageway 25
5.5 Hydraulic connection 25
5.6 Electric system 26
5.7 Electric signal of final density of pressing
“M50” 26
5.8 Electric switch-board “M100” (optional)27
5.9 Automatic switch-board “M200” (optional)
27
5.9.1 Installation and linkage 27
5.9.2 Control description 27
5.9.3 Programming 28
5.9.4 Manual use 28
5.9.5 Semi-automatic use 28
5.9.6 Automatic use 28
5.10 Twine binding 29
5.10.1 Knotting twine 29
5.10.2 Side adjustment of binding 30
5.11 Net binding 30
5.11.1 Reset the net wrap binder 30
5.11.2 Number of net turning on the bale 31
5.12 In working 31
5.13 Adjusting round bale density 32
5.14 Pick-up height adjustment 32
5.15 Pick-up with adjustable wheels
(optional) 32
5.16 Rake adjustment 33
5.17 Machine jamming 33
5.18 Stopping the round baler 33
5.19 Parking 33
5.20 Safety device 33
5.21 Checks and tests 34
6 MAINTENANCE 35
6.1 Maintenance 35
6.2 Rear door safety block 35
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6.3 P.T.O. shaft 35
6.4 After the first 8 hours of use 35
6.5 Every 8 hours of use 36
6.6 Every 24 hours of use 36
6.7 After the first 50 hours of use 36
6.8 Every 50 hours of use 36
6.9 Every 400 hours of use 36
6.10 Lubrication 36
6.11 Extraordinary maintenance 37
6.11.1 Lifting through hydraulic jacks 37
6.12 Storage 38
6.13 Hydraulic diagram 39
6.14 Troubleshotting: cause and possible
remedy 40
7 SPARE PARTS 42
7.1 Spare parts 42
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Details mentioned in the identification plate:
Machine model
Serial number
Year of production
Machine weight
Authorized SITREX repair center to contact for
service in
The identification plate is located at the front right
side of the machine, near to the drawbar hooking.
In this manual, there are symbols and notes used
to highlight requirements of particular interest for
the machine and / or operator, their meaning is
indicated here below.
DANGERS CAN BE OF 3 LEVELS:
DANGER
The writing «DANGER» indicates the
maximum danger and warns that if the
described operations are not properly carried
out, this can cause serious injury, death or
long-term health risks.
WARNING
The signal «WARNING» warns that if the
described operations are not properly carried
out, this can cause serious injury, death or
long-term health risks.
CAUTION
This signal advises that if the described
operations are not properly carried out, they
can cause damages to the machine and/or to
the person.
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USE AND MAINTENANCE MANUAL - 5 -
1 DESCRIPTION AND MAIN
FEATURES
1.1 PRESENTATION
This manual contains information and instructions
and what deemed necessary for the knowledge,
the proper use and the regular maintenance of the
baler «ACTION 120», hereinafter also referred to
as the machine, is manufactured by SITREX of
Trestina (Perugia) Italy, hereinafter referred to
more simply as the Manufacturer.
The contents of this manual does not constitute a
detailed account of the various components and
how they work, the user, however, will find what is
normally useful for the safe use and proper
preservation of the machine. From the
observance and fulfilment of what described in
this manual, together with a careful and cautious
maintenance, depends the smooth operation,
durability and operating economy of the machine.
Failure to comply with the instructions given
herein, negligent operation, incorrect use of the
machine and the performance of unauthorized
modifications may cause the loss of any rights of
warranty provided by the Manufacturer.
WARNING
Consequently, the Manufacturer declines all
responsibility for damages resulting from
negligence or failure to observe the
instructions herein.
When in need of repairs or overhauling involving
complex operations, you must contact the
authorized Service Centres having their own
skilled personnel, or get in touch with the
Manufacturer directly. Remember that the
Manufacturer is available to ensure a prompt and
precise technical service and any other element
required to get the maximum efficiency from the
machine.
DANGER
This manual is an integral part of the machine
and must be kept with it at all times, even
when it is moved to a new location or sold.
It must be kept in a safe place known to the
authorized personnel. It is up to said personnel to
make sure it is kept safe and intact for
consultation for the entire duration of the
machine’s service life. Should it be damaged or
lost, apply immediately to the Manufacturer for a
new copy.
1.1.1 Intended users of the manuals
This manual represents the fundamental
instrument for the personnel authorized to perform
various operations concerning the machine, i.e.:
Personnel in charge of the transportation and
handling of the machine;
Personnel in charge to operate with the
machine;
Maintenance personnel;
Personnel in charge of the demolition.
1.2 WARRANTY
The Manufacturer warrants its brand new
products for a period of 12 (twelve) months from
the date of the purchase.
Check at the delivery that the machine has not
been damaged during transport and that the
accessories are integral and complete.
Any complaints must be made in writing within 8
(eight) days from the receipt of the machine. The
warranty shall consist in the free of charge repair
or replacement of any parts proving to be
defective after a careful examination carried out
by the Manufacturer’s Engineering Department
(and does not include the electrical parts or any
eventual implement).
Under no circumstances, the repair or
replacement of parts covered by the warranty
shall extend the warranty period.
The purchaser may only enforce its rights
concerning the warranty only as far as the
warranty service is concerned, also featured in the
supply contract.
1.2.1 Exclusions from warranty
Warranty becomes void (in addition to those
situations featured in the supply contract):
In the event of an incorrect operations
attributable to the operator.
In the event, the damage can be attributable
to poor maintenance.
In the event the machine is altered, following
repairs carried out by the user without the
Manufacturer’s permission or subsequent to
the fitting of non-original spare parts, and the
damage is the result of said alterations.
In the event the instructions featured in this
manual have not been followed.
Neither shall the warranty cover any damage
resulting from negligence, carelessness, bad
operation or improper use of the machine.
WARNING
The removal of the safety devices supplied
with the machine shall automatically cause the
Round Baler ACTION 120
USE AND MAINTENANCE MANUAL - 6 -
warranty to become void and relieve the
Manufacturer of any responsibility.
In addition, the warranty shall become void in
the event non-original spare parts are used.
The machine, or parts of it, must be returned
carriage free, even when under warranty.
1.3 MARKINGS
Each machine features an identification plate,
featuring the following data:
Name and address of the Manufacturer;
EU. AP.: European road homologation
number (if is present);
Category: Machine category;
VIN: frame serial number;
LADEN MASS: Mass on the axes;
A-0: Mass on the towing eye;
A-1: Mass on the first axle;
A-2: Mass on the second axle (if is present);
DESIGNATION: Type of machine;
TYPE/VARIANT: Machine model;
MODEL YEAR: Model year;
CONSTRUCTION YEAR: Construction year
of the machine;
«CE» marking;
Identification plate
Data showed on the machine identification plate
have to be quoted at page 4 of this manual and
they have to be always mentioned for eventual
requests for spare parts or need of assistance.
The machine is standards equipped with:
Machine use and maintenance manual
Declaration of «CE» conformity
1.4 DESCRIPTION AND USE OF THE
MACHINE
«ACTION 120» Round Baler manufactured by
SITREX is a machine bearing the CE marking in
conformity with the provisions of the directive
98/37/EC, as described in the declaration of
conformity each round baler comes with
mechanisms for picking up the agricultural
products and for pressing them into cylindrical
bales. The round baler is mounted on an axis with
rubber wheels and is equipped with an adjustable
height drawbar for hooking to the tractor.
The motive power required for the machine’s
operation is transmitted from the tractor by means
of the power-takeoff shaft (bearing CE marking)
and the connection of the round baler’s electrical
system to the tractor’s 12V power socket.
To connect the electrical system, the power cable
must be connected to the tractor on the 12V
socket, and the light cable to the seven-pin plug.
The hydraulic system of the baler is controlled by
the tractor hydraulic distributor: the machine is
connected to two quick couplings by flexy tubes.
The outputs control the opening cylinder of the
tailgate and lift the pick-up (pick-up) respectively.
The round baler is a machine designed solely for
use in farming, for the picking up of hay, straw,
maize stubble and green forage and their pressing
into cylindrical-shaped bales.
A single operator seated in the tractor seat can
perform the various operations required to Pick-up
and bale the product lying in windrows.
1.5 NOT FORECASTED USE OF THE
MACHINE
DANGER
The operator should use the machine as
indicated in this manual, keeping in mind the
rules of accident, use conditions and technical
characteristics of the machine.
Any other not forecasted use of the machine
excludes the manufacturer from every kind of
responsibility to persons, animals and things.
1.6 SOUND LEVEL
The sound level (airborne noise) has been
measured with the machine running unlade, giving
the following results:
- Sound pressure level LpAm (A)…...82 dB
- Sound power level LwA (A).………102 dB
WARNING
The values measured reveal that the machine
has a high noise level. When operating the
machine, the operator must use ear
protection, such as appropriate safety
earmuffs or ear plugs, to prevent damage to
hearing (including long-term effects).
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Pic.1 – Overall view of the machine with its main assemblies
1. Rear door for unloading of bales
2. Rear lights
3. Wheels
4. Wheels pick-up
5. Pick-up
6. P.T.O. shaft with protection cup
7. Towing link/draw bar with adjustable height
8. Parking jack
9. Rake
10. Identification plate
11. Flexible pipes oil-dynamic installation
12. Adjusting lever bales density
13. Front cover plate
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1.7 TECHNICAL DATA
MODEL
ACTION 120
ACTION 120L
Chamber type
Fixed
Bale width (cm)
120
Bale diameter (cm)
120
Bale rotation
Bars
Bars number
34
Minimum Power required kW (CV)
30(40)
Pick-up collection width (cm)
170
200
Tines rows/Tines for pick-up row
4/19
4/23
Regulation of bale density
Mechanic 3 positions
Electrical system
12 Volt
Tractor hydraulic system required
2 distributor single effect
Tires (standard)
10.0/75-15.3
11.5/80-15.3
Tires (optional)
11.5/80-15.3 15.0/55-17
15.0/55-17
Nr RPM at the P.T.O. (RPM/min)
540
P.T.O. shaft
Shearing bolt 1050 Nm
Weight on towing eye (kg)
340
Dimensions free towing eye* (mm)
Ø 35 - Ø 100
Empty weight (full optional) (kg)
2020 kg (2120 kg)
2070 kg (2170 kg)
(*) Available with towing eye Ø40 – Ø100 fix and with towing eye Ø45 – Ø105 (homologated France).
Pic. 2 – Overall dimensions of the machine
DIMENSIONS (cm) PICK-UP OVERALL DIMENSIONS (cm)
B
Narrow
Medium
Large
Pick-up
width
Fixed
wheels
Adjustable wheels
Tires
A = 189
A = 197
A = 205
With wheels
Without wheels
10.0/75-15.3
217
225
233
pick-up 170
199
209
182
11.5/80-15.3
219
227
235
pick-up 200
232
243
216
15.0/55-17
-
236
244
Round Baler ACTION 120
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C = 188 cm D = 360 cm E = 35-100 cm F = 201 cm
Round Baler ACTION 120
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2 SAFETY AND PREVENTION
2.1 SAFETY
The user is responsible for making sure the
personnel is instructed on the hazards rising from
accidents, and on the devices fitted for the
operator’s safety and the general safety
requirements prescribed by the directives and
legislation of the country where the machine is
used. The safety of the operator is one of the
primary concerns of a manufacturer. In designing
and producing a new machine, the manufacturer
tries to foresee all the possible hazards and, of
course, adopt appropriate safety measures.
Nevertheless, the level of accidents caused by
careless or inexpert use of various machines is
still high. Distraction, thoughtlessness and
overconfidence often lead to accidents, as can
fatigue and drowsiness. Consequently, this
manual, and the safety rules in particular, must be
read very carefully.
DANGER
The Manufacturer declines all responsibility
for the non-observance of the safety rules and
requirements prescribed by the legislation of
the country where the machine is used, and of
the instructions herein.
2.1.1 Terminology used
Here below you’ll find the definitions of the figures
and specific situations that might directly involve
the machine and/or persons in direct contact with
the machine.
USER: The user is the person, or
corporation or company, that has purchased
or hired the machine and that intends to use
it for the purposes for which it was designed.
The user is responsible for the machine and
for training personnel working on and around
the machine.
HAZARD ZONE: Any area inside and/or
near the machine in which the health and
safety of any exposed person is at risk.
EXPOSED PERSON: Any person to be
found in a hazard zone, whether fully or
partially.
OPERATOR: Description of the people, in a
general sense, in charge of installing,
operating, adjusting, performing routine
maintenance, cleaning, performing minor
repairs and transporting a machine.
SKILLED PERSONNEL: The term is used to
describe people specially trained and qualified to
perform any maintenance or repair needing for
specific knowledge of the machine, its operation,
the safety devices, the operating procedures,
and who are aware of the hazards rising from
the use of the machine and, consequently, are
able to avoid them.
AUTHORIZED SERVICE CENTRE: The
Authorized Service Centre is the structure
legally authorized by the Manufacturer
employing skilled personnel qualified to
perform all servicing, maintenance and repair
work, including complex operations, to keep
the machine working efficiently.
2.1.2 General safety rules
WARNING
Failure to comply with the rules described in
Section 2 – Safety and accident prevention –
and any tampering with the safety devices,
shall relieve the Manufacturer from any
responsability in the event of accidents,
damage of malfunctioning of the machine.
General Warnings:
The user undertakes to give the round baler to
skilled and trained personnel only.
The user is obliged to take all necessary
measures to deny to unauthorized personnel
the access to the machine.
The personnel must comply with the
instructions herein without exception, and
observe the general safety requirements
prescribed by the legislation of the country
where the machine is used.
The user undertakes to suitably instruct
his/her personnel on the application and
observance of the safety rules. To this
purpose, the user undertakes to ensure that
anybody operating the machine is aware of
the operating instructions and safety rules in
force.
The personnel must use personal safety
equipment, as prescribed by local legislation,
at all times, as well as follow the relevant
instructions herein.
The personnel must observe all the hazard
and caution signs applied on the machine.
The authorized personnel must not perform
any operations or work that do not fall within
its specific sphere of competence.
The personnel is obliged to report any
problem or hazardous situation that might
occur to the person concerned.
Personnel in training must always be
supervised by expert personnel.
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USE AND MAINTENANCE MANUAL - 11 -
Prima di iniziare il lavoro, familiarizzare con i
dispositivi di comando e le loro funzioni.
Before starting work, practice with the controls
and their functions.
WARNING
The operation of the machine by anyone who
has not read and assimilated the instructions
herein, as well as by unskilled personnel, or
by personnel not in good health or not holding
the right driving license, is strictly forbidden.
The area in which the machine is used is to be
considered a hazard zone, especially for
people not trained in the machine use. Before
starting up the machine, make sure there are
no people, animals or obstacles of any nature
around the work area.
When a person is «exposed», that is when
standing in a «hazardous area», the operator
must take immediate measures, stop the
machine and eventually make sure the person
is moved away.
During the operation of the machine, the
operator must seat in the tractor so that he
cannot fall accidentally and so that the whole
machine is under his control, and that
appropriate action can be taken whenever the
need arises.
Before starting the equipment, verify no
person, children or domestic animals are
around the machine and make sure to have a
perfect vision around the machine.
It is strictly forbidden to leave the driver’s seat
while the tractor is running.
Use suitable clothing. Avoid absolutely
wearing baggy or fluttery clothing as they
might get caught up in the rotating parts.
Before leaving the tractor it is compulsory to
stop the engine, enter the packing brake,
remove the key from the command panel.
It is strictly forbidden to carry people or
animals on the machine and on the tractor.
It is strictly forbidden to park the machine near
or under: terraces, balconies, haylofts, and
platforms of any kind that can be reached by
people and/or animals.
When work near electricity pylons is
unavoidable, it is advisable to ensure that all
parts of the machine are kept at a minimum
safety distance from them. Contact the
competent electricity board if you have any
enquiries. The machine is mainly made from
metal and consequently any contact with a
power line or a discharge may occur between
the line and the machine, the operator might
be involved, even with lethal consequences
It is strictly forbidden to work or get in contact
with the machine while the tractor engine is
on, before getting close to the machine or to
the P.T.O shaft, stop the P.T.O, stop the
tractor, enter the packing brake and remove
the key from the command panel.
During the machine operation, it is strictly
forbidden to let any part of your body get near
the moving mechanical parts.
During the machine’s operation, the unloading
device, when activated, represents a crushing
hazard.
The round baler «ACTION 120», has been
manufactured in conformity with the current
techniques and guarantees a safe working if
used in the proper way. The assembly of
pieces of other brands or any modifications
can vary the characteristics of the machine
and therefore compromise the security of the
operations. The Manufacturer consequently
declines any responsibility for all damages
caused by not original parts used in the
machine.
Machine must be utilized exclusively for the
purpose it was intended to.
User must inform the manufacturer in case of
defects or malfunctions of the safety system,
as well as of any supposed danger.
Machine doesn’t have to work with the
protections removed.
It is strictly forbidden to remove or tamper with
the safety devices (including carter).
In case carter is removed for maintenance
operations, make sure of its correct
repositioning before reusing the machine.
Before operating the machine, check the
perfect integrity of its safety systems for
transport and use; in case of malfunctions or
damages to the safety systems, proceed with
relative repair before operating the machine.
Pay attention to the dangerous signs indicated
in this manual or on the machine itself.
The round baler can be controlled only by the
suitable P.T.O. shaft (marked CE) complete
with all necessary safety systems and
protections secured with the proper chains.
Pay attention to the P.T.O. shaft when
rotating. Duly read also the use manual
supplied with it.
Pay duly attention to the correct assembly of
the P.T.O. shaft on the tractor P.T.O..
Never install the P.T.O. without having
connected the drawbar to the tractor.
Don’t leave the lever operating the P.T.O.
when the tractor is off.
Before starting the P.T.O., make sure the
RPM of the tractor P.T.O. correspond to the
RPM forecasted for the round baler.
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Never exceed the prescribed RPM at the
power takeoff.
Always disengage the power takeoff when the
cardan shaft forms a too wide with the P.T.O.
(for shaft type) and when it is not in use.
Do not perform any work on the hydraulic
system without first relieving the pressure.
The Hydraulic system of the round baler
contains tanks that can remain under
pressure even after detachment from the
tractor, the maintenance on the hydraulic
system can be operated only by skilled
personnel.
It is strictly forbidden to stand in between the
tractor and the equipment (pic.3) with the
engine on, and without having activated the
packing brake and having inserted, under the
wheels, a clamping block of suitable
dimensions.
Pic. 3 – Hazard zones
In case of jamming of the collection and
harvesting group, it is strictly forbidden to
operate on the machine with the P.T.O. and
the tractor on. Stop the engine, pull on the
packing brake and take off the key from
the command panel.
Moving out from the working area, must be
carried on with the equipment in position of
transport.
Before starting the machine, verify the
standing foot is left up and that the machine
has been mounted and set properly; also
verify that all the parts subjected to usury and
deterioration are efficient.
Always keep oils and greases out of reach of
children.
Always carefully read advice and precautions
indicated on all containers.
Avoid contact with skin of dangerous
substances.
After using the above substances, wash
hands carefully.
All maintenance, regulations and work starting
operations, must be done compulsory with the
machine leaned on the ground by the standing
foot, tractor turned off, well stopped and key
off the dashboard.
Should the machine be used on public roads,
follow the traffic laws in force in the country
where the machine is used.
It’s very important to bear in mind that the
road grip, direction and brake capacity, can be
influenced, also remarkably, by the presence
of hold or towered equipment.
On the curves, pay attention to the centrifugal
force exercised in a different position, by the
center of gravity, with or without towered
equipment.
Hook the equipment, as foreseen, to a tractor
having a suitable power and configuration, by
the proper device (drawbar), as per the local
regulations of the country the machine is used
in.
Pay maximum attention during the hook and
unhook phases of the machine.
Respect the maximum foreseen weight on the
axis, the total moving weight, transport rules
and traffic laws of the country where
operating.
Eventual transport accessories must be
provided with suitable signs and protections.
Regularly verify the integrity of the machine
and protection devices.
Respect the conformity of suggested oils
indicated on the identification plates and on
this manual.
During repair and maintenance operations, it’s
compulsory to use protections clothing such
as: protection glasses, cut resistant gloves,
sturdy and anti-crushing shoes.
Duly operate the maintenance as indicated in
this manual: skilled personnel will have to take
care to substitute damaged and worn parts.
In case of use of the round baler together with
other machines (i.e.: bale wrappers or carts
for hay bales), make sure of the dimensions
and/or weight of the bales that can fit these
machines before proceeding with the work.
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2.1.3 Machine control operations
CAUTION
Periodically check the locking of screws and
nuts and if it is necessary to fix them. For this
operation it’s suggested to use a
dynamometric key respecting the following
couple values of docking (twisting moment
expressed in Nm):
Bolt
Class 8.8
Class 10.9
M 4
3.0
4.4
M 5
5.9
8.7
M 6
10
15
M 8
25
36
M 10
49
72
M 12
85
125
M 14
135
200
M 16
210
310
M 18
300
430
M 20
425
610
M 24
700
990
For setting, maintenance, clearing, assembling,
etc. with the machine lifted up, keep as a
precaution adequate support equipment.
Spare parts must correspond to the specifications
defined by the Manufacturer.
Use original spare parts only.
The operating instructions provided in this manual
must be read and learned by heart, and the
manual itself kept safe for the entire service life of
the machine.
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USE AND MAINTENANCE MANUAL - 14 -
2.2 SAFETY SIGNS (PICTOGRAMS)
The machine has been designed and
manufactured in compliance with every possible
safety standard to assure the safety of the
operator.
Nonetheless, there are still a number of residual
hazards involved in the use of the machine, i.e.
those hazards that it has not been possible to
eliminate completely due to the specific nature of
the work the machine is designed for and certain
operating conditions.
These potential hazards are marked on the
machine with stickers (pictograms) that provide a
summary indication of the various unsafe and
hazardous situations.
WARNING
Keep stickers clean and replace them
immediately should they start peeling off or be
damaged; immediately request new ones from
your dealer or directly from the manufacturer
at the end of the manual.
WARNING
In case of replacement of a component with a
sticker on it, this one must be replaced and
affixed to the new component.
WARNING
All the safety signs positioned on one side of
the round baler and illustrated hereunder have
to be applied in exactly the same position on
the other side as well.
1)
Before starting to work, carefully read the
operating instructions.
2)
Before starting cleaning and maintenance
operations, stop the machine, remove the key
from the control panel and read the operating
instructions.
3)
Danger. While the machine is working, no one,
beside the operator, can get close to the machine
and the machine controls
4)
Crushing Hazard. Do not get close to the area
between the tractor and the round baler. Before
entering this area, turn off the engine, activate the
parking brake of the tractor and get sure of the
round baler stability.
5)
Crushing hazard/cutting of upper limbs. Do not
remove protections and do not get close to the
moving parts.
6)
Entanglement hazard. It is strictly forbidden to
get close to the rotating parts (in particular to the
P.T.O. shaft).
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