Siruba Sew Reach ABF Series, Sew Reach BT290-ABF Instruction Book / Parts List

使用說明書與零件圖

INSTRUCTION BOOK & PARTS LIST

ABF

誌

Introduction

規格

各部件名稱

安裝電器箱

安裝廢油槽和支撐桿

搬運機頭與送釦機

安裝送紐機組與操作盒

電源開關的安裝與連接

過濾調壓器與空壓管之安裝

與調整

安裝安全開關

SPEC I FICAT ION

NAMES OF PARTS 3

INSTALLATION OF ELECTRIC EQUIPMENT 4

INSTALLATION OF WASTE OIL TANK 4

AND THE SUPPORT BAR

REMOVE THE MACHINE HEAD AND THE FEEDING 5

BUTTION MACHINE

INSTALLATION THE FEEDING BUTTON MACHINE AND 6

THE OPERATOR PANEL

INSTALLATION&CONNECTION OF POWER SWITCH 7

INSTALLATION AND ADJUSTMENT OF THE FILTER 9

REGULAR AND THE TUBE

INSTALL THE SAFETY SWITCH 10

1

安裝線架

變頻控制器操作說明

傾放與扳回機頭

鈕扣夾爪的位置

調整布壓腳底板

調整鈕扣壓腳上升量

調整鈕扣夾爪與送扣

撥爪間細

更換保險絲

更換鈕扣需要注意的步驟

振動盤組細部調整

更換送紐撥爪

INSTALL THE THREAD FRAME 10

OPERATION OF THE INVERT

LEAN&RECOVER THE MACHINE HEAD 13

POSITION OF BUTTON CLAMP 14

ADJUST THE FABRIC PRES SER FOOT BOTTOM PLATE 15

ADJUST THE BUTTON PRESSER FOOT LIF TING 16

HEIGHT

ADJUST THE GAP BETWEEN THE BUTTON CLAMP 16

AND THE FEEDING CLAMP

SUBSTITUTE FUSE 17

THE REMARKABLE STEPS OF SUBSTITUTE BUTTONS 19

ADJUST THE DETAILS IN THE VIBRATION PLATE COM 23

SUBSTITUTE THE FEEDING PLATE 25

ER CONTROLLER 11

更換旋轉軸的橡膠座

SUBSTITUTE THE RUBBER PLATE ON THE TURNING 26

BAR

送扣夾爪規格

控制系統架構

硬體設備

簡易操作流程

簡易維修流程圖

異常檢修與解決對策

桌板圖

報廢流程

規格件表

零件圖

縫製程序表

SPECIFICATION OF BUT TON PLATE 27

CONTROL SYSTEM STRUCTURE 28

HARD WARE 29

SIMPLE OPERATION STEPS 36

BLOCK DIAGRAM OF SIMPLE REPAIR 44

TROUBLESHOOTING 48

TABLE CUT-OUT 50

DEMOLITION PROCEDURE 51

CONVERSION CHART 52

PARTS LIST 53

SEWING PROCEDURE CHART 67

Introduction

m

規格

本說明書僅以BT29 0-ABF說明,其餘部份請參考BT29 0-DX/ BT290 -A

1.產品規格(表1 )

機種別

Machine Type

縫製方式

Sewing Way

縫製範圍

Sewing Area

使用鈕釦

Button

鈕釦厚度

Thickness of Button

X (左右)方向 : 0 ~ 3.6 mm Y (前後)方向 : 0 ~3.6 mm

X (Left-Right) : 0 ~ 3.6 mm Y (Forward-Backward) : 0 ~3.6 m

SPECIF ICATIO NS

Only describe BT290-ABF in this manual,

please refer to BT290-DX/BT290-A1 for

others.

1.Procuct Specification(Table1)

BT290-ABF

單針鎖縫

Single Needle Lockstitch

種類 : 圓形平釦

Type : Circle Flat Button

尺寸: ∮8 ~25mm

Size: ∮8~25mm

1.5~3.5mm

最高縫製速度

Maximum Sewing Speed

縫距(P)

Stitch Length(P)

送布機構

Feeding Machine

針棒行程

Needle Stroke

天平行程

Thread Take-Up Lever

Stroke

縫針

Needle

抬壓腳方式

Presser Foot

工作夾具提升量

Rising Amount of Clamp

標準花樣

Standard Pattern

2700rpm

2.2 / 2.4 / 2.8 / 3.2 / 3.6 標準配備

2.2 / 2.4 / 2.8 / 3.2 / 3.6 Standard Equipment

間接送布(步進馬達兩軸驅動方式)

Indirectly Feeding (Stepping Motor Two Shafts Drive)

41mm

69mm

DPx17#11

步進馬達

Stepping Motor

最大: 13mm

Maximum:13mm

適用花樣26種(內建花樣

Applicable pattern 26 kinds(Build-in patterns:38 Kinds )

共38種)

P1

機種別

Machine Type

BT290-ABF

送釦速度

Feeding Speed

電源電壓

Power Voltage

使用油

Utilized Oil

適用鈕釦的形狀

Available Shape of Button

0.5 sec/pc

單相220V定格±20% 50/60Hz

Single Phase220V Rated±20% 50/60Hz

縫紉機專用油白礦油#10

Sewing Machine Oil White Mineral Oil #10

表1/Table1

2.Button Shape(Chart1)2.鈕釦形狀(圖表1)

不適用鈕釦的形狀

Unavailable Shape of Button

兩面須有明顯區別(落差),凹或凸須在1.2mm差距以上，以順利判定正反面。

Two sides must be obviously different (Dissimilarity)For determining the positive or negative side, the convex or concave must above 1.2mm gap.

圖表1/Chart1

兩面皆相同之鈕釦,機器無法判別。

Sides must be the same or can not be determined.

P2

Introduction

(1)護目鏡 (2)捲線器 (3)縫紉機機頭 (4)鈕釦規格測量區 (5)線架 (6)送釦鈀 (7)退釦按鈕 (8)手動送釦按鈕 (9)啟動踏板 (10)控制箱 (11)電源開關 (12)鈕釦大小調整組 (13)操作盒 (14)振動盤 (15)電源開關 (16)變頻控制盒

圖1/Fig. 1

(1)Goggle

(2)Reel

(3)Machine Head

(4)Measurement Zone of Button

(5)Thread Frame

(6)Button Seat

(7)Retrieve Button

(8)Manual Feeding Button

(9)Padel

(10)Operation Box

(11)Power Switch

(12)Adjustment Set of Button Size

(13)Operation Padel

(14)Vibration Plate

(15)Power Switch

(16)Inverter Control Box

P3

安裝電控箱

INSTALLATI ON THE ELECTRIC BOX

電控包裝箱中附有圓頭螺絲、平墊片、彈簧墊片、螺母按照圖示的位置安裝好,再把六角螺栓、彈簧墊　、平墊片按照圖示的位置安裝於桌板。(圖2)

安裝廢油槽和支撐桿

(1)用4個固定螺絲，把油壺固定座固

定到桌板的安裝孔上。

(2)將油壺鎖入油壺固定座中。 (3)把縫紉機油管插到油壺裡。 (4)把機頭支撐桿放入桌板孔裡。

(圖2)

11

12

The electric package box accessorize with

round head screw , washer , spring

washer , nut , installed in the positions as the figure. Then, install the hexagonal bolt ,

spring washer , washer in the table as the figure. (Fig.2)

INSTALL TH E WAS TE OIL TAN K AND THE SU PPOR T BAR

(1) Fix the oil pot fixed seat with 4 fixed

screw to the holes on the table.

(2) Fasten the oil pot to the oil pot fixed seat

.

(3) Insert the oil pipe into the oil pot . (4) Put the support bar of the machine head

into the hole of table .( Fig.2)

12

11

P4

圖2/Fig. 2

搬運機頭與送釦機

( 1 將保護機台的上方保麗龍取出，

)

當要取出機台時須由二至三人協助搬運，兩人將雙手分別伸入機台的底部、與、，兩手出力需平衡，身體與膝蓋彎曲，確認提起沒問題後，再慢慢起身，若中途發現雙手無法支撐重量時，請由第三者協助搬運或輕輕放至穩定平台，並小心手指不要被壓傷；請更換適當人員，絕對不可強行搬運，以免發生身體傷害之危險。

( 2 )搬運全程，請穿著安全鞋。

3 4

) (圖 )

(圖

Introduction

REMOVE THE MAC HINE H EAD AND THE FE EDIN G BUT TON MACHIN E

1) Take out the polystyrene above the

(

machine. It is needed 2 to 3 people to

move out the machine together. Two

people stretch both hands into the

bottom , , , and of the bottom

of the machine with the balanced

strength. The knees and bodies

should be bent. After assuring the

state,move up the machine slowly. It

is necessary to ask for help if you

cannot stand the weight. Slowly pu

on the flat table and be careful not to

hurt your fingers. Ask for assistance if you need. Do note remove with force

for avoiding danger.

(2) Please put on safety shoes during the

moving.

(Fig.3)(Fig.4)

t

圖3/Fig. 3

P5

安裝送釦機組與操作盒

圖4/Fig. 4

INSTALL TH E FEED ING BU T TON MACHINE AND THE OPERATOR PANEL

(1) 將送釦機組上4個孔，對準桌板上

的4個孔後，取螺絲和平墊片從送釦機組的下底板穿入桌板，在套入平墊片和彈簧墊片，最後將螺帽鎖固，即可將送釦機組安裝完成。

(2)把木螺絲把操作盒支架固定到桌

板上，把電纜線

B

作面板盒吸附於操作盒支架上。 (圖5)

A

穿過桌板孔，將操

(1)Have the four holes on the feeding

button machine align to the four holes on the

table. P ut the screw and the washer

through the table form the bottom plate of the

machine.Then, cap with the washer and the

spring washer . Last, fasten the nut to

finish the installation.

(2)Fasten the operation panel bracket to the

table with the wood screw . Make the cable

through the hole on the table, and then fix

the operation panel box to the bracket .( Fig.5)

A

B

P6

圖5/Fig. 5

Introduction

電源開關的安裝、連接

1.電源開關的安裝

依照指示圖(圖6)安裝相關電纜與控制線。操作盒的電纜線其中一端子接上送釦機組上的通訊控制線；送釦機組上的切線控制線安裝在機頭固定座；將送釦機組的電纜線和電控箱的電纜線同時安裝於電源開關內，並將外蓋鎖回；電源開關用木螺絲固定到桌板下面。用附屬的卡扣固定好送釦機組和電控箱的

電纜線。(圖6)(圖7)

INSTALLATI ON & CON NECT ION OF POWER S WITC H

1.Installation of Power Switch

Follow the direction graph (Fig6) to install the

related cable and the control wire. Connect

one terminal of the cable of the operation

panel to the control wire . Fix the trimming

sensor wire to the fixed seat machine set ;

fasten the cable of the feeding button

machine and the wire of the control box to the

power switch , and fasten to cover. Fasten

the power switch under the table with the

wood screw . Finally fasten the cables of the

feeding button machine and the control box

with the attached wire fasteners .(Fig.6)

(Fig.7)

圖6/Fig. 6

P7

操作盒

Operation Box

通訊連接線

Communication

wire

電子式壓力表

Electronic

Pressure

Gauge

夾爪上釦感測器

Button Clamp

Sensor

ABF後方外

部連接接頭

ABF Rear

External

Connecting

Joint

控速器

Sp eed Controller

4P

8P

7P

2P

6P

3P

BT 290控制箱

控速器連接點

BT 290 Control Box Speed

Controller Contact

P8

踏板控制線

Pedal Control

Wire

雷射標定燈

Laser Indicator

切刀感測器

Trimmer Sensor

圖7/Fig. 7

Introduction

2.電源線的連接 (圖8) 在電壓標籤上寫有電壓規格。請根據規格選擇電壓，並依送扣機組電纜線上文字套管做連接。

過濾調壓器與空壓管之安裝與調整

2.Connect the Power Wire (Fig. 8)

The voltage specification is on the voltage

label. Please choose the voltage by it,and

connect the wires bosed on the

descriptions on the tubes.

圖8/Fig. 8

INSTALLATI ON AND ADJUST MENT O F THE FILTE R REGULAR AND TH E TUBE

1.送釦機組的後方有兩個空壓管、

，將空壓管連接至過濾調壓器；將空壓管連接至壓腳機構上。

2.在氣壓源接至過濾調壓器，並將壓

力錶壓力調至 4.5 ~4 .8 kgf/ cm 。

注意： ( 1 )工作場所使用的空壓機設備，必須安

裝濾水元件，以防止水氣進入機台而引發觸電，導致人員嚴重傷害或死亡之可能性。

( 2 )當過濾調壓器的壓力低於4 kgf/c m 或

超過5 kgf/c m，可能會導致送釦動作失敗。(圖9 )

1.There are two tubes , behind the

feeding button machine set . Connect the

tube to the filter regular . Connect the

tube to the presser foot mechanism .

2.Connect the pneumatic source to the filter

regular and adjust the presser to 4.5 ~4.8

kgf/cm.

Remark:

(1)The air compressor used in the work place

should be equipped with a filter element,

protecting the mechanism from water to

cause an electric shock to operators

seriously injured or even death.

(2)When the presser of the filter regula

lower than 4kgf/cm, or higher than 5 kgf/cm,

it might cause the button feeding

failure.(Fig. 9)

r is

P9

圖10/Fig. 10

安裝安全開關

INSTALL TH E SAFE TY SWI TCH

Take off the tape of the fixed safety switch .(Fig. 10) Note:

1. The sewing machine would work with leaning down the machine and without taking off the tape . But it is very dangerous.

2. After the installation, if it happen the abnormal E37 when the sewing machine works. Please fasten the screw of the safety switch; adjust the position of safety switch under the sewing machine.

取下固定安全開關的撥桿部膠帶。 (圖10)

注意:

1.在不取下膠帶而使用的話，當放倒縫紉機的狀態下縫紉機也會運作，這是非常危險。

2.安裝後，縫紉機動作時如果發生異常

E 3 7，請用螺絲起子鎖緊安全開關安裝螺絲，向縫紉機的下方調整安全開關的位置。

安裝線架

INSTALL TH E THRE AD FRA ME

1.Install the thread frame to the holes of the table.

2.Fasten the thread frame with the nut .

3.When wiring the upper thread, please insert the power cord through the thread stand rod .(Fig. 11)

1.把線架安裝到桌板孔上。

2.用固定螺帽固定線架。

3.頂線配線時，請把電源線從線架桿中

穿過。(圖11)

圖9/Fig. 9

P10

Introduction

變頻控制器操作說明

鈕釦的運送方式是經由振動變頻器，鈕釦依循振動盤的蝸形軌道運送至送扣

機，變頻器面板功能說明如下。(圖12) 顯示面板顯示設定的電壓及目前振動頻率。振動(電壓、頻率)調整鈕將旋鈕順時針轉動時，(電壓、頻

率)漸大。將旋鈕逆時針轉動時，(電壓、頻率)漸小。

圖11/Fig. 11

OPERATIO N OF THE I NVER TER CONTROLLER

The way to send buttons is via the vibration

inverter. Buttons are sent by the vortex track to

the feeding button machine. The description of

function of the inverter panel as below: (Fig12)

Display Panel

Display the setting voltage and the

present vibration frequency.

Vibrating(Voltage,Frequency)adjusting

knob strengthen(Voltage,Frequency)by

turning the knob clockwise.

Weaken(Voltage,Frequency)by turning

the knob counterclockwise.

P11

圖12/Fig. 12

(

1)電壓調整:轉動旋鈕可改變輸

出電壓及振幅大小，並且亮Ｖ燈。

(2)頻率調整:按旋鈕0 .5秒後放開，顯示器閃爍並進入頻率調整功能。

變頻控制器開關

變頻控制器開關顯示燈若顯示燈沒亮時，請打開電源開關。振動盤啟動顯示燈當變頻控制器開啟時,顯示燈隨之亮啟。

電壓、頻率控制切換方式:

Switch manner of voltage & frequency

operation method:

(1)Voltage adjustment: Turning the knob

can change the output of voltage value

and amplitude as well as light up the V

light.

(2)Frequency adjustment: Pressing the

knob for 0.5 second and the screen will

flicker and the enter the function of

frequency adjustment.

Switch of the Inverter Controller

Switch Light of the Inverter Controller

If the light isn't lit, please turn on the

power switch.

Light of Starting the Vibration Plate

When turn on the vibration plate, the light

will be lit.

圖12/Fig. 12

(

1)電壓調整:轉動旋鈕可改變輸

出電壓及振幅大小，並且亮Ｖ燈。

(2)頻率調整:按旋鈕0 .5秒後放開

，顯示器閃爍並進入頻率調整功能。

變頻控制器開關

變頻控制器開關顯示燈若顯示燈沒亮時，請打開電源開關。振動盤啟動顯示燈當變頻控制器開啟時,顯示燈隨之亮啟。

電壓、頻率控制切換方式:

Switch manner of voltage & frequency

operation method:

(1)Voltage adjustment: Turning the knob

can change the output of voltage value

and amplitude as well as light up the V

light.

(2)Frequency adjustment: Pressing the

knob for 0.5 second and the screen will

flicker and the enter the function of

frequency adjustment.

Switch of the Inverter Controller

Switch Light of the Inverter Controller

If the light isn't lit, please turn on the

power switch.

Light of Starting the Vibration Plate

When turn on the vibration plate, the light

will be lit.

P12

傾放與扳回機頭

進行維修或調整時，為了避免突發狀況發生而導致意外，請務必先關閉電源再

進行操作；需要將機台傾放縫紉機，請注意手指被縫紉機或送釦機給夾傷，尤

其是扳回機頭時。

For avoiding the emergency or accidence, please make sure to turn off the power to

operate when doing maintenance or the adjustment. It is needed to lean he sewing

machine, and please pay attention your fingers not to be pinched , especially when

recovering the machine.

縫紉機與送釦機是固定在同一板子上，

不需擔心兩者配合問題，使用者僅需固

定於桌板，即可準備車縫鈕釦。為求機

頭的穩定度，在板子底部裝有一螺絲　

固定。因此若要將機頭傾倒,需將螺絲

鬆開。需將機頭歸位時，要注意機頭輕

輕扳回，且小心手指被壓傷；也不可過

猛扳回，以免損壞機座及基準變動。當

縫紉機定位後,再將螺

絲鎖回。(圖 )13

Introduction

LEAN & RECOVER

THE MACHINE HE AD

Due to the sewing machine and the feeding

button machine are fixed on the same board,

there is no worry about the combination.

Users merely fix the machines on the table and

then it can start the task. Keeping the stability,

there is a screw under the board to fix the

machine. Thus, if leaning the machine head,

loosening the screw first. When recovering

the machine head, pay attention to put it gently

and be careful of fingers from being hurt. Not

to move back forcefully, it is easy to damage

the bottom and the benchmark. After fixing the

machine, fasten the screw .(Fig.13)

圖13/Fig. 13

P13

1.Turn on the power.

2.Press the key and move the presser

device to the initial position and rise up.

3.Put the button on the button clamp .

4.Step half the pedal, have the presser device

under it and adjust.

5.Turn the hand wheel to ensure if the needle's

center is on the button's center.

6.If the needle is not at the center of the

button, loosen the screw on the clamp to

adjust.

7.After adjusting, please affirm the button's

pattern. Ensure the needle drops in the hole of the button by the mock function.(Fig.14)

1.打開電源。

2.按鍵,壓腳裝置移動到原點位置,然後

上升。

3.把鈕釦放入鈕釦夾爪中。

4.半踩踏板,壓腳裝置固定在下面在進行調

整。

5.轉動手輪,確認機針中心是否在鈕釦中心點。確認原點位置。

6.如果機針沒有再鈕釦中心時,鬆開鈕釦夾爪安裝台固定螺絲進行調整。

7.調整後,請確認圖案形狀。用圖形單步驟

模擬功能,確認是否機針落在鈕釦孔中。

(圖 )14

圖14/Fig. 14

鈕釦夾爪的位置

POSITI ON OF BU T TON CLAMP

P14

Introduction

調整布壓腳底板

注意：若不小心踩到踏板,壓腳裝置會上下

移動，以及當二次踩時送釦機會有動作。為了避免突發狀況發生而導致意外,請務必先關閉電源再行調整。變更了鈕釦形狀、圖案，或調

整

X、Y長寬度範圍功能變更了縫紉

寬度之後，請一定要確認落針位置為鈕釦中心點。如果不壓腳與針孔導板相碰，會發生斷針危險。

1.打開電源。

2.按鍵,壓腳裝置移動到原點位置,然後

上升。

3.調整布壓腳底板，使針孔導板正好在

布壓腳底板的中心。(圖15)

ADJUST T HE FABRIC PRES SER FOOT BOT TO M PLATE

Note: If step on the pedal accidentally, the

presser device will move up and down;

step on it again the feeding button

machine will start work. Avoiding the

emergency and accidents, please make

sure to turn off the power and then do

the adjustment. As long as the sewing

width is changed by changing the

button shape, patterns or adjusting X, Y

length and width range, please confirm

the dropper position is the center of the

button. If the fabric presser foot collides

with needle hole guide will cause the

needle broken.

1.Turn on the power.

2.Press key. The presser foot device move

to ori

ginal position and then lifting.

3.Adjust the cloth presser foot bottom plate

to make the needle hole guide plate at the

central part of the fabric presser foot bottom plate .( Fig.15)

圖15/Fig. 15

P15

Loosen screw , and move the presser foot

lifting fixed plate to lift the presser foot

height. (Adjust the height in demand. The max

height is 13mm.)

Note: When the presser foot lifting fixed plate

moves the A direction, it becomes

shorter; moving to B, the lifting height becomes taller.(Fig.16)

鬆開螺絲，移動壓腳提升固定板，使壓腳高度提升。(壓腳提升量依實際需求調

整,最大高度為13m m) 注意：壓腳提升固定板當向A方向移

動，提升量變低，向B移動則變高。

(圖 )16

圖16/Fig. 16

調整鈕釦壓腳上升量

ADJUST T HE BUT T ON PRE SSER FOOT LIF T ING HE IGHT

調整鈕釦夾爪與送釦撥爪間隙

ADJUST T HE GAP B ETWE EN THE BUTTON CLAM P AND THE FE EDIN G PLATE

The gap between the clamp and the

feeding plate is at 0.5mm.If the gap is too

narrow, the two would be crashed and

damage the parts; If the gap is too wide, (

side of button is lower than side of

clamp , button cannot be clamped in the

clamp , so the button bounce out (Button

feeding failure). The adjustment is to loosen

screw and adjust the height of the bracket

, affirm to adjust to the correct gap, fasten the screw .(Fig.17)

鈕釦夾爪與送釦撥爪間隙在

0.5 mm之間，若此間隙過小則兩件會產生碰撞導致零件損傷；若間隙太大 ( 鈕釦

的面低於鈕釦夾爪的面 ) ，鈕釦因無法完整夾持在鈕釦夾爪內部，而

導致鈕釦被彈出 ( 送釦失敗 )。調整方法，將螺絲放鬆後調整支架的高低，確定調整到正確間隙後，再將鎖回螺

絲。(圖 )17

A

B

A

P16

Introduction

圖17/Fig. 17

更換保險絲

為了防止觸電事故,請關掉電源過5分鐘後再打開控制箱、送釦機蓋子，更換保險絲需依規定容量，規格如下說明。

Preventing from electric shock, please turn off the power for 5minutes, and then

open the control box, and cover of the feeding button machine. Must follow the

regulation to substitute the fuse; the specification as below:

1.電源濾波板(F1 ：電源輸入保險絲。

2.伺服板(F2 )：DC48V電路高壓端保險

(F4)：輸入感應器電源及風扇

3.步進板(F1 )：下夾線步進馬達電路。

(F2)：X軸步進馬達電路。 (F3)：Y軸步進馬達電路。 (F4)：四合一步進馬達電路。

4.送釦

主機板(F5)：電源輸入保險絲。

)

絲。

DC2 4V保險絲。

(圖18) (圖1 9)

SUBSTI TUTE F USE

1.Emi Filter ( F1 )：Power input fuse.

2.Servo Board ( F2 )：DC48V High voltage

circuit fuse.

( F4 )：Input sensor power and

fan DC24V fuse.

3.Stepping Board ( F1 )：Lower thread grip

stepping motor

circuit.

( F2 )：X axis stepping

motor circuit.

( F3 )：Y axis stepping

motor circuit.

( F4 )：Four in one stepping

motor circuit.

4.Feeding button motherboard ( F5 )：Power

input fuse. (Fig 18)(Fig 19)

P17

Siruba Sew Reach ABF Series, Sew Reach BT290-ABF Instruction Book / Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual