FA007
CONTENTS
( FEATURES )
(
SPECIFICATIONS
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( TABLE OF STANDARD GAUGE)
( INS:n :ALLING )
[I] Installing
12]
In
sta
~
Installing
~
Belt Tension adjustment · .... · ...... · .... ·
IS]
Installing
!§] Motor and
[2] Spool
lling
Stand
the
Machine
the
Treadle
the
Motor
the
Pulley Cover .. · ...... · · · .. · ...... · · · .. · · · · ·
Motor
· .... · .. · .. ·
( LUBRICATION
[I] Lubri
~
~
cat
ion
.. · ..
· .... · · · .... ·
Running In
........
CORRECT
......
...
.........................................................................................................
Head
and Chain · · · · · · · · · .. · · · ·
Pulley·········
Pulley
..
· ...... · .... · · · .... · · ·
AND
· .. · .. · .. · .. · · ...... · ...... · .. · .. · · .... · .. · .. · · .. · .... .. · ...... · ........ · .. · .. · .. · .... · · .. · · · · · · ...... · · .... · ·
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..
..
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·.
· .....
·· ..........................
· · · · .. ·
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...
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· .. · · .... ·
..
· .. · · · · ...... · .... ·
RUNNING IN)
..
· ........ · .. · .. · .... · · .. · · ...... · · · .. · .... · ...... · · · .. · · .... · ·: .... · · · · .......... · .......... · ...... · .... · .... 4
OPERATION) ..........................................................................................
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· · ·
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..
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· · · .. · .. · .. · · · · · · · ........ · · .. ·
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··· ........
..
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· .. · .... .. ........ · · · ·
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· · · · · · · · · ... · · · · · · · · · · · · · · · · · · 3
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..
· ..... ·
..
· .. · .. ·
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..
· · · .. · · .... ·
..
· .. · · · · ........ · .. · 4
· · .. ·
..
. 2
··· 4
..
· 4
.........
· .. · .. · ·.. 4
..........
· 5
1
2
3
3
4
4
5
[I] Needl
[2]
131
~
IS]
!2]
[2]
IS)
~
~
( STANDARD
IIl Needle and Looper
12]
131
~
[5]
!2]
[2] Installing
IS)
~
ng
IUl
II2J
Ill Puller Device Timing Adjustment (Model 928-SP,-PL) ..
es
and
Thread
Installing
Upper
Lower
Installing
Sewing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7
Thread
Pr
esser
Stitc
Puller Feed Adjustment (Model
Needle
Looper Timing for Avoiding Cont
Needle Guard Adjustment · · · ......
Feed Dog Heig
Puller
Upper
Thread
Thread
Upper
Lower
the
Threading
Thread
the
Ten
sion .... · · · .. · .. · · · .. · · · · .. · ...... · .... · .. · .. · .. · .. · · .. · .... · .. ·
Foot
Pressure Adjustment
h Length Adjustment · · · .. · · .. · · · .. · · · · · .... · .. · · · · .. · · · ·
Bar
Height Adjustment .. · · · .... · · · .. · ...... · .... · ...... · · · .. · · · · .. · .... · · · .. · · · .. ·
Height Adjustme
the Spacer
Thread
Release Lever Adjustment .. · .... · · .. · · · · · .. · .. · .. · .... · · .. · .... · ........ · · .. · · .. .... · ...... · · · ...... · · · ........ · ·
Release Sha
Thread
Thread
s .. · .. · .. · ........ ·
Needles .. · · · · .. · · · · .. · ...... · · · .. ·
........................................................................................................
ing
.........................................
Lapper ...........
ADJUSTMENTS
Timing
ht
Adjustment ..... · .. ·
nt
(Model928
(For
the
Take-up
Nipper Adjustment
Take
Thread Guide Adjustment ........
ft
Adjustment .... ..
-up Timing Adjustment · ...... ...... · ...... · ........... ·
..........
................
928-SP,-PL)
Adjustment ......
act
..............
denim specifications)· .......
·· ...... · .... ·· .. · .... · .... ·· .... · .. ·· .. ···· .. ·
..
· .. · · · · · · · .. · · .. · · · .. · · · · · .... · · · · .. · · · · .. · · · ........ · · .. · · · ·
......................
...
.......................................
.........
...........
with Needles ........
........
· .. · .. · · · · ... ·: · ...... ......... ..... ·
-SP
,-PL)
.....................
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........
....................................................................................
)
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· ...... · .... · ........... · ..... ........ · · ..... · ........ ·
.......
..
·· .... ···· .. · .. ·
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· ...... · .... · .. · .. · .. · .. · .. · .. · ...... · .. · .... · .. · .. · .. · 7
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· · · · · .... · · .... · · .. · · .......... · ........ · .. · · .. · .... ·
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..
· .... · · ...... ·
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...
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· · .. · .... · ...... · .... ...... · .... · ...... · ........ ·12
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...
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.. ..
............................... ...... 12
...
..
·· .... · .. ·······
..
· .. · · · ·
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...
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...........
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........
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.....
........
· · · .. · ...... .. · · ·
... ........ n
............................. ·11
....
.......................
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.........
...........
................
· ...... ·
........
..
· .. · 5
· · .... · 5
..
· · · · .. · 8
.....
.......
..
· · · .. ·13
.........
· ..
. 6
..
. IQ
·10
. 13
6
7
8
8
10
13
14
14
14
14
(
TROUBLESHOOTING , ....................................................................................
...
.........
15
( FEATURES)
*Model
materials, such
* Machines
prevent sewing irregularity
*M
heavy materials.
* Machines made
*Machines
for a wide
FA007 Double Chain Stitch Feed-off-the-arm Machine is most suitable for sewing tubes of medium and heavy
as
those
made
to
the
achines made
made
ran
to
the puller and the denim specifications employ a movable needle guard which
to
the puller
to
the
ge
of
materials
of
jackets, denim trousers, fatigue clothes and
puller and denim specifications employ a presser foot , a needle p
and
assure
easy
sewing
and
the denim specificatio
puller specificati ons employ a proximity puller system which assures outst anding feeding performance
from medium heavy to heavy.
of
materials
ns
have independent loopers for ease
which
work
may
trou
sers
.
be different
lat
e,
and feed dogs
in
thickness.
of
that
makes
them ideal for sewing
adjustment.
have steps
to
~1~
C
SPECIFICATIONS
)
Model
Stitch
St i tch
No.
Need
Min
Puller
pattern
sewing speed 3,600
I ength
of Needle 3
Need
I e gauge
le bar
imum
str
tube
device
oke
size
FA007-364 M
3
-li
ne
paralle
.Y64Yf>~(5.6
:Y.'12/J2(
l sewing
1 . 4
"-'
4.
2mm
nrn)
·
Y11
8.0nrn) • }'i6)'\G(9.6nrn)
33.4mm
YR
None
(6.4nrn)
2-11ne
allel
par
}'i6(4
Y4
Equipped
FA007-
sewing
2
.81!1n)
c6.4nrn>
364
XL/SP
3-
line
paral
lel
sewing
spm
2"-'4. 2mm
3
Vs
Vs
(6.4nrn)
~2%:!(
8.0nm)
~6~
6(9.611111)
190mm
Equ
ippe
d Equipped
FA007
2-11ne 3-11ne
parallel sewing
2
1;4
(6.
35mm
4nrn)
-364
XLIDP
parallel
1
/s
Ys
(6.4nrn)
%%:!
(8.0nn)
Equipped
sewing
3
( TABLE OF STANDARD GAUGEJ
Specificat
Standard
Specification
Denim
Spec
if I cat
ion
ion
FA007-364 M
FA007-364
/S
P ,
DP
Needle Needle
gauge
'V64 'V64
YsYs
%2 %2
%%
%%
XL
%2%2
%%
Clalq)
'V64 'V64
Ys% Ys%
%%
%%
Ys%
%2%
716%
Needle
Plate
'V64
'V64 'V64 'V64
%%
%%
Ys%
%%
%%
Presser
foot
YsYs
%2%2
%%
%%
%z
%2
%%
Feed
YsYs
%%
54 5
~2%
YsYs
%%
%%
dog
tl2
LOOPer
&ssenOiy
'V64 'V64
YsYs
%%
~6%
%%
%z
%2
%%
Lapper
'Y:12
MH
'Y:12
H
114
MH
114
H
¥t&
MH
o/16
H
¥s
MH
¥sH
1
14
XL
o/i&XL
%XL
~2~
( INST
[I]
Insta
1.
Install pulley
2.
Insert
3.
Place
presser
4.
After
ALLING
lling
the Machi
cove
bar
cushions 0 into the holes
the machine head on the table: adjust
bar
lifter chain C). and
fastening cushions 0
)
ne
Head
r base 8 on machine bed 0 with two hexagonal bolts $ .
in
the
in
sidewise directions by aligning it with belt hole e.
to
the machine bed and pulley cov
bottom of the bed.
its
position
in
forward
er
and
base wi
backward
th
set
screws G.
-
-
·
-
-
--
-
~
'
I
__j)
directions by aligning it with the hole for
fix
them to the table with screws
k
.
e.
[2]
Installing
l
~---------------
1.
Fasten
2.
Slide connecting lever L 8 onto connecting lever s
ing lever
3.
Set
connecting lever L 8 in line with the clutch lever hole, and tighten it with
4.
Hook
5.
Slide another connecting lever L 8 onto connecting lever
6.
Fasten
7.
Slide pedal stopper e
8.
Slide
will
9. Slide treadle-
10
. Hook one end of connecting rod e
11.
Hook one end
and adjust
the
connecting l
shaft
connecting
treadle
treadle
move
lightly.
the
Treadle and Chain
----------
ever
bearing e
collar e.
(Od e to
shaft
stopper
support
of
chaine
chain length
the
• onto the l
and
presser foot lifter pedal e onto
e and treadle • onto
e onto the end
to
the presser foot lifter lever , pass the
so
------
clutch lever
ower
that
--------~
to
the beam in the upper
and
beam
of
treadle
to
connecting lever L 8 . and hook the
the pedal will be
across
tread
shaft
part
of the table legs with nut • .
haft
e.
fit
it
to
connecting lever bearing 8 . and secure it with connect-
connecting lever L 0 .
shaft
e. and fix
the
table legs wi
tread
le
shaft
e. and fasten
O. turn
at
the same height
it
th
le
shaft
until treadle
other
square
head bolts e.
it
with
square
hexagonal bo
e. and fasten
treadle
shaft
other
end through the hole
as
tr
eadle e.
lt
s e.
it
with pedal stopper
stopper e in such a way
e is parallel with the floor, and fasten it .
end of
it
head bolts
to treadle e.
(t
.
in
presser foot lifter pedal
e.
that
treadle
411
G),
~3~
13]
Installing
With
motor shaft
k
ey
8 into the key way, slide
pulley 8 onto
it with
nut 8 .
[6]
Motor
1 . Use
2.
Use
your power supply
the
Three-phase 2
Motor
the correct
the
and
motor
Puley
the
Motor
key
motor
Motor
specified
00
mot
or pulley suitable to the frequency of
as
Pulley
way
8 up, insert
and
motor
fasten
shaft,
Puley
below
V
specified below.
2-pole,
141
Belt Tension Adjustment
•
Place belt 8
mo
tor
sion with tension regulator
belt
sags
pr
essed with
point between the pulleys.
400 W motor
on machine pulley 8 and
pulley 8 . and adjust the belt
about
25
to
the
30
thumb
!5J
lnstaiUng the Pulley Cover
Install pulley cover 8 on
-
cover
base
the
tand 8 as
with two
shown below, and install it
so
the
ten
that
center
8
mm when it is
at
121
Spool Stand
Assemble spool s
the
right frontal corner of the table with screws.
set
scre
the
ws
pulley
8-
at
Frequen
[j]
Be sure to o
cy
50Hz
60Hz
lubrication
•
Sewing speed
3,100
3,60
0
.100
3
3
,600
il
the following points before using
Motor
pulley
85
95
70
80
Belt size
M-
45
M-
46
M-44
M
-45
your
sewing machine.
•
c:::::'
1
I
[
CJ
1.
After setting up
2.
Tum
the pulley until oil
decreases below
keep
th
e oil in
3.
Pour
about
oi
l hole 8 .
ing
4. Rem
ove
oil
5. Wipe
Jl
arm
U
se
white spindle oil.
the
machine, remove adjusting cover screw
tank
the
oil
5 drops
drain
jaw
of
screw e from time
8 and
cap 8 is
center line 8
tank
above
oil
weekly_
rear
into three oil cups
bed
oil sump e from time to time to remove oil from them.
up, remove oil
the
oil will not be drawn into
oil
tank
center
cap
line 8 .
8.
to
time to discharge the
8 .
and
pour oil in up
8 and pour oil into oil
the
upper shaft, causing imperfect lubrication. Be sure to
upper thread nipper
used
oil which
ten
~4~
to
the
ref
eren
ce
line on oil gauge 8 -
tank
8 until it is full. If the oil in the oil
sion
has
bracket
collected
oil hole
in
8.
and needle
the front bed oil sump.
•
bar
tan
bush-
k
iZJ
Running In
l.
Motor switch o
that the pu
If
the pulley runs
plug. and reconnect two of the three wires (but not the
e
arth
wire) of the 3·phase cord.
'2. To
run in your machine. operate it
for the
(
[]]
The
ing conditions. Sele
table below.
fir
CORRECT
Needles and Threads
needle and
n. depr
ll
ey runs
st 3 or 4
thread
ess the treadle. and
in
the arrow directi on.
in
the opposite direction. remove the
at about 3
day
s.
o.
PERATION
s to be used vary depending on sew·
ct
the
correct
ones by referring to the
make
.100
sure
spm
)
[21
Installing
the
Needles
Needle
~16
~19
~
22
Thread
Upper threed Lower
Cotton
Cotton
Co
tton
~50
~
30
~20
Cotton
Cotton
Cotton
thr
..
~60
~50
~30
d
·--
·-
·--
1.
Tum
the pulley until needle holder 8 is raised to the
highest position.
ed
2. Loosen ne
long grooved side facing
holder
set
screws e.
le set screws e. hold needles e with their
e all the way, and fasten the needle with needll'
--
----
--
(r
ont, insert them into needle
~5~
~
Upper
Threading
~
Lower
Threading
~6~
[5]
Installing
the
Lapper
/
,r--
Presser f
lapper
oot
In
sert
the
lapper guide
it
s tip will
ll
lf
position.
16)
1.
Switch the
pedal8.
presser foot lifter pedal
2.
Depress treadle 8
3.
After sewing the work. keep sewing until
cutter
not
touch the presser foot.
the la pper is too ha rd to move.
Sewing
power
place a fabric under the pre
e.
and
plate
on.
step
8-
to start the
then cut the
into the oblong groove in the forward feed arm. and
down on
machine.
threads
or
fails
to rea
pre
sser fpot lifter
sser
foot. and release
it
reaches
with
thread cutter
ch
the correct position. loosen
thread
e.
~
~
~
"-"-._"'-·-
0
fit
the lapper into place in such a way that
set
screw 8 slightly and adju
:---Lapper
Br
"'-.____
Needle plate
.
C
guide plate
ing
it
into full
o~'""'
••w
••
contact
st
the lapper
•
171
Thread Tension
Thread
tension differs with sewing condition
s.
Adjust
it
to
suit your
particular
sewing condition
· - \
1. Adjust the upper
2. Adjust the lower
thread
tension properly by turning upper thread adjusting
thread
tension properly by turning lower thread adjusting screw e.
~7~
screw
s.
G~
~
8 -
Lower thread
Loose. bad stitch
es
....
~
IS]
Presser
Adjust
to such a level 'that
from slipping.
liE
In
case
be
adjusted
adjusting thumbscrew nut
justing screw
19]
Stitch Length Adjustment
1. Remove adjusting
2.
Turn
position of the adjusting
3.
Loosen set screw e with a screwdriver,
by about one·
horizontal eccentric adjusting screw
adjusting
4.
Stitch length will decrease when hori zontal eccentric adjusting
screw
when
5.
After the adjustment, tighten
Foot
Pressure
the
presser foot pressure by turning wing nut e
it
is just enough to keep the work
of
Model -SP and -OP, the puller pressure
as
appropriate
Adjustment
to
the work by loosening
can
e and turning presser ad-
e.
cap
screw e.
the pulley toward yourself until
cap
screw hole.
quarter
cap
screw hole.
of a
turn
set
screw e comes to the
turn
the pulley again
in the same direction
e
to
the position of the
to
e is turned clockwise with the screwdriver, and increase
it
is turned counter-clockwise.
set
screw e securely.
bring
Less tension
•
--::>More
tension
liE
In case of Model -SP
adjusting the stitch pitch. In case of Model ·7 A and ·8A, read·
just
the
needle guard and puller feed.
1!9J
Puller Feed Adjustment (Model FA007-364
1.
After
adjusting
readjust
2. Loosen
outside,
3.
After
the
the
nut
get
adjusting,
the
PULLER
e,
less
toward
tighten
and
-OP,
readjust the needle guard after
STITCH LENGTH, you
FEED
again.
you
can
get
more
inside
.
the
nut
e .
feed
XL
have
toward
to
/SP,
DP)
•
~8~
*The
table below shows samples of stitches made with a highly elastic fabric and a fabric which
Adjust the puller
feed by referring to this table.
is
not so elastic .
Puller feed Fabric with high elasticity
Correct
Neither non-alignment nor sewing wrinkles.
Fabric with low elasticity
Neither non-alignment nor sewing wrinkles.
Insufficient
Excessive
Non-aligned, and wrinkled.
Non-aligned, and wrinkled .
Non-aligned, and very wavy.
~9~
Non-aligned, and very wavy.
[1] Needle and Looper Timing
Adjustment
Model
FA007-364 M
an
Make
travel and
Model FA007
Mak
loopers
between the cent
from 3.0 to
{Adjusting
1.
2. Loosen two
3.
4.
5.
6. Loosen set screw e. move looper holder 8 in the
IE
[2)
adjustment so that, when needles 8 come down
that
the distance
-364
XL
e an adjustment so that, when needles 8 come down to the lowest position,
8 will
Remove the
Turn
the pulley tow ard yourself until n
tion.
Turn
the lower -s
Tighten
distan
ce
ht
retig
In
case
mu
st
be
Needle Bar
be
at the end
er
s of the needles and the tips of the loopers will be somewhere
3.2
mm.
Method
cap
between the needle center and the looper
en
set
of machines made
adjusted because they
}
pre
sser foot. needle pl
set
screws 8
haft
screw e and two
scre
w e securel
Height
between the centers of the needles and the
/SP ,
OP
of
their b
ackwa
rd
ate
and feed dogs.
and
cap
screw e on lower belt wheel 0 .
eed
les 0 come down to the lowest posi·
until loopers e reach the end of the
set
screws 0 securel
y.
to
the denim specifications, the individual loopers
are
independent of one another.
Adjustment
travel
y.
arrow
tip
to th
e lowest position,
and
that
the distance
ir
backward trave
direction until the
is 3.2 to 3.5 mm, and
tip
s of the loop
l~oper
s
8 wi
ll
ers
will be somewhere from 3.2
l.
be
at
the end of their backward
to
3.5
•
mm.
•
Looper
forward
Adjust the needle
the loopers.
{Adjusting
1.
Tum
thread
2.
Open face
in line
3. Retighten needle
4.
After the adjustment,
forward
Method)
the pull
eyes
with
an
travel
bar
height
ey
toward
are
in line with
plate
e. loosen needle
the
needle eyes.
bar
d backward
Looper bac
so
that the looper
yourself until the loopers move forward from the rightmost position to a point where the looper
the
needles eyes.
bar
clamp
scre
w 8
tum
the pulley toward yourself
trave
ls of the loopers.
kward
thread
clamp
securely.
travel
eyes will
screw
8 . and move needle
and
make sure
mat
ch the needle eyes in the forward and backward travels
bar
that the looper
~10~
•
8 up
or
down until the looper thr
thread eyes match the needle eyes in the
ead
of
eyes are
13]
Looper Timing
0 - 0 .
Model FA007-364
05mm
for
Avoiding
0.2mm
Push
needle
M Model FA007-364
Contact
0.2-
Xl/SP,
with
0.3
Needles
•
mm
DP
Model FA007
Make
an
backward movements of the loopers.
Model FA007-364
In
the forward movement of the loopers. push needles by loope
that
the clearance between the loopers and the needles will be 0
(Adjusting Method)
1.
Remove forward feed
shows itself
2.
Loosen the longitudinal eccentric wheel stop screw until it hardly comes out of the surface of the wheel. turn the pulley again
toward yoursel
3.
With the screwdriv
4. After the adjustment, retighten the two stop screws and the forwa rd feed
~
Needle Guard Adjustment
Model FA007-364 M
-364
adjustment so th
M
XL
/SP.
at
adjusting hole • ·
f,
and loosen the other stop screw.
er
at
there will be a clearance of 0 to
DP
arm
cover 8 . and turn the pulley toward yourself until the longitudinal eccentr
holding the stop screw. turn the pulley to adjust the clearance between the needles and the loopers.
0.05
mm between the needles and the loopers
rs
by
0.2
mm.
In
the backward movement of the loopers, adjust
.2
to 0.3
mm.
ar
m cover screw.
in
the forward and
ic
wheel stop screw
•
Make
an adjustme
0.2 mm between the needles
{Adjusting Method)
1.
Tum
the pulley toward yourself until the needles come down to the lowest position.
2.
Loosen
3.
Adjust the clearance between needles e and needles
4.
stop
After the adjustment, retighten stop screw e securel
nt
so
that, when the loopers meet the needles in their forward movement, there w
and
the needle guard.
screw e from the unde
rs
ide of the .tip of the forward feed arm.
guar
d e
to
somewh
y.
~11~
ere
0.
1-0.2
from 0.1 to
•
mm
ill
be a clearance of
0.
2 mm by moving needle guard e
0.1
to