Siruba FA007 Of 2 User Manual

FA007
1im~a~W*f!:FII
·
INSTRUCTION AND PARTS LIST
·
Sir:.UaFr
·
CE
GE
~
®
ai~fti1S3f5i~~fla]
KAULIN
MFG~CO
..
LTD
.
(f) FEATURES
*The
DT6-927 Feed
S
Chain sewing work
tit
the tu
clothes,
ch Machine is
bular par
swe
at
-off-th
e-Arm
most
ts of shirts, pyjamas,
pant
s, etc.
Double
suitable for
*High
*TheDT6-
*The.machine
speed
operat
minute
necessary pletely lubricated.
most u
se
will in cr
927 employs ball
and
suitable
of
special
ion
at
4,000 stitches
ease
production efficiency.
all
working parts
can
be
arranged
for
factory
motor
line
bases.
bearings
are
in a
operation
per
where
com-
way
by
~
SPECIFICATIONS
~
TAB
LE
OF
STANDARD
~JN
STALLING
[I]
Ins
talling
the Machine Head
121
Installing the
(3]
In
sta
lling
~
Belt
Tension
[5)
Installing the
161
Motor
111
Spool
~
LUBRICAT
[I]
Lubrication
121
Running In ....
~
CORRECT
[I]
Needl
es
(2]
Installing
@]
Lower
~
Upper
Treadl
the
Motor Adjustme Belt
and
Motor
Sta
nd
.... ·
ION
···
.....
OPERATION
and
Threads .....
the
Needles Threading·· Threading
....
.............
~
~
................................................
e and Chain ....
Pulley
nt
.. ......
Cover .... ·
Pulley
.......................... · ........
.
AND. RUNNING
· ..
......... · .................
·········
· · · · · .. · · · · · · · · · · · .. · · · .. · · · · · · · · .. · .. · · · · · · · · · .. · · · 4
..............
..........................................
............
..............
...... ·
........
················
CONTENTS
............
....................................
....................................
........................
GAUGES» ..........
...............
...................
· .. · .. · .. ·
....................
~
...........................
..........................
··
...
· · ·
·························
....
....
........
........
··
....
..........
IN
~
· .. · ·
.................
....
......
...................
.... · 2
· .... 2
......
.. . 2
· 3
·· · 3
1
1
l
l
2
2 2
3
3
3
3
4
~
Sewing
[§]
Thr
1Zl
Presser
~
Stit
~
Puller
~
STANDARD
[I] Needle
~
@]
~
[5]
[§]
11J
1§1
~
[I2J
[1]
~
~
TROUBLESHOO
........
ead
Tension Foot
ch Le
ngth
Feed
and Looper
Need le Timing
Needle Feed
Upper
Thread Low In
bar
Height Adjustment
of Loopers Running
Guard
Dog
Height
Thread
Upper
Thread
Release
er
Thread
sta
lling the Lapper· .. ·
Puller
Height Adjustme
Puller Devi
ce
...
.................
...............
Pressure Adjustment
Adjustment .........................................
Adju
stment(Mo
ADJUSTMENTS»
Timing
Adjustment
Adj
Take Arm
Sha
Take-up
Timing
.....
...
del
Adju
............
ustment"
-up
Thread
Thr
ead
ft
Adjustment
Timing
...
. ·
........................
nt (Model 92
Adjustment (
TI
NG
................
........
.............. · ........
927-S/M-PL
stment
....
............
Clear
...............
Guide Adjustment
Guide Adjustment
Adjustment .....
»
......
.......
................
) ........ .... 5
....
.........
...
........
.............
of
Needles
.......
...........
....
...............
... ....
.....................
............. ·lO
7-
S/M
-PL)
Mod
el 927 -S/ M- PL)
...............
......
.... . 4
............
· .. · .. 5
......
.........
.....
.........
..........
......
...........
.........
........
...........
5
5
7
· 7 7
.... 8
8
9 9
10
10
1Q
11
12
(SPECIFICATIONS)
Model
Use
Stitch
pattern Max. se Stitch lengt Needle Needle Needle Min. arm Puller
wing
speed
h
gauge
bar stroke
size
device
(TABLE
Ga
uge
set
Needle holder Needle
Y.MH
!J<s
MH
Y.
MH
OF
Ya
!J<s
Y.
Thin
materials
Twin
-needle,
3,600
spm
1.2
-2.5
mm
)(5
inch
(4.8
mm)
27
mm
_j___
Equipped _
STANDARD
plate
Ya
!J<s
Y.
H
_
GAUGES)
Presser
Ya Ya
!J<s
Y.H
foot
FA007
I
twin-thread
I
Ys
inch
Medium-thick
double
(3.2
mm)
TVxl
I
178mm
Feed
dog
Looper
!J<s !J<s
Y.
H
chain
4,000 spm
1
.2-3.2
I%
inch
materials
stitch, parallel sewing
mm
(4
mm) I
~
inch
27mm
None
assemblY
.
Looper
oruide .....,
Ya
Y.
H
(4.8
thread
Ya
Ya
Y.H
I Thick materials
mrn)
I U
inch
30
I
(6.4
mm
Lapper
Ya
MH
~~
MH
Y.MH
mrn)
(INSTALLING)
[]]
Installing
1.
Install pulley
2. Insert
3.
Place presser
4. After
the
Machine
cover base 8 on
bar
cushions 0 into the
the mac
fastening
bar
lifter chain
hine head on
cushions 8 to
0 .
Head
the
and
machine holes in the
table, adjust
in sidewise
the machine
bed
0 wi
th
two hex
bottom
directions
bed
of the bed .
its position in
and
pulley
by
aligning it
cover base
l"g
onal
forward
bolt
s
@).
and bac
with belt
with
set
kward
hole e.
screws
directions
e. fix them
by ali
gning it with the hole for.
to
the
table
with screws 0
~1~
121
Installing
1. Fasten
2. Slide
3.
Fit connecting lever s
4.
Set conne
5.
Ho
ok conn
6. Slide
7.
Fast
en
8.
Siide pedal stopper 8 and
9. Slide
will move lightly .
10
. Slide t
11.
Ho
ok
1
2.
H
ook
and
adj
the
Treadle
connecting
connecting le
cting lev
ect
ing rod 0 to
anoth
er connec ting le
treadl
e shaft 0
treadl
e stopp
re
edle
support e
one
end of connecting rod 8
one
end
of
chain e to
ust
the
chai
and
Chain
lever
bearing 8 to
ver
L 0 onto
haft
er
L 0 in
onto
er e and treadle •
on
n len
gth
connecting lever shaft
• to connecting lever bearing li
ne
with
the
clut
ch lev
ver
L 0 on
the low
presser
to the end
the
so
that the
pre
foo t lifter peda
the
beam
the
clutch lever
er
and connecting l
to connecting l
er
beam across
onto
tread
of
tre
adle shaft 0 . turn
to
connec
ting
sser foot
lift
pedal will be
in the u
pper
8 .
e.
and
hole.
and
ever
eve
r s
haft
the
tab
le l
l e
onto treadl
le
shaft
G. and f
it
lever L 8 .
er
lever. pass the oth
at
the same height
L _ _
part
of
the
tab
le legs
with
nut • ·
sec
ure
it with connecti
tighten it with s
L
G.
e. and
egs
unt
and
fix
with hexagonal bol
e shaft 0 .
asten tread
il treadle shaft G is parallel with the floor.
hook the
er
end as
quare head
it with square
and
le s
other
through
tread
ng
lever sh
bol
ts
head bol
ts
Cl)
.
fasten it wi
topper
end of it
le e.
th
pedal stopp
e in such a
to
tre
adle • .
the hole in presser foot lift
af
t coll ar e.
• .
ts
• .
way
er
e.
that
and
treadle
fasten it.
er
peda
l • .
[3]
Installing
With
!pOto·r
key e
Pulley
f)
it
with
161
Motor
1.
Motor
Use
the m
2.
Motor
Use the q
uen
cy
F
50Hz
60Hz
the
shaft
ke
into
the key way, slide
onto
the
motor shaft.
nut 8 .
and
Motor
otor
spec
Thr
ee-phase
Pulley
correct
of
your
Sewing
mot
power
3,
4,000
3,
4,000
Motor
y way 8 up. in
Pulley
and
Pulley
ifi
ed
below.
2-
pole, 400 W motor:]
or pull
ey suit
sup
ply
as
speed
600
600
Motor
~
sert motor fasten
able
specified below.
pull
90
100
75
85
to the fre·
ey
Belt
Pl motor pull sion with belt pr poi
M-44
M-4
Belt
ace
belt e
sags about
essed
with
nt
between
size
3
Tension
on
machin
ey
• . and adju
tension
regulat
25
the thu
the
adjustment
/
·-·
·
-·
e pulley 8 and
st
the belt ten·
or 8 so that
to 30 mm wh
mb
at the
pulleys.
LlJ
Spool
Assemble spool the right
the
en
it is
center
Stand
rear corn
15.1
Installing Belt
In
sta
ll
base
with
stand 8 as
er of the
Cover
belt c
over
8 on the pulley cover
set
screws
e.
shown below. and install
tab
le with screws.
it
at
~2~
~LUBRICATION
ill
lubrication
Be
sure
to
oil
the
1.
After
2.
Turn decreases
keep
3.
Pour Remove
4.
5.
Wipe
following
setting
the
the oil in
about 5 drops
arm
up
the
pulley until oil
below
tank
the
oil
drain
jaw e and
screw
machine
center
oil
tank
of
oil
rear
points
ca
into
e from
AND
before using
, remove adjusting
p e is
up
, remove oil
line e. the oil will
above
oil
tank
center
3 oil
cups e and
time
to
discharge
bed
oil
sump
e from
RUNNING
your
sewing machine.
cover
screw
e.
cap e and
not
be
line e.
needle
the
time
pour
drawn
into
bar
bushing oil hole e
used oil which
to time· to remove oil from them.
and
[21
IN~
pour
oil in
up
oil into oil
the
has
Running
tank
upper
shaft,
collected in
In
every
to
the
reference
0 until it is full.
causing imperfect lubrication. Be
week
.
the
front bed oil
line on oil gauge e.
If
th'e o
il
in
the
sump
.
oil
sure
tank
to
~CORRECT
!I]
Needles and Threads
The need conditions. below.
le
and
threads to
Select
the
Needle
~11
~
14
~
16 Cotton
~
19
OPERATION)
be
used vary depending on sewing
correct
Upper
Cotton
Cotton
Cotton # 30
ones
thread
~80
~60
~50
by
referring
Thread
Lower
Cotton
Cotton
Cotton ~ 60
Cotton ~ 50
to
the
thread
#
~
100
80
table
- -·-··
··--·-
Switch
the
for
the
arrow
the first 3 to 4
~
Installing
1.
Turn
the
es
t position.
2. Loosen needle grooved side facing front, insert them i all
the
---
power
on,
direction.
days
the
pulley until needle holder e is raised
set
way,
and
---·
and
make
Operate
your machine
to assure a long machine life .
Needles
scre
ws
e.
fasten
the
needle
---
sure
that
hold needles e with
with
-
----'
the
pulley runs in
at
about 3,500 spm
nto
needle holder e
needle
set
to
the
their
screws
high·
long
e
~3~
~
Pass
~
Pass
Lower
the lower
Upper
the· upper
Threading
threads
Threading
threads
as
as
shown
shown in
in
the
figure
the
figure below.
below.
~Sewing
1. Switch
2.
Depress the presser foot.
3. Rele
4.
The down.
5. After
the
presser
ase
the
machine starts
sewing the
fi)
to
make
power
lifter pedal 8
presser
work
blank
on.
and
place the
lifter pedal.
running when treadl e 8 is stepped
. move the
stitches.
and
work
cut the
to
thread
thread
work
with
under
cutter
it.
2
~4~
16]
Thread
Tension
Good
ltltchel
Uoper threed
1. Adjust
2.
121
Adjust the presser foot pressure by turning wing that
and keep the work from slipping.
the
upper
thread
tension properly by turning upper thread adjusting screw e.
Adjust the lower
Pr
...
er
the pressure is just enough
Foot
thread
Pressure
tension properly by turning lower thread adjusting screw e.
Adjustment
to
feed the work positively
nut
e so
;y:
loose,
bad stitchel Upper thread
!&:~
lower
~
thread
181
Stitch
1.
Remove adjusting
2.
Turn
the hole
3.
Loosen screw e with screwdriver, turn the pulley about
one-quarter
eccentric adjusting screw
adjusting cap screw.
4.
Stitch length decreases when horizontal eccentric adjusting screw when
care plate.
5.
After
securely.
IS]
Puller
1
After readjuat
2.
Looeen outaide,
3.
After
Length
the
for
pulJey
cap
toward
the
adjusting
of a turn
Adjustment
screw e.
yourself until screw e comes to
cap
screw.
in
the
same
direction
e wilJ come to
so
that
th
horizontal
e hole
for
e is turned clockwise with screwdriver, and increased
the
same
screw
is turned counterclockwise. Exercise
to
keep the feed dogs clear
the
above-mentioned adJustment retighten screw e
Feed
Adjustment
adjusting
the
the
get
adjusting,
the
STITCH LENGTH, you have to
PULLER FEED
out
8,
you cao
leas
toward
tighten
of
(Model
again
inaide.
the
out
the
slot
FA007-264/DP)
.
get
more
e
in the needle
feed
toward
the
~5~
*The
Adjust
table
below shows samples
the
puller feed
Puller
feed
Correct
by
referring
of
stitches to this table.
labric
made
with a highly elastic fabric and a fabric which
with high elasticity Fabric with low elasticity
is
not
so
elastic.
Insufficient
Neither non-alignment
Non
-aligned, and wrinkled.
nor
sewing wrinkles.
Neither non-alignment nor sewing wrinkles.
Non-aligned, and wrinkled .
Excessive
Non
-aligned,
and
very wavy.
~6~
Non-aligned, and very wavy.
~STANDARD
Make
an
adjustment so
tance
fr
om
the nee
(Adjusting
I.
Remove the presser foot, needle pl
2. Loosen
3.
Turn Turn
4.
5.
Tight
6. Loosen tip
m•thod)
two
set screws 8
the
pulley toward yourself until needles e come down
the lower-sh
en cap screw
set
screw
is 3.2
to
3.5 mm, and
that.
dle center
aft
until loopers 8 reach the end of their
e and
•.
move looper holder 8
ADJUSTMENTS)
when needles e
to
the
looper
ate
and
cap
screw e on lower belt wheel e.
two
set
screws 8 securely .
ret
ighten set screw • securely.
are
down lowest, loopers . reach the end of their backward
tip
is 3.2 to 3.5 mm.
and
feed d
in
the
ogs
arr
·---'
.
to
the lowest position.
bac
kward
travel.
ow direction until the distance between the needle cen
trav
el and the dis·
ter
and the looper
f2]
Needle Bar Height Adjustment
Looper
forward
Adju
st
the
needle bar height so
the
loopers.
(Adjusting
1.
Turn thread
2.
Open face
in line with
3. Retighten needle
4.
After
forward and
m•thod)
the pulley
eyes
plate
the adjus
travel
that
toward your
are
in line with the needles eyes.
self until the loopers move forward from the rightmost position to a point where the looper
e. loosen needle
the nee
dle eyes.
bar clamp
tment, tum
backward
screw e sec urely.
the
pulley t
travels
of
Looper
backward
the looper thread eyes will
bar
clamp
owa
the loopers.
travel
screw e. and move need
rd yourself and·
mak
match
e sure
the needle
le
that
eyes
in the forward and backward travels of
bar
e up
or
the looper thread eyes
down until the looper thread eyes
mat
ch the needle eyes in the
are
~7~
131
Timing
of
Loopers Running Clear
of
Needles
The
loopers run in
Adjust the
.ravel
(Adjusting
1.
Remove forward feed thr
2.
Loosen the set screw to such yourself
3. With scr
4.
After the adjustment. reti
~
Needle Guard Adjustment (Standard specification)
clearance
s.
method)
ough adjusting hole e.
again
ewdriver
back
of the needles in
between the needles
arm
cover e.
an
and loosen the
kept on the
ghten the
their
forward travel and in front of the needles in their
and
the
tum the pulley
extent
that
it does not stick out of the longitudinal feed eccentric ring, turn the pulley toward
other
set
screw
.
set
screw, turn the pulley
two
set
screws securely a
loopers to anywhere fr om 0 to
toward
0
,.,
-----
backward
0.05
mm
in
both the forward and
yourself until the longitudinal feed eccentric ring set screw shows
to
adjust the cl
nd
put
earance
the
forward feed
between the needl
arm
cover back on.
es
trave
l.
backward
and the loopers.
-----
·
The
needle gu
to
the
(Adjuatlng
1.
Turn
2. Loosen lower
3. Adjust the
4.
After
ard
needles
as
method)
the
pulley
clearance
the
adjustment, retighten
prevents
possible but
toward yourself until
set
the
needles from contacting the loopers
make
screw e at
between needles e and needle
sure
the end
set
screw
that
it
is
clear
the
needles come down
of
the forward feed
e securely.
of the needles.
to
arm
.
guard
e to anywhere
in
their forward travel. Position the needle guard as close
the lowest position.
fr
om 0.2
to
0.3 mm by moving needle guard 8 .
~8~
(Puler ..,.cificetion)
The
clearance between the needles and the tips of the
be
0.05
mm,
loopers will
guard
•.
pushing the needles by needle
(Adju8ting
L
Turn
come down to the lowest position.
2.
Loosen
0 so
about
3.
Tum
of
4.
Loosen left
between the needles
be
At
between the in
l5J
Feed Dog Height Adjustment
Adjust the height of feed dog e so it
of
the
(Adjusting
Adjust the height of feed dog 8 by turning feed bar eccentric shaft
Method)
the pulley toward yourself until the needles
stop
screw
e. and raise
that
the
bottom en
0.5
mm
above the bottom of needle guard e.
the
pulley toward yourself again until the tips
the
loopers come
stop
screw
or
to
the right, and adjust so
0.05
mm, pushing needle points by needle guard 8 .
this
time, please
the
backward
needle plate when feed dog 8
method)
loopers
movement
to
the centers of the needles.
e.
move needle guard 8 to the
and
make
and the needles is
or
lower needle guard
ds
of the needle eyes will be
that
the clearance
the tips of the loopers will
sure
that
the clearance
0.2-0.3
of
the loopers.
is
0.8 mm above the top
is
at
the highest position.
8
mm
--....:_.,
---...
..
O.OS..--1#-~0.2-0.J.
16)
Upper Thread
Adjust the height of the upper thread take·up thread guide
that, the upper
reaches the lowest point after the loopers run out
method)
the
upper
set
thread
s.
pulley
thread
screw e. and raise
guide e until
thread loop
(Adju.t
1.
Tum of
2.
Loosen up
Take-up
thread
will not be loose when the needle
toward
loops.
Thread Guide Adjustment
yourself until the loopers run
or
lower upper thread
it contact
s the upper
of
thread
upper
take
.
so
bar
out
·
~9~
!7l
Upper
Adjust the upper thread thread
(Adjusting
1.
Loosen set screw e. and raise or lower upper thread thread guide e
After
2.
19]
Lower
Thread
has
a slight tension when the loopers
loops.
method)
the
adjustment, retighten set screw e
Thread
Arm
thread
as
much
Take-up
Thread Guide
arm
thread guide
as
necessary.
Timing
Adjustment
so
that
run
out
Adjustment
the upper
of upper
arm
181
Thread
Adjust loosen when the presser foot is raised and tighten when the presser foot is lowered.
(Adjusting
1.
Loosen set screw e.
2.
Make that ser foot rises 4 mm above the top of the needle plate.
3.
After the adjustment, retighten set screw 8 securely.
[jQJ
Installing
Release
the
thread releast shaft so
method)
an adjustment by turning thread release shaft e so
the thread tension discs begin to loosen when the pres-
the
Shaft
Lepper
Adj
uatment
that
the thread tension discs
Make
an
adjustment so
backward,
lower thread take-up
(Adjusting
1.
Insert and
2. Raise thread
3.
After
lower
thread
method)
screwdriver
looseo
lower
take
the
adjustment, retighten
that
, when
thread
take-up 8
take
-up lever guide, and is 7
base
e.
through
two
set screws Q. loosen
thread
-up
take-up 8 until it is 7 mm up from
base
e.
the
the
loopers begin moving
contact
s thread e in the
mm
up from lower
adjusting hole in the bed ,
two
set
screws 8 securely.
In
sert the tapper guide plate from the front into the oblong
slot in the forward feed
of lapper is clear of the presser foot.
arm
cover, making sure that the end
* Lapper adjustment
Adjust felling distance of point ® Adjust felling distance of point ®
by
loosing set screw
by
loosing set screw e.
e.
~10~
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