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OPERATION

GUIDE

.INSTALLATION
.MOTOR

AND

BELT
.LUBRICATION
.HOW
.HOW
.LUBRICATING
.HOW

TO

CHANGE

TO

REPLACE

TO

REPLACE

THE

.THREADING
.ADJUSTING
.ADJSUTING
.ADJUSTING
.ADJUSTING
.

ADJUSTING
.ADJUSTING
.ADJUSTING

MAINTENANCE

.THE

HEIGHT
.TIMING
.ADJUSTING
.ADJUSTING

.ADJUSTING
.

ADJUSTING
.ADJUSTING
.SETTING

THREAD
.

ADJUSTING

.ADJUSTING

THREAD
NEEDLE
SPREADER
PRESSER
STITCH
DIFFERENTIAL
THE

GUIDE
OF

OF

NEEDLE
THE
THE
THE
THE
THE

THE

POSITION

GUIDE

THE
PRESSER

.ADJUSTMENTING

AND

LOOPER
.ADJUSTING
.ADJUSTING

THE
THE

OIL

THE
THE

OIL

FILTER

NEEDLES

NEEDLES

AND

TENSION
THREAD

TAKE-UP

THREAD

FOOT

LENGTH

RATIO

PRESSURE

NEEDLE

AND
LOOPER
FRONT
REAR

NEEDLE
HEIGHT
FEEDING

OF

BAR
LOOPER
THREAD

NEEDLE

OF

FEED

TILT

OF

SPREADER

SPREADER'S

FOOT

THE

TIMING

LOOPER'S
LOOPER

LIFT

MOTION

THREAD

THREADS

TAKE-UP

PRESSER

TAKE-UP

GUARD

GUARD

DOG

STROKE
OF

NEEDLE

GUIDES

FOOT

1

2

2

3

3
3
3
4
4

5
5

6

6
7

7

8

8
11
11
12
12
13

15
15
16

17
17
17

SPARE

PARTS

LIST

-~·

•m~

•~t•

SPARE

TABLE

PARTS

CONVERSION

CUT-OUT

CHART

18-33

34

35-37

OPERATION

GUIDE

INSTALLATION

!.Before

refer
and
enclosed,
sequence
quake-proof
and

2.Be
direction

motor
pressed

20

fasten

3.Regarding

motor

refer

the

the
sure

mm.

to

installing

to

table

necessary

according

of

installation,

base,

cloth

that

is
belt
with

For
the

pulley

finger
safety
belt

machine

Table

machine,please

cut-out

attachment

thread

waste

the
clockwise,and
tension

diameter,

1.

chute.

motor

inward

reason,

cover.(Fig

speed

drawing,
to

can

the

to

fix

stand

turning

the

about

please

1,2)

and

please

as

be

2

·*

li

/!1./Jf

r3

Machine~

~~

6,000
5,500
5,000
4,500
4,000

50mm.

Fig

Motor

1

Table

Pulley

60HZ

105

95

85

80

70

1

(~

Outer

Remarks:
!.During

2.The

1)

Diameter

50HZ

125
115

105

95

85

the

shouldn't
speed
sure

of

motor

is

about

(mm)

Motor

Belt

~~N-,tg)

l)"

t

35"

~

34"

the

machine,

exceed

listed

to

choose
pulley.

standard

50mm.

first

month

the

thickness

in

the

maximum

80%

Table

correct

Fig

of

of

1.

of

2

using

speed

the
Make
size

table

- 1 -

tcroR

~BELT

1

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3*6

2.,15

i1

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2.

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2.The

LUBRICATION

l.ftl.

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!.Please

2.The

motor,

3

phase,

center
and
aligned
installing

or

drained
delivery,to
fill

level

and L of

(Fig

machine's

oil

its

equivalent.

lubricating

the

reaches

3,4)

2

pole

each
the

Mobil

from

oil

1/2
M

line

remove
oil

of

pulley

motor.

the

until

between

level

HP

type

both

other

#10

or

oil
machine

screw(A),

gauge.

(400W)

V

belt.

motor

must

Esso

has

before

the
lines

be

when

#32

been

and
oil

H

Fig

3

3.Be

sure

refill

lower
gauge.
When
machine,please
the
noma!

than
you

lubricating

condition.

to
the

check

oil,

line

begin

every

if

L

of

operating

check

system

day

oil

level

oil

whether

is

Fig

and

is

level

the
all

at

4

*

Before
machine
not
couple
needle

- 2 -

been

bar.

starting

or

used

of

a

machine

week,

a

for

more

lubricate

brand

which

than

new
has

a

the

HOW

1U

CHANGE

OIL

1.31.

M < 1

ltillliJitll

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oil
the

2.For
the
the
after
four

HOW

This

oil
be
the

from

screw.

extending
machine,
initial

months.

TO

REPLACE

machine

filter,

cleaned

filter

LUBRICATE

screw

that,

every
if

'mE

the

(Fig

(1),

tank,

4

change

drain

5)
the

change

weeks

TilE 0 IL FILTER

is

equipped

and

the

filter

month.

necessary.(Fig

NEEDL~

AND

all

then

fasten

life

oil

after
operation.
oil

every

with

must

Replace

6)

111READS

the

of

an

D

Fill
silicone
from

HOW

!.See

2.Loosen

3.Fasten

reservoir
breaking.(Fig

1U

the
needles.

the
needles
as

far
the
face

oil

to

REPLACE

Table

specifications

used

long

you.

screw

needles.
into

as

they

(Fig

screw

2

groove

(1)

prevent

niE

for

(1),

the
can

8)

<1>.

and

the

7)

NEEDLES

the

sizes

then

Inesrt

holder
go,
of

the

<2>

thread

Fig

of
pull

the
and

needle

with

7

and
the

out
new

holes

let

- 3 -

Table 2

(~

2)

NEEDLE

SYSTEM

at{t!J!

SCHNETZ

UY128GAS

ORGAN

128GAS

NEEDLE
2

NEEDLES 3 NEEDLES

I

70

I

10

SIZE/at

R.

# 75
#

'1'

11

niREADING

Follow

(

Fig
threading
breaking,
puckering

the

9 )

procedures

for

or

threading.

may

skipping

unexpected

cause

shown

Wrong

thread

stitch

sewing.

Fig 8

in

,

ADJUSTING

-

The

should

1.The

2.The

3.The

- 4 -

tensions

be

types

of

the

fabrics
threads;
needle

If

you

knob
be
If
clockwise,

(1)

tighter.

you

TIIREAD

adjusted

and

gauge.

turn

clockwise,

(Fig
turn
will

1ENS

of

being

the

be

Fig

9

ION

the
according

the

thicknesses
sewed;

thread

10)
it

looser.

threads

tension

thread

counter-

to:

will

ADJUSTING.

NEEDLE

~-

TAKE-UP

1.When
lowest
the
should
adjust
Take-Up,
first.(Fig

2.Loosen
length

about

(2)

tightly.

Note:

To
turn

Up
loosen
right.

3.Do

not
Take-Up
adjustments.

the

position,

Needle

remain

the

screws
between

75mm,

tighten

the

(3)

move

(5)

needle

Thread

loosen

11)
(2)

then

the
Needle

toward

turn

the

when

bar

the

top
Take-Up

horizontal.

position

the

and

point

fasten

needle

Thread

the

it

Spreader

.making

is

in

edge

of

screw

adjust
A

and B to

screws

thread,

left.

toward

Thread

the

of

(1)

To

the

(4)

the

Take

To

the

above

ADJUSTING

1.When
(1)

small

Thread·

same

of

(1).

2.To
(4),

Thread
And

the

is

hole

level

the

(Fig

adjust,

then,

SPREADER

Spreader

adjusted

of

the

Take-Up(A)

with

Spreader

12)
loosen

and
Take-Up

move

(2)

tighten

niREAD

Thread

to

the
other
must

the
Thread

screw
the
up

screw

TAKE-UP

top,
Spreader

be

long

Spreader

or

again.

Take-Up

the

at

the

groove

Take-Up

(3)

and

down ,

Fig

10

Fig

- 5 -

11

ADJUSTING

PRESSER

FOOT

B

~

~at

-Jt

dJ

6-18ft

1 •

2£

•

4 •

OIDinfll

IV

II

i'! •

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ll

Loosen

Foot(2)

position

into
eyelet.
After

(Fig

ADJUSTING

-

Stitch
variably
or

!.Keep

with

the

until

the

2.Keep
inquired
scale

must
pressing

screw(!)

the

adjusting,

13)

6-18

pressing
your

handwheel
push

be

and

left

to

let

center

and

right
the
of

tighten

STITCH LENGnl

length
in

range

stitches

left

your

botton

turning

stitch

indicated

aligned

the

the
with

left

botton.

can

from

per

hand,
hand

lock

handwheel

on
with,

adjust

needle
Presser

be

inch.

push

you

length,

the

Presser

to

a

may

screw

adjusted

1.2mm-4.0mm,

botton(A)
then

right
finger
in.(Fig

handwheel

then

(Fig

proper

get

Foot's

(1)

turn

hand

feels

14)

for

whose

stop

15)

a

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13

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3.Turn
increase

counter-clockwise

4.After

the
usually
adjustment

is

Fig

the

handwheel
the

adjusting

differential

be

required.

14

stitch

changed

of

differential

clockwise

length,

to

decrease.

stitch

ratio

too.

to

and

length

will

So

ratio

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The

differential

machine

1:2.9

is

(Fig

DIFFERENTIAL

feed

adjustable

16).

RATIO

ratio
from

of

1:03

this

to

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indicator

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indicator

ADJUSTING

FOOT

Pressure
be
cloth
smoothly.

*To

adjust

(1),

or

strectch

gather

as

adjust,
screw
the

down.

Tim

of

light

can

(B)

fasten

the

move

the

(2)

the

(2)

P~URE

the
as

be

loosen

for

nut

ratio,

the

indicator

cloth,

upward;

cloth,

downward.

Presser
possible,

feeded

nut

suitable

(A).

(Fig

loosen

move

move

OF

P~ER

Foot

and

(A),

pressure,

17)

should

so

sewed

the

(2)

the

the

that

turn

Fig

16

- 7 -

Fig

17

MAINTENANCE

niE

HEIGHT

OF

GUIDE

NEEDLE

BAR

2-

NEEDLE

TABLE

3 (¥i

1.When
the

standard
left

Plate

(Fig

2.Remove

the

screw

Bar

height

Remark:

(1)Insert

holder
can

(2)After

sure
passes
the
needle
even.

3)

3

-NEEDLE

the

Needle

highest

needle

are

18)
the

up

then

go.

settings

point

listed

cap

screw

(2),

or

needle

(Fig

adjust

down

fix

the

holes

the

adjustments,
that
through

plate,

20)

Bar

is

postion,

between

and

in

Table

to

it.(Fig

needles

as

every

the
hole

and

lifted

the

(1),

the

far

center

the

the
the

Needle

3.

loosen

Needle

required

19)

into

as

they
make

needle

in

gap

the

the

to

of

is

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Fig

NEEDLE

GAUGE

atm

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18

ftrT.

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NEEDLE

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5.6

mm

6.4

IDIIl

TIMING.

1.

When

lowest
be

Therefore,

starts
Looper
left.
behind

ftr1::

8.5

mm

8.1

mm

OF

NEEDLE

the

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position,the

at

the

extreme

when

to

move

starts

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its

the

needles,then

AND

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the
up

to
route

Fig

LOOPER

is

in

Looper

right

Needle

meanwhile

move

point.

to

is

passing

reverting

20

the

should

Bar
the

the

- 8 -

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:

<•

22)

to
of

To

the

original

the

needles.

adjust:

(Fig.

position

(Fig

21)

22)

in

front

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Fig

21

1.Remove

2.Loose
the
crankshaft
Gear

3.To
the
turn

right.

turn

left.

accelerate

looper

the

Arm

the

handwheel

(3).

the
the

screws

of

against
handwheel

To

retard

handwheel

Top

the

(2)

the

cover.

(1),

and

Upper

timing

the

the

Fig

turn

the

Belt

needle

to

the
timing,
to

the

22

of

1.0

-I.Z

mm

(4)When

the
between
top
eye
clearance
the

(Fig

(5)When

and

looper

between

looper's

of

should

the

left

the

edge

should
looper

23)
the

its

blade,

the

be

Looper
needle,

Looper

of

be

between

should

left

point
the

eye

and

extreme

5.0

point

the
point

the

1.0

mm-6.0

left

­the
be 0 -0.05

needle

is

flush

the

center

the

is

distance

and

needle's

1.2

mm.

needle

goes

with
distance
of

centerline

left

mm.(Fig

behing

the

The

and

mm.

down

the
the

needle

24)

S.0-6.0mm~

Fig

23

- 9 -

Fig

24

The

Looper

extreme
between
right

are

To

right

procedures

standard

is

needle

listed

adjust,

exact

when

right,

the

in

move
point,

below:

settings

the

looper

centerline

and

the

Table

the

then

The

looper

4.

looper

of
moves
distance

of

to

follow

the

to

the

point

its
the

TABLE

4

1.To

2.To

(¥&

*When

*For

4)

adjust
loose
Looper

for
Table

needle

the
between
top
eye

clearance

the

(Fig

the

centerline

the

and

(Fig

the

the

4.(Fig

set

the

left

edge

should
looper

23)

three
looper

clearance
the

27)

the

screw

Holder

distance

clearance

and

the

Looper
needle,

the

of

between

should

needle
of

Looper

distance

(1)

to

25,

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Looper

the

be

1.0

point

the
between

should

and

right

as

26)
between

point

the
point

left

-

1.2

the

needle

be

0

machines,

is

behind

middle

the
be

of
move
or

left,

listed

is

behing

distance

and
needle's

mm.

-0.05

needle,

needle

0-0.5mm.

(A),

the

in·

the

the
The

and

mm.

when

the

2

rA)

Fig

NEEDLE
GAUGE

ltfti

4.0mm

25

-NEEDLE

DIST~

Be(a

8

4.0 -4.3mm

-

10

3-

NEEDLE

ifUGjg

5.6mm

6.4mm

-

NEEDLE

~~~

3.2 -3.5mm

2.8 -3.1mm

O:I-0.2mm

Fig

27