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INSTRUCTION

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OPERATION

GUIDE

.INSTALLATION .MOTOR

AND

BELT .LUBRICATION .HOW .HOW .LUBRICATING .HOW

TO

CHANGE

TO

REPLACE

TO

REPLACE

THE

.THREADING .ADJUSTING .ADJSUTING .ADJUSTING .ADJUSTING .

ADJUSTING .ADJUSTING .ADJUSTING

MAINTENANCE

.THE

HEIGHT .TIMING .ADJUSTING .ADJUSTING

.ADJUSTING .

ADJUSTING .ADJUSTING .SETTING

THREAD .

ADJUSTING

.ADJUSTING

THREAD NEEDLE SPREADER PRESSER STITCH DIFFERENTIAL THE

GUIDE OF

OF

NEEDLE THE THE THE THE THE

THE

POSITION

GUIDE

THE PRESSER

.ADJUSTMENTING

AND

LOOPER .ADJUSTING .ADJUSTING

THE THE

OIL

THE THE

OIL

FILTER

NEEDLES

AND

TENSION THREAD

TAKE-UP

THREAD

FOOT

LENGTH

RATIO

PRESSURE

NEEDLE

AND LOOPER FRONT REAR

NEEDLE HEIGHT FEEDING

OF

BAR LOOPER THREAD

NEEDLE

OF

FEED

TILT

OF

SPREADER

SPREADER'S

FOOT

THE

TIMING

LOOPER'S LOOPER

LIFT

MOTION

THREAD

THREADS

TAKE-UP

PRESSER

TAKE-UP

GUARD

DOG

STROKE OF

NEEDLE

GUIDES

FOOT

1

2

3

3 3 3 4 4

5 5

6

6 7

7

8

8 11 11 12 12 13

15 15 16

17 17 17

SPARE

PARTS

LIST

-~·

•m~

•~t•

SPARE

TABLE

PARTS

CONVERSION

CUT-OUT

CHART

18-33

34

35-37

OPERATION

GUIDE

INSTALLATION

!.Before

refer and enclosed, sequence quake-proof and

2.Be direction

motor pressed

20

fasten

3.Regarding

motor

refer

the

the sure

mm.

to

installing

to

table

necessary

according

of

installation,

base,

cloth

that

is belt with

For the

pulley

finger safety belt

machine

Table

machine,please

cut-out

attachment

thread

waste

the clockwise,and tension

diameter,

1.

chute.

motor

inward

reason,

cover.(Fig

speed

drawing, to

can

the

to

fix

stand

turning

the

about

please

1,2)

and

please

as

be

2

·*

li

/!1./Jf

r3

Machine~

~~

6,000 5,500 5,000 4,500 4,000

50mm.

Fig

Motor

1

Table

Pulley

60HZ

105

95

85

80

70

1

(~

Outer

Remarks: !.During

2.The

1)

Diameter

50HZ

125 115

105

95

85

the

shouldn't speed sure

of

motor

is

about

(mm)

Motor

Belt

~~N-,tg)

l)"

t

35"

~

34"

the

machine,

exceed

listed

to

choose pulley.

standard

50mm.

first

month

the

thickness

in

the

maximum

80%

Table

correct

Fig

of

1.

of

2

using

speed

the Make size

table

- 1 -

tcroR

~BELT

1

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'".

3*6

2.,15

i1

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2.

1/2,'1

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400£

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!.Clutch

2.The

LUBRICATION

l.ftl.

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MOBIL#lO

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!.Please

2.The

motor,

3

phase,

center and aligned installing

or

drained delivery,to fill

level

and L of

(Fig

machine's

oil

its

equivalent.

lubricating

the

reaches

3,4)

2

pole

each the

Mobil

from

oil

1/2 M

line

remove oil

of

pulley

motor.

the

until

between

level

HP

type

both

other

#10

or

oil machine

screw(A),

gauge.

(400W)

V

belt.

motor

must

Esso

has

before

the lines

be

when

#32

been

and oil

H

Fig

3

3.Be

sure

refill

lower gauge. When machine,please the noma!

than you

lubricating

condition.

to the

check

oil,

line

begin

every

if

L

of

operating

check

system

day

oil

level

oil

whether

is

Fig

and

is

level

the all

at

4

*

Before machine not couple needle

- 2 -

been

bar.

starting

or

used

of

a

machine

week,

a

for

more

lubricate

brand

which

than

new has

a

the

HOW

1U

CHANGE

OIL

1.31.

M < 1

ltillliJitll

2 .a

g-ut*

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ti

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oil the

2.For the the after four

HOW

This

oil be the

from

screw.

extending machine, initial

months.

TO

REPLACE

machine

filter,

cleaned

filter

LUBRICATE

screw

that,

every if

'mE

the

(Fig

(1),

tank,

4

change

drain

5) the

change

weeks

TilE 0 IL FILTER

is

equipped

and

the

filter

month.

necessary.(Fig

NEEDL~

AND

all

then

fasten

life

oil

after operation. oil

every

with

must

Replace

6)

111READS

the

of

an

D

Fill silicone from

HOW

!.See

2.Loosen

3.Fasten

reservoir breaking.(Fig

1U

the needles.

the needles as

far the face

oil

to

REPLACE

Table

specifications

used

long

you.

screw

needles. into

as

they

(Fig

screw

2

groove

(1)

prevent

niE

for

(1),

the can

8)

<1>.

and

the

7)

NEEDLES

the

sizes

then

Inesrt

holder go, of

the

<2>

thread

Fig

of pull

the and

needle

with

7

and the

out new

holes

let

- 3 -

Table 2

(~

2)

NEEDLE

SYSTEM

at{t!J!

SCHNETZ

UY128GAS

ORGAN

128GAS

NEEDLE 2

NEEDLES 3 NEEDLES

I

70

I

10

SIZE/at

R.

# 75 #

'1'

11

niREADING

Follow

(

Fig threading breaking, puckering

the

9 )

procedures

for

or

threading.

may

skipping

unexpected

cause

shown

Wrong

thread

stitch

sewing.

Fig 8

in

,

ADJUSTING

-

The

should

1.The

2.The

3.The

- 4 -

tensions

be

types

of

the

fabrics threads; needle

If

you

knob be If clockwise,

(1)

tighter.

you

TIIREAD

adjusted

and

gauge.

turn

clockwise,

(Fig turn will

1ENS

of

being

the

be

Fig

9

ION

the according

the

thicknesses sewed;

thread

10) it

looser.

threads

tension

thread

counter-

to:

will

ADJUSTING.

NEEDLE

~-

TAKE-UP

1.When lowest the should adjust Take-Up, first.(Fig

2.Loosen length

about

(2)

tightly.

Note:

To turn

Up loosen right.

3.Do

not Take-Up adjustments.

the

position,

Needle

remain

the

screws between

75mm,

tighten

the

(3)

move

(5)

needle

Thread

loosen

11) (2)

then

the Needle

toward

turn

the

when

bar

the

top Take-Up

horizontal.

position

the

and

point

fasten

needle

Thread

the

it

Spreader

.making

is

in

edge

of

screw

adjust A

and B to

screws

thread,

left.

toward

Thread

the

of

(1)

To

the

(4)

the

Take

To

the

above

ADJUSTING

1.When (1)

small

Thread·

same

of

(1).

2.To (4),

Thread And

the

is

hole

level

the

(Fig

adjust,

then,

SPREADER

Spreader

adjusted

of

the

Take-Up(A)

with

Spreader

12) loosen

and Take-Up

move

(2)

tighten

niREAD

Thread

to

the other must

the Thread

screw the up

screw

TAKE-UP

top, Spreader

be

long

Spreader

or

again.

Take-Up

the

at

the

groove

Take-Up

(3)

and

down ,

Fig

10

Fig

- 5 -

11

ADJUSTING

PRESSER

FOOT

B

~

~at

-Jt

dJ

6-18ft

1 •

2£

•

4 •

OIDinfll

IV

II

i'! •

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ll

Loosen

Foot(2)

position

into eyelet. After

(Fig

ADJUSTING

-

Stitch variably or

!.Keep

with

the

until

the

2.Keep inquired scale

must pressing

screw(!)

the

adjusting,

13)

6-18

pressing your

handwheel push

be

and

left

to

let

center

and

right the of

tighten

STITCH LENGnl

length in

range

stitches

left

your

botton

turning

stitch

indicated

aligned

the

the with

left

botton.

can

from

per

hand, hand

lock

handwheel

on with,

adjust

needle Presser

be

inch.

push

you

length,

the

Presser

to

a

may

screw

adjusted

1.2mm-4.0mm,

botton(A) then

right finger in.(Fig

handwheel

then

(Fig

proper

get

Foot's

(1)

turn

hand

feels

14)

for

whose

stop

15)

a

3 .a •

-a

• • ; li. z

tt

m

Bf

ld

NEEDLE)

J

,JI * • • •

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Fig

13

If

tt

1i

lfiJ

3.Turn increase

counter-clockwise

4.After

the usually adjustment

is

Fig

the

handwheel the

adjusting

differential

be

required.

14

stitch

changed

of

differential

clockwise

length,

to

decrease.

stitch

ratio

too.

to

and

length

will

So

ratio

- 6 -

*••zmiJtbiiJfl

1:2.9

* •• i11J

•••• tb • ((1116)

1:0.3

••~

<1>,J:rt¥1JJIMt¥

ADJUSTING

The

differential

machine

1:2.9

is

(Fig

DIFFERENTIAL

feed

adjustable

16).

RATIO

ratio from

of

1:03

this

to

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nut

up

*To

•

indicator

To

indicator

ADJUSTING

FOOT

Pressure be cloth smoothly.

*To

adjust

(1),

or

strectch

gather

as

adjust, screw the

down.

Tim

of

light

can

(B)

fasten

the

move

the

(2)

the

(2)

P~URE

the as

be

loosen

for

nut

ratio,

the

indicator

cloth,

upward;

cloth,

downward.

Presser possible,

feeded

nut

suitable

(A).

(Fig

loosen

move

OF

P~ER

Foot

and

(A),

pressure,

17)

should

so

sewed

the

(2)

the

that

turn

Fig

16

- 7 -

Fig

17

MAINTENANCE

niE

HEIGHT

OF

GUIDE

NEEDLE

BAR

2-

NEEDLE

TABLE

3 (¥i

1.When the

standard left

Plate

(Fig

2.Remove

the

screw

Bar

height

Remark:

(1)Insert

holder can

(2)After

sure passes the needle even.

3)

3

-NEEDLE

the

Needle

highest

needle

are

18) the

up

then

go.

settings

point

listed

cap

screw

(2),

or

needle

(Fig

adjust

down

fix

the

holes

the

adjustments, that through

plate,

20)

Bar

is

postion,

between

and

in

Table

to

it.(Fig

needles

as

every

the hole

and

lifted

the

(1),

the

far

center

the

the the

Needle

3.

loosen

Needle

required

19)

into

as

they make

needle

in

gap

the

to

of

is

(a)

J,////ff@'///M////$///////4

Fig

NEEDLE

GAUGE

atm

4.0

mm

18

ftrT.

9.3

BBI

NEEDLE

GAUGE

atm

5.6

mm

6.4

IDIIl

TIMING.

1.

When

lowest be

Therefore,

starts Looper left. behind

ftr1::

8.5

mm

8.1

mm

OF

NEEDLE

the

Needle

position,the

at

the

extreme

when

to

move

starts

And

its

the

needles,then

AND

Bar

the up

to route

Fig

LOOPER

is

in

Looper

right

Needle

meanwhile

move

point.

to

is

passing

reverting

20

the

should

Bar the

the

- 8 -

••

Elf

:

<•

22)

to of

To

the

original

the

needles.

adjust:

(Fig.

position

(Fig

21)

22)

in

front

(1)1J···J:.·;

<2>

ltiiJ•ta

J:lll•••z..r.

<1>,tt.IJI1l.M

...

(3)ftll.

<2>A

Fig

21

1.Remove

2.Loose the crankshaft Gear

3.To the turn

right.

turn

left.

accelerate

looper

the

Arm

the

handwheel

(3).

the the

screws

of

against handwheel

To

retard

handwheel

Top

the

(2)

the

cover.

(1),

and

Upper

timing

the

Fig

turn

the

Belt

needle

to

the timing, to

the

22

of

1.0

-I.Z

mm

(4)When

the between top eye clearance the

(Fig

(5)When

and

looper

between

looper's

of

should

the

left

the

edge

should looper

23) the

its

blade,

the

be

Looper needle,

Looper

of

be

between

should

left

point the

eye

and

extreme

5.0

point

the point

the

1.0

mm-6.0

left

the be 0 -0.05

needle

is

flush

the

center

the

is

distance

and

needle's

1.2

mm.

needle

goes

with distance of

centerline

left

mm.(Fig

behing

the

The

and

mm.

down

the the

needle

24)

S.0-6.0mm~

Fig

23

- 9 -

Fig

24

The

Looper

extreme between right

are

To

right

procedures

standard

is

needle

listed

adjust,

exact

when

right,

the

in

move point,

below:

settings

the

looper

centerline

and

the

Table

the

then

The

looper

4.

looper

of moves distance

of

to

follow

the

to

the

point

its the

TABLE

4

1.To

2.To

(¥&

*When

*For

4)

adjust loose Looper

for Table

needle

the between top eye

clearance

the

(Fig

the

centerline

the

and

(Fig

the

4.(Fig

set

the

left

edge

should looper

23)

three looper

clearance the

27)

the

screw

Holder

distance

clearance

and

the

Looper needle,

the

of

between

should

needle of

Looper

distance

(1)

to

25,

Looper:

Looper

the

be

1.0

point

the between

should

and

right

as

26) between

point

the point

left

-

1.2

the

needle

be

0

machines,

is

behind

middle

the be

of move or

left,

listed

is

behing

distance

and needle's

mm.

-0.05

needle,

needle

0-0.5mm.

(A),

the

in·

the

the The

and

mm.

when

the

2

rA)

Fig

NEEDLE GAUGE

ltfti

4.0mm

25

-NEEDLE

DIST~

Be(a

8

4.0 -4.3mm

-

10

3-

NEEDLE

ifUGjg

5.6mm

6.4mm

-

NEEDLE

~~~

3.2 -3.5mm

2.8 -3.1mm

O:I-0.2mm

Fig

27