Siruba C007K, C007KD, C858K, C858KD User Manual

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INSTRUCTION BOOK

C007K/C007KD C858K/C858KD

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KAULIN MFG.

CO

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EC DECLARATION

According to the following European Directive

Machinery Directives:98/37/EC.

OF

CONFORMITY

The undersigned, ROBERT TSAI, representing KAULIN MFG. CO Sec.3, Minsheng East Road, Songshan District, Taipei, Taiwan, ROC., manufacturer,

Declares

that

the machine described hereafter:

..

LTD.

11

F,

No.128,

Three Needles Cylinder Bed

Chainst itch Machine.

Model: C007K/C007KD/C858K/C858KD

Provided of

good

safety and health requirements

For the requirements

12100-1:2003, 294:1992, EN 60204-1:2006, EN 60204-31:2001 Safety general

that

it

is used and maintained in accordance with the generally accepted

practice

most

specific

of

EN

principles

and the recommendations

of

the

Machinery Directive.

risks

the Directive has been based

12100-2:2003, EN 349:1993, for design.

of

the machine, safety and compliance with the essential

of

the

instructions

on

elements

EN

1050:1996,

manual, meets the essential

of:

the

European Standard

EN

ISO 10821:2005,

of

machinery; basic concepts,

codes

EN

The compliance established Belgium (Notified Machinery Directive).

of

the model with the requirements

by

AIB-VINCOTTE Inter n.f.p. Avenue A. Drouart 27-29, B 1160, Brussels,

body

under

the

number

26

of

EC Machinery Directive was

for

machinery listed in annex

Date: Feb/01 Signature:

Qualification:

IV

~

R&D

of

EC

/2

010

L ·

MANAGER

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Explanation

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Ignoring cause the person involved equipment

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Explanation

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damaged during maintenance.

Warning

Signs

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INDEX

GENERAL SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTION WARNING WARNING SAFETY INSTRUCTION OF NEEDLE GUARD MOVING THE SEWING T

HE

INSTALLATION POSITION

OF

THE SEWING MACHINE SPECIFICATIONS SAFETY SWITCH INSTALLATION OPERATION PROCESS NAMES

TAG

AND ITS FUNCTION

ANF

OF

MAJOR PARTS

MACHINE

ADJUSTMENT OF SYNCHRONIZER

~/PAGE

1

3

7

8 9

9

10

1 1

12

13

15

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THE DESCRIPTION OF THE IMPORTANT SAFETY INSTRUCTIONS OF THIS

INSTALLATION INSTALL MOTOR THREADING ADJUST ADJUSTING ADJUSTING SPREADER ADJUSTING PRESSER FOOT ADJUSTING STITCH ADJUSTING DIFFERENTIAL RATIO ADJUSTING PRESSURE OF LIGHTE CONDIT MA LUBRICATION LUBRICATE

THE MOTOR

AND

BELT

THREAD TENSION

NEEDLE THREAD TAKE-UP

NING

IONS

INTENANCE

OF

OF ALL

AND COOLING

MODEL

MACHINE

THREAD TAKE-UP

LENGTH

THE PRESS

THE OPERATION ENVIRONMENT

OPERATORS

OF

NEEDLE

ER

AND

FOOT

THREAD

16

20

21

23 25 25 25

26 26

27 27

28 29 29 30 30

32

33

---

~ ~-

1

---------

IN

DEX

-------------------

~1

~AGE

I

l

;LI)IEH2~~

~t2~~

CHANGE T CHANGE T

HE

LUBRICATION OIL

HE

OIL FILTER REPLACE THE NEEDLE ADJUSTING T

HE

PRESSURE OF PRESSER FOOT TROUBLESHOOTING THREADING DIAGRAM TABLE CUT-OUT DEMOLITION PROCESS

-----1

33

34

35

36

44 45

46

I

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MODEL

C007K/C007KD/C858K/C858

-

Net Weight (Kgs)

45

Noise Level, dB(A)

-

Serial

Number

Length

Vibration (m/sec2)

Width He

Dimension

46cm

25cm

KD

80 dB(A)

ight

40cm

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Warning!

When using this machine, basic safety

Precautions should always be followed to reduce the risk personal injury, including the followings. Read all these instructions before

operating this product and save these

instructions.

1 . Keep work area clean

Cluttered areas and benches invite

injuries.

2. Consider work area environment

Do not expose power to rain. machine Keep work area well lit. Do not use power tools where there

to cause any fire or

tools in damp or wet locations.

of

fire, electric shock and

Do

not use

explosion.

is

risk

3.

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3. Guard against electric shock

Avoid body contact with earthed or grounded surfaces (e.g.

ranges refrigerators.)

4. Keep children away

Do not let visitors touch the tool or

extension code.

5. Dress properly

Do not wear loose clothing they can be caugh protecting hair covering to contain hair.

6. Do not abuse the cord

Never carry the machine by cord or yank

it to disconnect it from the socket. Keep the cord away from heat, edges

..

in

Pipes, radiators,

or

jewelry,

mov ing parts. Wear

oil, and sharp

long

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7. Maintain machine with care

Follow instructions for lubr icat ion and changing accessories. periodically. If damaged, have it repaired by an authorized service

-1 -

Inspect tool cord

facility.

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8. Disconnect machine

When not in use, before servicing and when changing accessories.

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9. Avoid unintentional starting

Do not carry a plug-in tool with a finger on

the switch. Ensure the power switch

is

when plugging in.

10. Check damaged parts

Before further use

of

the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

11. Warning

The use

other than those recommended in

of

any accessory or attachment,

th

is

instruction manual, may present a risk

personal injury.

12. Have your tool repaired by a qualified person

Repairs should only be carried out by

qualified persons using original spare

off

of

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parts.

SPECIAL WARNING FOR ELECTRIC

CONNECTION!

1. Incorporate this machine only with 11CE

certificate hold-to-run control device.

2.

Follow the instruction manual device to install control device.

3. Always earth machine appropriately during operation.

4.

Before adjustment, parts change or

servicing must be sure to

to

from socket

prevent the hazard

unintentionally start

pull out the plug

of

machine.

11

of

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IMPO~T;NT

For operating safely and getting the best functions of this machine, you must

operate it follow the instructions and keep it at hand for future references. We

are confident that you will enjoy this machine as much as we enjoy manufacturing it.

0

1.

Instead when you use this machine, pay attention to the basic safety measures.

0

2.

Before using this machine, please

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read this manual and all related instructions. this

3.

Before using this machine, please ascertain that it conforms with safety

-

SAFE

correctly. Please read and

of

manual for future needs.

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TY~NST~U~TION

of

this manual,

the following instructions,

In

addition, please keep

please

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standards and country. When the machine is ready for operation, must be ready. Operate this machine without the specified safety devices is not

allowed. This machine must properly trained operator.

For your own safety, we suggest you

wearing

Please turn off the power switch or disconnect it for any one circumstances of the (1) When threading needle(s),

(2)

goggles.

adjusting thread Take-up(s),

thread guide(s), and/or

bobbin(s).

When replacing needles, presser

needle plates, feed dogs,

feet,

needle guards, horns, cloth

regulations

all the safety equipments

be

followings:

of

your

operated by a

of

the

replacing

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guides and other parts or accessories.

(3)

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When repairing.

(4)

When the operator leaves the

working

machine unattended.

place

or

leaves the

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(5) If clutch motors without brake

pads are used, must wait until the motor stops completely.

8.

If grease, oil,

your skin

completely with clean water and consult a doctor.

mistakenly, consult a

immediately.

9.

Do not touch any functioning parts and devices. Always attend

whether power switch is on

before operating in order anyone from getting hurts.

or

any fluid contacts

or

eyes by any chance,

contacted

Or,

swallow any fluid

doctor

to

area

to

or

prevent

off

O 10. Qualified technicians are required

for adjustment, modification, and

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repair.

replacement.

11. Routine maintenance and service must persons,

12. Maintain and parts must be done by qualified electrician any electronic part malfunctioned, stop the machine immediately.

13. The air house has to be detached from the machine and the compressor or air cut the machine equipped with pneumatic parts such as an air

Only use assigned parts for

be performed

or

qualified technicians.

check

or

well-trained persons. If

off

before repairing and servicing

by

well trained

the electronic

damaged

supply

has

or

to

be

cylinder. Qualified technicians or well-trained persons are required for adjustment and repairs.

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To

ensure the best performance, periodically clean the machine is necessary.

15.

In

order to operate properly and

reduce the noise, please

machine flat and level on the

ground. Avoid operating the

place

to

the

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16. Select a proper power it

by

install connect grounded

17. This machine can only be used tor

the designed purpose. of this machine are not allowed.

modification made conformed standards and regulations. Precaution is necessary. responsibility will our for modification

on this machine

damages

an electrician. Please

the power plug

receptacle.

with the safety

at

a noisy

plug

to

a

Other uses

or

conversion

must

No

company caused or

conversion of this

by

any

and

be

take

A O)

&

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machine without permission.

19.

Two

safety warning signs are

applied as warning signs:

& (1) For the safety

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service persons, please don't open the cover of any electronic control boxes devices and don't touch any components electrical

& (2) Always keep in mind:

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a.

Please never operate this machine without finger guard device

of

operators and

of

motor

inside

shock

to

hazards.

or

any safety

avoid physical injury.

or

to

avoid

outer

other

cover,

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&

b.

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b.

Please keep your hair, fingers and clothes away from the hand wheel, V belt and motor while

in

operation, as well as never put anything near these parts, to prevent the risk of

injuries by tangled into them.

c.

Please never put your fingers under the needle(s) or in the thread take-up cover to prevent physical injuries when you turn on the power switch or operate the machine.

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d.

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d. While the machine is in

operation, the hook rotates at a high speed. Please keep your hands away from the area hook to prevent any potential injury to your hands. In addition, please make sure to turn off the

of

power changing bobbins.

e.

Be

careful and

fingers inside the machine when

placing or lifting the machine head to avoid possible physical injuries.

f.

Please turn off the power before

tilting the machine head or

removing the belt cover and the

V belt to avoid possible

the machine while

do

not place your

of

g. For machine equipped servo

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accidents due to abrupt start this machine.

motors, the motors

produce noise while the machines are at rest. Therefore, please turn off the power of this machine to avoid possible accidents due to abrupt start the machine.

do

not

of

h.

Never operate the sewing machine after the ground wire is removed to avoid electrical shock hazards.

i.

Please turn the power switch off before connecting or disconnecting the power plug to prevent possible accidents due

to electric shock or damaged

electronic components.

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Please confirm the malfunction or damage to this machine.

0

1.

After installing the machine, and before the first operation, please clean it completely.

0

2.

Clean all dust and overflowed oil during transportation.

0

3.

Confirm that the voltage and the phase (single or 3 phase) of motor are set correctly.

e>

4.

Confirm that the power plug is correctly connected to the power supply.

{S)

5.

Never use the machine when the local voltage type is different from the marked voltage attached

on

followings to avoid

on

the nametag

the machine.

0

6.

Confirm that the rotating direction of the machine

A warning:

Before doing any operation or any adjustment described later manual, please turn the power off to prevent accidents caused by abrupt start of the sewing machine.

-7-

pulley is correct.

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WARNING TAG j

The following warning

attached on the sewing machine. (Fig.1,

2)

Fig.

When using the sewing machine, please

follow contact fallen

the instructions

the

dealer

off

or fuzzy.

if

tags

is

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shock

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or

malfunction.

Indicates rotating direction.

j;!2/Fig

ground

not

connect

causing

. 2

wire.

electronic

Safety Protection Device (Fig. 3)

(A) (B)

Finger Goggle

protector

well

ground

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SAFETY ILLUSTRATION

The presser foot protection device is shown

4.

as figure

For safety

device is restricted to disassemble.

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of

all operators, this

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MOVING

1.

The machine should be carried by two people

2.

Hold the motor cover firmly.

3.

Please wear a pair of skid

THE

as

shown

SEWING MACHINE

in

the figure.

proof

shoes

while moving the sewing machine. (Fig.5)

-9-

[;5/Fig.5

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THE INSTALLATION POSITION OF l THE SEWING MACHINE :

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1. Please

do

not install the sewing machine !

near the equipments, such as Television, : Radio,

or

wireless Telephone. Or these I equipments will experience electronic interference. (Fig.6)

2.

The wire should insert

to

the AC power

socket directly. If using the extension wire,

this

might

cause malfunction.

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~Jim

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fieffl~ij:

(1)

SIRUBA

(2)

SIRUBA

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3. BlmfniR'tt =

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T41xxx

T51xxx

: 1

560W(

24V

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(

90mm-110mm

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24V

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sPECIFICATioNs

1. Motor types: (1)

SIRUBA T41xxx (position motor)

(2) SIRUBA

2. Horse power: 1

3.

Size of

diameter (standard is 90mm)

4.

Air pressure type: Minimum required

pressure is 3.5kg/cm

5.

The voltage of the solenoid is DC

6.

The voltage

DC

Note: !

-1 0-

motor

24V.

(1)

Motor voltage, hertz and phases have !

to

(2)

All details regarding adjustment, please refer

operation manual. i

III6/Fig.6 I

- :

T51

xxx (servo motor) HP

for position

500W for servo

pulley:

of

the rotary electromagnet is 1

90~11

2

be specified clearly while ordering. i

motor/

motor

0 mm in

to

the

to

24V.

motor

the

motor

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SAFETY SWITCH AND ITS FUNCTION

1. Pneumatic a.

Solenoid valve (left side)1: is used to control the presser foot

b.

Solenoid valve (middle)2: operation of the lower trimmer. (Including needle

thread and lower looper thread.)

c. Solenoid valve (right side)3: is used to control

the operation of the spreader's thread trimmer or to drive the air blower. (Please refer parts

list for above information.)

2.

Electric

a. Electromagnet (UT534K}: is to control the

operation of threads (upper and mechanism of thread trimming (as shown parts list).

b. Electromagnet (UT218J):

operation

of

system (as shown

c. Electromagnet (Ut776):

operation of top cover thread trimmer (as shown

3.

The major function of the safety switch is to check

in

the parts list).

and confirm the thread trimmer of

lower looper's returning to the origin. If the trimmer is not not function at all. (Fig.?)

Note:

(1)

Please be sure to turn before connecting the wires on the solenoid valve. If the power switch is not turned black wires contact the internal circuit (as shown list).

(2)

The plug connecting with the motor

controlling box should be plugged fully so that it contacts well . This will prevent the

malfunction resulting form the loose plug.

lift

and lower movement.

is

used to control the

to

the

lower) and the

in

is

used

to

control the

the

top

cover thread pulling

in

the parts list).

is

used to control the

need le's and

located on the origin, the motor will

off

the power switch

off, please notice that the red and

do

not contact. Otherwise, the

will cause short circuit and damage

in

the parts

the

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Pneumatic

3i:

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SAFETY

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SWITCH

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Electric

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SAFETY

SWITCH

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