Siruba C007K, C007KD, C858K, C858KD User Manual

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INSTRUCTION BOOK

C007K/C007KD C858K/C858KD

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KAULIN MFG.

CO

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EC DECLARATION

According to the following European Directive

Machinery Directives:98/37/EC.

OF

CONFORMITY

The undersigned, ROBERT TSAI, representing KAULIN MFG. CO Sec.3, Minsheng East Road, Songshan District, Taipei, Taiwan, ROC., manufacturer,

Declares

that

the machine described hereafter:

..

LTD.

11

F,

No.128,

Three Needles Cylinder Bed

Chainst itch Machine.

Model: C007K/C007KD/C858K/C858KD

Provided of

good

safety and health requirements

For the requirements

12100-1:2003, 294:1992, EN 60204-1:2006, EN 60204-31:2001 Safety general

that

it

is used and maintained in accordance with the generally accepted

practice

most

specific

of

EN

principles

and the recommendations

of

the

Machinery Directive.

risks

the Directive has been based

12100-2:2003, EN 349:1993, for design.

of

the machine, safety and compliance with the essential

of

the

instructions

on

elements

EN

1050:1996,

manual, meets the essential

of:

the

European Standard

EN

ISO 10821:2005,

of

machinery; basic concepts,

codes

EN

The compliance established Belgium (Notified Machinery Directive).

of

the model with the requirements

by

AIB-VINCOTTE Inter n.f.p. Avenue A. Drouart 27-29, B 1160, Brussels,

body

under

the

number

26

of

EC Machinery Directive was

for

machinery listed in annex

Date: Feb/01 Signature:

Qualification:

IV

~

R&D

of

EC

/2

010

L ·

MANAGER

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Explanation

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Ignoring cause the person involved equipment

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Explanation

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damaged during maintenance.

Warning

Signs

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INDEX

GENERAL SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTION WARNING WARNING SAFETY INSTRUCTION OF NEEDLE GUARD MOVING THE SEWING T

HE

INSTALLATION POSITION

OF

THE SEWING MACHINE SPECIFICATIONS SAFETY SWITCH INSTALLATION OPERATION PROCESS NAMES

TAG

AND ITS FUNCTION

ANF

OF

MAJOR PARTS

MACHINE

ADJUSTMENT OF SYNCHRONIZER

~/PAGE

1

3

7

8 9

9

10

1 1

12

13

15

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THE DESCRIPTION OF THE IMPORTANT SAFETY INSTRUCTIONS OF THIS

INSTALLATION INSTALL MOTOR THREADING ADJUST ADJUSTING ADJUSTING SPREADER ADJUSTING PRESSER FOOT ADJUSTING STITCH ADJUSTING DIFFERENTIAL RATIO ADJUSTING PRESSURE OF LIGHTE CONDIT MA LUBRICATION LUBRICATE

THE MOTOR

AND

BELT

THREAD TENSION

NEEDLE THREAD TAKE-UP

NING

IONS

INTENANCE

OF

OF ALL

AND COOLING

MODEL

MACHINE

THREAD TAKE-UP

LENGTH

THE PRESS

THE OPERATION ENVIRONMENT

OPERATORS

OF

NEEDLE

ER

AND

FOOT

THREAD

16

20

21

23 25 25 25

26 26

27 27

28 29 29 30 30

32

33

---

~ ~-

1

---------

IN

DEX

-------------------

~1

~AGE

I

l

;LI)IEH2~~

~t2~~

CHANGE T CHANGE T

HE

LUBRICATION OIL

HE

OIL FILTER REPLACE THE NEEDLE ADJUSTING T

HE

PRESSURE OF PRESSER FOOT TROUBLESHOOTING THREADING DIAGRAM TABLE CUT-OUT DEMOLITION PROCESS

-----1

33

34

35

36

44 45

46

I

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MODEL

C007K/C007KD/C858K/C858

-

Net Weight (Kgs)

45

Noise Level, dB(A)

-

Serial

Number

Length

Vibration (m/sec2)

Width He

Dimension

46cm

25cm

KD

80 dB(A)

ight

40cm

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Warning!

When using this machine, basic safety

Precautions should always be followed to reduce the risk personal injury, including the followings. Read all these instructions before

operating this product and save these

instructions.

1 . Keep work area clean

Cluttered areas and benches invite

injuries.

2. Consider work area environment

Do not expose power to rain. machine Keep work area well lit. Do not use power tools where there

to cause any fire or

tools in damp or wet locations.

of

fire, electric shock and

Do

not use

explosion.

is

risk

3.

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3. Guard against electric shock

Avoid body contact with earthed or grounded surfaces (e.g.

ranges refrigerators.)

4. Keep children away

Do not let visitors touch the tool or

extension code.

5. Dress properly

Do not wear loose clothing they can be caugh protecting hair covering to contain hair.

6. Do not abuse the cord

Never carry the machine by cord or yank

it to disconnect it from the socket. Keep the cord away from heat, edges

..

in

Pipes, radiators,

or

jewelry,

mov ing parts. Wear

oil, and sharp

long

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7. Maintain machine with care

Follow instructions for lubr icat ion and changing accessories. periodically. If damaged, have it repaired by an authorized service

-1 -

Inspect tool cord

facility.

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8. Disconnect machine

When not in use, before servicing and when changing accessories.

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9. Avoid unintentional starting

Do not carry a plug-in tool with a finger on

the switch. Ensure the power switch

is

when plugging in.

10. Check damaged parts

Before further use

of

the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

11. Warning

The use

other than those recommended in

of

any accessory or attachment,

th

is

instruction manual, may present a risk

personal injury.

12. Have your tool repaired by a qualified person

Repairs should only be carried out by

qualified persons using original spare

off

of

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parts.

SPECIAL WARNING FOR ELECTRIC

CONNECTION!

1. Incorporate this machine only with 11CE

certificate hold-to-run control device.

2.

Follow the instruction manual device to install control device.

3. Always earth machine appropriately during operation.

4.

Before adjustment, parts change or

servicing must be sure to

to

from socket

prevent the hazard

unintentionally start

pull out the plug

of

machine.

11

of

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IMPO~T;NT

For operating safely and getting the best functions of this machine, you must

operate it follow the instructions and keep it at hand for future references. We

are confident that you will enjoy this machine as much as we enjoy manufacturing it.

0

1.

Instead when you use this machine, pay attention to the basic safety measures.

0

2.

Before using this machine, please

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read this manual and all related instructions. this

3.

Before using this machine, please ascertain that it conforms with safety

-

SAFE

correctly. Please read and

of

manual for future needs.

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TY~NST~U~TION

of

this manual,

the following instructions,

In

addition, please keep

please

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standards and country. When the machine is ready for operation, must be ready. Operate this machine without the specified safety devices is not

allowed. This machine must properly trained operator.

For your own safety, we suggest you

wearing

Please turn off the power switch or disconnect it for any one circumstances of the (1) When threading needle(s),

(2)

goggles.

adjusting thread Take-up(s),

thread guide(s), and/or

bobbin(s).

When replacing needles, presser

needle plates, feed dogs,

feet,

needle guards, horns, cloth

regulations

all the safety equipments

be

followings:

of

your

operated by a

of

the

replacing

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guides and other parts or accessories.

(3)

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When repairing.

(4)

When the operator leaves the

working

machine unattended.

place

or

leaves the

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(5) If clutch motors without brake

pads are used, must wait until the motor stops completely.

8.

If grease, oil,

your skin

completely with clean water and consult a doctor.

mistakenly, consult a

immediately.

9.

Do not touch any functioning parts and devices. Always attend

whether power switch is on

before operating in order anyone from getting hurts.

or

any fluid contacts

or

eyes by any chance,

contacted

Or,

swallow any fluid

doctor

to

area

to

or

prevent

off

O 10. Qualified technicians are required

for adjustment, modification, and

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repair.

replacement.

11. Routine maintenance and service must persons,

12. Maintain and parts must be done by qualified electrician any electronic part malfunctioned, stop the machine immediately.

13. The air house has to be detached from the machine and the compressor or air cut the machine equipped with pneumatic parts such as an air

Only use assigned parts for

be performed

or

qualified technicians.

check

or

well-trained persons. If

off

before repairing and servicing

by

well trained

the electronic

damaged

supply

has

or

to

be

cylinder. Qualified technicians or well-trained persons are required for adjustment and repairs.

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To

ensure the best performance, periodically clean the machine is necessary.

15.

In

order to operate properly and

reduce the noise, please

machine flat and level on the

ground. Avoid operating the

place

to

the

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16. Select a proper power it

by

install connect grounded

17. This machine can only be used tor

the designed purpose. of this machine are not allowed.

modification made conformed standards and regulations. Precaution is necessary. responsibility will our for modification

on this machine

damages

an electrician. Please

the power plug

receptacle.

with the safety

at

a noisy

plug

to

a

Other uses

or

conversion

must

No

company caused or

conversion of this

by

any

and

be

take

A O)

&

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machine without permission.

19.

Two

safety warning signs are

applied as warning signs:

& (1) For the safety

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service persons, please don't open the cover of any electronic control boxes devices and don't touch any components electrical

& (2) Always keep in mind:

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a.

Please never operate this machine without finger guard device

of

operators and

of

motor

inside

shock

to

hazards.

or

any safety

avoid physical injury.

or

to

avoid

outer

other

cover,

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&

b.

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b.

Please keep your hair, fingers and clothes away from the hand wheel, V belt and motor while

in

operation, as well as never put anything near these parts, to prevent the risk of

injuries by tangled into them.

c.

Please never put your fingers under the needle(s) or in the thread take-up cover to prevent physical injuries when you turn on the power switch or operate the machine.

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d.

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d. While the machine is in

operation, the hook rotates at a high speed. Please keep your hands away from the area hook to prevent any potential injury to your hands. In addition, please make sure to turn off the

of

power changing bobbins.

e.

Be

careful and

fingers inside the machine when

placing or lifting the machine head to avoid possible physical injuries.

f.

Please turn off the power before

tilting the machine head or

removing the belt cover and the

V belt to avoid possible

the machine while

do

not place your

of

g. For machine equipped servo

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accidents due to abrupt start this machine.

motors, the motors

produce noise while the machines are at rest. Therefore, please turn off the power of this machine to avoid possible accidents due to abrupt start the machine.

do

not

of

h.

Never operate the sewing machine after the ground wire is removed to avoid electrical shock hazards.

i.

Please turn the power switch off before connecting or disconnecting the power plug to prevent possible accidents due

to electric shock or damaged

electronic components.

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Please confirm the malfunction or damage to this machine.

0

1.

After installing the machine, and before the first operation, please clean it completely.

0

2.

Clean all dust and overflowed oil during transportation.

0

3.

Confirm that the voltage and the phase (single or 3 phase) of motor are set correctly.

e>

4.

Confirm that the power plug is correctly connected to the power supply.

{S)

5.

Never use the machine when the local voltage type is different from the marked voltage attached

on

followings to avoid

on

the nametag

the machine.

0

6.

Confirm that the rotating direction of the machine

A warning:

Before doing any operation or any adjustment described later manual, please turn the power off to prevent accidents caused by abrupt start of the sewing machine.

-7-

pulley is correct.

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WARNING TAG j

The following warning

attached on the sewing machine. (Fig.1,

2)

Fig.

When using the sewing machine, please

follow contact fallen

the instructions

the

dealer

off

or fuzzy.

if

tags

is

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shock

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or

malfunction.

Indicates rotating direction.

j;!2/Fig

ground

not

connect

causing

. 2

wire.

electronic

Safety Protection Device (Fig. 3)

(A) (B)

Finger Goggle

protector

well

ground

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SAFETY ILLUSTRATION

The presser foot protection device is shown

4.

as figure

For safety

device is restricted to disassemble.

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OF

of

all operators, this

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( IIi 5)

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MOVING

1.

The machine should be carried by two people

2.

Hold the motor cover firmly.

3.

Please wear a pair of skid

THE

as

shown

SEWING MACHINE

in

the figure.

proof

shoes

while moving the sewing machine. (Fig.5)

-9-

[;5/Fig.5

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·---------~-----~--------~------------------------------------------------------------~------------1

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THE INSTALLATION POSITION OF l THE SEWING MACHINE :

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1.

~~-~~·~~iimllnHli

~D~~~~-·~~~®W®~~-·~

fta5J

~-:f:rti?Jf~B

2.

HI~M~~®HHm.i\

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AC

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1. Please

do

not install the sewing machine !

near the equipments, such as Television, : Radio,

or

wireless Telephone. Or these I equipments will experience electronic interference. (Fig.6)

2.

The wire should insert

to

the AC power

socket directly. If using the extension wire,

this

might

cause malfunction.

X

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----------------------------------------------------------------------------1

~Jim

r

l.

fieffl~ij:

(1)

SIRUBA

(2)

SIRUBA

2~

~fflJiffi:t.J

3. BlmfniR'tt =

5.

~fiH!al

6.1itEfii\!ifiHIHi~

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T41xxx

T51xxx

: 1

560W(

24V

(

AE[L~il

(

~"~~~il

HP(

AEruJlffiil

~IR~il

@{~

(

90mm-110mm

l±llHWAEfl~

) D

)

90mm)

@;nt

24V

®;nt

)

sPECIFICATioNs

1. Motor types: (1)

SIRUBA T41xxx (position motor)

(2) SIRUBA

2. Horse power: 1

3.

Size of

diameter (standard is 90mm)

4.

Air pressure type: Minimum required

pressure is 3.5kg/cm

5.

The voltage of the solenoid is DC

6.

The voltage

DC

Note: !

-1 0-

motor

24V.

(1)

Motor voltage, hertz and phases have !

to

(2)

All details regarding adjustment, please refer

operation manual. i

III6/Fig.6 I

- :

T51

xxx (servo motor) HP

for position

500W for servo

pulley:

of

the rotary electromagnet is 1

90~11

2

be specified clearly while ordering. i

motor/

motor

0 mm in

to

the

to

24V.

motor

the

motor

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C.'~{iHJI(UT776)

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SAFETY SWITCH AND ITS FUNCTION

1. Pneumatic a.

Solenoid valve (left side)1: is used to control the presser foot

b.

Solenoid valve (middle)2: operation of the lower trimmer. (Including needle

thread and lower looper thread.)

c. Solenoid valve (right side)3: is used to control

the operation of the spreader's thread trimmer or to drive the air blower. (Please refer parts

list for above information.)

2.

Electric

a. Electromagnet (UT534K}: is to control the

operation of threads (upper and mechanism of thread trimming (as shown parts list).

b. Electromagnet (UT218J):

operation

of

system (as shown

c. Electromagnet (Ut776):

operation of top cover thread trimmer (as shown

3.

The major function of the safety switch is to check

in

the parts list).

and confirm the thread trimmer of

lower looper's returning to the origin. If the trimmer is not not function at all. (Fig.?)

Note:

(1)

Please be sure to turn before connecting the wires on the solenoid valve. If the power switch is not turned black wires contact the internal circuit (as shown list).

(2)

The plug connecting with the motor

controlling box should be plugged fully so that it contacts well . This will prevent the

malfunction resulting form the loose plug.

lift

and lower movement.

is

used to control the

to

the

lower) and the

in

is

used

to

control the

the

top

cover thread pulling

in

the parts list).

is

used to control the

need le's and

located on the origin, the motor will

off

the power switch

off, please notice that the red and

do

not contact. Otherwise, the

will cause short circuit and damage

in

the parts

the

~IE~

Pneumatic

3i:

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SAFETY

IHl

SWITCH

-

11

~111~

Electric

-

!fi~OOIUJ

SAFETY

SWITCH

!117/Fig.?

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INSTALLATION AND ADJUSTMENT l

OF

SYNCHRONIZER :

1.

Press the hidden synchronizer into the long groove of the machine head, and then tighten the screw (3). (Fig.8)

2.

Before connecting each wire

or

plug, please

check that all the electric switches are turned

off.

3.

The mark shorter marking line

(1)

should be aligned with the

(3)

on the hand pulley (2)

I

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: !

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when the needle bar is at its top dead point.

(Fig.9)

~8/Fig.8

!;9/Fig

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<2)

uTP-K & uTR

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(

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1.

Thread on the pedal to start the machine

(F

pedal

ig.10-1)

stop

horizontally (Fig.

and sewing.

2. When the 10-2), the machine stops running and the needle

bar

will stop at the lower dead

point.

3. When threading the

pedal backward and holding (Fig.10-4), the needle bar moves up

and stops at the

upper

dead point, and

all trimming system start working.

of

(1) When the mechanism

the thread and lower thread trimmer pull the thread and the trim, the trimmed thread

lower thread to

top

trimmer to

will be held

the clamping mechanism.

(2)

When under UTP-K and UTR-K, top cover

thread tri clamps the

mm

ing mechanism trims and

top

cover thread.

by

(3)

UTQ-

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(3) When under UTQ-J,

needle's thread will

be blown to the upside of the presser

foot by air pressure.

(4) When under UTS-K,

needle's thread will be pulled and clamped by needle's thread pulling mechanism.

(5)

Presser foot lifter.

4.

Remove the material away for the next

sewing.

5. Keep the pedal in horizontal position as

shown put

6. Thread the of presser foot may

as

(Fig.

l0-2),

the presser foot will

down .

pedal at the backward position

(Fig. 1 0-3) or (Fig. 1 0-4) so that the

lift.

Note:

(1)

Do not put the lower trimmer to the left thread trimming location when there is no air pressure source in order to prevent damaging the

lower trimmer from turning the power switch on.

-13-

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(2)

Do

not

put the lower trimmer to the left thread trimming location when the electromagnet types (UTR-K, UTS-K) are disconnected should be turned on and the lower trimmer should be damaged.

(3}

When there

presser foot, do not operate the auto trimming system.

lest the power switch

is

no fabric under the

4

3

2

1

~~~[le/

1.

Wi~

PEDAL POSITIONS

(!m~tH~*i)

Press forward (start sewing)

2.

t:P~

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Horizontal (presser

3.

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C!m

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Press halfbackward (presser

4

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(§lftli?JJ&R~~)

foot

down)

foot

lifts}

Press backward (automatic thread trimming)

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-14-

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NAMES

OF

MAJOR PARTS i

(1) Thread Guide Box (2) Thread Guide (3) Presser Foot (4)

Control Box

(5)

Oil Windows (6) Thread Tension Adjusting (7) Pulley (8) Thread Stand Safety Protection Device (9) Thread Take-up (1

0) Finger Guard

Cover

-------1

Set

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C

858

K 0 - W 1 2 2 - 2 4 0 I C H

T~-;~E~C~I~TI~N

Specifications

1.Description of the machine name

of

machine category

OF

T~E

MODE~

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C=~i\

®~iJ\*t=l9i-fii:&~2~5.J'fiK~

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CD

represents the type of the machine:

C=

®represents

appearances that are arranged from

letter @represents @shows

stitchery or not.

W=

~

Three needles cylinder bed chainstitch machine

the improved machine

F.

Ex:C007K/C858K.

a small servo motor added.

whether having upper cross

have upper cross stitchery (Fig.12)

!1112/Fig.12

U

Umt..tsz.~

CIU3)

-16-

=Without

upper cross stitchery (Fig.13)

.13/Fig.13

@§fi-~i\:

12

=

-~mm

13

=

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15

=

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1$~1Ml:1MM

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mmm

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@is stitch ing type:

12=

general seaming

13=

bottom hemming

15=

elastic tape feeding for cotton f

such as underwear, and tights pants

16=

general seaming for normal thick

materials 22= tape binding 32= seam covering (decorative st itching) 51

= elastic tape feeding, upper feeding

type

52=

elastic or lace seaming

53=

elastic tape feed seaming

in

hooped

abr

ic

54

=

l'~i\f~~~_t~m

61

=

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71

=

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1.~*11W~R¥

1$

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type lockstitch

54=

elastic tape feeding, lower feeding

type

61

= belt

71

= double chain stitch

72=

81

=bottom 82= 92=

@means the shape of the

tongue , whose function is to knot. (Fig.1 0)

1 = While sewing, the stitches are closer

2 = Standard stitch

3 = The stitches

loop

seaming

pocket

elastic tape feeding with left trimmer four needles chain seaming

to each other. For normal threads without stretch, or stitches/in or above).

stitches/in.).

lining seaming hemming with left trimmer

needle plate

closer stitches (15

length

length is wider. For

(11 ~ 14

stretch threads or

(1

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long stitch length.

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3~3~t*

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3

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is the number of stitches. (Fig.14)

2=

2 needles sewing machine

3=

3 needles sewing machine

4=

4 needles sewing machine

1114/ Fig.14

@means

between the (Fig.15)

-

-18-

!1!15/

the needle width (the distance

left and the right stitch.

!;16/

Fig.15

Fig.16

3.2mm,4.0mm

4.8mm•5.6mm

6.4mm

3.2mm ' 4.0mm

4.8mm ' 5.6mm

6.4mm

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For

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For heavy-weight materials

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Max.

Sewing materials

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sewing

rotational

CO,

CZ

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Application

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light-weight

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materials

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speed

ight materiT edium weight

4000 5000

® is

2. Purpose

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Sewino rotational

~1/Table

3 s

C007K/C007KD/C858K/C858KD-XX

CZ, etc.

4500

6000

1

.

~pec1

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supportive

(Table 1)

models,

R.P.M

speed

'f

1cat1on

q:J8ffi~

mater~

such

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Max. Stitch length

1-4.23

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Heavy

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as CH, CQ,

(mm)

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weight

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Stitch Length

Needle

Presser foot

~

Presser foot

Weight

"1

Table

Lubricat

oil

~~-ii.J

Machine

Motor

Control

bar

DBX

Presser

Feed

dog

Machine

specification

ion

head

circuit

stroke

1-DPX5

pressu

foot

height

head

driving

r--

-

29mm

SCHMETZ

~

4-5KGS

-+

0.8mm

tl~

605mmx

fiJ!~lfutf:l

Output

80dB/4000

4.23mm

T

UY128GAS#70

31mm

ORGAN UY128GAS #1 0

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Head:

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1200mm

~~!§!

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i§[;!i~j)j~a

power

45kgf

Long

ii.JJJQ

400W

0/2HP)

400W (1/2HP) Max.

ffi/~ffi

Adjustable

1mm

~mum

460mm

5EB

x

Automatic SIRUBA sewing

Directly driving device.

3-phase/

R.PM

I

5-7KGS

presser

I

Control

~

Height

605mmx1070mm

lubrication

~::*:mtf:l

Output

Single-phase

box=

400mm

machine

50

0W

35mm

foot

1.

system

(3/

500W (3/4HP)

-

2mm

4.1kgf

oil

4HP)

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Power

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power

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PoRT

OF

THIS

ANT-sAFE-Tv

MACHINE

1 N

sTR

1 .Transportation

(1) The machine packed with two

up

and

lower-

covers that made

ucTI

piece-

of

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expanded Polystyrene

(2)

Put the machine into a carton.

(3)

Use a cart

or

by

two men's hands

to

protect it.

move it.

2.Storage (1) The machine must use duster cover

cover it when it

did

not work.

(2) Do not storage the machine over 45

3.Working

40

The machine doesn't work over

OC

4.Warning Pay attention

to

the following warning

advices:

(1)

Working area is dangerous.

(2) Never touch the needle

if

the machine

is still running. (3) Be careful if you infeed fabric. (4) Do not insert your finger between

needle and roller for transportation on fabric.

to

OC

tt~li~-%~7J\2JE~~;1~

(1)

~~!J.J{'F$53'

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Pay attention

Movable parts must

(1)

to

the warning sticker.

guard when you operate.

(2)

Turn

off

the power during adjusting,

threading,

bobbin-changing

needle-cleaning.

be

enclosed with

and

-20-

--------~---------~------------------------------------------------------------------------------------

INSTALLATION

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installation should only be carried out by qualified technician.

)!~CAUTION

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V Contact your dealer or a qualified electrician for any electrical work that may need

be done.

A

~~~m45~JT,

~!&I1'F~~~wEE~.A~J:*~f.iX

o

V The sewing machine weighs 45kg. The installation should be carried out by two or

more people.

r::::\

\..Y Do not connect the power cord until installation is complete. The machine may

A

~

tt~!&~f.iXM

operate

if

~~~RW1¥1Jl'~JreB~,

ffiJ5~m

Use both hands to hold the machine head when tilting original position. heavy to hold, and may cause human physical injuries.

,

ffiJ~~~~

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the treadle is depressed by mistake, which could result in injury.

~~m~~iint~1'F,

0

If only using one hand, the weight

'

~D~~~~fJJ~!Dl

~~tl1'F~O.Jtrei!~m~~~m•~m

of

'

*itJl~fJJ{'Fl\f~~~{g

it

back or returning it to its

the machine head may be too

to

o

1.

BX~-f:iJTMt~~~lli&~ftt*H'811?Jf9U2Jic

1tt

'

BX~~~WJ~~-~ , ~~

2.

~312f3[0J~lm~t175[0J,

m=¥~[0J~~l' 2 i}7.1~ili,

iEe.5[

,

~~&:m~~~~t~..t

o

&:M2~~M~

!5J~~'J~~

o (

11

17

,

1s1

Before installing machine, please refer to table cut-out drawing, and the necessary attachment as enclosed, fix cushion base, thread stand.

2.

Be sure that the motor turning direction

is clockwise, and the motor can be pressed with finger inward about 2cm. For safety reason, please fasten the

belt cover. (Fig .1

7,

18)

be

lt

tens ion

to

-21-

!;17

/Fig.17

3.

Regarding machine

speed

!ll18/Fig.18

and

motor

pulley diameter, please refer

'+~

/.:I:

,'tt'-

:

l.

fiEFf.IWi'~Hft:fJJ-®IF.IiiBlilJH!'iJ~&~lt

it2

(

~0~

80%

3)

•

Mz~iiifilEtii~Jiffiil~rnBR

0

1t

Remarks:

1. During the first month of using machine, the maximum rotational

shouldn't exceed 80%

of

the speed

listed in Table1. Make sure to

2.

~~~MMSJ

45mm o

correct

2.

The standard thickness

size of

motor

pulley.

of

45mm.

Note:

BltMeHUR~

Belt size

depend

on

motor

MOTOR PULLEY SIZE BltMR"tr

-~

R.PM

60HZ

50HZ

to

Table

the

choose

Table is

type .

BELT SI

3.

speed

the

about

ZE

6000 5500 5000

4500 4000

105

95 115 85 80

70

I

~3/Table

3

125

105

95 85

-22-

36"

t

35"

~

34"

:

I

I I

-------------------------------------------------~-----------------------------------------1

~~jl2~~7]~

INSTALL THE MOTOR l

I

-------------------------------------------1

1.

9f;~IJ,~iq]ij~JffiB~

r.&iimffl

,

Pfflic~m~

A

~diRU

6mm

c

B

Ill

8

11lic7B

19)

A

1.

Connect the small servo motor A and gear

B.

Keep the distance between A and B to

be 6mm. (Fig.19)

I

!

I

!

I

i

!

i !

2.~-SIR~~~~~,~~~®,§

miRfi®,~~®,m~~®&~•@,

~~m®~"-

o c • 20)

2.Remove upper cover

pulley@ and

bearing@

belt@

, oil reservoir@ , oil

, and then install the

. (Fig.20)

CD

!1]19/Fig.19

, fixed

plate®

baffle®

[;120/Fig.20

,

3-~~-®~awd~9G5da•,~•

~IR~m§m.t.75 , IDi~~'J'~i~JR,!f.§

•®w~m®~•roGIDi~~~~®~ ~·@.t.~iliffiWd~&'J'~iq]fH~·@ dSJ~~-,

@l~~~RJ:

~!I**CV~'J'!Wi~lti,~-@

o C

I;J

20

, 21)

3.Connect the downside

gear, and then by a proper tool. Connect the small servo motor@ Meanwhile, rotate the up and the downside of the

correctly joined with the gear and the

motor@

the

screw

CV

-23-

of

the

belt@

hold the upside

and the upside of the

pulley®

belt@

of

and

the belt

belt@ so that the

have

, and rotate smoothly. Then, fix

onto the machine body by

. (Fig.20,21)

.

11121/Fig.21

4.~~~~~®&~m~®~m~~~ru

~,ffi§·@·~~§-~@·~·'

~~§m®B&~~~~m~®,~8

lti1.JUU~

o c

Ill

21

,

21

, 22)

4.Piace and tighten the pulley@

at its original position. Then,

bearing@

and

assemble the belt with the right side pulley @ , and then assemble on the left side pulley®

. (Fig.20,21 ,22)

11!22/Fig.22

5

.~~..t~CD,

~~-~@~~~~t~U~..t

5a3~®,

}15ElH&®,

o

(~20,

~31~@

23)

S.Tighten the upper cover(]), oil reservoir® ,

oil

baffle®, motor

cover@

-24-

cover@,

and the belt

on the machine. (Fig. 20, 23)

!1123/Fig.23

:

I

I I

------~--------~-------~-------~---------~---------------------------------------------~--

1:

~~~~)Sl~

----------------------------------------------'

1.

~-8~Jlffijl

, 3

*13

1/2

,'lffi}J

2 ~ M * v

(

§.X

~Blm

2.~•m~2~•©•~~u8lm~w~

• 8l m

tnu

~

lf:l/11\

~

~~ ~w

~tm-

~

400

0

~

0

K£

)

MOTOR AND BELT

1. Clutch Motor, 1/2 HP (400W), 3 phase, 2 !

pole M type V belt. !

2.

When installing the motor, the center line

of

both motor's and machine's pulley

be aligned with each other.

TH READING

Follow the procedures shown in Fig.24 for threading. Wrong threading may cause thread breaking, stitch skipping, puckering or

unexpected sewing. Please refer

THREADING drawing for more details.

must

""l

_____

to

I I

I

i

!

i

I

l

J

I

----~-

ADJUST THREAD

ID

~

~~

92

~~

~w

~

r.c

=

1.m*'iffi~~~

2.~fli~5i

3.~

4

.*l~e

~~~®a~~

P~ , ~~~ , &2~U~~

,

~~~mm~~5~~Q

o

Clll24)

The tension of the thread should be adjusted I

according to:

1.The

material type

2.The thickness

3.The thread;

4.The stitch

If you turn the thread tension knob clockwise, i thread will be tighter. If you turn it counter- ! clockwise, will be looser. (Fig.24) i

-25-

of

length.

!ll24/Fig

.24

TENSION

·

--·----!

the fabric being sewed;

I

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I

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i

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i !

i

!

I

!

I

~-------------------------------------------------

1

~t-~~**~2JJij)~

!-------------------------------------------------------------------------

:

1-~~¥~~fi~m~m~m~M·ti~

' I

!

i

~~-~~~~~@m~*~·®~M

I

m~t~**®~m2

o c

111

25)

ADJUSTING NEEDLE THREAD TAKE-UP

1. When turning the pulley and make the needle bar edge

of

in

the needle thread

the lowest position, the

take-up~

-

top

2.

~t'**®~oo

=mM9

75

mm

¥.ftW

, ~~ A , B

~

o

~~~~~e

should remain horizontal.

To

adjust position of the take-up if necessary, loosen the

screw@

. (Fig.25)

11125/F

2.

Loosen

between

then fasten it

screw®

point

A and 8 to be about

tightly_

to adjust the length

the

ig.25

75

mm,

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t

l::)?J~t~~f~2~~

t - - -

1.

~~Sl.~~~~~}l¥fi~~.liM,

~~~®~a'SJ'J'~

~5M~IE!I~

2.@~~~~~~~~BM@&®·~~

~i.iJ~Sl.~~~~~®

A

o C M

~~~.WJB~~f~~~2

26)

,

fJ.I~~;~~2

-~---.-.o.

~-~

0

Note:

To

loosen the needle thread, turn the needle thread take left.

To

tighten the needle thread, turn

needle thread take

the

up@

toward the

toward

the right.

3. Do not move the spreader thread take-up

@when

making above adjustments.

ADJUSTING SPREADER THREAD

T_:.-

AK~-

1. When the spreader thread

adjusted to the top, the other spreader thread take-up must be at

the same Spreader Thread

2. @and@

U

..

:.-P --·-

level with the long groove

·-·-·----·--~

take-up~

small hole A

Take-up~

. (Fig.26)

of

is

the

For necessary adjustment, loosen screw

first, move the Spreader Takeup® screws again.

-26-

up and down, and then fasten the

---

lM

~

2~

~

-------------------

~DJ-~S~I~~~R~S

1126/Fig.26

-

~E~--;;~0;-

------l

'

I

---------------------------------------------~-------~------------~-------1

~oomaro,~£~~,~~~~®,~~

~liffil~~~J-[l~~D ;~~tiM®

llim2.~ll~H~~

o (

if~

27)

'

~~~

' fij

Loosen

screw®

and adjust presser

foot® left and right to a proper position to let the needle may get into the center of presser

I

' '

I I I

I

i

foot's eyelet. After adjusting, tighten screw

ro

. (Fig.27)

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i

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I

j;j27/Fig.27 i

I

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----

Sil§:fjt!Jt;Z

------------------------------------------------1

-§~~~ 1 ~4

P!Hftt~~f:t~~

~JU~

.

23mm

o (

9.lG

6~25

~

28) range from 1

~t 1 ~

ADJUSTING STITCH LENGTH l

Stitch length can be adjusted variably in 1

Inch. (Fig .28) !

1. Adjust the rotary

1.m~~~~q~mro~~~~m§~,

~~jglll

~t.m 6 ~t 1 ~on , filJ,~j~f.m

I

~Pn

lmm~4.

o

23mm.

ffi11t~~:i*:::f1

25

~t

adjust stitch length. The adjustable range i

is 1

mm~4.23mm

maximum stroke 6 stitches per inch. The : minimum stroke is 25 stitches per inch.

-27-

~4.23mm

or

knob®

6~25

by hand to j

which is equal to the !

stitches pe r !

'

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i

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I

!112

8/F

ig. 28

2.m~~~~~~m®,~n~~~•w @~2Mfi~@~OO~~&~~

~§Wifm~~Qj~iJJ~em

o

R~M

3-•~~m~§~,~~m®~m~fiB

fCil~q

4.fim2~~-~~i1ltt~~,~fim~

~~ , ~H~~~f@~ihtt

~ihtt = ~~~~~~j~ : iW~~~~

~jl¥

1.

:;$:M2~i1Jtt~~

0

2.m~~~~q~moow~~~iW~~~

~~j~ , ~~ialll

,

&2~U'J'

o

1mm~

1:1

o

~~~

7.

6mm

1:7.6

o C

Ill

28)

3.m~~~~ft~moo,~u~~~·~ ®~2m

~§JrolrS)Jro~Qj~~~j~

fi~~~oo~~&~~n~M

0

2. After manual adjusting the rotary the moving distance can be known the

scale

3.

Turning

knob®

by

plate@

of

current feed teen

the indicated number on

.

clockwise can lengthen

knob®

the stitch length, turning it

counterclockwise can shorten the stitch length.

4. The adjusted stitch length can affect the

differential ratio, so the differential ration should be adjusted after adjusting the stitch

~length.

ADJUSTING DIFFERENTIAL RATIO

The differential ratio = rear feed

front feed

dog

stroke

1. The differential ratio can be adjusted from

1:1

to

1 :7.6.

2.

Adjust the rotary adjust the front feed adjustable range is 1

knob®

dog

mm~

3. After manual adjusting the rotary

the feed

dog

stroke can be known

indicated number on the scale

dog

stroke:

by

hand

to

stroke. The

7.6mm. (Fig.28) knob®

by

the

plate@

.

,

4-•~mMm~~,

[Cil1J1E~o

5-~~m~•~~,~~moo~~~fiB

f6.1111Elt

0

~~moo~m~fiB

sewing the elastic fabric .

5. Turning the

when sewing the shrink fabric.

-28-

4. Turning the

knob®

clockwise when

counterclockwise

:

I

I I

--------------------------------------------------~-------------------------------------l:

~a

-----

ffffi~m~m~§~~~•2•~~~~R

~

~1J~Jj!2_§m~

~

:t.Hftt~

~

.11:1:;

o (

PIQJ

Ill 2 9)

ADJUSTING PRESSURE

PRESSER FOOT :

------------------------1

Pressure

of

the presser

foot

OF

THE

should be as

light as possible, so that cloth can be feed

and sewed

smoothly. (Fig.29)

I

!

I

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I

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i

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A

(

I~m~~~~-~~*M@~ffmm~~

•*m~•oo•~w~•tt~~~~~;•

oo•~~m~mAm•~mWW@~M~, ~•oo•~-~~g~~~~~wm~Mm

~m•~ff•oo•~~mk~•~n

~m~i\~Dm

30

PJTm

o

oSm

An industrial sewing unit or sewing system

must

lighting the marking a lamp shall be easily discernible while the

lamp is being installed on or near the lamp

socket as shown on Fig. 30.

!1129/Fig.29

LIGHTENING

OF

THE OPERATION -l

ENVIRONMENT j

always be unplugged from the local

of

the sewing area before relamping ,

of

maximum rated input

of

I

i

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I I I

I

mAErJJ*·······

Lamp Max ..... l

-29-

1

oow

OOW

11)30/Fig.30

I

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;~~

!-----------------------------------------------------------------------------

i 1.

' I

!

i

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~~

-----------------------------------

~~lslt!:"sM«E.Ef.l~OO~F'-j~

o 1.Read and understand well the content of

---

~-~~~

this instruction book.

2.Know the functions of major parts and understand the notices.

3.Truly realize the meanings of all warning tags.

~~~~

N-~-~-~-~-L~-~~ ~-

~~

~~~~

---

------

4.Realize and be familiar with how operate this machine.

5.

~f'l=~~~~i*m=~ff,fJI}!Atwm~~

6.

~~~~-~a~~~2.I~~o

·

tJl~~tg:Ji~fi=~«E.Ef.l~H2.~~~

7

~-----------------------------------------

1

1~-

~----------

:

!

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~Turn

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\J/1:'

-

-----------------------------------------------------------

~~f'I=~M , ~~w.Jiif~)J9-

off the power switch before carrying out cleaning. The machine may operate if

the treadle is pressed incautiously, which could result

7JD

~

m

~IE

~D

lii

~IE

B~ ' ~

~51~~~

Be

sure to wear protective goggles and gloves when handling the lubricating oil and

grease so that they do not get into your eyes or onto your skin, otherwise

inflammation can be resulted.

0

o

0

A

o

=~~~iJ.JmJ

~~

~

~~

)!~CAUTION

1*

~

P~

5.0perators have to keep well mental status.

6.0perators shall wear appropriate and proper working suits.

?.Develop the familiarity of how to operate

MAINTENANCE

!Ul~ , m*'l~111f'I=~?!J~A~~1a

m

~D

3=

the machine if needed.

~

-

---------------------------

in

injury.

'

JiJ.

WJ

~

m

~IE

it

A

P~

t:P

9JG

to

o

)~

?±

&:

-

•

"')M)~51E9JG~51E1'~fR.Ef.l

\JI

~U

-~~MM*'l~~~~,g~m~~«em,

••amli..Z~-o~~,m~~w•s~~

*«Em ,

~j~jf~fll«E.Ef.l

Furthermore, and diarrhea. Keep the oil away of the reach of children.

A

*l*'l~:aw1¥1Jl'9JG~~~

se

both hands to hold the machine head when tilting or returning it to its original

position

~3=~~~,~-*'1~~~-~~~M-Mm~~~~~o

If only using one hand to move the machine, the weight of the machine head may cause slipping and you may get hurt.

~~ff<AEJtEJ~fi~

..

do

not drink or eat the oil nor the grease for they can cause vomiting

§

0

'

~~U~ff51~1GiO±~Dili~

,

~~li..Z!!¥3=itfj~f'l=

(~4)

11-j~~it

o

For keeping the machine quality and lengthening the usage term of this sewing

machine, please maintain it everyday. addition, before first use after a long idl ing time, please

periodical maintenance items (Table

maintain.

-30-

,

~~~IEl&?'ftj\~~1'~U~ttBJ5

follow the following the

4)

o

In

to

(()i~~~~i*lt:Bit»

1.m.re~~

2

.~~filti~<Dml'

,

~~ml'it~®

(Maintain the feed

1.Raise the presser foot.

o

2.Remove two

dog)

screws®, and then remove

the needle

3

.~t\!=EfrtiU~~~ffi~@..t~ffi~

4.~~~~£1-t&®~..t

0

o

CIII3D

3.Use a soft brush the feed dog teeth@. (Fig.31)

4.lnstall the needle

above cleaning.

plate®

.

11131

IF

to

clean dust and lints

plate®

after doing the

i g .

31

on

<

hD)ElHL~1ttB9~tt

l.~?f.iwt~15J(f!I~N3~~

2

A~H~

1M

1JD

5!

~

WH'f

JU

~

110

)EIHl'iJ

>

5HHL

®

ill

fl

~

Ul

l'

:

iii

Iii

110

tt

:

l!l m

5fB

,

in

«Maintenance of lubrication

holes»

1.

Cleanse the fiber and dirt.

2.

Weekly add the lubrication in the

fueling holes.

The positions needed to be added

lubrication as

below:

the fueling

-31-

f*itiHi

f*Itr~§

Maintenance Cycle Maintenance Items

l.$~~~~l:Zflfi~

1.

2

~~

Daily

.t~F~;aum~a~~~z;&~;m

2.

3 .f* ~

3.

l.f*~~)JJR9i-ll~~

1. Keep the power

~~

Weekly

2

2.

3

3.

~=@~

Quarter!~

~~

Annually

I.~~;m~P3z;~~5m

1.

l.ru~1til.J&:~~a~29X~m

1. Check the transmission belt to see

o

Clean the lint on the feed dog.

o

om;a;mmz_t,

l'~rHIT5l~a5JJHMD

Check if there has enough liquid oil inside the oil pan. (The amount should be between the red up and down paint mark of the oil level gauge.)

~

H

:&

tl

1'F

~

)~~

KeeQ

the machine and the OQeration table clean.

cords

.f*~tli'FOOH.&~~

o

0

looking clean and neat.

o

Keep the operational panel clean.

.tn~~)JJR~f~~a~mt9X?ilE~U1~

Check if the power parts is loosening

0

Replace the liquid oil inside the oil pan.

0

~4/Table

4

0

or

still at the right position.

- -

if

it is weariful

or

damaged.

2.ffi~~~H?i&~MB~a~~·~~

~~H?iRfflM@·~~~a·Q~B

MA~a~~~H$·ma~~~a~

t~

m _t

1'

~ 2 r~

~o

OJ

o <

111

3 2 , 3

3)

1.Piease use Equivalent pi

Mob

I.

il#1 0

or

ESS0#32

or

its

2.The lubricating oil has been drained from the machine before delivery. Therefore, before using the new machine, remove screw between the high/low indicate lines

(A)

, and fill the oil until the oil level is

of

oil

level gauge. (Fig.32,33)

-32 -

!ll32/F4

g.

32

3.-~@~mm,w•~e~~m~•~

m2~~,@~ro~•~,=~u~~

~~'affW,M~@~~®~m*M

1~an1~~

*~•2•~u~~~*~m~~-~~m

~ , ~~H±

o

ffit

~

..t

~

mH£

no

;anrl.l

m o

3.Be sure if

oil level is lower than line L

gauge.

*Before

machine which has more than a needle bar.

to

check

starting a brand new machine or a

every

couple

day

and refill the oil,

of

not

been used for

of

week, oiling

oil leve l

the

!ll33/Fig.33

LUBRICATE AND THE COOLING OF NEEDLES

Fill reservoir

prevent the thread from breaking. (Fig.34)

AND THREADS

<D

and®

with silicon oil

to

lii34/Fig.34

CHANGE

----------

1.

~l'** ~~j~~

2.•m~~~u•®,~~oo~~m-~

~~~~-~,m~~-~~~~~-

D

~~ ' ~}ftHI2}f:BjG:i:~HiJ

o (

!lj

35)

---

--

-33-

----

1. Loosen screw D and fasten it after drain i

all the oil from

2. For extending the life

change oil after the first After that, change oil every four months . !

THE

---

LUBRI~ATION

--

-~-----

the

tank. (Fig.3

of

the machine,

OIL J

--~----

5)

--

:

l

I

'

i

month

operation. :

i

!

'

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'

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1---------------------------------------------~--------------------

t

1JI5S3H2!!!~

t

\-----------------------------~~--·------~~---~--------------------~-

!

¢:

..

B~8U~~j,I)S3ft

i

Hif:EOl'm5it

'

~~~~f~~WT~

'

M9~~ffl-@IF.I~

0

(

~

36) and the filter must be cleaned every month.

CHANGE THE OIL FILTER

This machine is equipped with an oil filter,

tli35/Fig.35

j Replace the filter

i

I

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i

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:

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I

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~--

1

~t2~~

:

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1.

'

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2.~oogaro~ml'~·~WT~~~~~

'

' '

'

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3.

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~m*t2JJtm~R"1"~~$

fiB~·~~~2§~~~~2o

37)

milft~~t,aro

..

~~2~~m•~•m~~o

0

~ ( ~

5)

(~

REPLACE

1.

See Table 5 for the sizes and the

specifications

2. Loosen screw

needles. Insert the new needles into the holder holes as far as th ey can go, and let

the long groove

(Fig.37)

3.

Fasten screw ro .

*Needle

to conversion chart.

-34-

size

if

necessary. (Fig.36)

IIJ36/Fig.36

THE

NEEDLE

of

the needles.

ro

, then pull out the used

of

the needle fa ce you.

of

special model, please refer

---

~1~5m

Needle System

ORGAN UY128GAS

ORGAN

SM1

0148

2~t

2 Needles I

~5/Table

#10

~t

3~t

5

0 X

R

"tr

Needle Size

3 Needles

lil3

7 /Fig.37

4~t

-

4 Needles

--

#10

:

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----1

~~5RmM~~

---------------------------------------------------------------1

~~~*~~moo=~*~•w~~~,~

~*·~~~~m~aw®na,~~~a

~~~*~~-~~m~~m•,~~~*

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~~~=~~-~~-~~,Bft~M*~

*~*~*~

0

(

Ill

38)

ADJusTING END INTENsivE

sEwiNG

The instruction of pneumatic end intensive:

End intensive sewing function- hook the end intensive sewing driving chain® sewing driving

which

and stretch down the end intensive

lever m by foo t-action,

enable the end stitch more intensive

and strong. The standard equipment

lever m by the

of

end intensive sewing is foot-action, but the electronic motor

control box can be option

too. (Fig.38)

1

i

:

I

-35-

;!38/Fig.38

I

: :

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----------------------------------------------------------·

l&~lm1~

[

.~----~--~~----.w----~--------------------~-~------------------

0

I A

I

&

No.

1.

2.

1:E5i~"J~~~~~~2.M ~~tii1J1'F,

~~~.A~~iS

Before processing the troubleshooting, please turn off the power switch and unplug the electronic cord. Otherwise, if touching the start switch incautiously, the sewing machine

will function and will probably cause injuries happened

l.Yl~

Problem

~tjj:t:~~m/m~

Needle thread too

~t~~i1~~~~

The skipping stitch

tight/

of

needle thread

loose

,

~~5t;fUlr-f.l~)~sltz~t±:l~)~

o

TROUBLESHOOTING

...

--~---

..

~----~-----

5!~CAUTION

,

eHW~D~~g~itJrmrsJJ

on

operators.

~~&~~

I

~

-~

t~~:t.J~t§~:j:;:§JG~/j\?

The tension

too tight?

©~~~t~5N:t.J

Adjust the needle thread tension.

1.M~tffil31Hl1'~

Choose the wrong

Select the needle and thread number match the fabrics.

2

.m~t1'~?

Bad needle?

©~WTM~t

Change a new needle.

Exam

of

o

and Adjustment

the needle thread is too loose or

o

?

needle?

o

3.giD5i\1'IEfii o

Incorrect threading.

©t!l~~~-0

Follow the threading diagram.

4.M~t~~1'IEfii

Incorrect needle installation.

©mwr~•m~

Reinstall the needle to make the long

I

needle face the operator.

5.M~t~t~lltJT9JGIUB

The needle

©~wrm~t

Change a new needle.

6.~~t~t~W~

The looper

Polish replace

tip

o

tip

by

the oilstone or fine emerypaper. Or

with new looper.

o

,~m~m~~~~~•

o

is broken

o

is blunt.

or

bent.

,9JG~M~fi

slot

o

of

,

~

7.~~H~5N:t.J:t:7::9JG:t:'J'

The looper tension is too loose or too tight.

Adjust the thread tension properly.

-36-

o

No.

2.

m~

Problem

£t~ftillS~~~~

The

skipping

o

stitch

of

needle

thread

I

,

8.~jt7f'~Bf±:EifHljtfi5J~~

il~~~~jt

The

looper can't hook the right needle thread loop

1 and cause the right stit

©

±:~~~jf**l!t;;t'J'

Because the needle thread loop increase the thread take-up amount.

9.

~

jf

1'

~m~t*t

The

looper can't hook the left needle thread loop

and cause the left stitch of looper thread skipped.

©

±:~~~jt~ltt;;tl\:

Because the needle thread loop decrease the thread take-up amount.

1 o.

~

*t~

jt~W~*t**~~~

The

looper can't hook the middle and left straight needle thread loop whi left stitch of looper thread skipped.

©

~~-~~~tiW~fifi5J~~g~.~~fi~~

j;;:Jj\~=

Accordi thread connection between needle and looper and make proper

0

fftl

B

f±

o

;n

~

0

ng

to the standard to adjust the looper

m~JSH1~~

Exam

~

tt

needle thread loop size.

iA

q:t

and Adj

~

jf

rdl

w

t

o

ustment

·

~,5X~jt~Fi5J:E

ch

of looper thread skipped.

•

iftDD~~~-

is

Fi5J

**

Ii

· ~

.5X

'

~g)-~~~

~

il

~ *t

ch

cause the middle and

-

is

~

~~t

o

too small which

~

jt

~

Fi5J

~

iA

0

too big which

. ~ *t

~

Fi5J

q:t

11.~*tmtm~ttq:trdlfi:Eil~*t~~

jt

~Hf@

:E

jt

**

~~

jt

o

The

looper can't hook the middle and right straight needle thread loop and cause the middle and right stitch skipped.

©

m~M~~a~~~~**H·~~~~Fi5J~~M

~ • ~rc~~~~-iifJ~~

Check

gripper of problem,

12.~~tW~*tlic~1'=

The

Check synchronization

13.!fijtW~jt

The cooperate

if

and the

thread

looper

the

needle

the

thread

synchronization

controlling

adjust

needle

well.

it

and

needle

between

J=lftC.

~1'=

and

the

pass

according

o

lever

needle

cam

didn

height

o

through

. If

't

needle

guard

•

~*t~fi5Jq:t

the

relationship

there

is

to

the

standard.

cooperate

and

the

and

plate

thread

any

well.

o

looper.

didn't

-37-

No.

m~

Problem

I

m~&~~

Exam

and

Adjustment

~~~m~~~o

2.

The

skipping

m~~~~tfJmm~§.X~~ ~~fi~mo

3.

Skipped at

sewing

4.

Ill~

Thread

broken

stitch

stitches

start

-

of

needle

or

unraveled

-------

thread

mrJ~~

Check plate. If according

14.ijl~tRJ:~~tft2'81'~

'

i§~J:~~t~~~t

The

needle

well or

the

up

© m

~

*

·

~Dfirc~M

Check

thread

any

problem,

I

standard

The

needle is too thick.

Try

using a needle with a count that is one lower

than the current needle.

2

.u~~m~~ . s~~l!f~'~

The

sewing speed is too fast at the sewing start.

©tiEfflti~~-

Use

the slow start feature.

1-.

g

=--=--

~

=--lJ-:-),..-:-

Incorrect threading.

©nl:~~~~~m~g~o

According to the threading diagram to

2.

m~t~~:::f'IEiil

Incorrect needle installation.

©m~~~mfi

Reinstall the needle to make the need the operator.

3.

fJ

~

5ltt.H~

The thread tension is too strong.

Adjust the thread tension properly.

o

the

position

there

to

and

the

incorrect

looper

~t

n J:

the

size

output

.

~1'

IE

::*:

of

needle

is

any

problem,

the

standard

0

up

looper

up

looper

skipped.

~

~t ~ftC

.

t3l:~•m~j~~

of

needle

amount

adjust

0

iii

o

·tiEmfi~~~~~•o

o

-g-

of

it

according

and

needle

adjust

.

•

9.XJ:~~tlli~1'!~

didn't

position

R

-rr

& J:

and

up

looper. If there is

o

it

cooperate

~

o

loope

to

the

re-threadin~

le

slot face

guard

cause

~

tfJ

r and

**

•

the

4.U~m•~~

Bad thread quality.

©~,EF.HI'M

Change to use the proper thread.

s.smtt~t~m

The

thread is wider than the needle hole.

©

~

~ii~:P

Change to use the proper thread or needle.

-38-

~~

rr~HiUi

o

0

o

~

~t

o

No.

m~

Problem

m~EHJ~~

Exam

and

Adjustment

4.

liT~

Thread

IIJT~t

5.

Needle

broken

6.~~t

©

?.*it~~m~ffi~~~m~~~

©

1.

Choose the wrong needle.

2

.~~~~1'~

to the central point

3.~~~-f§]g[I&::f!~

The assembling height

©~~~~frSlf§J~

the appropriate presser foot pressure.

4.fi~1'~

©~~~S~~~~m~~~-

5.

©~-~~IE~~-~~

6.

©~~-~t

'~jt

=E~9.X~~U1J!!Ji~

The needle, looper, needle plate, presser foot

tongue and thread crossing hole is blunt scratching.

~~E9.X~WM~M&E·9.X~~-~~o

Use oilstone or fine emerypaper to polish or replace the parts .

'jt~

'!t~~

0

'~~JL~~~~~

or

o

Sewing the heavy material cause the thread winding.

~g•s~•·•m~~~gft&~-~~-

Decelerate the sewing rotational speed and applying silicon between needle and thread .

mjtt:rsJmt~1'~

Use

thick

needle within the range that there will be

no pinhole occurred on the fabric.

Improper assembling

During assembly, make sure the needle can insert

f~H~@=~~~1J

Adjust the feed dog height to make the feed teeth in

0.

8-1

mm higher that the needle plate and keep

Bad threading o

If there is any connecting part

needs to be dealt first. Then, threading.

~~t~•::f'IE~

Improper needle installing.

Install the needle correctly

instruction book.

m

~t

!taB

9.X

The needle is bent, the needle

needle hole is blocked.

Replace the needle.

oil to lower the friction temperature

o

0

of

the presser foot.

of

the presser foot.

0

of

feed dog is wrong.

•

~~~~~t~o.a-1

o

0

·~MW~

of

the thread,

o

~t

0

~

ltfi

R

·~B~R

~

=E

9.X

by

following the

jt

JL

o

fRl

ti

a:

tip

broken, or the

mm,

o

0

!&]~

o

it

-39-

No.

5.

IT£t

Needle

Problem

broken

~~

m~&~~

Exam

7.

~?J:!t:JJ~Ij\

The presser foot pressure

and

Adjustment

'~ffi:ff.&

o

is

small or the fabric

feeding is improper.

no~

!il II! n .

fiE~

ffi

IE

m o

Increase the presser foot pressure to adjust the fabric feeding

a.

~~t~mjtffi~

properly.

o

The looper contact the needle.

©

~~~Wr!J~~~twm~

taz~

o

Adjust the position of needle and loope r according

to the standard.

9.

_r~jtWmjtffi~jM

o

The up looper contact the needle.

©~~~Wr!J~k~j

twm~taz~r

o

Adjust the position of the upper looper and needle

according to the standard.

1o.m~tw~~th"lc~1'

..

o

The needle and needle guard plate didn't

cooperate

©~~~~~mj

well.

t!fiHI~t

h"llilf o

Adjust the position of the needle and needle guard

plate according to the standard.

11.~~t~ftH

The looper

©~~~~t

0

tip

0

is blunt.

Replace the looper.

12.jt~W~t~E~I!t~~7\:

~j}Jo

The needle lever and needle lever sleeve

out so the

©~~~H~9JG~t~E

needle and needle sleeve become loose .

fql

'fiEm~tWjtf~EIC~

is

worn

o

Replace the needle rod or needle rod sleeve.

13.~t~L~~t~:;t:Jj\

o

The needle hole on the needle plate is too small.

©~~'J\5ift

Replace the smaller needle bigger

14J!f!1=~111~7\:

m~t9JG~~~~t~~7\:~t~

or

the needle plate with

o

needle hole.

0

The parts is over-loosing.

©~•s

aRn·~~-~~mM~~B~~o

~m2~~aw•~~~·~~~~~~e

Check cooperation and wear condition among the mechanism and adjust the size according standard.

Replace the part which is worn out

to

seriously.

the

-40-

No.

5.

IIT~t

Needle

broken

!Jt~

Problem

m11It&~~

Exam

A

and

Adjustment

~.!~CAUTION

~~~~~~~-~~fi·~~~ti-~-~-~

IJX~U

fi.A~fBI!!

In

order to prevent the broken needle sticking in the material and stab people so please search for broken needle until the whole of the needle is found.

o

6.

**

liWi

1'

~~

~u

Uneven

*1~/f'SiZ!'i

7.

Uneven

*lffi~~Jte

8.

The

stitch

Seam

fabric

is

puckering

1.m~t:t:it.t~m~t~llff~~JX:t::;;t;::

~IH±-~

The lower needle cause the big thread loop and make the thread

Reset the needle height by following the standard.

2.~t~~fi~OO:t:~

~~::f~J!~U

The needle plate tongue is too narrow which make

needle come close easily and have uneven

the stitch.

©J@~Wf~tt&

Replace with the new needle plate.

3.m~t~~~t~e~1'~

The needle and looper didn't cooperate well.

Adjust the needle and looper position by following the standard.

l.JI!~/!!JJ~Ij\

The presser foot pressure is too weak?

©~~l!Hll!!t.J

Adjust the presser foot pressure.

2

.~~~ii~it.t

The feed dog teeth

©~~~~~

Adjust the feed dog teeth height.

l

l.~iJJ~ffitt$1'~

The improper differential fabric feeding ratio.

©iltii'~~

Adjust the differential fabric feeding ratio properly.

2

.~~~Qir.lij@;ijij~[l~1'~

The improper position

©~~

I

3.M~~t.J~:;;t;::

©il~~

~maJ~~~~~r.lijft_t

According to the standard to adjust the feed

teeth height.

The stitch tension is too strong.

Adjust the stitch tension properly.

o

loop intertwist together.

•

~m~tlli~~~~itHirrn~Wli

0

o

?

o

0

is

too low.

~~Mo

0

~iJJ~ffif:t$o

of

o

~fi*iSNJJo

o

feed

0

.

~~11!2mJffig

o

0

dog

teeth.

dog

-41-

No.

8.

*~

m

~u~~~

The

fabric

l~~

Problem

;re

is puckering

tn~&~~

Exam and Adjustment

4

.J.It~JB1J:;t:;*;::~:;t/j\

The presser foot pressure is too strong

©

ii~HJa.J

g

It~

IUJ

0

or

o

Adjust the presser foot pressure properly.

5.

~*'1~jJ{~~

0

The sewing speed is too fast.

©~f~guJ~jJ{

o

Decelerate the sewing speed.

too weak

9.

~fm1'~

Improper

10.

*iffi~t±H~~t3L

stitch

There is needle hole on

the

fabric

l.JR~*H*IB1'-~

0

The thread thickness is different.

©B(Ff.U~~~~~~

0

Change to use the better thread.

2.

~JRHif'F1'.IEm"

The thread gripper

o

is

abnormal.

o

Clean the thread waste on the thread gripper make the thread crossing smoothly.

3.j§~H~[l1'.IElii

I

J

~he

locating of thread crossing is incorrect.

o

Adjust the tension of needle thread, looper thread and up

4.j§~~1'J~Gm

The thread crossing hole

looper thread.

o

is

not smooth.

o

Use emerypaper or file to polish the thread crossing

~ h_

ol

~e~·~~~~~----------

1.m~t~t~w~~ie=E

o

----------~

The needle tip is blunt.

©~t~Ul!~t

o

Replace the needle.

l

2.

~-m~tt~

I

m~t:;tm

o

The needle which compares with fabric is too thick.

©~m

~*lllm~t

o

Replace with the fine needle.

to

3.~t~k~~t;R.:;t'J'~em

1

The needle hole on the needle plate is worn out.

©~~tt-&~f~lllm

Rounding and smooth the needle plate hole.

-42-

o

too

small

o

or

加裝CL如遇抬壓腳力道不足時。

15.

If the strength or the presser foot lifter is insufficient with being equipped with CL.

請依下列實施：Ａ.參數64項，出廠值：40 改為100 Ｂ.參數65項，出廠值：10 改為28

P lease implement the procedure as below:

.Parameter No.64,default: 40 change to 100.

Ａ

Parameter No.65,default: 10 change to 28.

Ｂ.

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1.

When the machine needs to be eliminated and demolished, certain basic rules must be observed to protect the environment and public health.

2.

ALL machine components must be divided according to categories as the followings:

(1)

All sheathes, flexible hosing and

plastic or non-metal components.

(2)

Electricity components: switches, or lighting components.

(3)

Insulation materials: rock wool, and

Flexible rubber strips.

(4)

Metals: ferrous metals, copper, bronze

and brass, various.

3.

In

this way, all materials can be eliminated correctly, recycled, or melted down for reuse or disposed of so that they

do

not

harm the environment.

-46-

MY127K.DEC.2013

Siruba C007K, C007KD, C858K, C858KD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual