Siruba BH780J User Manual

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INSTRUCTION AND PARTS LIST

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KAULIN

MFG.CO

.•

LTD.

TO ENSURE SAFE USE

For the sewing machine, automatic machine and ancillary devices (hereinafter collective ly referred
"machine"), it is inevitable to conduct sewing work near moving parts of the machine. This means that there

of

is always a possibility
operate the machine and maintenance personn
machine are strongly recommended
before using/maintaining the machine. The content
contained in the specifications of your product.

sk

The ri
of

indications are classified into the following three different categori

the labels. Be sure to fully understand the following description and strictly observe the instructions.

unintentionally coming in contact with the moving parts. Operators who actually

to

carefully read

OF

YOUR SEWING MACHINE

el

who are involved in maintenance and re air of the

to full

y understand the following Sa

of

the I

Safet

y precaut

io

ns I includes items which are not

es

to help understand the meaning

fety prec

to

auti

as

ons

( I ) Explanati

DANGER:

~

~

~

This indication is given where there is
party mishandles the machi

WARNING:

Th

is indication is given where there is a potentiality for death

party mishandles the machine

CAUTION:

This indication Is given where there Is a danger
mishandles the machine

Items

requ

&

(II)

Expl

anation

~

Pictoria

indication

warni

l

ng

it

&

on

of risk levels

ne

or

does not avoid the dangerous situation when operating

iri

ng

speci

al

att

of pictorial

There is a
if

contacting a mov

section

.

There

is a risk

elect

rical shock
contacti
secti

There
if
tempera

ng a high-voltage

on.

is

a ri

contacting a high-

ture sectio

an

or

or

ention

immediate danger of death

does not avoid the dangerous situation when operating

does not avoid the dangerous situati

of

medium to minor injury

warning

risk

of

injury

ing

of

if

or

serous injury

or

serious injury

if

on

when operating

if

the person in charge

indications

~

~

~

In

di

cat

ion

sk

of a burn

n.

label

@

if

the person

the person in charge

or

and

T
e
r

The corr
ind

Connecti
cable

in

or

maintaining the machine.

or maintaining the machine.

maintaining the machine.

warning

here

is a r

ntanglement

esultin

g in

ect directi

icated.

on

is indica

charge

or

any third

or

any third

or

any third party

labels

isk

of

in

the

injur

y.

on

of a eart

ted.

belt

is

h

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1

~~

....

2

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0 · There is the

• There is

f)

·

To

perform sewing work with safety guard.

To

perform sewing work with safety cover.

•

• To perform sewing work with safety protection device.

0 · Be

sure

changing"

~N~~

possibility

the

possibility

to

turn

the

power OFF before carrying

or "oiling

~o

I

that

slight

that

injury

and cleaning."

to

serious

may be caused

injury

out

&

~

1

~~

2

[

·¥

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t

f)

or death may be caused.

by

touching

"machine-head threading," "needle changing," "

movi

ng part.

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t

0

bobbin

~

J

SAFETY PRECAUTIONS

A DANGER

1. When
wait

for

shock.

it

is necessary

five minutes

to

open

the

or

more before opening

control box containing electrical parts, be sure

the

A

Basic

precaution

1. Be sure

the machine before using the machine. Carefully keep
ments at

2.

The content

3.

Be

4.

Those

Safety

1. Be sure
works

2.

If any
prevent accident

3. Be sure
that can result in personal injury
change

Application

1. Never use the machine for any application other than
prescribed in the instruction manual in order

machine

2.

Never modify and alter
which

Education

1. In
only
tion and
ensure
cate/train them beforehand.

Items

~

Turnin

L

----

1. Be
failure in

2.

To protect against

ing operations after
be

stops

3. Be sure
vent

4. Be sure

5.

Be sure

age

to

read the instruction manual and

hand

for

quick

of

this

sure

to

wear safety goggles

who

use a

devices

assumes

assumes

order

by

for

-

g

the

------

sure

sure

2-1. For example, threading

threaded,
2-2. For example, changing
2-3. For example, when inspecting, repairing

electrical-shock, earth-leakage

of

and

to

operate

normally in

of

the safety

to

keep the warning labels adhered on

it

with

a new one.

and

modification

no

for

any application other than the intended one.

has been modified

completely.

electrical components.

no

and

training

to

prevent accident resulting

the

operator who has been trained/educated

how

to

the

which

-po..;er off:

to

operate the machine with safety

above,

the

-------

to

immediately turn the power

order

to

carry

out

or

to

remove

to

turn

the

to

turn

the

reference.

section

heart

warning

the

order

devices

that

includes items

pacer have

machine after verifying

can result in personal

to

labels

to

prevent accident caused

is removed, be

or

I

responsibility

the

responsibility

for

machine in order

for

or

altered.

I

the

employer has

power

to

the

machine

-

T~rning

applies

protect

accident

clhanging the

the

power
power

the

po~er-sw~c

to

the

------------

against accident that can result In personal

resulting

turning

the

the

power plug

power off. For

following

the

bobbin

or

adjusting

off

whenever the machine is left unattended between works.

off

in

the

protect against accident caused

to

following.

operations after

parts

by

case

other

which

use

the

I

sure

injury

death.

If

any

damages

damages

to

or

to

to

from

unfamiliarity with

establish an education/training plan

has

-h

-

off

if

any abnormality

from

abrupt

such as the needle,

.

all

holding

fire accident.

of

power failure

machine after consultation with a medical specialist.

or

or

off,then

component

the

~

cover

in order

Accident

1 personal

1 damage

~--------

to

prevent accident leading to electrical

to

means

to

turn

injury

or

property."

------

the

power

;to

CAUTION-------------,

explanatory documents supplied with accessories

the

instruction

are

not

contained in

that

safety device(s)

by

lack

to

replace
or

the

machine clearly

of

the labels

prevent accident that can result in personal injury

personal

prevent accident that can result in personal injury

personal

to

acquire adequate knowledge and operation skill.

to

be

-----

start

the

machine incorporating a
turning

or

cleaning
plug section instead

of

it

and verify that

death.

has

its

intended one and in any manner other than that

injury

injury

by

the

the

employer with respect

turned

~emo,;in

------------------------~

or

of

the machine,

the

power

looper

parts

the

in

order

manual and the explanatory
the

specifications

by

needle breakage.

is

correctly installed

the

device(s).

vis

stained

or

death resulting

or

death resulting

machine,

off

I

g

-the-po~er

failure

, spreader

of

the

machine

to

it

works

ible in order

or

come unstuck,

the

machine

for

the operators and edu-

plug

from

is

found

injury

be

off

machine.

of

prevent accident resulting

or

or

death.

sure

to

clutch

and verifying that

etc. which

or

leaving

the

cord

of

your

in

place and

normally in

to

prevent accident

be

from

the

use

from

the

machine

has

to

in

carry

motor

the
section in

to

the

machine opera-

the

outlet-This

the

case

out

the

, in particular,

the

have

to

machine.

order

of

cause-

death

or

off

and

of

docu-

product.

order

sure

to

or

death.

of

the

or

death.

be used

To

- - ,

power

follow

-

machine

be

to

pre-

of

break-

- ,

--~

to

I

PRECAUTIONS

Transportation

1. Be sure
to

the

text

to

lift

of

I

and

the

TO

move

the

instruction

BE

TAKEN

machine in a safe manner taking

manual

for

the

IN

mass

of

VARIOUS

the

machine.

OPERATION

the

machine weight in consideration. Refer

STAGES

I

2.

Be

sure

to

take

suff

icient safety measures

machine in

3. Once

breaka~e

order

to

the

machine has been unpacked, never re-pack

resulting

protect

from

Unpackin_ I

1. Be

sure

to

unpack

the
personal
The

2.

Be
careful!

nails

sure

injury

have

to

check

in

order

or

to

death.

be

removed.

the

machine

to

prevent

machine in

Installation

( I ) Table and table stand

1.

Be

sure

to

use

sonal

injury
select
operation.

2. If casters are fitted
them
accident that can result in personal

(

n)

Cable and

1. Be

sure
electrical-shock, earth-leakage
section
and

the

2. Be

sure

3. Be sure
cident.

(

m)

Grounding

1.

Be

sure
caused
plug
Be

sure

2.

or

the

table and table stand

to

secure

wiring

to

prevent an extra

such
cable.

to

avoid

to

securely connect

In

addition

to

have

by

earth-leakage

to

the

grounded

to

ground

genuine

death. If

to

the

the

machine

as

the

V·belt,

star

burst

, be

sure

an

electrical expert install an appropriate

outlet

the

earth cable in

(IV) Motor

to

prevent falling

against

unexpected

In

the

it

is

inevitable

table stand,

force

be

connection

to

or

dielectric strength voltage fault. In addition , be

without

accident

accident

the

case

the

for

the

accident

table and table stand

which

during

the

injury

from

or

fire

sure

to

the

connectors

remove

exceptions.

order

that

or

prescribed

machine

position
that

to

be

accident
provide a space

the

of

can

result

use

a table and table stand which are

are able

operation, maintenance,

being applied

in

to

sure

to

or

death.

. In addition,

order

to

in

order

connector while

to

prevent accident caused

genuine

can

dropping

order

Is

crated,

Its

center

in

in

support

use

prevent electrical-shock, earth-leakage

to

or

dropping

result

in

it

order

the casters

to

of

personal

for

transportation

.

In

order

to

In

particular,

of

gravity

personal

the

prevent electrical-

product)

injury

to

prevent accident

the

machine weight and reaction

with a locking

inspection

cable

if it

Is

30

mm

or

holding

power

plug in

in

before

injury

or

to

protect

prevent accident

be

sure

and take

during

necessary

more

Its

connector

order

It

or

death.

that

not

mechanism and

and repair

the

use in
to

cable

between

shock

order

to

sure

by

earth leakage.

to

prevent accident caused

lifting

or

moving

death.

the

machine against

that

can

to

carefully

out

from

can result

order

the

, earth-leakage

section.

prevent accident

to

connect

result
check

the

package

genuine

force

In

order

to

prevent

near

the

or

fire

the

operating

operating section

the

In

nails.

in

per­ones

during

lock

to

prevent

accident.

or

fire

power

,

ac-

by

1. Be

sure

to

make

sure

that

the

fore

turning

2.

Never

put

in

personal I
In addition, check
If

the

3.

table stand

ad usters,

the

your

njury

if

connectors

power on

hand Into

or

to

with

rovided,

in

order

the

moving

death.

be sure that the direction of rotation

casters

In

order

is

to

used,

protect

and cables are free

to

prevent accident resulting

sections

of

the

machine in

be

sure

to

against accident caused

of

secure

from

damage,

in

personal

order

the pulley agrees with the arrow shown on pulley.

the

table stand

by

dropout

Injury

to

prevent accident that can result

by

locking

abrupt

start

of

Durin o eration

1.

Be

sure

not

to

put

your
hand pulley and
to

prevent accident caused

sure

not

to

2. Be
cover

when

can result

3. The machine
spreader, needle bar,
against Injury.
ly

stops

4. Be careful
and table when removing
can result

5. Be sure
ing the belt cover and V-belt in order to prevent accident caused by abrupt start of the machine

6. If a servomotor
Be sure

7. Never

use

accident

place

turning

In

personal

runs

In

before changing

not

to

In

personal

to

turn the power

Is

not

to

forget

the

machine with

by

overheat.

fingers,

motor

or

your

the

power on

Injury

at a

high

hook

addition, be
allow

your

Injury

used with

to

turn

hair

or

or

while

death.
cloth

trimming

to

turn

or

death.

to

machine,

off

cooling

clothing

the

surround
the

bring

the

any

other

from

be

sure that the machine and motor completely stop before remov-

the

in

opening

place something near

by

entanglement

fingers near

or

speed. Never

and

sure

the

thread.

fingers

the

machine

or

off

and check

the
the power

the

close
those

that

can

area

mach

ine is In operation

your

hands near

knife

during

power

off

parts

or

replacing

motor

does not

order

to

prevent accident caused by abrupt start of

of

the

to

the

moving

sections

result

of

motor

while

In personal I

of

the

needle

the

operation in

and

check

to

your

body

it

on

the

table

produce noise while

power box shielded in

sections

the

moving

be

to

such

machine Is

njury

or

death.

or

inside

in

order

be

in

the

order

to

prevent accident that

sections

to

protect

sure

that

the

caught between the machine
order

to

the

and looseness be-

or

death.

the

casters

or

with

the

machine.

as

the

handwheel,

In

operation in

thread take-up lever

such as
machine complete-

prevent

machine Is at rest.
order

looper

your

hands

accident

or

motor.

to

prevent

the

motor.

order

,

that

fire

Lubrication

1. Be

sure

to

2.

If the oil adheres

3.

If

the

oil

vent diarrhea

use

is

swallowed unintentionally,

on

or

vomiting

genuine

your

eye

or

.

Maintenance I

1. In

prevention
carried
in

the

Instruction

assumes

any

part

2.

In

prevention
to

ask
nance (including

3. When

4. Be

5.

6. Be

7.

8.

9.

carrying
inder, be
prevent accident caused

sure

and

part

Be

sure

verify

that
cident

sure
maintenance,
keep

running

If

the

machine
contact
sonal

injury

If

the fuse has blown, be sure
place the blown fuse with a new one
Be

sure

revent

of

accident caused

out

by

a service

manual.

no

responsibility

other

than genuine one.

of

acci

dent

an

electrical technician

wiring)

out

repair

sure

to

remove

to

check

that

screws

replacement.

to

periodically

the

machine

caused

by

to

turn

the

inspection

for a while

cannot

or

or

death.

to

periodically

fire

accident

abrupt

power

the

distributor

of

be

technician

Be

caused

of

or

the

by

clean

and

start

off

or

by

normally

clean

the

Operating environment

1.

Be

sure

to

use

the

machine

magnetic waves)

the

machine

2. Never operate
in

order

to

3. Be

sure

to

before

using

4.

To

use the machine with safety,
Ambient
Relative

5. Dew condensation can
be
ter

6.

Be
order

7.

Depending
occu

8.

For
working
required, su
worker
environment
order
easily viewable

sure

to
droplet
sure

to

to

rs,

use

the

worker

who

to

prevent

protect

temperature

humidity

environment

such

as a high-frequency

.

the

machine
prevent acci
verify

It

In order

turn the

in

order

stop

on

the

the

who

ch

as

is

Involved In

Is

90

dent

that

the

air-driven

to

prevent

during

during

operation 35

occur

power

on after having waited

to

prevent accident caused

operation

accident caused

radio

TV

the

dB

against health hazard, and

location

or

radio

is

Involved

Is

use

or

when

wave

85

dB

of

the

more

for

oil

and

body,

by

sure

for

by

of

your

electrical

maintenance

air

supply

abrupt

and

nuts

up

the

motor

stop

of

the

and

verify

repair

of

inertia

In

your

to

turn the power

up

the

motor.

under

the

in

any place

caused

accident

be

sure to use It under the environment which satisfies the following conditions :

operation soc

if

bringing

lightning

by

signal condition, the

with

kept

in

the

or

more

ear protection

work
," be

the

worker.

genuine

grease

be sure to immediately

be

sure

to

Immediately

unfamiliarity with

who

Is

thoroughly

to

use

any

unfamiliarity

company

components

start

are free

machine

machine

the
even
operated

area

in

order

air

vent

environment

by

malfunction

device

breakage

well away

work

and

to

be

sure

genuine

accident

of

pipe

of

completely

that

machine

after

where

%to

the

flashes

done

to

caused

with

or

.

the

machine

to

expel

air

the

air-driven parts.

from

loo

during

Its

before

or

motor

the

machine

. (

For

turning

after

for

to

of

welder

such

caused

to
85

machine suddenly from a cold environment

to
less
or

the

instruct

display a sign

the

repair

repair In

off

and eliminate the cause

prevent accident that can result In personal

the

fan

which

In

order

the

voltage

of

as

an

by

35°C

%

for

a sufficient period

by

breakage
for

the

or

malfunction

machine

from

the

be

done

than 90 dB",

like

to

In

the

environment

him/her

to

the

parts

wash

it

off

in

order to prevent inflammation

consult

the

machine, repair and

familiar

the

.

and

the

air

malfunction

In

with

the

parts

when replacing any

by

Improper

machine

or

distributor

which

uses

remaining

seness

duration

cleaning

and

the

machine

power

or

adjustment

order

Inspect

is

fluctuates

machine

cyli

or

sake

machine
the

protect

to

explaining

in

after

of

use.

the

motor

off. So, be

to

prevent

the

not

affected

to

prevent

.

nder

operates

of

malfuncti

of

safety and

of

the

may

generate noise

.

environment

be

sure

against

relevant

wear ear

or

with a clutch

electrical

to

be lubricated.

a medical

machine

repair

electrical-shock
in

air-driven
the

completion

Be sure

machine

stop

, immediately

area

accident

by

more

the

of

time until there Is

on

to

take

health hazard. In addition,

protection

how

doctor

adjustment

within

or

adjustment

your

area

parts

machine

of

to

in

completely

motor, the

careful.)
accident

of

blowing

around

by

strong

caused

than

at

the

specified

machine

of

the

electrical

remove

components

in

relevant

appropriate

to

"noise

without

to

use

the

in

the

of

the

machine

accident, be

for

repair

such

beforehand,

repair,

turn

the

order

to

before

stop

operatio

that

can

of

the fuse and re-

injury

the

wiring

noise source

by

"rated

.

to a warm

the

power

the

TV

to "noise

measures,

level

ear

protection

order

has

scope

or

and

as

adjustment

power
prevent

carrying

motor

result

malfunction

voltage

air

no

sign

components

.

or

radio.

value

in

the

exceptions

or

irritation.

to

pre-

to

be
defined
parts.

the

use

sure

mainte-

an

air cyl-

in

order

off

ac-

will

n and
in

per-

or

death.

in

order

(electro-

±1

0 %"

pressure

one. So,

of

wa-

plug

in

If

in

the

as

for

working

at

of

to

and

out

to

of

.

this

the

In
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the

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the

the machine head.

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like

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into

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is

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since

OPERATION--------

the

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thread take-up cover while

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wheel

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product

product

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work

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cold

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of

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to

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place

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CONTENTS

CAUTION BEFORE OPERATION··············

:··

······················································································· 1

SPECIFICATIONS············.···················································································································· 2

1.

MOTOR PULLEY AND V BELT .......................................................................................

2.

SETIING

3.

SETIING

UP

THE SEWING MACHINE ......................................................................................... 5

UP THE MACHINE HEAD .............................................................................................. 8

...

............ 3

4. ATACHING THE FLAT BELT .......................................................................................................... 9

5. INSTALLATION/REMOVAL OF BELT COVER ............................................................................... 1 0

SETIING

6.

7. LUBRICATION ........................................................................................................ ......................

8. HOW TO INSTALL THE NEEDLE ..................................................................................................

9. INSTALLATION/REMOVAL OF BOBBIN CASE ............................................................................

10. WINDING THE BOBBIN ..................................... y

11. THREAD THE NEEDLE-THREAD................................................................................................

12. THREADING THE NEEDLE-THREAD........................................................................................

13. REDUCTION OF SEWING SPEED AND EMERGENCY STOP.................................................

14. MANUAL .FEED HANDLE ................................................................................................................

UP THE THREAD STAND ............................................................................................. 1 0

..

11

12

..

12

.....................

.......

..............................................

.

13
13
14
14
15

15. HOW TO HOLD THE DESCENDING KNIFE .................................................................................. 1 5

16. TYPES OF STITCHES

17. THREAD TENSION ........................................................................................................................

..

....................................................................... ...... ...................... ...... ........ 1 6

16

18. ADJUSTING THE BUTIONHOLE LENGTH ................................................................................... 1 8

19. REPLACING THE KNIFE ................................................................................................................

19

20. ADJUSTING THE BUTIONHOLE WIDTH (STITCH WIDTH AND
BAR TACKING WIDTH) AND

21. CHANGING THE NUMBER OF STITCHES ..................................................................................

22. ADJUSTING THE PRESSER BAR PRESSURE ...........................................................................

23. NEEDLE-TO-HOOK RELATION .....................................................................................................

24. ADJUSTING THE THREAD TENSION RELEASE TIMING .............................................................

25. ADJUSTMENT OF THE BOBBIN PRESSER UNIT ........................................................ . : ..............

26. ADJUSTING THE BOBBIN THREAD WINDER ..............................................................................

27. ADJUSTMENT THE SPEED THANSMITIER .................................................................................

28. ADJUSTMENT OF·THE NEEDLE THREAD TRIMMER ................................................................

BUTIONHOLE

REFERENCE POSITION .......................................

19
20
21
21
22
23
24
24

..

25

29. ADJUSTMENT OF THE BOBBIN THREAD TRIMMER .................................................................. 2 6

30. ADJUSTMENT OF NEEDLE THREAD. TRIMMER HOLDER AND LIMITING PLATE ..................... 2 7

31. TIMING FOR DROPPING THE KNIFE .................................................................... : ......................

32. TROUBLE, CAUSE, AND REMEDY ............................................ ...................................................

33. STITCHING TROUBLES CAUSED BY OTHER REASONS .........................................................

27
28
31

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31

BEFORE OPERATION

_

if\

~

WARNING:

To avoid malfunction and damage of the machine, confirm the following.

.

'-=----------'

• The normal rotating direction of the sewing machine
side. Be sure

• Never operate the machine unless the sewing machine head base has been properly l

• Be sure

• Be sure
and check the amount

• Be

su

re to return the activating pedal to the home position after the machine has started

pedal

is

sewing at

• Confirm that
Confirm that the power plug has been properly connect.ed

not

• Do
The feed Is locked and the related components may be damaged.

turn the manual handle

not

to

let

it

rotate

in

a clockwise direction.

to

remove the bobbin case and needle thread from the machine when doing trial sewing.

to

remove any dust from the hook or bobbin thread cutting knife section at the end

of

oil remaining.

held depressed, the sewing machine may doubie the seam

high

speed.

the

voltage has been correctly set.

wit

h the presser lifting pedal held depressed.

is

counterclockwise, as observed

or

cause a

to

the power supply.

from

the pulley

ubr

icated.

of

to

run.

stop-motion

t-

the day,

If

the

during

r-

&1f:~

•

•

·

•

•

•

•

~

E3

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.

I SPEC

IF

ICATIONS I

~.m

~

781

Application Buttonholing for ordinary cloth, knit, etc.
Sewing speed Max. 3,600sti/min
Buttonholing

sewing length
Bar-tacking width

ze

Knife si
Needles DPx5 #

Presser lift 12mm (15/32")

used

22mm 33mm

2.5 to 4.0mm 2.5 to 5.0mm

(3/32" to 5/32")

6.4 - 1.9mm
to

(1/4"

3/4")

6.4 - 25.4mm

781

J'llii

tJfffirJJ3!lt

a

tLH~*.!t

b

tLH~~lt

cVlJJ*ll

()

1*1

1-J~'t

t!Ut

ffiJJ!P~Jj

ii~

3,600sti/min,

22mm

2.5 - 4mm

6.4

- 1.9mm

(1/

4" - 3/4") (1/4" - 1

-

mt;{jj*4-

.f

;j;

DPx

lfE

6

782

I

I

(3

/32" to 3/16")

(1

/4" to 1")

11

to

#14

782

<tH,q;{ji

.t4

~

3,000st

i/m

in

33m

m 40mm

2.5

- 5mm

.4

- 25.4mm
")

5 #

11

- #

12mm

I

B'HJI!D~

( 1tHat 2,800

14

783

40mm

6.4 -31.7mm
(1

/4" to 11/4")

783

sti/min

)

2.5-

5mm

6.4

- 31.7mm

(1/

4" - 11/4")

WARNIN

~

To protect against possible personal injury due to abrupt start
after turning

G:

th

e power off and ascertaining that the

motor

of

the machine, be su

is

at rest.

re

to sta

rt

the following work

&

~~:.0:.

/.

l&

~71!Ji.i.l:.iHHt-J~i;:tJ@.6.t((.J.$:,

~

11. MOTOR PULLEY AND V

1.

~~-r!Jfl·;f§~:=;f§B3

( 1to*-r!

ffl25

0W

4lbt

300W

~:itB;f.

~lfil~~tl:(f4ij:?}

~~.

iR~J~It!~.

BELT

/Qdii

* How

Place

0 of the motor shaft aligns with first setscrew

Then securely tighten setscrews

*

1. Motor of 300W, 4-pole are used

2. M-type

3. Refer to the following table

3,100sti/min

~iA.lH~~~~.i.l:.~il!Jm-MnH'Tl~Hf.

&:iW~

~

IlVm&:

to

install motor pulley

motor

pulley 0 ·into the

iW

motor

f)

and

shaft

0 .

so

that flat part

f)

.

.!?!lti&:m~tr.J~~

re~~-•~•~~~~-~~mBA~•~~

):E~zt

f)

, 1HlfiA.rf1.

phase

opera

tio n. (If a

operate the machine

V belts are used.

length, and sewing speed.

~r

.

)

?.&Fotr~!SIJE~H~

for

single-phase

250W

motor has

at

3,100 sti/min or less.)

for

the

motor

f)f)

or

three-

to

be used,

pulleys, V belt.

.

2.

19!Jfl

M

~

V

*••

·

3.

~~--~~v*•**•·

Sewing speed

tiiilitliU£

3.600

3.300

3.000

2.800

(V·belt Part number:

(V

%.1!fi¥J:!Jt%:

sti/mi

sti/min

sti/min

sti/min

n

MT

J-VMOO

MTJ-V

~wm~lf~*••rm~

Hz

50
60
50
60
50
60
50
60

0 0

00,

MOOD

0 00, 0 0 : V

00

Motor pully part

~~Jt1tmtlj~%

87262-781-000A
87263
87256-781-000A
87257-781-000A

87253-781-000A

87254-781-000A
87258-78
87259-781-000A

: V-belt

le

ngth)

*•11fi¥J¥:!Jt)

-781

.

No.

~OOOA

1-0

00A

H1gh

speed v belt

~]!V*.!t'llf

45 (11
43
44 (1118)
43
44
42

43
41

(1

(1
(1

(l

(1
(1

43)

092)

092)
1 18)

067)

092)

041)

Low spee

~ifV%Jt'lif

(nun) (nun)

42
41
42
42

42
41
42
41

d V belt

(1

(1

041)

(1

067)

(1

067)

(1

067)

(1

041)

(1

067)

(1

041)

067)

0

*

How

to

install V

1. Mount ·high-speed V belt 0 on accelerating pulley 0 and the large diameters

2.

Mount low-speed V belt.O

3. By moving the
sl

ack

when their middle portions are pushed lightly

4.

Move

the

motor

* v

~.ftfji

ag

1.

ffl~ji

2.

re-m;j! v %&:111

3.

ffl~

4.

li1IFcf$;1JQ,J;5Jt1!1~~

v

M&:1!1

~ ~.

£rtffi

belt

on

low-speed pull

motor

from side to siqe, adjust the tension

pulley back and forth to align V belts 0

}ti!

0

tti!Jitfij!Jt1f1~

e

ttiJJ{ij;j!Jt1f1~

v %

&:

*

00

89

!fl

:9i!:

v

%&:7W

00

ey

f)

~l?JJ;5&:1!1~89:X1I~~~J:.

o

~l?JJ;5&:1!1~89'J'1I~~~_t.

~~~~It

~M=:(E-1I~L..

9 and the sma

of

by

hand.

and

1iJ

1

Omm

tr:

ll

diameters of the motor pu:ley.

V belts 0 and 0 so th

0 .

1:i

.

tr:

1:i

f$

;1J

l?7J;5iiHrifol~.

of

the motor pulley.

at

they give

Motor pulley

l?!i!.rtm$t

an

approx. 10

mm

2. SETTING UP THE SEWING MACHINE I

l.Screws

0

2 5 8 5 4.5 20.5

. . 3 2.3 9

'a

2. Attaching The Shifter Driving

used

'&

~

-40

for

set up I

~4-

Q

40

~fti~{t)@ag•ij\

3.5

lfl

~28

~

Pin(asm.)-7t~lllbM(iiH4:)H9$:•

12

~

i

[}}D

1)

2)

3)

4) Install snap ring

1>

2)

3)

4)

8~MH9$:Jtn~

28

Fully apply the supplied grea
shifter drive
on

the rear( See arrows C)

Using screw 0 , fix the shifter d
machine head base
Using screw 0 , fix driving pin base 8
surface
driving pin moved

16 10

@~Bid

N -

pin

(asm.) 0 and

416

~

se

to

the

of

figure).

ri

ving pin (asm.) on

the

rubber surface

0 .

of

the machine head base so that the shifter

up

and down smoothly.

0 on the shifter driving p

re~u~a9t

~'Itoo~~wL

re

f)

rerJIK;tJlf!~

7t

~

re

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rJtK

Z9J

m

EY:

E ~

flii o :t<~~

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mt~£-£ CDIM~~~Jtll;'k~~oo

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(

!JHt:

· ( ~~~OOTilT~

~

1-£

0

1M

.

pin

on

the rear

in

(asm.).

> o

09iiT-

dD

~

~HJl

.

of

the

>

;'k

mt

)!at

3. lnstlllng

Transmitter(asm.)And

Shifter Base(asm.)

l.fl~ft(~f-1:)~71-~ft·(~f-F)tf.J:it.

1)

Place machine head base 0 with its rear surfase

you

facing toward

2)

Fix transmitter (asm.) 8 by screw

3)

Fix shifter base 0 by screw (!) .

4)

Attach shifter tension spring 0 to shifter stopper

bracket (

asm

.

(j

.

.) 0 and shifter tension spring bracket

0 of the shifter stopper base (asm.).

1)

te-tJl~~

2)

rem~

3)

mmx-f:

4)

re7t~t.~tJL~

~ 0 ~lJH~2Hi~

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>

8

121~it!BIC

> o.

c

mftt

a9~f-~~

.

>

B<J7t

llil!~.IL

0 ..t.

4. Installing The Tension Pulley Coupling

~jJBl.~~f-Ftf.J:it.

1)

Fix tension pulley coupling 0 by hexagon screw
& supplied with the reducer (asm.).

2)

Install stud 0 and machine head base seat felt 0
on

e

0

machine head base 0 .

3)

Fully

apply

dr

ivi

ng

pin base again .
grease to
the head

of

the

the

the

end

screw

supplied

Also

of

the
of

the

grease

apply

shifter

shifter

to

the

the

driving

pin

supplied

pin

bracket.

~

shifter

and

1)

Jtlt\jj!p~£-f:

2>

re

o

3)

inJ

7ti~Mi00:iY

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&inl7t~U~~M00.~7t·M~B<JS~~..t

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ill:

En.~ 0 :tc~~Jm~~

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71IJ

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.

<

tJHt:

i!..t?iti

> 0 ..t.

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~§

B'~tfiJffl

nli

.

;'i'j

5. Installing The Machine Head Base (asm.) 8DlRl

(llf-I:)B(]gc~

6. Installing The Motor I

1) Fix dr
table by wood screw

2) Placi ng the machine head base (asm.)
table , fix it by tightening nut
used) from the bottom of the table.

1)

rerm.fi

}}~.

2)

retJL~~

-BJ:

e<

,~)lB(]gc~

1) Install motor 0 on motor base

washer

2) Placing spacer
motor base, fix the motor base by installing bolt
(a flat washer 0 and nut 0 are used). Tighten the
nuts so that the lower nut is levelled with the end
bolt 0

ain

funnel 0

o

m*t~z-f:

U.H.f!f:

-'¥-mJt

8 , spr

to

the

~

.

@

f9:1J:E¥1HJL

)

f)

$:¥1JtJL

G)

f9:J

J:E~.

in

g washerO , and nut 0 are used).

0 between the ta

or

bolt 0 projects by 0.5 mm.

dra

in hole

(0

25)

f)

8 (flat washer 0 is

8-tr-.JJl:M:r

~

J:

,

J.AVL

f)

by screw 0 (flat

bl

e bottom and the

L <

ftrfJ!

in

the

on the

<P

25)

IJ

Jfl~

0

of

~

fl+

mm

1)

rei& ito m

~ff]:

0 )

2)

rem*

ti

@(

~-~#~, -~~~··.fi@.

.iEM-Miff~~~.fi

IQI

Ji:!Jlllt-t-

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0

f)

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it

e

to~!f!~~

Ji

z

raJ,

m ~ ~

.

ftTOOIY-.J

O.

Smm

.

e,

t~

••

3. SETTING UP THE MACHINE HEAD

WARNING:

To

preve

nt

mo

re when the

possible accidents caused by the fail

machin

e is moved.

of

the sewing machine, perform the

/ilktnltifHf.J~-

work

by

two

persons or

i.

Attach oil-drain funnel 0 to the oil-drain section

2. Attach studs

3. Put machine base felt pads (4 pes.)

4. Put the machine base

5. Hang S-shaped metal fitting 0 on starting link 0 attached in the rea r of the mac

chain

6. Putting cushion
machine base.

7. Then, adjust the wire-netting of the pump suction hole so that it comes below the bed screw stud by 2 to 3 mm.
(The height can be adjusted with

8. After placing the machine head, adjust the starting link adjusting bolt as stated below. After confirming that the
sewing machine is in the stop motion state, push starting link
that a clearance of 0.5

between the presser

1.

t.l~1¥tn.

2.

fe!lti

3.

retn.~xtff£tn.B-

4.

te1JL~RlUHU..tW,

s. res

6.

te~Jt 0 $:~U~iti

7.

~lr.

8.

3i:~%.tJL~.

liJlli:A

ffi.&!Pt.i

f)

(both sides are threaded.) to the machine base.

8 on the four holes of the table.

on

them, and tighten it from the under side of the table using nut 0 to fix it.

0 , and attach it to the start pedal.

0 into hinge 0 , insert hinge 0 into the machine head. Then, place the machine head on the

0 .)

to

1 mm is provided between

bar

lifting lever and the starting lin

B-~~71t!ffH25

f)

(

PJ§~:ff!'H)

%~J~J~fftH4'

tfl7lt!*i!EtJdJ

Tt;ttm

.tflA

7t

£Uf~

<i>)

~tJ!.illl,

1C~¥Utn.~..t

..tt¥.1

4

~~££:tt.,

bl-tJl.B'"ffJllJJfl~fl1:

0

1t~um~~Fc:1f3i:~t¥.J®;tJYf

0

!E,

rt:l

b\.tJL~~ttrliJ""Fnrtti2

~~"f:1f~-~j§;IJYf·~~~

IFf?t~~::5Fo,

i§;IJ

1C:i:

Jfl*~££1(~ttifi4

?tFo:~&..ttn.~mns~

?tFc111luUl~JtJL~ff~

rt:!Fo/J~ffij§;IJ~

!Ill~

t¥.1

fBJ

~:1;

.

(2513)

0

17~~~.

.

-

3mm

o.

smm

.

on the table using the wood screws.

hi

ne

base. Then connect it with

CD>

Q)

and m.

k.

to the rear side.

At

this time, a clearance of 0.5

At

this time, adjust with nut ® so

mm

is

provided

0.

<4-t- )8.

0

..t,

it~~*

?tFotet.iU7J.tJL~$:~U.tJL~Ji..t.

. c

il1liJ.tffl

~

.

ffli,f!J:te

o.

*3i:~¥U®;tJ~;.t&.t.

A

iiJIW~~o

~ ~

f)

t¥.lfBJ~·~1J

0.5

-

lmm

•

.lltB1,

WARNING:

~

To
after

protect against

turning

the power

poss

ible personal

Injury

off

and ascertai ning that the

due

to

abrupt start

motor

of

the machine, be sure

is

at

rest.

to

start the following

work

&

:i::a:.

/.

l&

4. ATTACHING

1. Removing screw 0 .

link

driving
cannot
be

2. Pass belt

3. Reinstall screw 0 and spring

Lift tripping lever 0 in the direction of arrow, and pass the belt between latch B 0 and latch A

4.

5. Passing belt shifter 0 located on the side of the speed transmitter, attach the belt onto tension pulley 0 .

6. Put fixing pawl
(NOTE)

1.

2.

3.

4.

s.

6.

( 5!1: l

be

pulled

pulled

to

8 through belt shifter 0 so that the belt rotates

Some
difficult

fff!r~~

~7,;1J~~!It!fi

?'!.\

§

U&:'ttr

te~f'f'

[ti]~~]J[ti]ffil§tfJ!lHtrttff

m&:'ttrtt~J~J£~~1J!~B"Jl:t'ttrtt:rt~

re~J£~•·~~B"J•a•2~C_t,

o .

:(£

5}-

~B;f,

8

a!J~7,;1J1J[ti]l!JiWfk

o

lll~••

-¥Jtmllll9:1~.

@~.

.:.t.J71ffjlt~~~I¥J~id:J~I£tr.J$t&.

..

THE

remove

rod

4»

In

to

the

the

rear

tiD

in the second groove fro

expansion

to

install

.M.~JfttfJ;J_tfff!r)••

tl

~8[ti]~tt",

-Ill

?X

o

fiJfiM~~~i!

spring

the

direction

rear side,

side. After

or

contraction

the

belt. However.

:ilHr~

J£

~~¥UJH.Jlta:Jwll

)HJ.t~it~f'~~

FLAT BELT I

f)

from the suspension screw.

of

arrow

loosen

doing so, reset

f)

in their home positions.

in

o. < lltot,

m~~-lH*hff~e.

. )

A -J.t

f)

,

J

mB~tt-.l'*ll·

ntil!&:~tH~

.

.b\tfJ B0l!Jt1J

e

_t,

••&:•

-T

~*~~il.J..

. When

the

nut

of

tension

so

that

·m

the bottom of ratchet

the

belt

caus

the

belt

will

llt~~1£~~1J[ti]ti(ff~7,;1J:ti2~!1t!ff

0

A

f)

lllte&:{fttflJ*h~

.

1113~.

~~M:f~~~J:

~Jlt:fJflf§.iC.'.

~i.)..~~~~~li:.*tid:J~~i1H'Tf~ft

-¥.Blma9~~

(At

this

time,

be

careful

starting

!I!.fllf£¥

Zf8J~:i1&:'ttr

link

driving

post No. 1

the

thread

In

the qirection

ed

by

temperature

restore

•HMl~*hff,

1J&:'ttf~

until

tension disk

of

6)

to provide the belt with tension.

its

original

_t.

.

0

_t

.

.

rod

the

arrow

or
length

4f)

is

pushed

starting

is

opened

0.

humidity

while

U~7,;1J$2~!1t!fi8[ti]§tt

•

not

to

push

by

mistake

link

driving

.) ·

f).

may

make

in

use

.

fl

. :tm*ti(ftiT,

it

starting

and

rod

can

rather

.

A

WARNING:

To protect against possible personal

after

turning

the power

off

and ascertaining that the

injury

due

to

abrupt start

motor

of

the machine, be sure

is

at rest.

to

start the folfowi.

ng

work

&~i:Xr.

/,

liS~

5.

AINSTALLATION/REMOVAL OF

;97J!Jill:ll?~tr.Jt£~@~rt-.~•$.

ii*~~ll.

BELT

0 Aligning guide pin 0 with hole 0

belt cover in the arrow direction until it snaps.
For

the direction opposite to the arrow, and ·siide it up.

1eBi1!Hn1?1J

ffi~*~1f~.

!If

?&

li.ff!V-

.

B;~Wt~ifll:*i~m~itt~'Tl~Ht

COVER/

removal of the beit cover, bring down the belt cover in

ir:P

at,

re ~ 11ntr

Fc

iaJ

..

t.tll:

~~~mtlf!~~~

0

99JL

AX;ffi~ff

H~~~r~~Jfl9~~.

1?

~tt

..!:j

f.i

tl:l

.

6.

INSTALLING

t&~~:tc~

THE

.

..

mlfll

in

belt cover 0 , push the

8 ,

ttim~:Jr(I;Jtii

~

1i

fiiJ

~~

li

1i

flil

THREAD

STAND

tit

ijJ,

WARNING:

~

To
after

protect against possible personal injury due

turning

the

power

off and ascertaining that the motor is at rest.

to

abrupt start

of

the machine,

be

sure

to

start the following work

&

~~.:0:.

/.

,F{E

;tJil!!i.i!::«~~tr..JitfiJ.Jl§.nilt:J'"t&:.

..

7. LUBRICATION /

~

. . . ..... ·-- H

fc-

--- ·

- · . -· ..

.

r-

... -----

fU\

~J;

~

- e

1.J01fE

0

~

~~~It!.~.

ilj

~

E)

~

* Before starting

1. Fill the oil reservoir with JUKI New Defrix Oil No. 1 up to
the level indicated

2. When the machine is ·operated after the oil reservoir has
been filled with oil, the oil is seen to run through. the two

pipes

from oi.l sight
machine is normally
permits easier observation
If dirty oil is used, dust will accumulate on the lubrication
net

fe~

pads & shown

of the oil from the machine. In this case, it is necessary to
drain the oil from the machine base and
and to remove the felt pads

3. If the oil gets stained, loosen drain screw
dirty oil from the machine base and fill it will fresh oi

the

machine:

by

"HIGH."

window 0 as

l

ubrica~ed.

of

in

the figure, impairing smooth flow

far

as

(L

ow

speed operation

the lubricating oil.)

fill

it with fresh oil

e and wash them clean.

f)

the

sewing

to drain the

l.

~il-B,~~~i*.i!:~l>flm¥li1H'THH~

1.

re

No

.1 JUKI

t

ti't:l

f

.ll~

2.

1JD7l!JJ5jg$UUJHJ

i't:I2MillJW~WM~ft~

r

~Hlt

8Mft.

rru.:e

ff!.

3.

M E

~zFc, -~~-illl

i'ffJlntltJDAli!JillJ

.

L,

ilf.Jtl'tiE

> 1m

!l!!

T z

Fc

~

fJFt'¥

~~

~rentJM~~illJ

e

m

m-T~

.

•*&*WM

.

.ft 0 . 1J

'

fil·nt~imfti!Ji

.

<~Wjg

i!J

nn

-a&i't:l,

1m

.:e

Ui!J

HIGH

l!J

@ 0

ft~

·3M

tE:

e

t-.

,

*~

illl.

#.iff

:f

j;

m.

m

~

.til'

T ~

tJUrtJ.

*

ME~iltl:l:a9i?alfl

*

Adjusti

Adjust the volume
hook
and
turning the screws clockwise.

*

Other

1. Apply one
points once a

2. Apply two
when the machi ne

use for a long time.

ng

by

turning oil adjust

f)

for

fine adjustment;

lubricati

or

or

the

lubrica

of

lubricating oil supplied to the sewing

ing

sc rews 0 for rough adjustment,

ng

poin

two

drops

of

week

or

every other week.

three drops of lubricating oil only to Q point

is

newly set up

tion

for

the sewing hook

oil

volume Is reduced

ts

lubricating oil to the arrowed

or

has been out

when

m~~~~o~

1

-T~iiH~~

re

tJf

* Jt

1.

'ilt

2.

~~WJ-t!LY.X:1~.9di1f~

of

.

i) ~

~itt.ID.

f1E

1Jn

Htl

1 - 2

Ja]fi:~~F,JfffiB<Ji&:/J

1 - 2

~.

tEA

~~:bD

~* ~~

rr¥m

:fit~

2 - 3

~tf1.7Hl

~illl

~. m~~

~!?.

:b07itl

ffl

~~WHJI., {E~Jfl

.

~~ e

l1X,

m

'ilt~

:JJ

D7fll

B

;f,

i\1

WARNING:

~

To protect against possible personal injury due
after

turning

the power

off

and ascertaining that

to

abrupt start of the machine, be sure

the

motor

is

at rest.

to

start the following

work

&

.:-i::e:.

I

;T£,.

jJ71!Ji.I1::;9~1Y-J~tJ:Ji§l£tr..J$i\t.

8. INSERTING THE NEEDLE I

in~~lt!ill.

~i.A.~~~~~.ItfiiJJ.fi'i¥}i1Hi't~H~

#l~I¥Jgc~1,1)~

Use a DPx5J needle.
1 . Loosening need

recessed part facing toward the operator,

2. insert

3. securely tighten the needle setscrew.

1.

2.

3.

the

~Jfl

DP

rrtktJL~too~~£~

~(I;]$U

~ftiffi.VL-tHffi:ilHH=flla<J~~.

ft~tll.ft~~U{£t

le

setscrew

needle fully into the needle clamping hole, and

X

SJ

.fJL

~t.

e .

UBIJOOJ.

.

9. INSTALLATION I REMOVAL OF BOBBIN CASE I

1. Lift up and hold bobbin case latch lever 0 between

fingers to remove it from the hook.
A bobbin does not fall

is

lifted up.

lever

2.

For installati
into the
and then snap

on

of the bobbin case, push the bobbin case

hook

so

that it

in

the latch leve

.

f)

,

ho

ld nee dle 0 with its

-¥~mtt.

remn

o

l!!l~

~~I¥Jgc~:Jj5~

two

oH

the bobbin case while the latch

is

supported

by the

hook shaft,

r.

1.

mm;~7UoJR

mm;toJR~:IitE~ntt~~'~'4?t~tti*

2.

~~B;Jiiffi~ll:tifiiiJJL\:,

o.

Jf

~cf~n.

.

I

~J:toJR.

&.

WARNING:

To prot

ect

after

against possible personal injury due to abrupt start

turni

ng

the power

off

and ascertaining that the

motor

of

the machine, be sure

is

at

rest.

to

start the following

work

&

10.

~

:!:.xr.

/. ;f!f]

WINDING

:tJTilnll:~mt-J~M@J£1't-J1J1&,

..

THE

in~~lt!.i!J

BOBBIN I

1. Fit a bobbin onto the bobbin winder shaft.

2. Take the thread from the spool and pass it through the guides in the nu-

merical order shown in the figure. and wind the end
turns around the bobbin.

3. Push the bobbin winder trip latch

bin will be wound.

4. Loosening the adjusting nut 0. perform adjustment

the

ad

justing screw

5. If the bobbin

tension bracket

1.

ffit3l~1m:¥1HJWG4"1!1L

2.

:tm

oo

e;r

~:izHr

3.

fiilWti:!k:lifiil~~;c:;~gx$

4.

trf'.Hifij"~-HJ:

5.

~o*~1~HilBt,

.

WliA~~fJI~~.ii:*V?JJm:Mi1Hi-HH'F

.

~*i~~*I:IJ5!

of

the thread several

t)

in the arrow direction, and the bob-

by

screwing in

f)

so that the bobbin is wound about four-fifths ful

is

wound unevenly, adjust the position of the bobbin winder

0

fo

r proper and even winding.

.

~

~.

.#-ffigx;&:t3t;c:;

e.

0 ,

.f$;/JifoJ-:p~t-f:

ifffill~~~-'*

_t~JL

1!1

.

uHr~gx

.

f)

,

il:~~:¥1J~$~

0

.f$;1J:¥1JiEfifU~Ul.W

80%.

.

or

out

l.

11

. ATTACHING

THE

BOBBIN

1. Hold and place a bobbin into the bobbin case

counterclockwise.

2. Passing

thread, and the thread can be drawn out from thread outlet

under the bobbin winder tension spring.

~ Set the bobbin so that it rotates in the arrow direction when the bobbin thread

is pulled.

L

2.

*

the

-¥*~Z.

regx~i1>MZ7ta(J~~o

~~~o 0f.llt!H~.

f.i'l!l~.

fift!R!Li:~~;;a~;c:;.!:jfti:!k1ffiil1§~.

/~Z~~~:t.n~

so

that the bobbin

thread through thread outlet 0 of the bobbin case, pull

iJ:~tttL~~:lilal,

o.

fe't::ti!tA~31i

M.Fore~tt01ffiilf.i't:,

.

».~51t1J~~~oo

is

wound

€)

, passing

tlie

WARNING:

To

~

~~iXr.

12.

protect against possible personal

after

/,

turning th

,UJ,

e power

7:J

71ln

1.1:.

THREADING

injury

due

to

off

and ascertaining that the mot

~9~ti(J~TJJ~P.tti(J•ta.

THE

NEEDLE-

abrupt start

~*~lt!i!l.

THREAD

of

the machine, be sure

or

is

at rest.

~u~~~~~l.l:.ffTJJm~izH'Tt~H1:.

I

J::.$i~~JJ

1. Pass the needle thread in the ·order as shown
in the figures.

2. The threading can be done easily

needle threader supplied with the machine.

1.

:t!Offit'fff-$f

2.

~$f#B;f,

Cotton

thread,

spun thread.

~

~-~mitt!

to

start

the followi ng work

5

ti

by

using the

_ttt

~Oii!!Jf.lfflf14B{J~!:UJ~~~F'Iit1Jiit

Synthetic

filament

thread.

it~iHHi!!::lt

.

13.

REDUCTION

1t.t~

~Qlo

*

fi£~jgff

1.

:tit

"f <0

~ilL~)

2.

~

liliill

~

.:p

*Wt~~l.t

1.

re¥i9J~

2.

~Wtfl.:ll.~P

(

;!~ l :EF-~:if'liE~@la1.

11:

¥79J~.ll:¥-ti'3

~

~rtJJ.fJL

t!?/3l2

¥-mm~~iu

~

11:

.

OF

SEWING

~ ~

wll:

o .

~{~it

ill~

0

€)

!t:lU£:1

.

~~i~i~:IJ~.~:hm8.t~~~

SPEED

* Reduction

1.

2. the macnine will be immediately slowed down.

* Emergency

1. Turn the hand stop crank downwards to position 0 , and

2.

(NOTE) When the hand stop crank

.

AND

Turn hand stop crank 0 downwards to position 0 , and

further upwards to position
the machine will stop immediately.

it

EMERGENCY

of

sewing

stop

down.

speed

G)

and

do

not

STOP

return,

I

push

A

WARNING:

To

protect against possible personal injury

after

turning

the

power

off

and ascertai'nlng that the

due

to abrupt start

motor

of

the machine, be sure

is

at rest.

to

start the following

work

&

14.

:i.=:.

i

l&~

MANUAL

----

--

~7~.lt.:rmt~~rJJ@~!Y-11J1&.

FEED HANDLE I

i!*~lt!~.

M~iA~liiM~!kf*.!t.~rJJFR¥}:i1tJrl~i-t:.

=¥!h~15=¥~~

When you wand to feed fabric manually after giving an
emergency
thread
the

(Ca

stop

or

to

resume

was

broken, rotate

cloth feeding mechanism.

ution) Turn

confirming that needle does not stick In fabric.
Do

not
lifting pedal held pressed. The feed
and the related components

the ·manual

tum

the manual handle with the presser

sewing

manual

from

the point at

feed

handle 0 to operate

feed

handle

Is

may

be

damaged.

which

after

locked

~,

C

1!~

15.

~ Jl:J§,

l

~t:ft:Jt¥£Igfftf,

Jii{l)li.A.

7H)9:fl'~LfiJ1iJ~~

~~t.d!~.

fl''ii)"fi~t9!~~ll**f!f.

HOW TO HOLD

~J.j

J1:.

tJ]

JJ

1~

.fiJtXJf:llfl~itfJB;f,

.

.1ij:~~-'¥~~~tfH1=ft.

THE

~i#J-¥i#J~;(p-¥-Wi

0

~;fptJl.f1gglt7f~;I.JfF.

~l'Jintllt.JHt-~t&Wl

DESCEND KNIFE I

5I

When you
thread breakage or
down
Then the knife will not descent.

k

d~~-·~-~

m~ll:z~.

Ji.t~~Tii

do

not

knif.e

stop lever 0 lightly until the machine stops.

m~n~~~ffo~~~r*&

.

iBJ.

iii::f'~~~-=F~tfHI=ti.

want

to cut fabric after sewing

some

other

reasons,

keep

•~•fr~n•T~

because

on pressing

of

~•m

:

mn

I

16.

TYPES

OF

STITCHES

I-~*~~

.<fl:tiit3J1JL

~0~~

1)

2)

1ir

2

fl

Mi~%~

.

mt9U1~

~~*WR~L~.

1ItmPtH.il

~~L~*h.

tll~

.

17.

.

1::1fl

~W~~

Ld·~

THREAD

0

:l!

1.

~

t!T

l!I!i;f!l2.

~~~t!T

~M

.

~~~

-~~~-~~~

TENSION/

This machine is capable

stitches, namely whip stitch 1 and purl stitch, 2.

1) Whip stitch

1i:

The whip stitch is formed in zigzag showing the needle
thread only on top of fabric, and the bobb'in thread on
the bottom.

2) Purl stitch

.

When applying higher tension to the needle thread
permit it to pass straight through fabric, the purl stitch is
formed

by

the bobbin thread which is pulled over from

both sides to the cente r line.

of

forming two different types

ti~*.1J

of

to

* Adjung the thread tension for purl stitch:

1. Adjust the bobbin thread tension
adjusting

2. Adjust tension cont roller

tension so that the
whip stitches. If the tension is too low, bar tacking seam may
form thread knots on the rear face of fabric.

3. Adjust tension controller No.
parallel side seams

*Adjusting

1. Adj
adjusting

2. Exchange the adjusting springs of tension contro

and No. 2 0 each other (the tension controller No. 2 will have
a weak spring).

3. Adjust tension controller No.
end of a seam.

4. The stitches of the parallel sides or bar-tack can be adjusted
by te nsion controller No. 1

screw 0 of

the bobbin case.

bar

-tack part

0 by judging from the stitch formation.

ust

the thread

the bobbin thread tension

screw 0 of

tension

the bobbin case.

No

to

approx." 0.15

. 1

f)

for proper need le thread

€)

is formed by well-shaped

2 0 for proper tension of the

.

fo~

Wh{p

to

approx.

2

f)

to prevent ravelling off at the

f)

.

to

~titch:

0.4

to

ll

ers No. 1

0.2N

by

0.5N by

f)

*

.lH#iDlHl!fl{]~j{UJ

1.

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.

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3.

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1.

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ti

2.

£~~

ifaJTi~Wt

3.

Jfl ~ HB*

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4.

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0

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0.4 - 0.

HxjJE

JJ

:m

-

"£.

Ti,

:if'

i.Ur!

tmt~HiUWJ

1'1

gx51Ch

ffi

iJ

0.15

~~

5N

8

!'f.J

>

iC

T

WARNING:

~

To
after

protect against possible personal

turn

ing

the

power

off

and ascertaining

injury

due

that

to

abrupt start

the

motor

of

is

at rest.

the

machine,

be

sure

to

start the following work

&

~i:.:1%

"

~71lfi.l!:.tt9~(f]~~~nt(f]•tt.

,rm~

~

~~~t~.

i!.

~}J-ll,lt~~J;.I!:.~~m-Mu

*Adjusting

stitch)

The suitable range

*

f.iL~s~~

tef.iL~~~tif

ZffJB;Jt'f.J5!E.7J~1tJ.fif.l1)1iJ

~~m~••~ifh~M~~.

~tJ.H~JJ1

~l!tJLr.JB'~~5!iJ.tot,

te~i~

~~-;tJf.iLS

(

.m:<~mn~~)

0

B~tJ!~itf.ril"fit

iH

U~~il:frff

~f:

JJ1t.U

U

~5iEJJ

:ff

••

M~J.f~:k.

is from 6 to 8 mm with a starting tension

8 - lOmm,

0.1 - 0.2N.

•~*~~

0

~{JJ~!J.f:~i;IJ001J.

ll

t£~~t e ?r~tt~r.

0

tr.J

tJJt.iBl:~

~~-i;IJ~~.

a

;tJf.J1J

te~

te

.

For adjusting the stroke

f)

screw

9 to turn the tension post.

post

To

adjust the tension
thin 'screwdri
with screw
spring increases when the tension post is turned clockwise,
and decreases when turned counterclockwise.

, and insert a thin screwdriver into the slit

f)

H'f~f~.

the thread take-up

of

the stroke

of

the thread take-up spring, loose

of

the thread take-up spring, insert a

ver

into

the

slit

of

tightened. The tension of the thread take-up

spring

of

thread take-up spring 0

tension

of

0.1

post

9 to turn it,

(for

to

of

0.2N.

tension

purl

*Adjusting

*

1ftS:fi~if.l1'

••••~M•a~£mdsm~~~R•tr.J•s~

:$!!

.

a.

#!J!itlJJ*J.B;f,

~i;1J~d=H-.

tJtdii:~:k

b.

f.lf~J~t.tat.

fM~:i:~;J\,

fj'f'~~d:H-

.

te.f;!fXff o

0

tr.J~;Em~f:

~~~~1~tx=H-.

f)

,

~~

thread take-up lever

The th read take-up

should be adjusted
sewing products so
a.

For heavy-weight materials, lbosen setscrew
gui

de

0 , and move

thr

ead take-up amount

be increased.

b.

For lig

ht

right.

The thread take-up amount of the thread take-up lever will

be reduced.

the

thread

amount of

in

as

-weight materials, move thread guide 0 to the

take-up

accordance with the thickness of the

to obtain well-tightened stitches.

the

thread guide to the left. The

of

the thread take-up

amount

the thread

take-up

f)

in

lever

of

the

lever

thr~ad

will

WARNING:

To

protect against possible personal

after

turni

ng

the

power

off

and ascertaining that the

18.

ADJUSTING

itUi

:ft

jjz

(~

1. Pull out cover 0 , and raise cover

2. Loosen nut
po

int 0 to a desired length on scale 0 (this length is the same

with the knife width), and then retighten nut

3.

Through
accurately to the extent tha t the bar tacking seams are not cut
by the knif

f)

by the spanner supplied with the machine. Set

your trial

e.

sewing,

1h

THE

;)

f)

adjust

injury

due to abrupt start

BUTTONHOLE

1¥-J

~

frJ

.

e.

the

overedgi

ng

length

motor

* Changing the work clamp check

Use work clamp check 0 having the size nearly the same as that

of a buttonhole length. .

se

By removing
together with a work clamp check holder as a set.

tscrew 8 , a work clamp checks can

be

changed

of

the machine, be sure

Is

at rest.

to

start the following work

LENGTH I

L

~til?'~~

2. ffllltl

?fE:JS;tprtMfli

ll:ffi

w

.:t:!tte~

3.

-~~-~-.

'li~

.

*ffMJI!r.J£~

m1tJ!Hl:iliJiltoDrH~I!HI~ffi!ll.jl

rl'.f'aff.B!IJ~J;E~~£

ji

raJ

O.

~i'iJ£Hil'~5'~~

B9

t&

~

rr

.f'HSt

1lt

8

J:~!l!~~tlft

B9

R -·n.

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f)

,

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l:jtJJ;:{jJ

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e.

.

.:t:

tJJ~~~

0

.

.

<t

t o M

JJ~

Work

clamp

check/Work clamp

check

holder set

£E!ll.jl~oJimm

81552-781-0AO
B 1
81552-783-0AO

552-78

Part

2-0AO

No.

#

89~%

6

.35-18.05

6.35-25.4

6.35-

Applicable

PJI;.(1tffl89tJJJJ~J.l

3 1.75

mm

mm

mm

knife

width

(1/4'

{ 1/4

(1/4'-1

-3/4')
'-1

')

1/4

')

WARNING:

~

To protect against possible personal in

after

turning

the

power

off

and ascertaining th

jury

due

to

abrupt start

at

the

motor

of

the machine, be sure

is

at rest.

to

start the following work

&

:i:.:~Z

I

19.

REPLACING THE

ii)f

/!~JJ~.J!~mf

1.

tr

f'ki;JJJJ~J£

:f(~Bt, r

.

2

B':Jlfe~jg

(

i!~ l ~

-~~J:.

::.tJ71inlU!

lfil-.

tJJJJ

B

;f,

1'-f:£

f)

ll*iiJ~

JJ

:i:

mm

2 _ 3

' retightening the setscrew.

mJt

9

~((-J~~@~B':l$$:.

KNIFE

ifl

ttJm~

ur~1:W~B.J!i*

,

re~

JJ

0 ft]ffl:Jt-

1ff

#.:

,

i.t

tJJJJ:f0 1

fi'~~JJ~JE

.

ij{

H

/t

®ffllr.

NH~L.ITf

f)

.

i}V;,.;~ft!iw..

f1Ail-~~i139;~ll:.~~.lii~i1Hi'fi{~.

JJ~JJI¥)9!~

When

sha

rpening

follows:

1. Loosen setscrew
the washer.

2.

Attach the kni

.

end of the·slanted knife blade comes
above the surface
broug

ht

down to the lowest position . .

(NOTE)

Do.

not

or

replacing

f)

, and remove knife 0 together with

fe

to

the

of

the throat plate when the kni fe

forget

to

the

knife hold er

install

the

knife, remove

so

that

the higher

down

2 to 3 mm

washer

it

as

when

if

20.

ADJUSTING THE BUTTONHOLE WIDTH {STITCH WIDTH AND

TACKING

tiliP!t~lft

t

iW

* Jm

~

r

?N-®il!Hr

1.

f.lU9J~Jl

e

8':1

2.

JJo~fiffli!J.t

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3.

;{:i

0 .

t••~~JJ. ~~~m~••~MJJ~tn

i[

(

.tl!

ift

:

i

!H~

8

a':Jlli.fi:

WIDTH)

(

liiifJ~M~01JO~~.if:Mlft

AND

BUTTONHOLE

.

ft;JJ~H 0 1e!J~.ft

mm)

.

0 .

.f.t;tJ~z.f:

,

o

i11£7'1

ft~t~~~

8

MlfE~1lJl-lfi

remn

0

J

~UJIJJi!

I

U~

0 .

~/£3itlVJJJtJJ

~

~

<b1.<

H;f 5.

~·

J

£ ' since

.xtlfUtl}j(

2

ffr

.

REFERENCE

)

~~.&#.iftili¥/lf.flii~iJ!J!l

The needle swings from right to left with the right base line
established
Perform the adjustment as follows:

1.

To adjust
pointer
sewn

2.

For adjustment of
screw
scale plate pointer U , making
as large

3. Adjust the position
or

line of the knife. As

base line moves to the left.

4. Through your t
It

changed. However, t
the left

4. utfrutfif.

5.

as

the reference position.

sti1ch

width 0 , screw

f)

to a desired value on scale plate 0 . The actually

sti1ch

width

will

be the half of the set scale value (mm).

bar

0 , and set

as

the stitch width.

out screw 0

is

not necessary to adjust the position of left

/!' T

ti:JiHi (!)

ffl~~~~-. ffi~WJJW~~~M.

iJ:

1t

rial

it

remains unchanged

by

screwing in screw 0 if it is cut

~.t

B<Jflt:

~

~ilHr

0%1:

fol

ft.

f~

;/J.

tacking width

_p

ointe r 0

of

right base line $ .

so

that it

screw

sewing, further perform fine adjustment.

he

left base line should be moved to

.

rr

f'~

~

..tl&ff.Jl1itillil~.

:!

,

tz;J

~

POSITION

in

or out screw 0 , and set

€)

,

to

the

the

is

kept away from

0 is screwed in,

when

H 0 :ti t

J!

nP

screw

value indicated

bar

taking width twice

by

the

. stitch wi
by

iH.t

lnJ

9J%

Jl11'l

BAR

in

or

screwing in

the

cutting

the

right

ba.se

line (!)

dth

the knife.

&

ft

i9.J

.

~

tl!.

;

p~

WE~~

out

by

is

i9.J,

O

WARNING:

~

To
after

protect

turning

against possible

the

pow

er

off

personal
anq

ascertaining

injury

due

to

that

abrupt

the

mot

start

or

is

of

the

at

rest.

machine,

be

sure

to

start

the

following

work

&

.:i.:E%.

/.

l&~

I

21.

CHANGING

gc¥5

Symbol

I

(,j)

K

CD

M

N

0

fP

54
62

66

70

74

79
83

1[:%

88

* Spur gears

1.

By selecting the spur gears, your can control the
number of

2.

Al

phabetical

123, 152,

ide

ntification.

3.

Use
al

phabetical marks

4. T

he
position
by the t

The

~ire

t

he

gears are included in the standard accessories. All other

[

gears are optional attachments.

stitches

etc.

a combination of gears which have the same

numeral

will

hen

combination

led alphabetical symbols

:t:l71!Elt#9i'rt:J~i;~Jm:~tr:.J-t&.

dJ

345
300
285
268
252
238
225
212

as

marks

are

engraved

represent the

shown

like

A,

both engraved on

.

on

THE

sc~

Symbol

lC~

A

8

c

0

®

®.

H

8,

C,

the

number

of spur

in

NUMBER

~

F

in the

table.

etc.,

and

each

gear

installed

of

gears

the above table show

-

~

93
100
105 180
110

115

123

130

numerals

spur

in

stitched

provided

.

;,:~~~;w..

OF

200

190
17

0
160
152
145

*

!I!~"W~

like

for

rear

that]

1.

2.

3.

4.

< o

gear

the

ie})..~ic!iil:lti$lt*fi;IJJi5-:iiji1Hi'"fllkif

STITCHES

1!~~~.

i&~.t~~Hr

a<J

'

!ti~

.

Jff9:f)C

::f:-BJ:~

Foffii~~a<J-t!r~.t~tlfj{J!i~;&5Fttatfj{J<ft~.

.lf!a<Jjgt~?!Hf1~~~'1.

I

£tt)(8~~~155!

PJ!;.{~j;J;&t:flf.Jf~09#!fi.

A,

B, c ...

a<J~::t~

[i5]

a<J-t!r~liH-J~JHt.

JtftP,)jl1Jjg!iJ~HT~~f4.

.

·

llHnl23,

1s6

)

* Attaching the

1.

Push

gear 0 into the shaft so that it

in

on

the p

2.

For

ins

talling gear 0

push gear 0 into the shaft
direction.

*

Adjusting

Loosen setscrews 0 , and adjust the

0 to set clearance 0

cam

Number of stitches Clearance 0

93 stitches

115 stitches

123 stitches

spur

gears

to

gear b

ushing

f)

l

ocated

on

the

pin

whi

the

low-speed cam position

as

shown below:

or

less

or

less

of

le

their shafts

is

securely fix
nearer to an
rear

gear

bushing

turning

position

10-

12

Smm

0

it

in

the arrow

of low-speed

mm

ed

by

operator.

0 ,

*

t&~rt-J:tl:~

1.

»-.

f'f:

it.A..DtnW;§-

-~-

t¥.J~n¥J:.

2.

JE.

i!l~

f)

loJ

0

a<J~ii!J:

*

11.tif

Cl

~f.!J:ff

~~~~~~0,

0

t¥.Jm~t.

tt~

93ttl,;.('f

,

re-&~ 0 fru~Wlltra<JJ!~-&$B

~ ~

::tf

inJ

~;/J,

.

rt-Jif.J

fl

mT•~~•o«~~~~8$B

11sinn

123ft

filH1!:

Fo

10-

ffii

a<J

J!

r

BJ~j

e

12mm

Smm

0

~

t!T~

~

22. ADJUSTING

THE

PRESSER

BAR

PRESSURE

I

Jl!lfali~JI!

:tJIDI!I~

23.

WARNING:

To

protect against possible personal

after

turning

the

power

off

and

NEEDLE-TO-HOOK RELATION/

injury

ascertaining

due to abrupt

The presser bar goes up 12 mm when the pedal
stepped down.
To adjust the pressure applied by the presser
fabr

ic, turn
pressure is not enough to prevent fabric from puckering,
turn regulator

~

:f1i

~

~.ffi~(l{J.ffihffl.ffi~~~-*

Fo

,

~ffi~ffin~x.

the

start

motor

that

presser

0 clockwise.

ilJ

fa;

B1

(!{]

ffiJII;p

of

the machine, be sure

is

at rest.

spring regul

iiHt il:

:19

12mrn.

0

~~~~

to

start the

ator

0.

00~.

llim.

following

is

bar

When

~~

~~-*

work

fully

to

the

fJIJt~O~~&I¥1~*

* Set

the

1. Bring down the needle bar to the lowest point when the needle is coming down through the center of the needle

hole on the throat plate.

2. Loosen needle bar connection screw 0 and adjust the height of the needle bar.

(Setting

3. Insert the-part "1" of timing gauge

4. Retighten the needle bar connection screw 0

(Setting

5. Loosen setscrew 0

6. Rotate the driving pulley

7.

Insert the part "2" of.the timing gauge into the gap between the bottom end of the needle bar and the throat plate,

where the bottom end of the needle bar touches the top of the part

8. Align blade point 0 of the

approx.
the setscrew of the hook sleeve.

(NOTE): If stitches are skipped, lower the needle bar

*

flllHil:ME~

1.

2.

(

~:@tf*fr.,j/ft

3. fEiiiltt

4.

fi'~HH:f!:'lf@JJ;E~H:

(

~:i'EME~B9{lLE:

5.

JFJI!H~B<J#ft&~~~~

6.

7.

tt:!IE

8.

i

(

11~ l ~$:llMtat.

needle

the

the

0.5 mm (1/64") is provided between the needle and the blade po

feiHt~3iU.Ifi

tTtHtff~~@JXE~~

R.

fn

J

.iE

AA1.1J

J tt

R.

.t1ittf?i92

to

hook

rel

ation in

needle

bar)

hook)

of

the hook sleeve by the

in the

correct direction until the needle starts to go up from its lowest point.

sewing

.

i~~~l'?Jf~ag:tJ;~izH'Tif.J:P.

r

.~.

iHJl

Hfi

the

following

f)

into the gap between the bottom end of needle bar 0

to
bar

hook with the center of needle

way:

adjust the position

spanner supplied with the machine.

by

approx.

of

"2

" of the timing gauge.

f)

. and make adjustment so that a clearance of

0.5

iiiJH:lfifMHL'fl ~ ..

O.

.

)

8

ft-1

"1"

ft-Jfr~?t1i~A

it.f&

f)

~ttH 8 "'F~Zii3J,

#-i.tftHJOIJ~R..

0 .

.

l

21'ME1~rrtl1~~1fil;E~H:

lul

~Hi.J!.ll!

iJ!J

bt

#!'

lt,

8<J

"2"

0

x.tltE.fJlit"

ft-J~~?t!N

itfiJ:HHB9~Ji~tfol:!VR

~tll'l

f)

1¥Jifl,l.'.

#H

!£

jg

)}di

·

~:flllHFffJOZfa],

.M!f?i9C~f!LH.ZfHJO'-J

0 .

"'F.~

7f

.!!ill:.

ttHIOtllfil tt

.. , ..

{E£

o.smm

ft

l'f..P!k

~.

KB

I'8J~

!:h~'1

0.05mm,

:li::ti.

and

throat plate 0 .

the sewing hook.

in

t of the hook. Then, securely retighten

mm (1/64") from the timing

gauge

'f.

fE~'H!Hih1~3k~;;EUW:n

"1

".

'~.

WARNING:

~

To protect against possible personal injury due
after

turning

the

power

to

off

and ascertaining that the motor

abrupt start

of

the machine, be sure

is

at rest.

to

start t

he

following work

&~~Xr.

/,

24.

ADJUSTING

j]TJrJilt

l&~

:@:

mt-J~i;IJ~IOCIY-J*$:,

THE

THREAD

~*f*ft!~. ~i.A.~ii;~~~ll:~i;IJFR~i1H'T

~~~~~~M8{]~~

*

gg

1

r&~*11Htt-:Jf.:}r&

~ 1 ~51E1Ji*

* m 2

~.!Bit7JHtt-:lfM&

m 2

r~KtJ?.n A tEJmi!Il!.i8'~fllfiiifi

fJ':f't~/l:J.~~

:f'UxHtWJ

B

&if:i.i!f'JJ

O

W:ti:1A*iftl

,

ff:r~'ii

'

~:tflaJftisi:J7f';

t

JL?t1%~

Ll:H>Jr-1-~.

1J

rtnfU1

J

·

fir¥,g:ffi:

,

7¥!8;fi!];]0

1

tHH]~

51Ef.Jfi#i&fll1-J

i'TIX3fM!t.itili~B<J~tt.t.

f)

:f

1l~ 2 ttt~CJ~

TENSION

*

Thread

Threa

d tension disk No. 1 0 rises only wh

mac

hine

Its standard

Adjust the rising amount by raisin

eig

ht of the thread tensi

h

*

Thread

Thread tension disk No. 2 0

bartacki

ng section

to

the

sewing start.

The

rising

0

an

d pulling our or putting

am

ount

is
at the sewing start should
tension

release

start.

(For 123 stitches.)

To

adjust

release

cams 8 and 0 to

the timing, and

.5-

lmm

,

RELEASE

tension

has

tension

amount

0.5

the

lmm.

3fMI!lttf<J:f't~MrDJtJM!tltiE2

0

release

entered the stop moti

rising

amount is 1 mm.

on disk

release

and

to 1

mm.

finishes

thread

move

ffl~ 1 r.BIE;/JtfB~..tr:ti:~jlllj&*ifWW

r

aJr¥.®

iYJfttJHitr,

of

several stitches from

can

be

adjusted by l
The period of
within 2 to 3 stit

tens

ion rel

the

them

to t

.

&li!1JffEl8

fi{f.

TIMING

of

the

thread

tension disk

on

state and stopped.

gnoweri

No.

1.

the

thread

tension disk No.2

is

kept risen between the

oosening

in

of 0 . The appropriate

thread

be

adjusted

ease

direction of arrow to advance

he reverse direction

so

ches

timing,

I

en

the sewing

ng

the attaching

the

sewing

tension rel
that the thre

from the

move

both tension

-

Ht

. 02Hlll1)

setscrew

to

.

No.

end

rising

ease

ad

sewing

retard.

1

.

~WARNING:

To protect against possible personal

·after

turning

the

power

injury

off

and ascertaining that the

due

to

abrupt start

motor

of

the machine, be sure

is

at rest.

to

start the following

work

~:i:Xr.

I.

l~~

25.

ADJUSTMENT OF THE BOBBIN

;q7~.Jt1i~HI'~~iJJ~.fi.ttt-.llJ$:.

~;tt~Ft~~~

il~~lt!i!!.

~i.A.g,i.ZiWt~~.Jt~iJJ~M-liHl-1¥1~

PRESSER

UNIT

.

I

The bobbin presser unit is a unit to prevent the bobbin idling at the time of thread trimming
off of the thread at the sewing start.

Loosen adjusting nut

clockwise, the pressure will increase.

:titE~ffiJt

rrf'tf.l~~-llJ:

~ItO

0 , and turn adjusting screw 8 counterclockwise to reduce the spring pressure. If it is turned

11:

"W!XH-ttifE~~

o.

fli:lti~;~J~~~~

If

the bobbin thread is cut short, the pressure of the bobbin thread is too strong.

$U

il

:tf~~a-t~E#,

e.

~~

1¥1~~. ~~W1~l1~B-t,

sfti~£EJJ3t~~.

~f5!

jj~,c.'

&fli:l~lYJ£En3ts.M.

or

stitch skipping and slip-

ffiJt

I¥J

ffi

JJ:i1:k.

WARNING:

To

protect against possible personal Injury due

turning

the

power

off

·after

and ascertaining

to

abrupt start

that

the

motor

of

the machine, be sure

Is at rest.

to

start the following work

26.

27.

ADJUSTING THE BOBBIN THREAD

~~m*i~

s:

8{]

ID!J~

ADJUSTING THE SPEED

WINDER

Loosen screw
between
becomes approx. 1
belt.
If, however, the belt touches the pulley, adjust the tension

of

tension pulley 0

And if the belt still touches the pulley, increase the clearance
to more than 1 mm .

•~•~~•~o*•"·

faJI!!R1J

MM,

~-~i51J~IJ\

~Lt.

f)

to make adjustment so that the clearance

bobbin

lmm.

~--·~*~"·

thread

mm

to

trt.H~~£

:floW:-rurM~MB1!Mre

TRANSMITTER

I

winder pulle

when pulley 0 is

decrease the deflection of

~•~o~~•z~~

e

-*izHrim!~.

-~~*~~

y 0

apart

-

r

amu~m1.J

I

and

belt

f)

from

the

the

belt.

~*~~

1mm

5~~

fl:B{j~~

*lt$7Hf1:li~

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iJ:&:*In.lf~•~•~

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~il:&:11i

* Adjustment

When the hand stop crank is turned down to the low speed position, loosen screw 9 and allow the belt to move onto low-
speed pulley

*

Adjusting

Perform adjustment

of

the position of the belt shifter

0 , moving the position of belt shifter

the stopper screw

by

stopper screw 0

so

that belt shifter

f)

.

f)

»-?3J•~*~

does not cause the belt to come off high-speed pulley

•~R*•m•~.

o

f!;~.

~11Ht~~'m'tl!7tff

mm~•~o•~~••7tu

o

_tJDHftr*.

n~•ti

e

e.

e

0 during high speed operation.

WARNING:

~

To protect against possible personal Injury due
after

turning

the

power

off

and ascertaini

ng

to

abrupt start

that

the

motor

of the

machine, be sure

is

at rest.

to

start the following

work

&

28.

~:£::1%.

I.

lcrl~

ADJUSTMENT

;tJ71lnlts9~~~~l§PX:rt-rJt&.

OF THE NEEDLE THREAD

_t~tJ]~B<J~~

~~~lf!iJJ.

"

i.A~iti"~w.It~~m;iilH7t.iHf

.

TRIMMER

I

* Attaching the

Loosen setsc

Set

the

it

does

the length

height

not

touch

of

rew

0 ,

of

trimme

work

remaining

. * Closing timing

Adjust

the

closing

tim

th

e trimmer completely cl

the

To perform

needle

thread

-the needle
the

closing

(

NOTE)

Confirm that an allowance of 0.3
left between the blades
trimmer has completely closed.

If there

i

trimmer

movement

adjustment, loosen

trimmer

thread

trimmer driving plate

timing

is

is

nt

erfere with the operation of the needle thread

* Opening timing

Adjust

the timing

begins

to

open

(3

/32"

to

1/8

To periorm

need

le

thread

moves

towards

(NOTE) : Take care not

trimmer driving plate A

of

gradually

")

from the

the adjustment, loosen screw 0 , and move

trimmer

you,

trimmer

and adjust

r 0

clamp

thread

of

the needle thread trimmer

ing

of

oses

driving plate

delayed with

no such allowance, the trimmer would
driving

of

lifting lever

of

the needle thread trimmer

the

thread trimmer
at a di

start.

driving

the

trimmer

to

cause the already fi xed needle thread

as

check

the

plate,

plate

the

height of trimmer 0 .

low

as

possible,

f)

,

in

order

on

the

need

le after

needle

thread

tri

when

it

advances

screw 0 ,

A 0

back

and

is

moved

reduced

stance

begins

0

amount

to

of

the trimmer when the

preventing smooth

f)

.

so

that

of

approx. 2.5

B 0

back

and

to

open

to

got

out

of

provided

to

minimize

trimming.

mmer

so

farthest.

and

forth.

towards

of

closing.

0.5

mm

the

trimmer

to 3 mm

forth.

earlier.

position.

that

that

move

When

you,

is

As

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.

WARNING:

~

To protect again
a

ft

er

turning

st

possible personal In

the

power

off

jury

due

to

and ascertaining that the

abrupt start

motor

of

the machine, be su

is at rest.

re

to

start the following work

&:i.:a.

J,

l&~

29.

ADJUSTMENT

fit

*i

tJJ

;fJ71l!ill::.~~~£t-J~i;IJ@I££t-.J.ij:,

OF

THE

7J

81

ID.'ll

~

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!i.lii..A~~!i.li~~J.t~i;IJ.ffl1!ii1Hi"tl\H~.

BOBBIN THREAD

TRIMMER

/

w n ::f

·11e

T,

m ~ ""F

(l{]JJ

7JJ

A,

uHr*Jll1

(

)!~

) A $(t-JJJVJ

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2.

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0

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n~~ff$!1J

B,

rrt~

m:~w~!IH-Wi~zt

•~tt-t&.rM•""F•awn.

When the sharpness
counter knife
counter knife with the oilstone

(Caut

ion) Never

1. To replace counter knife 0 . tilt the sewing machine,

remove

setscr
a clearance

blade point and the needle hole in the throat plate.

2. To replace bobbin thread trimming knife
bobbin thread trimmer connecting rod shaft

3. Remove work clamp carrier·
pes.)

4. Then, remove setscrew 0 of bobbin thread trimmer arm,

121

~JJ

o.

J~Hllll'H5?Vf

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121

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0 .

i!J""FtitE~!el;.'EU{~£

n e.

ft1rrtt-t&.rM

ifl""F

m:~m~!IHm

mfi£~

and

5.

Finally remove the bobbin thread trimming knife from
the throat plate base, and replace it. When removing
it such a
knife 0

f)

.

c.

e.

of

the trimmer has got dull, r

0.

and resharpen the blade point 0 of the

or

th e like.

buff

section

the bobbin case positioning plate, and

ew

f).

To attach the counter knife, adjust so that

of

0.3 to 0.5 mm is provided between the

of throat plate base, and remove

remove

bobbin thread trimmer arm 0 .

way

as

twisting, bobbin thread trimming

may

be damaged from the pin section.

~~ISJ~JJB;f,

0.

CD

. loosen the setscrew (4

th

1EJJ3JfU#fL(l{J

emove

remove

f)

,

remove

first

0.

roat plat base 0 .

.JBJlle~§t1g

0.3

WARNING:

~

&~i:~

To protect against possible personal Injury due
after turning the

.71

l

l~

30.

ADJUSTMENT

AND

J::.

*i tJ] *l tb

7it?ll:·?~~~fJJ~/OC~-;t&.

..

LIMITING

power

off and ascertaining t

OF NEEDLE THREAD

PLATE I

fF

81J

~

~Q ~~

161J

~&

to

abrupt start

hat

the

i1i~t~~iw..

8{]

ID!J

of

motor

the machine, be sure

is

at rest.

liiT!i.A.!!,i6liiTI~~J.tttfJJ~.fl}i1H"Tt,ijff

~

to

TRIMMER

start the following

.

HOLDER

wor

k

31.

TIMING

tJJ

JJ

51

JJ

FOR

~M

Loosen setscrew 8 , and insta

0

so

that it comes in contact with the blocking arm

the time of slow start of

engaged with latch A.
Needle thread trimmer hol

such manner that
64") when the needle thread trimmer opens.

fitWJ.tfL{~~.i§ijfJB;f

5:Ei~~£

e ,

.trxtJJ

JJ

~iofD>t,

G

1!3(:~

O.Smm.

DROPPING THE KNIFE I

8{]

~~

Loosen screws 0 , and move knife tripping segment
in

the direction shown
drop earlier. Adjust it so that the knife drops two to three
stitches before the machine stops.

ll

and adjust limiting plate

f)

at

the

machine (when latch B 0 is

f)

).

der

0 should be installed in

it

engages with cam G by 0.5·mm

(it.] BO

U:l!&ftiiJ:t&!Yi¥UII.Ilt~an*ill

il:.t

~

by

tJJ

the

~Q¥;)

A

f)

1!3(:15-B;f

e •

~

7#11t

an

lm

arrow, and

0

the

;w

(1/

),

:t'r.f't&ll

i>fltt:

8 ~

f)

knife will

rr

.f't

&ll5:E

~'-

H 0 ,

tJJJJf!

JJDtMt!!

~HJJtll.~.ltA<J

ioJ

lN

~

1f

iitr

,

&jj!iJtltjg,

2-

HtiW, iltJJJJff;JJ.

ioJ

~

191

tJJ

JJ

7#1

tF

lJ

~

f)

,

32.

TROUBLE, CAUSE, AND REMEDY

Trouble

1 . Needle thread is

broken.

2. Thread slips
out of the

needle.

3. Wobbling

stitches are
formed in
overedging

seams.

th

e

Cause

(1) The tensi

No.2

(2)

The
take-up spri

(3} Blade point of sewing hook has

burr

(4)

Poor liming of the sewing hook.

(5) The thread path has scratches.
(6) The needle is too thin.

1) The needle thread trimmer opens
too early.

(2)

The needle thread trimmer opens

when
coming down.

The

. (3)

I the start of sewing.

1 (4) Wrong threading.

(1)

The tension disc

(2)

The tension and stroke of

take-up spring is not enough .

. (3) Bobbin thread tension is too high. o Decrease the bobbin thread tension (0.15 to 1 7

on

of

the

tension controller

is too tight.

tension

or scratches.

whip stitch is not formed at

or

the stroke of the

ng

is too great.

the

work clamp check is

No.2

is too loose. o Increase the tension of the tension disc No.

the

o Decrease the tension of the tension controller

No.2.

o Decrease the tension or the stroke of the take-

up spring.

o Buff the blade point of the sewing hook,

replace the sewing hook.

o Readjust the sewing hook's timi

gauge.

. o Buff the thread path by cloth files, etc.

o Replace by a thick needle.

o Move back the needle thread

B.

plate

o Move back the needle thread trimmer driving

plate

B.

o Decrease the tension of the tension controller

No.1.

o Perform correct threading.

o Readjust the take-up spring. 1 8

0.2N for purl stiches}.

Remedy

ng

by the timing

tr

immer driving

or

2.

Page

1 7

1 7

1 5

1 7

18

23

2 3

1 3

2 7

2 7

4. Wobbling
stitches are

formed at the

of

bar

sewing.

tacking

start

5. The needle
thread at the

first
comes out and

lumps on the

bottom of cloth.

6. Stitches float
over cloth.

7. Stitches are

skipped.

The

(1)

(2)

(3) T

(1) The tension disc
(2) The bobbin thread tension is too

(1)

{2)

(1)

(2)

tension disc No. 1 is too i o Increase the tension of the tension disk No.1 1 7

loose. [ (0.15 to 0.3N).

The posiiion of the needle thread i o Lower the trimmer as low as possible, provided 2 7

trimmer is too high.

he

stroke of the take-up spring , o Decrease the stroke

is too great. and increase the spring pressure.

No. 1 is

too loose.

high. 0.2N for purl stiches).

Bobbin thread

enough.

Bobbin

thread path on the bobbin case.

The work clamp check

for the buttonhole.

The cloth is made of light-weight

materials.

thread slips

tension

out

is

too large

I it does not come

I

o Increase the tension of
o Decrease the bobbin thread tension (0.15

is not

of

o Increase the bobbin thread tension.

o Properly thread the bobCin case.

the

o Change the work clamp check with a smaller

o Delay the timing of the needle and the sewi

check.

one.

hook. (Lower the needle
mm (1/2"))

in

contact with the work clamp

of

the take-up spring, 1 8

th

e tension disc No. 1.

bar

by approx. 0.5

ng

to

1 7
1 7

1 7

1 4

1 9

2 3

33. STITCHING TROUBLES CAUSED BY OTHER REASONS

Trouble

1.

Starting
does
(The
clamp
not
fully.)

2.

Machine does

not reach
high
even when the
pedal
down

3. A loud noise is
produced with a
stop-motion,
sewing
does not lower 10
at
sewi

4. Stop-motion
not smooth.

The

5.

does not lubr
cate.

Kni

6.
during
speed rotation.

7. Knife is dropped
even
needle
is broken.

8. Needle is bro­ken.

pedal (1) Needle plate, needle plate base

not

work

work

arm

lifted

up

the

speed

is

stepped

fully.

speed

the

end

of

ng.

machine

fe is dropped

high

if

the

thread

is

or

is

i-

or
clogged with fibrous dust.

(2) The needle thread trimmer

terfered by the work clamp check
or the trimmer driving plate.

(3) Pin

l

er

No. 1 is off from the tension

release lever.

(1) The h

correct position.

(2)

The belt
transmitter has not changed to
the high speed pull

(1) Im

proper setting

am

c

es.
(2) The flat belt is too loose.
(3

) The low speed V belt is too loose.

(1)

Stop-motion lever needs lubrica- o Lubricate the stop-motion lever.

lion.

The belt

(2)

transmitter h

the low speed pulley.

(

1) Oil level in the oil reservoir is too o Fill the lubricating oil up to "HIGH" mark. 12
ow.

l

(2) Oil is not circulated.

(1) Position of the knife trippi

ment is not correct

(2

) The setting

numbers

for
correct.

(1) The machine is threaded incor- o Correct the threading.

rectl

y.

(

1)

The needle is bent.

2)

The needle and the hook blade

(

touch with each other.

(3) Needle thread trimmer hits the o Readjust the· position of the trimmer.

needle when opening its blades.

Cause

bobb

in

thread

of

the thread tension control-

and

stop crank is not

shifter

for small numbers of stitch-

shifter

of

trimmer

is

in the o Correct the position

of

the

speed

ey.

of

the low speed o Readjust the setting of the low speed cam. 22

of

the

speed

as

not changed to

ng

seg- o Adjust the position

the low speed cam

of sti

tches

is n

Remedy

o Tilt

the

machi

ne

head

and

clean

them

is

in-

o Readjust the insta

position of the trimmer

Loosen the thread tension post nut and re-

0

adjust.

o Lubricate the shifter driving pin.

o Increase the belt tension by the tension pulley.
o Increase the tension

tor.

o Readjust the position

o Apply oil to the oil return felts. 12

the knife is dropped down

o

Co

rrect the setting

ot

0

Rep

lace the needle.

o Readjust the positions

sewing hook.

o Adjust

so

that the limiting plate

arm

touch each other at the time of starti

ll

ation

of

the trimmer,

dr

iving plate.

of

the hand stop crank. 15

of

the V belt by the mo-

of

the belt shifter.

of

the driving cam so th

at

a delayed timing

of

the low speed cam.

of

.the needle

and

and

the blocking

ng.

or

up.

the

at

the

Page

27

10

4

12

26

29

22

15

13
23

27

27

9. Feed is locked.

(1) Manua l handle

with presser lifting pedal kept de- the presser lifting lever and release the lock.
pressed.

is

being turned o Do not depress the presser lifting pedal. Lift

~ff{

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(lJ

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NG

PARTS---

OF CHANGING

I . S

11a

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83

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23

130

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l

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62936-761-000
82938-761·000
82940-761-000
8B42·161·000

81944.16
82946·161·000

82928-761-000
81948·761·000
8295

0·

8203

0-7
8BS1­81932·161
82954-161-00Q
82934-761-000
81956-761-000

WING

PAR TS USE t

Kn

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tJJtfi

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A

l No . s

t;;~

1 ·

000

76 1·000

6 1

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16

1·000

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t;

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No

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ffit~

345
300

18

5

268

20

138

12

5

11

1

200
190
1

80

I

10
160
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1

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ON WITH K

C l

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~

p

..

( l

No

~~

81937-761-000
81939-761·0
62941-761-00
82943-701-000
8294S·HI·OOO
82947·761-000
82929·

76 I

82949

-761·000
82951-761-000
81931-761·000
82953-761-000

82933-76
829SS·l61 ·000
8293S-161·000
82957-761·000

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9

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P;rt

No

.

82702-041-roo
82702-047-KOO
82701·041-LOO·A

82101-041-VOO
91101·041-N

82702 • 04
82702-047
81701-041·000-A

81101-04

817H-174-00A-A
8174S • 11

~~

7 • N

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SOO

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00

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Part

Ho.

62402·771·000

82402-174-000

~51X

23. EXCLUS

IVE

PARTS

(

I) LBH-781-K

I

FOR LBH

3

-781-K---781

B{J$ffl~1tf.

1.0

11

12

13

14

15

16

-·

i'7

18
19

023-000001

'

023-00000
023-000003

·

023-00000

·;

023-000005

-

023-000006
023-000007 ----

023-000008
023-00
023-0000

_

023-0000
023-000
023

0000

023-0000

1101

023-0000
1101 023-0000
IIO

Z -

023-0000
1102

023-0000
1103

023-0000

0009

10
11

012

13
14
15
16
17
18··--.

19

~

2
4

-·
.

_____

1 4

LATCH

~~EDL~

HOOKASM.

THREAO

SCREW 9/64-<0

TE
TENSION

···--

THREAD

·-

~

THREAD

•

TH~

-"

.!.~SION

...•

R.9.Jf\

THREAD

HO

WORK CLAMP CHECK

IYQ~

W<?.~ .~~.f.t:f~C

wo~~~9~

-··

WORK CLA

WORK

CLAMP CHECK

PLATE

2K

.TEN

~I9!'l.J!0~

L•

NSION POST SOCKET

AD TENSI

TlNG

OK

nMI~jQ

.91-AMP CHECK 1/2

5.5

PO

~.!!Q1..

TAJ<f-UP

SPRING

TEI!.§IO'!QI§K_

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T

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K

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MP

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15·16

~~~

~.S/.1,

.

K.

.. _ ••

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PRE~~ER

<19

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5/8

518

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24.

EXCLUSIVE

(1)

PARTS

LBH-782-K

FOR

LBH-782k¥783K

--

-782/783a~~ffl~1~

3

1

~

I

'

:~

: 11

l 1-

(2)

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783-K

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i6

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15

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20

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8

5

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6

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1

22

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23

24

~

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25

27

~

26

4

5

6

' 7

~

a-

10

11

12
13

14

15
16
17
18

19

"

2o

21

22

~3

24
25
26
27
28

29

30

31

32

33

34

35

is

37

38

--

__

-

_

-·

024-000001
024-000002
024-000003

..

024-000004
024-000005

-

024-000006
024-000007
024-000008

_

024-000009
024-000010
024-000011
024-000012
024-000013

-<

024-000014
024-000015
024-000016
024-000017
024-000018
024-000019
024-000020
024-000021
024-000022
024-000023
024-000024
024-000025
024-000026
024-000027

024-000028
024-000029
024-000030
024-000031
024-000032

,_

.•

024-000033

.

024-000034
024-000035
024-000036
024-000037
024-000038

....

.

___

.

_

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LENGTH
WORK

_

'@.rj(

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EEDLE

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SPUI!..~R

.

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SCREW

TENSION
TENSION

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:

TENSION
ROTATING
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HOOK

KNIFE

LENGTH
THREAD

SCREW

~SION

1 •

REGULA

TtNG

CHECK

2K

(190)

(11J9)

STOPPER

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..

SOCKET

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HOLDER

iW • ··-·

N0.3

ASM. K ___

,M_

_

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P<?.§T.~

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.

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9/64-40 L= 5.5

POST

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.

25. EXCL USIV E

(I

) L

BH-784-K

PARTS

FOR

LBH-784

- K

---

784i¥-J$.Efl

~

1~

L----------------J

1 5

·~

26.ACCESSORIES

~21~~

hi\

25

26~!!

TABLE

14

14-1 14-2

m--9

10

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7

6

6-1

38

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35

55

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I

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A 54

8

c

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E

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t G)

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M 115

N 1

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h

No.

st

:::

62

66

74

83

88

93
100
105

23

130

37

S:otch

No

}t;l

345
300
285

268

252

238

225
212
200
190

180
170
160
152
145

~

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17

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.

Sile

9/16"
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No

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( 2 ) 3/

( 3 )

4

( 5 )

6

7

( 8 ) 1"

( 9)

10

11

1/

1/2"

8"
314"
7/8"

1·1/4"

1-3/8" (34.9)
1·1/2"

4"
8"

lmm)

(6.35)

(9.53)

112.7)
(14.291
(15.881

19.05)

1

122.23)
41

125.

I31.7Sl

(38.1)

42

I

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..

16

17

•

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REF.NO

.g~f

!f'~

~

G26-01 F MOUNTING BOLT
G26-02
G26-03
G26-04

G26-05H

G26-06
G26-06-1
G26-

07F
G26-08
G26-09
G26-1

0' .

G26-11
G26-12
G26-13
G26-14
G26-14-1
G26-14-2
G26-

15
G26-16
G26-17
G26-18
G26-19
G26-20
G26-21

G26-22F
G26-23
G26-24H
G26-

25

F
G26-26
G26-27F
G26-28F
G26-29
G26-30
G26-31
G26-32F
G26-33
G26-34F
G26-35
G26-36
G26-37
G26-38
G26-39

G26-40
G26-41
G26-42
G26-43
G26-44F
G26-45H
G26-46
G26-47
G26-48
G26-49H
G26-50.
G26-51

SPACER
MOTOR BASE PLATE

WASHER

NUT~~

MOTOR PULLEY FOR
MOTOR

.

SCREW

'

THREAD
OILER l],
VINYL COVER Wj~~
CHAIN

NEEDLE
HOOK TIMING GAUGE
V-BELT411NCH
V-BELT 421NCH
V-BELT 44 INCH
TREADLE

SAFETY PLATE ASM.

TWEEZERS

SCREW
SCREW
SCREW
MACHINE BASE FELT PAD

SCREW~**-

WASHER
NUT

SCREW~

WASHER

SCREW
SCREW
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BED HINGE CONNECTION
CUSHION

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OILFUNNEL

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BOBBIN
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OILER
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SCREW

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4
4

1
4
8

1

4

1

1
2

1
1
1
1

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1
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1

4
4
4

8

3

3
2
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1
2
2
4

1

3

3

1

1

1

1
1
1

1

1
1

1
1
1

4
4
8

SinUBA

TABLE

CUT-

L

--.----

OUT

Series Item Code

BH780J

0

({)

l.()

BH780J-T1

co
co

(\j

.---+--------+---t--t--t-+--+---,

Subclass I Remark

• For All BH780J series

co

({)

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(Y)l.()

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m

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Date

2014/2/5

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84

58

A

'f

illi~Jii19.11lUJ~

KAULIN

MFG.CO~LTD

.

The specification and/
change because

or

appearances

of

modification without previous notice.

of

the equipment described

in

this parts list are subiect

to

01

A01 . FEB. 2011