Page 1
ii
ffl
~
~~
~
INSTRUCTION BOOK
AA-6
Sii=IUaA
PORTABLE
MODEL
l(AULIN
BAG
CLOSER
AFl-6
MfG. CO
.,
LTD
®
-
CE:
~®
~
~~Jti1S3~Jl~f}E]
KAULIN
MFG.CO
..
LTD.
Page 2
EC DECLARATION OF CONFORMITY
According to the following
EC
, as
Machinery Directive : 98 / 37 /
The undersigned, DAVID LIN , representing KAULIN MFG. CO.,
3 Min Shen
machine described hereafter:
E.
Road, Taipei , Taiwan ROC., manufacturer, declares that the
amended
EC
Directive
by 89/336/
EEC
Portable Bag Closer
Model :AA-2/AA-6
Provided that it is used and maintained in
codes of
essential safety and health requirements of the Machinery Directive.
good
practice and the recommendations of the instructions manual, meets the
accordance
with the generally
and 73/23/ EEC.
LTD.
11
F 128 Sec.
accepted
For the most specific risks of the machine, safety and compliance with the essential
requirements of the Directive has been based on elements of : the European Standard
EN
292 - 1 & - 2 : 1992 Safety of machinery ; basic concepts, general principles for
design.
The compliance of the model with the requirements of
established by AIB-VINCOTTE Inter n.f.p, Avenue
Belgium ( Notified
Machinery Directive).
body
under the number 26 for machinery listed
A.
Date :
Signature :
Qualification:
EC
Drouart
Machinery Directive was
27-29,
B 1160 , Brussels,
in
annex
JUL./
15 / 2005
Jj~
VICE CHAIRMAN
IV
L:.,
of
EC
rJ
Page 3
General Safety Instructions
Warning ! When using this machine, basic safety precautions should always be followed to reduce the
risk of fire, electric shock and personal injury, including the following.
Read all these instructions before operating this product and save these instructions.
1.Keep work area clean.
Cluttered areas and benches invite injuries.
2.Consider work area environment.
in
damp
Do not expose power to rain. Do not use machine tools
Dot not use power tools where there is risk to cause fire or explosion.
3.Guard against electric shock.
Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges refrigerators).
4.Keep children away.
Do not let visitors touch the tool or extension code.
5.Dress properly.
Do not wear loose clothing or jewelry, they can be caught in moving parts. Wear protecting hair covering to
contain long hair.
6.Do not abuse the cord.
Never carry the machine by cord or yank it to disconnect it from the socket. Keep the cord away from heat,
oil and sharp edges.
7.Maintain machine with care.
Follow instructions for lubrication and changing accessories. Inspect tool cord periodically and if
an
damaged have it repaired by
a.Disconnect machine
in
When not
9.Avoid unintentional starting.
Do not carry a plugged
1 O.Check damaged parts.
Before further use of the tool, a guard or other part that is damaged should be carefully checked to
determine that it will operate properly and perform its intended function.
11. Warning.
The use of any accessory or attachment, other than those recommended
present a risk of personal injury.
12. Have your tool repaired by a qualified person.
Repairs should only be carried out by qualified persons using original spare parts.
use, before servicing and when changing accessories.
in
authorized serviced facility.
tool with a finger on the switch. Ensure switch is off when plugging
or wet locations. Keep work area well lit.
in.
in
this instruction manual, may
Special Warning For Electric Connection !
1.
Incorporate this machine only with
2.Followthe instruction manual device to install control device.
3.Always earth machine appropriately during operation.
4.Before adjustment, parts change or servicing must be sure to pull out the plug from socket to prevent
the hazard of unintentionally start of machine.
"CE"
certificate hold to run control device.
Page 4
------------------------------------------------------------------------------------
INDEX
-------------------------------------------
SPECIFICATIONS
--
-----------------------------
Ji/PAGE
--
1
--------
--
ff~
itz~~
&Utz~~
ttRg
~ttz~ta
~ttz~~
i!N:llln~~
·
llllfM
FEATURES
MAINTENANCE
NOTIC
THREADING
INSTALLATION OF NEEDLE
ADJUSTMENT
STITCH LENGTH
INSTALLING
ADJUSTING
TROUBLE
•
THREAD-BREAKING
OF NEEDLE BAR
AND/
THE LOOPER
SHOOTING
OR REPLACING THE LOOPER
1
1
2
2
3
3
4
4
5
5
·Bit&t
.
lllf
&t
·1"•n~
•$fig4'-
Net
Weight
Serial No.
Dimension
MODEL
(Kgs)
• STITCH-SKIPPING
NEEDLE-BREAKING
•
• FAILURE
• STITCHING BEING UNEVEN
IN
SEWING
5
Length
32cm
Noise
Vibration(m/sec2)
Level,
Width
22cm
AA-3/AA-6
dB(A)
75.SdB(A)
Height
30cm
Page 5
'--------------------------------------------------------------------------------------------J
I
:
•t:smtaJ.I
I
•--------------------------------------------------------------------------------------------
it:
D5
,limit:
ti~:
~-:
1/8HP,
7.2mm
5kgs
90W.
SPECIFICATIONS
Needle:
Motor :
Stitch
Weight : approx.5 kgs
D5
1/8HP,
length:
90W.
7.2 mm
FEATURES
1
.••••
2.fi{ifl~
~~~~-~~~-~-·~-~-~~
~Mtia<J~
:ffi
fl
3.PJr~•fflf¢iS:l:n~IU~~tt , ~--
~ I $e.:liNt••~.:z iS O
4.iijffl:lit§lilf:IUi •
~0
s.
iiJ m
.:Z~ti
~
:lit
lb
I!!
0
0
J:l
tJJ
IUIUJi
'.AE
~
•
ftWc~tU&,ffPiijmJ~M.M
0
PP/EEtllUllUi.~.aa
s m
te
im
fflUi
:lit
Jt
~
~
•~
1.
Single-thread chain stitching
2.
Easy operation :
when the operator holds with one hand the
opening of the bag
the bag closer with another hand, then
presses the power button and starts
sewing.
When the sewing is finished, the thread
will be automatically cut
3.
Since all component parts have been
carefully designed and produced, quality
is very stable and reliable.
Due to this reason, the user(s) can be kept
away from the trouble of repairs.
4.
It can be applied to sew multi-layer PP/PE
to
be sewn and carries
off.
5.
MAINTENANCE
••
Mi
JsJ.
ffli(A909)00 ,i;i19~(A900)\ti
~~~~-~~H~-~-•M•@•a
'1HI
=f
E'.11
• :!: §
$di
0
ft~
jl;I
&1J
•
•
Check the motor belt (A909) and motor
(A900) periodically.
Keep the machine clean after using and
remember
provide you with a quality sewing. If the bag
is carrying corn powder, or similar stuff, the
lubricating oil can not be added too much
the machine .
bags, and/or cotton, linen bags.
It can be mounted to a certain fixture for
operating , or be hung together with a
suspending spring from the ceiling for
saving labor .
to
oil the machine, so that it can
to
-1-
Page 6
.~ilffi~
NOTICE
~~~~~~~e~~OO~tt~a,~fi•
•
~
, •
n.
i1J
aim
,11
-------------------------------
lbfit'fiaaIE
• 0
iil!I
AntM• , 9tilil1
~
:I!
ffiU.H
---
0
The
operator
the power button(A806) when the sewing on
one bag is finished. Otherwise the life
motor
out.
THREADING
--------------------------
For a
PJr~!I
correct
accordingly.
is requested
will decrease
------
threading, see
and/
0
to
stop
or
possibly
FIG
pressing
of
burn
-----------
.1
and
do
-------------------------------
1.ulbBliffii(A909)
~
,
ltlffi!lll.gJ{A501),
1
•ttff(A500)fiieiM~fiJ:.
ttteAtntJLmM
ttz~,ffl~ffll!Hicil
---
$""Fliti ,
,
M!R!kl.gJ(Aso1)
1
~Ull2,
M~ffia<J
3 °
INSTALLATION OF NEEDLE
--------------------------
Pull the
needle bar (A500) lifts
,
+JJta
Loosen the screw {A501)
take
and then insert the new needle to the hole
the needle holder. Fasten the screw. During
installing, remember to keep the needle
long groove facing the left
machine. Please see Fig. 2&3.
111/Fig. 1
------
motor
off
the old needle from the needle holder,
belt (A909), to make sure the
to
its highest position.
of
the needle holder,
side
of
the
-----------
of
1
s
0
112/Fig. 2
-2-
tighten
1113/Fig.
3
Page 7
------------------------------------------------------------------------------------
ADJUSTMENT
OF
NEEDLE
--
BAR
1.ffi0$;&-UfilffiA1O1
~tt3~~
2.fflff&:itlffi
ll4Pif5f.-
tt•z!llff(SA26)
3.~~ttir..Jj!jffl I
(A3OO),1~at , ~tt
0.
4 mm , ffij .§. !It
~tt
z•:JLJ:.•
m~tt•
ffi(A1O1R) 1 -ffi~fittW~tt(A3OO)~:ff
z
r~
xf-f:z!llM(sA26) ,
Pl~
1116
°
R,
MlhBl~(A9O9)
0
0
~1115,lifijf.. I ttft~tt
z~~;r-m~ttiili
~ ~
tt
Z
~
iliff"F.
0
~~J:.tt•~
nur
,
M
fJl!
1.Release the needle bar cover
the motor belt
as per the instruction of Fig.
2.Slightly loosen the needle bar screw
(SA26).
3.Adjusting the height of needle, please see
5.
Fig.
meet together, the distance between the tip
of looper and the needle can not exceed
over 0.4mm. At the same time, the bottom
edge of the looper's tip just passes over the
needle hole.
Fasten the needle bar screw (SA26), put
the needle bar protective cover
back, and then readjust the clearance
between the needle and looper according
to Fig.
When the needle and looper
6.
(A9O9)
to
(A
101
R),
pull
let the looper move
4.
(A3OO)
(A
101
R)
)k
2
mc
~
ceclec
needk:;s
he
of I
scarf u
F~
~
la4/Fig. 4
I
:
ttBe
1--------------------------------------------------------------------------------------------
iEmzttBell6-7.2mm,
~1:?,2.7mm,
""F
:
1
-i!~A
2.i!~A
z~ffl4'&2.7mm
!II
ff
®~ttBe1"~~
§~iijfffi!Hi
iijfffil!B""F , J.1i&i!~A8
(SA22HW
iij
lil5/Fig. 5
fm~flA(A2O3)j!jffl
•
ffrJMi~~
, ~~JUtffi
I
fflJ~mi!f:+A~z
0
0
l±lttt&
STITCH
The normal stitch length is 7.2mm, and the
tips
of
higher than the needle plate(A21O) by
If the stitch length is too long, check and do
follows:
as
1.The tips of feed dog may be worn out,
then feed dog must be replaced.
2.The feed
height of the tips of feed dog over the
LENGTH
the feed
dog
dog
(A2O3)
may possibly sink, and the
116/Fig. 6
should be set
2.
7mm.
-3-
needle plate is less than 2.7mm
dog
consequently. Loosen the feed
screw (SA22) and adjust the feed dog.
holder
Page 8
INSTALLING
REPLACING
AND/
THE
OR
LOOPER
1.Qlb&~(A909)'fi~~Aff:&"jjj~
2.IUt~tt.llUINHSA19) •
(A301
3.fi~
4.
~
ffi 1y
5.tf!~ttlm~A~tf-JmldL.l:.{A303R),
0
R)
~tt!llff(SA03)
tt
•
ffil
A
1y
tt
ffiCF~ttJm
•
IISZ"'F
0
Jm
pq
1ytf-(A300)
tt~~ll6 • ttfflSUIINHSA03)
6.i/U'f1ytf-~{A301R)~lil4
{SA19)
0
•
.MlffllU.I~
0
0
~I!~
1.Turn the
feed
2.Loosen the looper holder screw {SA 19) and
0
take off the looper holder
3.Loosen the screw (SA03)
take
4.Replace the
looper
5.Put the holder
{A303R) and adjust the height and timing
looper as per Fig. 6 and fasten the screw
{SA03).
6.Adjust the position
{A301
{SA
motor
dog
off
the looper(A300).
to
R)
as per Fig. 4 and fasten the screw
belt (A909)
is at its highest position.
old
looper, and
the holder.
back
to
of
to
make sure the
(A301
of
looper, and
put
the holder bed
looper holder
19).
R).
the new
of
ADJUSTING THE LOOPER
1,:lf
.R~J!~1ytf-~1'~i-~I!
''1yttlb" (A303R) • ~llJ8fiu(A301
8
if&
M.14=
f.t
!JZ.
ffi
11=
2.1yttff lru~2fll!i I
•
~1
.2mm ,
3.:lf!JZ.ffi~Jaat ,
~
114
m-5ttllb&~(A909)
0
~
~
~ttttWi~tt-•ig
°
tt3~~~2-~•~ffi-~~#--2
!81M(SA03).IW~ll2
°
I @H:Jl~
R)~
,
'fi1y
1.lf the replacement
adjustment is then not necessary. But when
the looper holder bar, plastic cam
component parts are replaced, the
adjustment
2.When the looper returns backwards
extreme, looper's tips will be only away
from the needle's
1.2mm see Fig.
3.lf
a adjustment is required, first move the
motor belt A909,
back
to
screw (SA03) on looper holder bed, and
then adjust it.
would
its extreme position. Loosen the
of
looper is required, the
be a must.
edge
about a distance
4.
to
let the looper come
or
cam
to
its
-4-
Page 9
'--------------------------------------------------------------------------------------------J
I
TROUBLE SHOOTING
•--------------------------------------------------------------------------------------------
••
1.a
~
f!I •
tut
a21Jn
*
~
~
)IB I J.~Utl
2 .fi
1;1
~a2tliff
3
)f'
:iE
:Utti
1.a~t,1•~~~~*~~ ,
J,j
!ti
2
.1;1
tt
5,6°
3.tf-(r-JuL•t&•1"1Efil
4.j§lliilt~fm~Ui
lliti
1
.tt
~
~~il,~llo
2.1;1tt~•~
~•nae
1.ttt&
2.flflJi
tiffe~-
1.flflAll!IMJJ1'
2.~*~AIUi I
~
jf
IJn
Iii.
tt
ti•
a2
~
1"
~~jfi-fit
ii{UJ.
jllJ
UL
~
If
51
I
1'
lltl
1'1¥ I
:a!BI
0
De!~
:iE
ii
a1"
1'
I
JJ
lE
~
:iE
*lfl
~ft~IHl1°'lfl I
.. I ~Ilia
!tiff
O
lE
iii
,
1;1
O
,
~
!ill~~
1
ii
~
~
I fi\:6:ttuL•~112 O
, !2-ffiillli
~
tt
((.j
~jJI
fil
, ~
ll4~fl
a2fliff O
0
ltlli
..
0
,
ffi
$t;
~
•
..1:.
tt tt
mi
!2-
ffi e
0
9.
ffi5't;H~a..1:.5m
1;J
tt
UL
I~
Iii
0
~
a ff
fl
ff
0
.:z.Et.J
0
THREAD-BREAKING
1 .Before sewing the pitch-coated bags or
water-proof paper bags oil the thread first
to
increase the lubrication, so that thread
breaking can be avoided.
2.lf the looper is damaged or incorrectly
adjusted, looper's tip needs to be polished
or replaced, and then adjust once again.
3.The thread breaking may be caused by
incorrect
tension. Check the threading
STITCH-SKIPPING
1.When sewing the pitch-coated bags or
water-proof paper bags, the stitch-skipping
easily happens.
thread before sewing.
2.The position of looper may be wrong. Check
the looper
3.The position of needle is wrong, Check the
needle as per Fig.
4.Threading tension spring may be damaged.
Replace the damaged one.
NEEDLE-BREAKING
1.lncorrect needle installation. Check
threading
We
as
per Fig. 5&6.
or
wrong
as
per Fig.
suggest oiling the
2.
thread
1.
if
the
needle's long groove is facing the left side
of the machine.
2.lncorrect needle installation. Check and
adjust as per Fig.
FAILURE IN SEWING
1.The
2.The presser foot may be damaged. Replace
STITCHING BEING UNEVEN
1.The pressure of the presser foot may be
2.The feed dog is damaged. Replace it.
-5-
needle
Replace it.
it.
improper. Adjust the pressure.
4.
plate
may
be
deformed.
Page 10
The specification
change
because
and/or
of
appearances
modification
of
without
the equipment deacrlbed
previous notice.
In
this Instruction
book
are subject to
A941
D-1.
JUN.
2005
Loading...