Siruba AA-2 Instruction Book

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INSTRUCTION BOOK

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KAULIN MFG.CO

.•

LTD.

EC DECLARATION OF

CONFORMITY

According

to

the following

EC

Directive

Machinery Directive : 98

I 37 I

EC

, as

amended

by

8913361

EEC

and

731231

EEC.

The undersigned, DAVID LIN , representing KAULIN MFG. CO .. LTD.

11

F 128 Sec.

3 Min Shen

E.

Road, Taipei , Taiwan ROC., manufacturer, declares that the

machine described hereafter:

Portable Bag Closer

Model

:AA-2/AA-6

Provided that it is used and maintained

in

accordance

with the generally

accepted

codes

of

good

practice and the

recommendations

of the instructions manual, meets the

essential safety and health requirements of the Machinery Directive.

For the most

specific

risks of the machine, safety and

compliance

with the essential requirements of the Directive has been based on elements of : the European Standard EN

292 - 1 & - 2 : 1992 Safety of machinery ;

basic

concepts, general principles for

design.

The

compliance

of the model with the requirements of

EC

Machinery Directive was

established by AIB-VINCOTTE Inter n.f.p, Avenue

A.

Drouart 27-29 , B 1160 , Brussels,

Belgium

( Notified

body

under the

number

26 for machinery listed

in

annex

IV

of

EC

Machinery

Directive).

Date:

JUL. I 15 I 2005

Signature :

?J~

L:_,

YJ

Qualification:

VICE CHAIRMAN

General Safety Instructions

Warning ! When using this machine, basic safety precautions should always be followed to reduce the

risk of fire,

electric shock and personal injury, including the following.

Read all these instructions before operating this product and save these instructions.

!.Keep

work area clean.

Cluttered areas and benches invite injuries.

2.Consider work area environment.

Do not expose power to rain. Do not use machine tools

in

damp

or wet locations. Keep work area well lit.

Dot not use power tools where there is risk to cause fire or explosion.

3.Guard against electric shock.

Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges refrigerators).

4.Keep children away.

Do not let visitors touch the tool or extension code.

5.Dress properly.

Do not wear loose clothing or jewelry, they can be caught in moving parts. Wear protecting hair covering to contain

long hair.

6.Do not abuse the cord.

Never carry the machine by cord or yank it to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges.

7.Maintain machine with care.

Follow instructions for lubrication and changing accessories. Inspect tool cord periodically and if damaged have it repaired by

an

authorized serviced facility.

B.

Disconnect machine

When not

in

use, before servicing and when changing accessories.

9.Avoid unintentional starting.

Do not carry a plugged

in

tool with a finger on the switch. Ensure switch is off when plugging

in.

1 O.Check damaged parts.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it

will operate properly and perform its intended function.

11. Warning.

The use of any accessory or attachment, other than those recommended

in

this instruction manual, may

present a risk of

personal injury.

12. Have your tool repaired by a qualified person.

Repairs should only be carried out by qualified persons using original spare parts.

Special Warning For Electric Connection !

1 .Incorporate this machine only with

"CE"

certificate hold to run control device.

2.Followthe instruction manual device to install control device.

3.Aiways earth machine

appropriately during operation.

4.Before adjustment, parts change or servicing must be sure to

pull out the plug from socket to prevent

the hazard of unintentionally start of machine.

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INDEX

SPECIFICATIONS

FEATURES

MAINTENANCE

NOTIC

THREADING

INSTALLATION OF

NEEDLE

ADJUSTMENT

OF NEEDLE BAR

STITCH LENGTH

INSTALLING

AND/

OR REPLACING THE LOOPER

ADJUSTING

THE LOOPER

TROUBLE SHOOTING

·THREAD-BREAKING

• STITCH-SKIPPING

• NEEDLE-BREAKING

• FAILURE

IN

SEWING

• STITCHING BEING

UNEVEN

MODEL

AA-3/AA-6

Net

Weight

(Kgs)

5

Noise Level, dB(A)

Serial No. Vibration (m/sec2)

Dimension

Length

Width

32cm

22cm

Ji/PAGE

1

2

3

4

5

75.5dB(A)

Height

30cm

tt:

05

,~jl:

1/8HP,

90W.

ttBE: 7.2mm

m•: 5kgs

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-1-

SPECIFICATIONS

Needle:

05

Motor : 1/8HP,

90W.

Stitch

length:

7.2

mm

Weight: approx.5 kgs

FEATURES

1.

Single-thread chain stitching

2.

Easy operation :

when the operator

holds with one hand the opening of the bag to be sewn and carries the bag

closer with another hand, then presses the power button and starts sewing.

When the sewing is finished, the thread

will be automatically cut

off.

3.

Since all component parts have been

carefully designed and produced, quality is

very stable and reliable .

Due to this reason, the user(s) can be kept away from the

trouble of repairs .

4.

It

can be applied to sew multi-layer PP/PE

bags, and/or cotton,

linen bags.

5.

It

can be mounted to a certain fixture for operating , or be hung together with a suspending spring from the

ceiling for

saving

labor .

MAINTENANCE

Check the motor belt (A909) and motor (A900) periodically.

Keep the machine clean after using and remember to

oil the machine, so that it can

provide you with a

quality sewing. If the bag

is carrying corn powder, or

similar stuff, the

lubricating oil can not be added too much to

the machine.

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NOTICE

The operator is requested

to

stop pressing

the power button(A806) when the sewing on

one bag is finished. Otherwise the

life

of

motor will decrease and I or possibly burn

out.

THREADING

--------------------------------------------------------------------------------------------1

~-~-ELiEit~.AMM~

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~~II1PJT~~

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i.lzlb&l~(A909)

'

Stttf(ASOO)fii'iiiHi~ftJ:

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Blm!JII~(A501)

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lt!ild~(A501)'

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-2-

For a correct threading, see FIG

.1

and

do

accordingly.

111/Fig. 1

INSTALLATION

OF

NEEDLE

Pull the motor belt (A909),

to

make sure the

needle bar

(ASOO)

lifts

to

its highest position.

Loosen the screw

(A501) of the needle holder,

take

off

the old needle from the needle holder,

and then insert the new needle

to

the hole of

the

needle holder. Fasten the screw. During

installing, remember

to

keep the needle1s

long

groove facing the left side of the

machine.

Please see Fig. 2&3.

tighten

1113/

Fig. 3

1.~~~titf~~A1

01

R ,

Qlb~'li(A909)

,

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1115/Fig.

5

lE

m

ZtiBe

lt

7.

2m

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~1:62.7mm

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-3-

ADJUSTMENT

OF

NEEDLE BAR

1.Release the needle bar cover

(A

101

R),

pull the motor belt (A909) to let the looper move as

per the instruction of Fig.

4.

2.Siightly loosen the needle bar screw (SA26).

3.Adjusting the height of

needle, please see

Fig.

5.

When the needle and looper (A300) meet together, the distance between the tip of

looper and the needle can not exceed over 0.4mm. At the same time, the bottom edge of the

looper's tip just passes over the

needle hole.

Fasten the needle bar screw (SA26), put

the

needle bar protective cover

(A

101

R) back, and then readjust the clearance between the needle and looper according to

Fig.

6.

O

J=r

116/Fig. 6

STITCH LENGTH

The normal stitch length is 7.2mm, and the tips of the feed

dog

(A203) should be set

higher than the

needle plate(A21

0}

by

2.

7mm.

If the stitch length is too long, check and

do

as

follows:

1.The tips of feed dog may be worn out,

then feed dog must be

replaced.

2.The feed dog may possibly sink, and the height of the tips of feed dog over the needle plate

is

less than 2.7mm

consequently. Loosen the feed

dog

holder

screw (SA22) and adjust the feed dog.

1.QibBZ1ii(A909){f~fl~1±iiil"l!i

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I

M!I\!Ril~

(SA19) o

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@1'±:~~

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(A303R) ,

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-4-

INSTALLING

AND/

OR

REPLACING

THE

LOOPER

1.Turn

the motor belt (A909) to make sure the

feed

dog

is

at its highest position.

2.Loosen the

looper holder screw

(SA

19) and

take off the

I ooper holder

(A301

R).

3.Loosen the screw (SA03) of looper, and take off the

looper(A300).

4.Replace

the old looper, and put the new

looper to the holder.

5.Put the holder back to the holder bed {A303R) and adjust the height and timing of looper

as

per Fig. 6 and fasten the screw

{SA03).

6.Adjust the position of looper holder {A301

R)

as per Fig. 4 and fasten the screw

(SA19).

ADJUSTING

THE

LOOPER

1.1f

the replacement of looper is required, the

adjustment

is

then not necessary. But when

the

looper holder

bar,

plastic cam

or

cam

component parts are

replaced, the

adjustment

would be a must.

2.When the

looper returns backwards to its

extreme,

looper's tips will be only away

from the

needle's edge about a distance

1.2mm see Fig.

4.

3.1f

a adjustment is required, first move the

motor

belt A909, to let the looper come back to its extreme position. Loosen the screw

(SA03)

on

looper holder bed, and

then adjust it.

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TROUBLE SHOOTING

THREAD-BREAKING

1.Before sewing the pitch-coated bags or water-proof paper bags

oil the thread first

to

increase the lubrication, so that thread

breaking can be avoided.

2.1f

the looper

is

damaged or incorrectly

adjusted, looper's

tip

needs to be polished

or replaced, and then adjust once again.

3.The thread breaking may be caused by incorrect

threading

or

wrong

thread

tension. Check the threading as per Fig.

1.

STITCH-SKIPPING

1.When sewing the pitch-coated bags or water-proof paper bags, the stitch-skipping easily happens.

We

suggest oiling the

thread before sewing.

2.The position of

looper may be wrong. Check

the looper as per Fig. 5&6.

3.The position

of

needle is wrong, Check the

needle

as

per Fig.

2.

4.Threading tension spring may be damaged. Replace the damaged one.

NEEDLE-BREAKING

1.1ncorrect needle installation. Check if the needle's long groove is facing the left side of the machine.

2.1ncorrect needle installation. Check and adjust as per Fig.

4.

FAILURE IN SEWING

1.The

needle

plate

may

be

deformed.

Replace it.

2.The presser foot may be damaged.

Replace

it.

STITCHING BEING UNEVEN

1.The pressure

of

the presser foot may be

improper. Adjust the pressure.

2.The feed dog is damaged. Replace it.

1Ji~.Jil1Q.II!f}~

KAUUN

MFG.CO.,LTD.

The

specification

and/or

appearances

of

the

equipment

described

In

this

Instruction

book

are

subject

to

change

because

of

modification

without

.

A941

D-1.

JUN.

2005