Sirocco Royal Solo R600, Royal Solo Ignite, Royal Solo R1000, Royal Solo Pinnacle, Royal Solo Liberty Manual & Remote Installation And User Instructions

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Model

Royal Solo

Model options

Apex, Spirit, R1000, R600, R400, Ignite,

Pinnacle, Liberty and Lux

Manual & Remote

Installation and User Instructions

All instructions must be handed to

user for safekeeping

This is not a DIY product and must be

installed by a Gas Safe registered

installer

Edition H 02/14

Country(s) of destination - GB/IE

INSTALLATION INSTRUCTIONS

These Notes Must Be Read Before Installation

This appliance is an Inset Live Fuel Effect appliance that provides radiant or combined radiant and convected heat; it cannot and should not be used as the main heating source within a property.

The appliance is designed to fit most types of fireplaces with a natural draught flue as listed in the Installation Requirements.

The appliance must be installed by a competent person in accordance with the Gas Safety (Installation and Use) Regulations 1998.

A Gas Safety Registered installer must be used for this purpose.

Read all these instructions before any installation takes place and in conjunction with the appliance on site.

This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space.

This appliance is factory set and tested for operation on the gas type, and at the pressure stated on the appliance data plate. After a new gas appliance (excluding flueless cookers) has been fitted, the Building Regulations in England and Wales require that the installation must be notified to your Local Authority. Your Gas Safe registered engineer needs to do this, failure to register the appliance may affect your warranty.

OPENING THE APPLIANCE

Stand the carton the right way up, open the box from the top.

Read all the instructions before continuing to unpack or install this appliance.

Remove the bags containing ceramic components such as coals or gravel etc. Remove the cardboard packing pieces, and any other bags or boxes containing fittings or other parts.

When all loose parts have been removed, the appliance may be lifted from the outer carton.

Check that the components supplied correlate with the component checklist below.

If for some reason any of the listed components are missing or damaged do NOT commence with this installation, in doing so will invalidate your warranty.

Please dispose of all the packaging materials at your local recycling centre.

CONTENT CHECK LIST

Qty

Description

Firebox and Burner Tray

Decorative Trim/Frame (may be in separate carton)

Chippings/Pebbles

Lengths of adhesive sealing strip.

Set of manufacturer’s instructions and warranty card.

Fixing Screws

Raw Plugs

Manual extension bracket and spindle (for Manual option)

Remote control handset and battery holder pack (for Remote Option)

If Installing with a flue liner an adaptor will be required

INSTRUCTIONS CONTENT

Section

Contents

Page

Important Notes

Installation requirements

Appliance Information

Ventilation

Site Requirements

9 to 10

5.1

Pre-Fabricated Flue box

Debris Space

Installation of appliance

7.1

Preparing the Opening

12 to 13

7.2

Fitting the Burner Tray

13 to 16

Fuel Bed

Fitting The Outer Frame/ Trim

Commissioning the Appliance

10.1

Operating the Appliance Manual Control

20 (27)

10.2

Operating the Appliance Remote Control

20 (28)

10.3

Spark Failure

Setting Pressure

Spillage Monitoring System

Testing for Spillage

Briefing the Customer

Servicing

Cleaning the Coals

Troubleshooting Guide

24 to 27

User Instructions

28 to 32

Warranty Details

List of Spares

34 /49

Contact details

Warranty Statement

Section 1: IMPORTANT NOTES

These fires are Inset Live Fuel Effect Gas Fires providing radiant warmth. It is designed to operate on Natural Gas only.

It is the LAW that all gas appliances and fittings are installed by a competent person such as a Gas Safe Registered fitter and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British Standards for Installation, Codes of Practice and in accordance with the manufacturers’ Instructions.

The installation shall also be carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department.

BS 1251

BS 4543 part2

BS 5440 parts 1&2

BS 5871 part 3

BS 6461 parts 1&2

BS 6891

BS 8303

Failure to comply with these regulations could lead to prosecution and deem the warranty Invalid.

This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space.

Consult all instructions before installation and use of this appliance.

The appliance must be registered once commissioned with the regulatory governing body.

This appliance is free from any asbestos material. Refractories and coal bed are constructed from ceramic fibre.

Note - For Republic of Ireland, reference should be made to the relevant standards governing installation, particularly in regard to flue sizing and ventilation. See IS813, ICP3, IS327 and any other rules in force.

Section 2: INSTALLATION REQUIREMENT

This appliance MUST NOT be installed into a bathroom or shower room, or where steam may be present.

An extractor fan must not be fitted in the same room or space as the appliance as this can affect the safety of the appliance.

The fire has been designed to fit into a fireplace or builders opening conforming to BS 1251 (and meeting certain dimensional requirements), or a suitable flue box complying with the constructional requirements of BS 715 may be used on the 400 model.

A natural draught flue system is required, and if previously used for solid fuel or oil burning, the flue and chimney must be swept prior to appliance installation.

The flue must be checked before installation by using a smoke pellet or similar to ensure proper draw and that leakage is not evident at any joints. Repair and re-test as necessary before the appliance is installed.

Any flue box used must be installed onto a suitable non-combustible insulating surface at least 12mm thick, covering the entire base area of the box.

The flue must have an effective height of at least three metres, as measured from the hearth to the top of the flue.

Any flue damper plates or restrictors must be removed and no other restriction fitted to the flue. Where removal is not practical, the restriction must be fixed in the fully open position.

The flue must be connected to only one fireplace, and the flue must not vent more than one appliance.

There must be no opening in the flue apart from the one that the appliance is installed into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as regulations allow.

This appliance is suitable for use with a surrounding area or back panel of 150C minimum rating.

Section 3: APPLIANCE INFORMATION

Royal

400

600

1000

Gas Group

G20 Natural Gas CAT I2H

Inlet Pressure

20 mbar

Max Input (gross)

6.5

12.5

Min Input (gross) 4 4.5

Setting Pressure

20 mbar

Gas Inlet connection

8mm Compression

Overall Height solo

655

670

720

duo

695

710

750

Overall Width solo

803

970

1400

duo

843

1050

1450

Overall Depth solo

331

334

388

duo

362

416

Recess Height

560

620

Recess Width

410

610

1010

Recess Depth

290

345

Air Vent

N/A

Yes

Manual options

Valve

Seagas V4 78AA13

Pilot Assembly & Thermocouple

Thermaco NG OXI-PG-82-460

Remote options

Pilot Assembly & Thermocouple

Thermaco NG OXI-PG-82-460

Thermaco NG OXI-PG-82-460 Valve

Tesc 01-RF868-15

Injector

1.85

1.78

3.5

SECTION 4: VENTILATION

The 400 and 600 models do not normally require purpose provided ventilation.

The 1000 model does require purpose made ventilation to an outside area in accordance with current regulations.

However, if a second appliance operating within the same room or space must be taken into consideration when assessing ventilation.

When commissioning the appliance spillage is detected, then amongst other problems there may be insufficient natural ventilation for correct operation of the flue.

If spillage is detected with windows closed, but the appliance does not spill with the windows open, this demonstrates a lack of natural ventilation.

If spillage is still detected with the windows open, the flue is at fault.

Installation of an air brick is the best solution to lack of ventilation.

Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2.

Air Vents fitted under or within the immediate vicinity of the appliance must not be used as adverse effects to the operation of the Flame Safety Device (FSD) may occur.

Spillage detected during commissioning is almost always a result of poor flue performance that cannot be corrected by any amount of ventilation.

For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

Section 5: SITE REQUIREMENTS

The fireplace opening should be inspected and repairs made where necessary.

This appliance requires a natural draught flue system which may be one of the following;

225mm x 225mm (9in x 9in) brick or stone (ALL MODELS WILL FIT)

175mm (7”) Minimum diameter lined flue (ALL MODELS WILL FIT) 125mm (5”) minimum diameter lined brick or stone. (400 AND 600 MODELS ONLY) 125mm (5”) minimum diameter twin wall flue conforming to BS 715, (400 AND 600 MODELS

ONLY) 175mm (7”) minimum diameter twin wall flue conforming to BS 715, (ALL MODELS WILL FIT)

Any existing draught device situated under the fireplace must be sealed off.

The opening area must be non-combustible.

It is recommended that a tactile barrier should be place on the floor in front of the appliance to stop the elderly, infirm or Children from direct contact with the hot surfaces of the appliance.

The area immediately above the outlet must form a smooth path into the flue.

The appliance can be used in a no hearth application if the installation complies to BS 5871-3:2005 and appliance is installed so that the height from the base of the fireplace opening to the floor is no less than 300mm.

As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and embossed paper) positioned too close to the appliance may discolour or scorch.

400 MM

600 MM

1000 MM

Height

560mm

Height

563mm

Height

622mm

Width

420mm

Width

625mm

Width

1025mm

Depth

280mm

Depth

310mm

Depth

320mm

From Floor

300-450mm

From Floor

300-450mm

From Floor

300-450mm

Note: always check to ensure there is enough room to fit the Spigot plate or flue liner adaptor if required.

Note: by not installing the spigot plate may affect your warranty see section 7.1 preparing the opening.

SECTION 5.1: PREFABRICATED FLUES

These appliances can be fitted to a prefabricated flue system, the 400 model will require a flue box but the 600 and 1000 appliance can be fitted directly to the appliance via a flue adaptor (sold separately)

All will require a false chimney breast in which to be housed and will need to be constructed of a non-combustible material or any combustible material within 300mm must be clad with a non-combustible board.

The correct clearances to combustible materials (i.e. false chimney breast etc) must be adhered to.

The manufacturer of the prefabricated box’s instructions for fitting the prefabricated box must be complied with at all times.

Please ensure the firebox does not obscure the flue box outlet.

It is important that the sealing requirements of the appliance are met at all times and that the flue box is sealed to any back or infill panel.

Section 6: DEBRIS SPACE

In accordance with BS 5871 part 2, minimum debris collection volumes are required behind the installed appliance.

CLAY/CEMENT LINES OR BLOCK FLUE WHICH IS NEW, UNUSED, OR PREVIOUSLY ONLY USED WITH A GAS FIRE.

Appliance recessed depth + 20mm

UNLINED FLUE OR CHIMNEY WHICH HAS BEEN PREVIOUSLY USED FOR A SOLID FUEL OR OIL BURNING APPLIANCE

Appliance recessed depth + 60mm

Section 7: INSTALLATION OF APPLIANCE

Always ensure that the gas supply is isolated before commencing installation of the appliance.

The fireplace opening and environment must be in compliance with specifications laid down in the appropriate sections of these instructions.

Remove the appliance from its carton as described previously and stand on a dust sheet.

Place the fuel bed, ceramics and fixings safely to one side.

Remove the burner from the assembly by removing the four screws, two on each side of the burner tray and undoing the connecting nut to the isolation tap.

The tray is now free and may be lifted away from the Firebox.

If this is the Remote controlled version of the this fire then care is needed when removing the burner not to damage the wiring system of the fire, you will may need to remove the control box, Heat Shield and battery holder attached to the tray.

SECTION 7.1: PREPARING THE OPENING

Before installing the fire, check the flue for correct operation using a smoke pellet, all of the smoke should be drawn up the flue and exit correctly from the terminal.

If problems are found DO NOT fit the fire until corrective measures have been completed.

Before running the gas supply into the opening, offer up the fire box to the fireplace to check the fit is good.

Ensure that it slides in correctly, the sealing face sits flat and square to the wall and that the base is level

At this stage it is essential to ensure that the flue outlet of the fire is not obstructed in any way, and it is recommended that you check the distances available for the flue spigot (see section 8A below)

Remove the fire box and apply the self-adhesive sealing strips around the edge of the rear of the firebox frame, approximately 5mm in from the edge.

Mark and drill the fire frame in the relevant points on the wall place rawplugs in place.

Push the appliance back into the opening, centralise and securing in to place with the screws provided.

Note: Fibre Rawlplugs might be preferred rather than plastic Rawlplugs as the heat from the fire might affect their efficiency.

When fitting the appliance without the use of a chimney liner then the spigot plate

must be fitted see section 8A

Note: In no circumstance should you use soft soldered connections to or underneath the burner tray.

Note: DO NOT install or use the appliance without this seal in place. Failure to fit this seal correctly will cause the flue suction to act upon the area under the burner tray resulting in poor performance, and overheating of this area.

You can now decide where to route your gas pipe, knock out holes are provided in the rear and side of the fire box for use where concealed pipe work is required.

Knock out the holes with a screwdriver and a sharp tap from a hammer and fit the rubber grommet supplied.

The isolator tap or restrictor elbow must be fitted to the incoming supply to facilitate servicing.

The gas pipe must be suitably protected where it passes through fireplace openings. Any sleeving should be sealed to the pipe at its ends.

The open end of the gas supply pipe should be temporarily sealed to prevent ingress of dust and dirt during installation.

SECTION: FLUE SPIGOT

When fitting the appliance with a flue liner an adaptor will be required, with the fire box in place and the burner tray removed if a flue liner is required the flue adaptor (available separately) should be fitted now. Attach the liner to the outlet spigot of the flue adaptor fix into place by lifting into position through the fire box opening securing in place with selftapping screws supplied.

When fitting the appliance without the use of a chimney liner then the spigot plate must be fitted.

Place the two pieces of protective card placed around the spigot plate on either side of the fire box to protect the internal paint work.

Then pass the plate through the fire opening taking care not to damage the firebox and pass through the locating slots either side of the fire outlet.

Then locate the back edge in the internal canopy as shown below

SECTION 7.2 FITTING THE BURNER TRAY

Temporarily fit the burner tray and ensure a suitable gas route can be achieved.

This process is a simple reverse of the previous instructions on how to remove the burner tray.

Locate plate back edge

in back of canopy

On the remote control version please take care not to pull or overstretch the electrical connections as this may cause the fire to fail on commissioning.

If the fire is the manual control system, you will now need to place extension bar and bracket in place so that the fire can be operated when the fascia is in place.

Fit the two securing screws through the front plate ensuring that the plate is in front of the front edge of the fire box.

Secure the spindle in place by passing the spindle through the plate and securing to the valve using the two grub screws provides and attached the control knob to the other end.

Note: Please ensure that the electrode spark igniters’ gap on the manual version has not been misaligned during the handling of the burner in this installation the gap should be 4 to 5mm from thermocouple.

If the fire is the remote control version then carefully place the tray into position and fit batteries as per user guide instructions.

Remote Control options will need the 6 x AA batteries (Duracell Plus, Ever Ready Energizer alkaline battery maybe used or Lithium type batteries can be used) to be placed within the holder and connected to the battery lead and the battery placed in the batter holder at the front of the fire, to ensure that the battery pack does not overheat.

Connect the gas supply and tighten the gas connections.

SECTION 8: FUEL BED LAYOUT

Place the decretive chippings Grey or Black all over the burner area, place these by the handful do not pour as the dust could block the pilot assembly.

Leave the area around the pilot assembly clear to allow for good cross-lighting.

Place any additional fuel bed options as per their instruction supplied with these optio

SECTION 9: FITTING THE DECORATIVE FRAME

These appliances are supplied with either a Single level fascia or a dual fascia, the frame on the back has two slotted brackets at the top of the frame which hook on to the two brackets placed at the top of the firebox.

On the manual version you will require to ensure the bottom right hand section fits over the feed pipe were the extension bracket is fitted.

Once in the correct position the frame can be locked by placing the location screw into position, on the bottom left hand side of the fascia.

IMPORTANT NOTE: Due to the possibility of sharp edges, care should be taken when handling the fascia, the use of protective gloves is recommended.

Firebox Bracket

Fascia Bracket

Feed Pipe

Fascia Bracket

Section 10: COMMISSIONING THE APPLIANCE

Turn on and test the gas supply up to the fire for any leaks, in accordance with current Approved Codes of Practice (ACO

Section 10.1: OPERATING THE APPLIANCE

See Section 12 Users Instructions page **

Section 10.3: SPARK FAILURE

The gap between the spark electrode and the pilot should be 3.5 - 4.5mm to produce a good spark. There should be no need to adjust this.

If under any circumstances the electric spark fails, the pilot may be lit manually by proceeding with the ignition sequence as previously described, and after turning the control knob through the spark position, the knob should be held in and the pilot lit with a taper.

SECTION 11: SETTING PRESSURE

Remove the pressure test point sealing screw from the isolation elbow and attach a suitable pressure gauge.

Check that the standing inlet gas pressure is at 20 mbar

Light the pilot and check the correct operation of the burner at all the flame settings.

Refer to the Operating instructions section 10.1

Check that the inlet gas pressure is at 20 mbar when the fire is at its highest setting.

Once the fire has been lit for 5 minutes, turn the gas OFF at the isolating elbow.

After a further 3 minutes turn the gas supply ON again, if the gas has stopped flowing, the Flame Supervision Device (FSD) is operating correctly.

SECTION 12: FLUE SPILLAGE MONITORING SYSTEM

Royal fires are fitted with a flue spillage safety device (ODS).

If the fire shuts down during use for no apparent reason then several things may be suspected, if a door or window has been opened creating a draught, then pilot disturbance is the problem, and removal of the draught should resolve this.

The gas pressure reaching the fire must also be checked (again, recalls your installer to check and rectify any problem).

The thermocouple connection into the back of the gas control valve may also have worked loose during installation, simply get the installer to tighten.

If pilot disturbance is not the cause, then the ODS safety system may be in operation.

Switch the appliance OFF, check the flue and carry out any remedial work required. Relight the fire and carry out a spillage test, DO NOT allow the appliance to be used if it continues to fail a spillage test.

The aeration hole of the pilot must be carefully cleaned out on each annual service to ensure continued function of the ODS.

The spillage monitoring system shall not be adjusted, modified, or put out of operation by the installer.

Any spare parts fitted MUST be of a type supplied for the purpose by the appliance manufacturer.

If the fire is not spilling, then further guidance should be sought, using the Troubleshooting section as a guide.

SECTION 13: TESTING FOR SPILLAGE

Close all doors and windows to the room containing the appliance.

Let the fire run on HIGH for five minutes.

Take a smoke match, light it, and using a smoke match tube, hold it at the top edge of the fire opening, 25mm down and 25mm in.

Run the smoke match across the opening, all the smoke should be drawn away up the flue.

Any smoke returning into the room indicates that spillage is occurring.

If the initial spillage test fails, run the fire for a further 10 minutes and repeat the test.

When the test has been completed satisfactorily, repeat with any extractor fans in the premises running on the highest setting, and any communicating doors open.

Finally, repeat with all doors open.

DO NOT allow the fire to be used until the test is satisfactorily pass

SECTION 14: BRIEFING THE CUSTOMER

All instructions must be handed to the user for safekeeping.

Show the customer how to light and operate the fire.

After commissioning the appliance, the customer should be instructed on the safe use of the appliance and the informed for the need of regular servicing.

Frequency of service depends on usage, but MUST be carried out at least once annually.

Cleaning of the fire may be achieved when the fire is cold using a damp cloth and mild detergent on most surfaces, with the exception of the ceramic fuel bed.

A soft brush i.e. paint brush may be used to clean the ceramic fuel bed taken care not to use excessive pressure.

Scratched and other superficial damage to the matt black paintwork of the appliance can be covered with matching heatproof spray.

Use only the manufacturers’ recommended spray paint.

Paint only when the fire is OFF and cold. Always mask off the surrounding area to prevent contamination with overspray.

Ventilate the room during the use of the spray. DO NOT attempt to spray paint the coals or ceramics, or wash them in water.

Advise that the fire will emit a “newness” smell for a time after initial commissioning and that

extra ventilation may be needed during this time.

Advise that the fire is fitted with a spillage safety device (O.D.S.). If the fire shuts down, this system may be in operation.

If spillage is suspected, SWITCH APPLIANCE OFF and call in the installer to investigate any problems.

SECTION 15: SERVICING

Isolate the fire from the gas supply.

Ensure that the fire is fully cold before attempting service.

A suggested procedure for servicing is detailed below:

1. Lay out the dust sheet and tools required.

2. Remove the fascia, see Section 9.

3. Carefully remove the ceramic components

4. Remove the four screws that retain the burner tray in place and disconnect from the isolation tap.

5. Remove the burner tray and other components as required (i.e. remote control box)

6. Disconnect the gas supply, to the appliance and disconnect the isolation tap

7. If required remove flue liner adaptor and fire box.

8. Check the fireplace opening for rubble accumulation and remove, if debris is excessive, initiate remedial work on the flue.

9. Check the flue with smoke pellet for correct operation.

10. Refit Fire box and gather hood using new seals where necessary

11. Strip off the burner pipes and clean thoroughly.

12. Clean out the injector, pilot assembly and burner tube. DO NOT remove the pilot injector.

13. Re-assemble and re-fit the burner tray.

14. Turn on the gas supply, and leak test.

15. Refit the decorative fuel bed and ceramics.

16. Check any purpose provided ventilation is un-obstructed.

17. Light the fire and test for spillage.

18. Check setting pressure and safe operation of the appliance.

SECTION 16: CLEANING THE CERAMICS

Remove the fascia if required, see Section 9.

Remove the ceramic components.

Gently clean in the open air using a dry paint brush.

Be careful not to create dust from the coals.

Where necessary replace damaged components with genuine spares.

Seal scrap ceramic components in plastic bags and dispose at proper refuse sites as directed.

Re-fit the fuel bed by referring to the relevant sections of these instructions.

SECTION 17: TROUBLESHOOTING GUIDE

Fire sparks but pilot Flame does not light?

A pilot light but then goes out before main burner lights?

Fire does not spark at pilot?

No gas to fire, check isolating valves are open. Pipe work blockage, clean out. Air not fully purged, re-purge supply or wait longer. Spark earthing to metal work, reset gap correctly. Blocked pilot, clean out internally.

Severe restriction in gas supply, clear obstruction. Faulty thermocouple, replace pilot unit. Hold control knob in for longer. Run through lighting system on the remote control several times allowing the valve to rest each time.

HT lead detached, refit. Spark gap too large or small reset correctly. Spark shorting to metalwork under tray, re-align HT

lead

SECTION 17: TROUBLESHOOTING GUIDE cont:

Fire runs for a time and then cuts off?

Pilot flame shrinks when fire is on high?

Fire smells when first lit or in use?

Remote control

Excessive room draught or flue pull, rectify. Loose or faulty thermocouple, rectify. O.D.S system in operation. Firebox grommet seal not fitted, rectify. Lint in pilot aeration hole, clean thoroughly internally

Poor gas flow to fire, check pressure with fire on high. If pressure is low, remove any restriction in pipe work or valve. Check all isolators are adequately sized and fully open. Check meter pressure is adequate. Air leak under base of firebox, rectify. Lint in pilot aeration hole, clean thoroughly internally. Firebox grommet seal missing, rectify

Newness smell from brand new appliance. Spillage occurring, call installer to carry out spillage test and rectify any problems. Low temperature sealants or combustible materials used in incorrect positions. Air leak under base of firebox, rectify Firebox grommet seal missing rectify.

SECTION 18: USER INSTRUCTIONS

IMPORTANT NOTES

The installation of this fire MUST only be carried out by a competent person (such as a Gas Safe registered fitter) in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British Standards, Codes of Practice, the Building Regulations and the manufacturers’ instructions.

Failure to comply with the above recommendations could lead to prosecution and invalidate the appliance Warranty.

Please ensure you are handed all of the manufacturer’s documents on completion of the installation. This will include these instructions.

Always keep a note of the installer’s name and address, the original purchase receipt and the date of installation for future reference.

The fire and flue should be serviced regularly to ensure continued safe operation, see the servicing section for further details.

Frequency of service will depend on use, but MUST be carried out at least once within a 12 month period.

Parts of this appliance become naturally hot during use, it is recommended that a suitable fire guard conforming to BS 6778 is used, especially where young children, the elderly, or infirm are concerned.

Combustible items, such as flooring and furniture, and soft wall coverings (such as blown vinyl or embossed paper) may discolour if fitted too close to the fire.

See relevant section for further details on clearances to combustibles.

No combustible material or flooring should protrude onto the hearth.

DO NOT burn any foreign material on this fire, the coals must be of the correct type and lay out in accordance with the relevant section of these instructions.

Failure to do so could create a hazard or lead to sooting.

Before the appliance is installed, the chimney should be swept.

All flues should be checked by the installer to ensure there are no defects or obstructions that may prevent the flow of combustion products.

The fire is only suitable for use with the gas type for which it is supplied.

This fire is supplied with a particular style of fire front/fret, use of the fire front/fret will ensure an adequate airflow under the fire bed for the correct functioning of this appliance.

Compliance with safety standards cannot be guaranteed if another style of front is used.

A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given in section 3 site requirements.

No purpose provided ventilation is normally required for this appliance.

The requirements of other appliances operating in the same space or room, and the results of a spillage test must be taken into consideration when assessing ventilation requirements, this will have been carried out by your Gas Safe registered installer.

For Republic of Ireland, ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

OPERATING THE APPLIANCE (Manual Control)

For your safety, the fire is fitted with a Flame Supervision Device (FSD), which will shut off the Gas supply if for any reason the pilot is extinguished.

This device incorporates a fixed probe, which senses heat from the pilot burner flame, if the probe is cooled, the device will prevent any gas flow.

If for any reason the flames go out or if the fire has been turned off for any reason, always WAIT FOR 3 MINUTES before attempting to re-light.

The pilot is visible on the right hand side of the Fuel bed.

The control knob will be situated on the bottom of the right hand side of the fascia behind the glass.

Push in and turn the control knob to the SPARK position, and hold there for a few seconds. Continue turning anti-clockwise through the spark click to the PILOT light position, ensuring that the control knob is depressed and the pilot has lit. If not, return the knob clockwise, and repeat.

When the pilot lights after the spark, keep the knob depressed for approximately ten to fifteen seconds.

Now release the knob and the pilot should stay alight.

If the pilot is extinguished during use, wait three minutes before repeating the ignition procedure.

To achieve the HIGH setting, push the control knob in slightly and continue turning anticlockwise to the high position.

The main burner should light after a few seconds, to decrease the setting to LOW, turn the control knob clockwise to the low setting.

To turn to the PILOT position from the HIGH or LOW positions, press the control knob in, and return to the pilot position and release.

To turn the fire OFF, keep the knob depressed in and return to the off position then release.

OFF

IGNITION

LOW

HIGH

OPERATING THE APPLIANCE (Remote control)

IMPORTANT USER INFORMATION – AFTER INSTALLATION BY THE ENGINEER ,

READ THIS BEFORE ATTEMPTING TO OPERATE THE FIRE

Insert the batteries in the TESC Control and handset as show inside the battery cover and slide isolation switch to the I position of gas control

Hold the handset and the green unlock light will illuminate allowing the buttons to work.

Press and hold in the power symbol button and release immediately when the word pilot appears at the bottom left of the display( after about 1-2 seconds). The fire will light.

To Adjust the flame hold the handset to enable the buttons to work and press and the button to reduce the flame. Press the + button to increase the flame.

To Stop the fire, hold handset to unlock the buttons and then press the power button.

Quick start user instructions Fire Control

This control is situated on your fire. The drawing shows the main features of the control. The control required 3 x AA size alkaline batteries to be inserted under the battery compartment cover. The orientation of these is shown moulded into the battery compartment.

After fitting the batteries and replacing the cover the fire can now operate. Slide the slide switch to the right to the ON position. To start the fire, press the power button and hold for 1 second then release. The burner will within around 1 to 2 seconds, adjust to the maximum power setting, The power of the burner can be adjusted up and down by pressing the – or + buttons. To stop the fire, simply press the power button again and the burner will stop. If you are not intending to use the fire for a long period (i.e. over summer time months), the battery life can be extended even more by sliding the white isolator switch to the left (away from the On position).

Ensure the very small white slider switch on the front corner of Fire Control is in the on position. Grasp around the handset to unlock its functions. The green unlock light will illuminate to show when the handset is unlocked and ready to accept commands. (N.B. Keep a grip of handset to keep it unlocked, to continue to operate the command buttons.)

For your safety, the fire is fitted with a Flame Supervision Device (FSD), which will shut off the Gas supply if for any reason the pilot is extinguished.

The Valve and Handset Have Already Been Paired

First set up the hand set, cup the handset the green unlock light will illuminate. Keep it held to keep the control unlocked, to enable operation of the buttons.

3) Setting the time the display will be as shown, as the time is not set yet and will progress automatically to the next screen shown below.

Note: the indicator at the bottom shows the battery condition of both the batteries in the hand set and in the fire control within the fire. RC = Remote Control / FC = Fire Control. The control is designed to get the most out of the batteries but when eventually the display shows they are spent (when the battery indicator is empty, we recommend you change the batteries in the handset before they are flat, to avoid having to re-program the time of day in again. N.B. Pairing is not lost, even if the batteries are removed or flat.

4) Setting the display for 12 or 24 Hour display

As always when pressing the remote control buttons keep the control held to keep the green light on and therefore handset safety feature, unlocked. The H indicates that it is time to set the timer to either 24 hour display or 12 Hour (AM or PM) display. Press the + or – button on the handset to toggle between the two settings. When you are ready to confirm the setting you want press the “SET” button to progress to setting the day of the week.

Setting the day of the week

Press and release the + and – buttons until the correct day of the week is shown on the display. (Mo = Monday, Tu= Tuesday, We=Wednesday, Th=Thursday, Fr=Friday, Sa=Saturday and Su=Sunday).

Press “SET” to accept the day of the week and to progress to setting the Hour of the day. Note: Whilst doing this setup pressing “SET” advances to the next display and pressing “MODE”

will return you to the previous display setting.

Setting the Hour

Press and release the + or – button to change the hour to the correct hour and press set to store and to move to setting the minute. Repeat this for setting the minutes.

Setting the temperature display to Celsius or Fahrenheit. Press and release the + or - button to toggle between C and F. When the display shows the desired symbol, press and releases the “SET” button to store. As the important settings above have now been done. Press and hold (not releasing straight away) the “SET” button for a few seconds and this will exit the setup menu. The control is now ready for use with the Fire Control.

Quick start user instructions

First set up the hand set, cup the handset the green unlock light will illuminate. Keep it held to keep the control unlocked, to enable operation of the buttons.

Then with the other hand touch and keep you finger on the power button for about 5 seconds. (Upon touching the power button the green light will do a single flash to show command is recognized – after 5 seconds the green light will flash for a second time, at which you should release your finger). The Fire should be lit within a few seconds. (N.B. If power button is held for more than a few seconds after second flash/beep, the command ignored for safety reasons. With this system, the control has been designed to ensure that only intended ignition of the fire occurs.) To stop – with handset held to unlock it, press then release power button.

Mode

Man = Manual

Zzz = Snooze

Therm = Thermostat

Timed

Day of the Week

Time (12 or 24hr)

Fire Status

Battery Indicator

RC = Handset

FC = Fire Control

Light Sensor (for

Display Backlight)

To Change Mode

Press to Decrease

Power Button

In Range of the

fire

If missing out of

range or fire

switched off

Room

Temperature

Handset Unlocked if Illuminated

To Change

Settings see

handbook

To Increase

Flame

Operating instruction (Detailed)

1) Upon successful insertion of the batteries in the Handset (if the handset has not previously

paired) the display will be as shown if it has been paired already then go to No 3.

1a) If display is not as above the handset may well need to be reset before pairing. Press and Hold “Set” Button, to enter Programing menu When Set Up is flashing, press and release set to enter Setup Mode.

Press and Release the “Set” button several times until you see CAO displayed. Then press and release “+” button once to change display to CA1 Press and Release the “Set” button once more to display TESC, handset is now ready to pair.

2) Pairing the Handset to the Fire Control (paired at factory only do if re-pairing)

 After fitting the batteries as above (and with the isolator slide switch on the TESC Fire

control in the ON position), simultaneously press and hold the – and + buttons on the fire control (i.e. not the handset) 5- 10seconds – then LED on TESC lights – then within 2 seconds of LED light coming on, press the power (start stop ) button on TESC.

 The handset will beep and green light flash

Hold the handset in one hand so your fingers wrap around the back of the operating buttons area of the handset. A green unlock light will illuminate when the handset has detected your hand. The green light must be illuminated in this way for any of the command buttons to accept commands to operate the fire control. Whilst the display is as shown, and holding the handset as described, press the “SET” button with the other hand to finish off the pairing of the handset to the Fire Control and to enter to setup the time of day on the handset. N.B. If the display returns to the

one shown above with the word “TESC” shown, then too much time has passed before pressing “SET” and so the handset has not paired yet. Simply repeat pairing again.

Video available on You Tube Search for; TESC Gas Control - Display handset pairing

Advanced settings Menu

In the event that you may want to change the other pre-set settings of the control features. Do not do a long press and hold above but a normal short press and release will take you into the advanced settings area.

Advanced settings options are:-

• Back light – o A = Automatic (default setting). The back light comes on in the dark but not in the light. o 0 = Light never comes on. o 1 = Light comes on whenever handset is unlocked.

• Display contrast – 8 levels from 0 to 7 (default level 4).

• P = pairing with other devices other than the fire control.

The hand set can pair with other modules to:o L= Operate an electric light – which is the dimmable in 9 steps o F= operate an electric fan –which can have 9 speed levels o A= operate an auxiliary contact to operate another device.

CLEANING

Before carrying out any of the following operations, ensure that the fire is OFF and completely cold.

Debris that may form on the fire bed should be periodically removed by a competent person.

Large deposits could indicate deterioration of the flue. This should be repaired by a competent person, and the fire serviced before further use.

PAINTED AREAS - These can be cleaned using a dry cloth.

COALS AND CERAMICS See the relevant section in the Installation Guide of these instructions.

SERVICING The fire and flue should be checked on an annual basis to ensure all of the products of combustion are entering the flue and that there is no excessive build-up of soot.

The frequency of service will depend on usage, but MUST be carried out at least once annually.

Servicing must be carried out by a competent person, such as a Gas Safe registered installer.

Cleaning of the coals may be carried out by following the instructions given in the Installation section.

The Installation instructions carry full servicing details for the use of the installer. If debris from the flue or other foreign matter is found on the fire it may indicate a need for servicing.

Do not use the fire until the source of the debris has been found and rectified.

Air vents (where fitted) should be checked periodically to ensure they are free from obstruction.

SECTION 19: WARRANTY

IMPORTANT INFORMATION ABOUT WARRANTY

SERVICE FOR THE END USER

WARRANTY REGISTRATION IS REQUIRED WITHIN 28 DAYS FROM DATE OF PURCHASE

It is in your interest to register your appliance with Sirocco as soon as possible

BEFORE CONTACTING SIROCCO FOR SERVICE PLEASE READ THE FOLLOWING;

Sirocco is committed to customer care and service. To ensure we provide the best service we can we have a policy to charge for all none warranty home visits so that all customers with a genuine manufactures fault can be dealt with swiftly, if your appliance has recently been installed and you are experiencing any of the following;

 Fumes are spilling from the flue/fire  The pilot light cuts out after a few minutes  The fire controls are getting too hot  Excessive sooting is forming on the fuel bed  Poor flame picture  Remote controls are not working

These symptoms tend to be chimney/flue or installations related and as such mostly are not covered by your warranty and are mostly dealt with in the installation instructions, DO NOT USE YOUR APPLIANCE and in the first instance contact your installer to investigate these further, to establish their cause before contacting Sirocco.

CONTACTING SIROCCO FOR WARRANTY SERVICE OR TO PURCHASE SPARE PARTS

In the event of a service or parts claim please note that some parts such as ceramics, batteries, trims and fronts etc are categorized as “user serviceable parts’ and are not carried out by a service visit.

Please ensure you have the following information at hand when you contact Sirocco;

 The full serial number which is located on the data badge of the appliance  Your receipt of purchase showing the date and where purchased from  Your installers details

You can contact Sirocco`s representative in the UK by phone to obtain advice and a warranty service form on;

0843 289 4268

or you can complete a form on line at www.siroccofires.com follow the link at the top right hand side on the home page.

SIROCCO Sp. Zo.o Nad Lasem 8, Zelecow, 96-321 Zabia Wola, Poland. Tel 0048 22 425 8681, Fax 0048 46 857 8559.

Further information, contact details and email facilities are available through our website; www.siroccofires.com

SECTION 20: LIST OF SPARES

Royal 400 Manual Controls

SECTION 20: LIST OF SPARES

Royal 600 Manual Controls

C 4

SECTION 20: LIST OF SPARES

Royal 1000 Manual Controls

A4 A7

C 4

Royal 400 Remote Control

C 4 C2

Royal 600 Remote Control

Royal 1000 Remote Control

4E 6E

13E

10E

12E

11E

A2 A3

Royal 400 Ceramics

Royal 600 Ceramics

Royal 1000 Ceramics

Code

ROYAL400 SPARE PART DESCRIPTION

PART NUMBER

Manual Burner Unit c/w extended control

ROY 4 N M E 0 B2

Remote Burner unit c/w remote handset and battery holder

ROY 4 N

RO E 0

8mm Gas Inlet tube

VAL

ROY4

INL

4mm Pilot inlet tube

VAL

ROY4

8mm Main burner Inlet tube

VAL

ROY4

8mm Burner pipe

VAL

ROY4

PILOT NG Thermaco NG OXI-PG-82-460

PRT

VAL

Therm

GAS CONTROL VALVE V4-78A A13 COMPLETE WITH MOUNTING PLATE

VAL

ST 0 SG

VALVE CONTROL KNOB

VAL

UNI 0 MUL

control knob extension kit

VAL

EXT

ROY 4 MU 1 A4

8mm Burner pipe

VAL

ROY4

8mm Gas Inlet tube

VAL

ROY4 M SI

INL

4mm Pilot inlet tube

VAL

ROY4 M SI

8mm Main burner Inlet tube

VAL

ROY4 M SI

Ceramic Grey chippings for 400 model

CER

GRV

ROY 4 SI

GRY

ceramic Black chipping

CER

GRV

ROY 4 SI

BLK

TWIGS N STIXS

CER

ROY 4 SI 1 F2

Burner granules for 400 model

CER

GRT

ROY 4 DA

Cod

ROYAL 600 SPARE PART DESCRIPTION

PART NUMBER

Manual Burner Unit c/w extended control

ROY 6 N M E 0 B2

Remote Burner unit c/w remote handset and battery holder

ROY 6 N

RO E 0

8mm Gas Inlet tube

VAL

ROY6

INL

4mm Pilot inlet tube

VAL

ROY6

8mm Main burner Inlet tube

VAL

ROY6

Cod

ROYAL 600 SPARE PART DESCRIPTION

PART NUMBER

8mm Burner pipe

VAL

ROY6

PILOT NG Thermaco NG OXI-PG-82-460

PRT

VAL

Therm

GAS CONTROL VALVE V4-78A A13 COMPLETE WITH MOUNTING PLATE

VAL

ST 0 SG

VALVE CONTROL KNOB

VAL

UNI 0 MUL

control knob extension kit

VAL

EXT

ROY 4 MU

8mm Burner pipe

VAL

ROY6

8mm Gas Inlet tube

VAL

ROY6 M SI

INL

4mm Pilot inlet tube

VAL

ROY6 M SI

8mm Main burner Inlet tube

VAL

ROY6 M SI

Ceramic Grey chippings for 600 model

CER

GRV

ROY 6 SI

GRY

ceramic Black chipping

CER

GRV

ROY 6 SI

BLK

TWIGS N STIXS

CER

ROY 6 SI 1 F2

Burner granules for 600 model

CER

GRT

ROY 6 DA

Code

ROYAL 1000 SPARE PART DESCRIPTION

PART NUMBER

Manual Burner Unit c/w extended control

10 N M E 0

Remote Burner unit c/w remote handset and battery holder

10 N RO E 0

8mm Gas Inlet tube

VAL

ROY1

4mm Pilot inlet tube

VAL

ROY1

8mm Main burner Inlet tube

VAL

ROY1

8mm Burner pipe

VAL

ROY1

PILOT NG Thermaco NG OXI-PG-82-460

PRT

VAL

Therm

Gas Control Valve c/w mounting plate

VAL

ST 0 SG

Control Knob

VAL

UNI 0 PO

control knob extension kit

VAL

EXT

ROY 4 MU 1 A4

8mm Burner pipe

VAL

ROY1

8mm Gas Inlet tube

VAL

ROY1

0 M SI

INL

4mm Pilot inlet tube

VAL

ROY1

0 M SI

8mm Main burner Inlet tube

VAL

ROY1

0 M SI

Grey chippings for 1000 model

CER GRV

ROY

GRY

Ceramic black chippings

CER GRV

ROY

BLK

twigs N stix

CER

ROY

Filtration granules for 1000 model

CER

GRT

ROY

SECTION 21: CONTACT DETAILS

SIROCCO HEAD OFFICE

Telephone number for all departments 0843 289 4268 (charged at BT national rate)

Mon to Fri 10:00 to 15:00

View our latest products and use our on line services; www.siroccofires.com

Nad Lasem 8, Zabia Wola

96-321 Zelechow

Poland

TECHNICAL HELP LINE

Speak to a Sirocco trained engineer

0904 084 3473 (0904 084 FIRE)

This is a premium rate number charged at 1.00 plus vat per

minute from BT lines

Mon to Fri 9:00 to 17:00

WARRANTY AND SERVICE

For warranty registration or for a home service call: www.siroccofires.com

For assistance to complete a registration or a home service

call us on 08432-890102 Mon to Fri 9:00 to 16:00

Our warranty statement

CONDITIONS OF GUARANTEE

Sirocco (hereinafter referred to as the company) will, at its option, repair or replace free of charge any product or part thereof which is shown to the satisfaction of the company to be defective due to faulty materials or workmanship within 12 months from the date of purchase, subject to the conditions set out below:

1. Gas fire installation and commissioning must be carried out by a GAS SAFE registered engineer that has a

valid and relevant qualification to work on such appliances in accordance with the installation instructions supplied with the product.

2. The warranty registration form must be correctly completed and returned to Sirocco within 28 days from

date of purchase

3. A valid and correctly completed installers Commissioning Declaration form (as supplied in the warranty

registration form) relating to the installation of the product must be presented to the company in respect of any claim under this guarantee.

4. A CP1 form must be completed on commissioning the appliance and registered with GAS SAFE

5. The product must only be operated in accordance with the user instruction book.

6. The installation must be in accordance with the installation instructions and comply with all current

legislation and building regulations.

7. The guarantee commences from date of purchase. A proof of purchase is required as part of the validation to

receive a warranty service. A sales receipt showing the original date of purchase is considered proof of purchase no other documentation will not be accepted.

8. The guarantee shall not cover any fault or defect caused by faulty installation, including failure to observe the

installation instructions supplied with the product. Accordingly the company will charge a fee to cover the cost to the company of travel and/or time spent to rectify a product which is incorrectly or improperly installed and for any parts that may have been so damaged due to this. The company will advise the amount of such fee and take your credit or debit card details prior to our engineer’s visit. The fee will be charged to your credit or debit card if the defect is other than a manufacturing fault.

9. The guarantee is non-transferable and is made to the first retail purchaser provided that the sale is made

through an approved company stockist.

10. Any installation labour transportation or other related costs/expenses arising from defective parts/rapier

replacement or otherwise of same will not be covered by this guarantee nor shall the company assume responsibility for same. Furthermore the company shall not be responsible for any indirect or consequential damages except as provided by law.

11. The appliance must be kept free from dust, dirt and debris by the user, in accordance with the cleaning

instruction

12. All other guarantees expressed or implied with respect to the product, its components, and accessories or any

obligations/liabilities on the part of the company are hereby expressly excluded so far as permitted by law.

13. The company neither assumes nor authorises any third party to assume on its behalf any other liabilities with

respect to the sale of the appliance.

14. The guarantee does not apply to other non Sirocco products such as prefabricated flue boxes and flues.

15. The company will not be responsible for: (a) Inadequate or inappropriate flueing, chimneys etc; (b) down

drafts or spillage caused by environmental conditions such as nearby trees, buildings, rooftops, hills or mountains; (c) inadequate ventilation or negative air pressure caused by mechanical systems such as extraction fans, cooker extraction hoods, clothes driers etc

16. The guarantee is void if: (a) the fire has been operated in atmospheres contaminated by chlorine, fluorine, or

other damaging chemicals; (b) the fire is subjected to long periods of dampness or condensation.

17. The guarantee shall not cover: (a) any damage to the combustion chamber or the heat exchanger or other

components due to water or weather damage which is the result of, but not limited to improper chimney/venting installation; (b) any fault or defect caused by failure to observe the user instructions supplied with the product or by any alteration, modification, wilful abuse, accident, careless operation or missuse of the product or by any external sources e.g. transit damage or weather..

18. The guarantee will not cover an appliance that has been found damaged or incomplete prior to installation

but is there after installed without being corrected by sirocco beforehand or removed from the installation prior to Sirocco inspecting.

19. The guarantee will not cover an appliance that has been subsequently removed without Sirocco having the

opportunity to inspect the appliance or without the prior written consent of Sirocco

20. Validation of your installation will be required prior to warranty service/repair; there will be a fee for this. No

other validation will be accepted by Sirocco.

21. The guarantee shall not cover: (a) surface crazing of fibre components e.g. matrix, coals liners etc; (b)

batteries; (c) cosmetic blemishes to polished metal and painted surfaces.

22. Some components are categorised as “user serviceable parts” and will not be carried out as a service visit,

these include ceramic components, decorative trims and fronts, batteries, some electrical and electronic components etc

23. Repairs carried out under the guarantee do not extend the guarantee period. Any parts removed during

guarantee repairs become the property of the company.

24. The guarantee is in addition to, and does not affect, your statutory and other legal rights.

In Addition to the above the following terms and conditions apply to extended 5 year warranty;

25 Extended 5 year parts warranty has to be issued by an appointed Sirocco Premier stockiest, no other stockists

are authorised to issue these warranties

26 The warranty approval number issued by the stockist must be entered at the time of registration (this can be

completed on our website)

27 The extended warranty gives an addition 4 years parts only warranty commencing from the 1

anniversary of

the date on purchase, this is limited to the repair or replacement of parts found to be defective in material or

workmanship only after confirmation of the defect by a Sirocco engineer or an appointed Sirocco engineer, provided that such parts have been subject to normal conditions of use

28 Any installation, labour, transportation or any other related or expenses arising from defective parts, repair or

otherwise of the same are not covered by this warranty, nor shall Sirocco assume responsibility for any incidental indirect or consequential damages, except as provided by law.

29 It is essential that your Sirocco appliance is serviced, by a suitably qualified Gas Safe engineer or a Sirocco

authorised appointed engineer to carry this out at least every twelve months, as part of your 5 year warranty in addition the flame failure devise or ODS and ceramics on some models will need to be replaced in the 3rd year service as part of the conditions of your 5 year warranty, these items are purchased from the Sirocco

internet website “Spares shop” and are shown as 3rd year service packs, the invoice for these items must be

provided at the time of making the claim.

30 The service log found in the installation instructions must be completed by the service engineer at the time

of the service and an appropriate invoice issued for this and supplied to Sirocco on any claim being made under the warranty

31 The following are not covered by this extended warranty: paint work in the fire chamber, fire fronts, and

decorative trims, ceramic components, glass and batteries, electronic or electric/mechanical components such as remote controls.

Issue; 21/10/11

Sirocco Royal Solo R600, Royal Solo Ignite, Royal Solo R1000, Royal Solo Pinnacle, Royal Solo Liberty Manual & Remote Installation And User Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual