Sirman Smart 250 User Manual

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Professional CE food slicers:

SMR 220 - 250

INSTRUCTION, USE AND MAINTENANCE MANUAL

Ed. 12/2020 - ver. 003

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INTRODUCTION

This manual has been written

about the machine, as well as use and maintenance instructions to ensure effective use so the machine will remain fully efficient over time.

This manual must be given to people in charge of the use and periodic maintenance of this machine.

ONTENTS

CHAP. 1 - INFORMATION ABOUT

1.1 - GENERAL PRECAUTIONS

1.2 - SAFEGUARDS INSTALLED ON THE MACHINE

1.2.1 - mechanical safeguards

1.2.2 - electrical safeguards

1.3 - DESCRIPTION OF THE MACHINE

1.3.1 - general description

1.3.2 - manufacturing characteristics

1.3.3 - parts

CHAP. 2 - TECHNICAL DATA

- DI

MENSIONS, WEIGHT, CHARACTERISTICS...

to provide the customer with all information and relevant regulations

THE MACHINE

page 4

age 7

CHAP. 3 - RECEIPT OF THE MACHINE

3.1 - SHIPMENT OF THE MACHINE 3

.2 .3

CHAP. 4 - INSTALLATION

4 4

.2 .2.1 - food slicer with AC motor

4 4

.3 .3.1 - AC electrical system diagram

4 4

CHAP. 5

5 5

CHAP.

6.1 - GENERAL

6.2 - C 6

.2.1 - cleaning the food carriage plate

6.2.2 - cleaning the blade, the internal blade cover and the ring

6.2.3 - cleaning the blade sharpener

6.2.4 - cleaning the support plate

HECKING PACKAGE UPON RECEIPT

- C

- DI

SPOSAL OF PACKAGING

- PLACEMENT OF THE

- POWER CONNECTION

RING DIAGRAMS

- WI

- TESTING

- USE OMMANDS

- C

- LOADI

- SHARPENING THE

6 - REGULAR CLEANING

NG AND CUTTING

LEANING THE MACHINE

MACHINE

BLADE

age 8

age 9

age 10

age 13

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CHAP. 7 - MAINTENANCE

7 7

.2 .3

7.4 - POWER CABLE .5

7 7

.6 - WHEELS .7

- GENERAL

- B

ELT

- FEET

BLADE

LUBRICATING SLIDING GUIDES

age 15

CHAP.

8.1 - OUT OF SERVICE .2 - WEEE Electronic-disposal, waste electrical and electronic equipment

8 - DISASSEMBLY

age 16

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HAP. 1 - INFORMATION ABOUT THE MACHINE

1.1 - GENERAL PRECAUTIONS e food slicer must only be used by personnel trained in its usage and who are perfectly familiar with

all of the safety regulations contained in this manual.

In the event of alternating personnel, provide sufficient time for training. Even if safeguards are installed on dangerous areas of the machine, avoid putting hands close to the blade

or other moving parts.

Before carrying o

•

ut any cleaning or maintenance procedures, completely detach the power cord from the power supply. When cleaning or performing maintenance on the food slicer (in which case the safeguards have been

•

removed), pay extreme attention to the residual risks of injury.

During maintenance and clean Frequently check to state of the power cord. A worn out or damaged cord is extremely dangerous, as

ing, concentrate only on the task at hand.

it can lead to electrical injury.

If the food slicer malfunctions or does not function well, do not use it. Do not attempt to repair the

machine, but contact the "Customer Assistance Center"; the contact information for which is located on the back of this manual.

The slicer is designed for cutting fresh, seasoned and cooked meats, cured meats and vegetables, non-

frozen and boneless, up to maximum 20°C. Any other use must be regarded as improper and thus dangerous.

Never cut nearly finished pieces of meat without using the food arm. Do not place any part of your body where it can come into direct contact with the blade. The manufacturer refuses any and all responsibility in the following cases:

⇒ unauthorized personnel tamper with the machine; ⇒ components are replaced with non-original parts; ⇒ the instructions in this man

ual are not carefully followed;

⇒ the machine's surfaces are treated with inappropriate materials.

.2 - SAFEGUARDS INSTALLED ON THE MACHINE

1.2.1 - electrical safeguards

Regarding mechanical safeguards, the food slicer described in this manual is in accordance with the directives CEE 2006/42. These safeguards include (see 1.3.3):

- internal blade co ri g;

b ade sharpener;

ver;

- f od arm;

- food arm knob with locking ring and spacer;

- blade cover;

- carriage removable only when the food guide is in "0" position, at stroke end and toward the operator

side.

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1.2.2 - electrical

Regarding electrical safeguards, the food slicer described in this manual is in accordance with the directives 2014/35/UE and 2014/30/UE. The food slicer is equipped with:

a micro-switch does not allow it to be turned on until the guard is locked into the closed position. control circuit relay, which requires the machine to be restarted in case the power source accidentally

goes out.

safeguards

which turns off the machine if the blade cover’s stay rods are removed (see Fig. n°1), and

Although professional CE fo (during the operational, cleaning and maintenance phases) as required by law, RESIDUAL DANGERS

ill exist which are impossible to completely eliminate. In this manual they are identified with

RNING. These refer to the risk of cuts, bruises, etc., caused by the blade or other machine parts.

1.3 - DESCRIPTION OF THE MACHINE

1.3.1 - general description

Professional CE slicers have been designed and made by our company with the precise purpose of cutting food products (like lunch meat, meats and vegetable) and they guarantee:

- maximum safety

- maximum hygiene, thanks to careful selection of materials and to the elimination of rough edges on the parts of the machine which come in contact with the food; thereby enabling easy total cleaning and disassembly;

- maximum cutting precision thanks to the cam mechanism;

- all components are stable and robust;

- low noise emissions thanks to the belt transmission;

- easy to handle.

.3.2 - manufacturing characteristics

The food slicer is built of die cast food-grade aluminum alloy (EN-AB 44100) with food-grade paint. This guarantees hygienic contact with the food and resistance to acids, salts and oxidation. The steel blade 100 Cr6 (chrome-plated) is ground and tempered to ensure whole and precise cutting of products, even after sharpening. Most of the other components present are made of:

during use, cleaning and maintenance;

od slicers are equipped with the all electrical and mechanical safety measures

ABS plastic suitable f r contact with foodstuffs

- AISI stee

- Alu inium.

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1.3.3 - Parts

LEGEND:

. Internal blade cover

2. Blade cover

3. Food guide

4. Circuit breaker

5. Thickness control knob

6. Feet

7. Carriage blocking knob

8. Carriage holder

9. Food arm

10. Food carriage plate

11. Blade sharpener

12. Blade sharpener blocking knob

13. Blade cover stay rods

14. Power supply cord

15. Base

16. Technical identification plate

17. Food guide support

18. Blade

19. Support plate

20. Food arm knob

21. Ring

FIG. n°1 - General image of food slicer

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HAP. 2 - TECHNICAL DATA

2.1 - DIMENSIONS, WEIGHT, CHARACTERISTICS ...

FIG. n°2 - Dimensions diagram

TAB. n°1 - DIMENSIONS AND

MODEL

Blade

Motor

Power

Cutting thickness

Sliding carriage

Plate dimension

A / B

C / D / E

F / G

X / Y

H / W

supply

TECHNICAL CHARACTERISTICS

U.m.

W / Hp

480 / 460 / 365 5

220 250

32 / 0,18

247 247

225x240 225x240

05 / 245

55 / 466

495 480

20 / 135

70 / 160

32 / 0,18

230V / 50Hz

13 13

05 / 245

00 / 460 /365

55 / 460

15 / 150

85 / 175

Net weight

Noise level

15 1

0≤

5,5

0≤

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WARNING: Th machine. Before plugging it in, see 4.2 power connection.

e electrical specifications of this machine are indicated on a data plate on the back of the

CHA

3.1 - SHIPMENT OF THE MACHINE (see Fig. n°3) The food slicer leaves our warehouses carefully and correctly packaged. The packaging includes:

P. 3 - RECEIPT OF THE MACHINE

a) ) ternal box in thick cardboard;

) ) t machine;

c) ) packi inserts to stabilize the machine inside the box;

d) ) this anual;

e) ) oil di enser;

f) CE conformity certification.

SMR

)

FIG. n°3 - Description of packag

ing

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.2 - CHECKING PACKAGE UPON RECEIPT

Upon receipt of the package, if no external damage is visible, open the package and check that all materials are inside (see Fig. n°3). However, if the package shows external signs of damage upon receipt, report this damage to the courier and, within 3 days of the delivery date indicated on the delivery documents, file a complete report with us regarding any damage the machine may have suffered. Do not place the package upside down!! During transport, make sure to hold the package solidly at the 4 corners (keeping it parallel to the ground).

3.3 - DISPOSAL OF PACKAGING The packaging materials (cardboard, pallets, plastic straps and polyurethane chips) can be collected and disposed of by regular urban waste management companies, so their disposal can be easily handled. If the machine is installed in a country with specific regulations, dispose of the packaging in accordance with the current procedures prescribed by law.

CHAP. 4 - INSTALLATION

4.1 - PLACEMENT OF THE MACHINE The surface on which the food slicer is installed must have the dimensions indicated in Table 1 (based on the model), and so have sufficiently ample surface space, be level, dry, smooth, robust, stable and be at least 80cm above the ground. As well, the machine must be in an environment with maximum 75% humidity, non-salty and with a temperature of between +5 °C and +35 °C; in any case, in environments which will not lead to the machine's malfunction.

4.2 - POWER CONNECTION

4.2.1 - food slicer with AC motor

The food slicer is equipped with a power cord with a cross section 3x1 mm²; length1.5 m and a "SHUKO” plug. Connect the food slicer 230 Volt 50 Hz, using a 10A differential magnetothermal switch, ∆I = 0.03A. Make sure that the grounding system functions perfectly at this point. Also check that the information on that data plate (Fig. n°4) corresponds to the information on the delivery and accompanying documents.

(A)

(B) (C) (D) (E)

(G)

(A) = Product code and name (B) = Power supply (C) = Motor frequency

(H)

(D) = Amperage

(I)

(

E) = Serial number

(L)

F) = Barcode

( (G) = Manifacturer (

H) = International Protection

(F)

I) = Weight

(

(M)

LEGEND

(

L) = Power

M) = Origin

(

FIG. n°4 -Technical identification plate

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.3 - WIRING DIAGRAMS

4.3.1 - diagram of AC electric motor (Fig. n°5)

FIG. n°5 - Electrical diagram

.4 - TESTING

Before testing the machine, make sure the carriage plate is well blocked. Then test the machine following these steps:

1. test the power on butto

2. check that the carriage plate and the food arm slide properly;

3. check that the food guide works and regulates properly by using the numbered knob;

4. check that the blade sharpener works properly (see paragraphs 5.3, Fig. n° 9a-b-c);

5. check that the carriage plate can only be disassembled when the knob is in the "0" position,

and after disassemb

6. check that the machine stops working if the blade cover's stay rods are loosened.

HAP. 5 - USE OF THE MACHINE

5.1 - COMMANDS

The commands are d

pport plate on the base.

n “I” (ON) and the power off button “O” (OFF), Fig. n°6;

ly, the knob stays in that position;

isplayed on the operator's left side above the

1. Power on button "I”(ON).

2. Power off button "0”(OFF).

FIG. n°6 - Position of commands

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5.2 - LOADING AND CUTTING

WARNING:

carriage only when the knob is in "0" position and the

motor is off, and while paying careful attention to the blade and the barbs. Follow these steps:

ce the food has been loaded onto the carriage, touching the food guide, block it with the barbed food arm; regulate the thickness of the slice by using the thickness knob;

stand properly in order to operate the machine without incident; place your right hand on the food arm knob, then the left hand

next to the support plate (without coming in contact with the blade); your body must be perpendicular to the work plane (Fig. n°7a). WARNING: Do not position your body in such a

way that any part comes into direct contact with the blade

(example Fig n°7b);

4. switch on

5. push the carriage (carriage plate + food arm + carriage holder)

gently towards the blade, without applying any pressure on the food with the food arm. It pushes against the food guide on its own (by force of gravity). The food will enter smoothly into the blade and the slice, guided by the support plate, will detach and fall onto the collection tray (Fig. n°8);

6. avoid working the food slicer when it is empty;

7. . when finished cutting, stop e machine by using the power

off button “0” (OFF) Fig. n°6 position;

. after slicing, do not leave the food lying on the product. Store the

food that has just been sliced in a place suitable for

9. sharpen the blade as soon as the cut su frayed or rough edge, which means cutting has become difficult (see 5.3).

The food to be sliced must be loaded onto the

the power on button “I” (ON) Fig. n°6;

and place the knob in the “0”

its preservation.

rface of the food presents a

FIG. n°7a - Correct po

FIG. n°7b - Wrong position

sition

FIG. n°8 - Cutting

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5.3 - SHARPENING THE BLADE (Fig. n°9 a-b-c)

WARNING: B attention to the RESIDUAL RISKS (chapter 1.2.2) related to the danger of being cut if the instructions below are not followed exactly.

Sharpening the blade should be done periodically, as soon as cutting precision decreases. To do so, follow these steps:

. detach the power cord from the power supply and clean the

blade with denatured alcohol to remove grease;

2. loosen the blade sharpener blocking knob (1), lift (a) the blade sharpener (2) until it stops and then rotate it 180° (b) (Fig. 9a). Let it go until it reaches the end of the stroke (c) so that the blade is between the two wheels. Tighten the blade sharpener blocking knob;

3. start the machine by using the power on button “I” (ON);

4. push the button (3) (Fig. n°9b), let the blade rotate

while in contact with the wheel for approximately 30-40 sec. so that a light flash forms at the edge of the blade;

efore sharpening the blade, pay careful

FIG. n°9a

or 1-2 sec. push the buttons (3 and 4) simultaneously, then let both of them go at the same moment (Fig. n°9c);

after sharpening the blade, it's best to clean the wheels (see 6.2.3);

. when the entire process is finished, replace the

lade sharpener in its original position by

reversing the previous procedure.

N.B. Do not allow the blade to flash for mor to avoid damaging the blade edge.

e than 1-2 sec.

FIG. n°9b

FIG. n°9c

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HAP. 6 - REGULAR CLEANING

6.1 - GENERAL

Cleaning the mach Cleaning all parts of the machine which come into direct or indirect contact with food must be done

scrupulously.

The food slicer must not be cleaned with a pressure jet cleaner, but with water and neutral detergent (PH

7). Every other type of detergent is prohibited. Do not use utensils, brushes, etc., because they can damage the surface of the machine.

efore carrying out any cleaning operation, it is necessary to:

1) detach the power cord from the power supply to completely separate the machine from the electrical system;

2) turn the food guide knob to “0” position;

WARNING: Beware of the residual risks caused by the cutting and barbed components of the machine.

6.2 - CLEANING THE MACHINE

6.2.1 - cleaning the carriage plate (Fig. n°10)

The carriage (plate + arm + carriage holder) is easily removable:

ine should be done once per day or, if necessary, more frequently.

- with th

- with the carriage (2) at the end of a stroke (a) on the side of the controls;

- unscrew the carriage plate blocking knob (3) and pull the carriage upwards (b);

- once removed, the carriage plate can be cleaned properly with warm water and neutral detergent (PH7).

e knob at “0” position (1);

pH 7

FIG. n°10 - Unfasten th

e carriage

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.2.2 - cleaning the blade, the internal support plate and the ring

Unscrew the knob for the blade cover stay rods (1) (Fig.n°11) in order to remove the internal blade cover (2).

pH 7

G. n°11 - Unfasten the blade cover

WAR

NING: cleaning the blade must be done while wearing a pair of metal gloves (ref. 3 Fig. n° 11)

and using a moist cloth.

At this point, clean everything with water and neutral detergent (PH 7).

.2.3 - cleaning the blade sharpener

ub the wheels with a brush. The wheels must always be in the safeguard position with the wheels facing

R o

pposite the blade.

6.2.4 - cleaning the support plate To remove the support plate (see FIG. n°12), simply unscrew the two screws (a) which fix it in place.

pH 7

G. n° 12 - Support plate image

this point, clean the support plate with water and neutral detergent (PH 7).

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HAP. 7 - MAINTENANCE

7.1 - GENERAL Before carrying out any maintenance operation, it is necessary to:

etach the power cord from the power supply to completely separate the machine from the electrical

a) d

system;

b) turn the food guide knob to “0” position;

.2 - BELT

The belt does not require any adjustment. Generally after 3-4 years it must be replaced; in which case, call the "Customer Assistance Center".

7.3 - FEET Over time the feet can deteriorate and loose their elasticity, which will decrease the stability of the machine. Replace them by calling the "Customer Assistance Center".

7.4 - POWER CABLE Periodically check the wear and tear of the power cord and if necessary, call the "Customer Assistance Center" to replace it.

7.5 - BLADE

Check that, after many sharpenings, the blade diameter has not decreased by more than 10 mm compared to the original diameter. For substitutions, call the "CUSTOMER ASSISTANCE CENTER".

7.6 - WHEELS Check that the wheels retain their abrasiveness during sharpening. If not, they must be replaced to avoid damaging the blade;s in which case, call the "Customer Assistance Center".

7.7 - LUBRICATION OF SLIDING GUIDES Occasionally put a few drops of oil (using the oil dispenser shipped with the machine) on the round bar which slides the carriage back and forth. Do so through the hole (OIL) on the side with the thickness knob.

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HAP. 8 - DISASSEMBLY

8.1 - OUT OF SERVICE

If you decide to put the machine out of service for whatever reason, make sure it is unusable by any and all personnel: unplug and switch off the power supply.

8.2 - WEEE

In accordance with article 13 of Legislative Decree n. 151 2002/95/CE, 2002/96/EC and 2003/108/EC, regarding the reduction of the use of hazardous substances in electric and electronic equipment, as well as waste disposal". The symbol of the checked box on the

equipment or the packaging indicates that the product must be disposed of separately, not with regular waste, at the end of the product's working life. Recycling of this machine at the end of its working life is organized and carried out by the manufacturer. Any user who wishes to dispose of this machine must contact the manufacturer and follow the procedure that has been put in place for the recycling of the machine at the end of its working life. Appropriate collection of the machine for recycling and environmentally safe disposal contributes to avoiding possible harm to health and the environment and favors reuse and/or recycling of the material the machine is made of. Illegal disposal of the machine by the holder will be penalized by the administrative sanctions provided for by law.

Electronic-disposal, waste electrical and electronic equipment

of 25 July 2005, "Implementation of Directives

CUSTOMER ASSISTANCE CENTER AUTHORIZED

DEALERS