Sirman PPJ20, PPJ10, PPJ10 2V-PP/PC, LCJ20, LCJ10 Instructions For Use And Maintenance Manual

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7.1 - GENERALITIES

Before carrying out any maintenance activity it is necessary to: Disconnect the plug from the electrical outlet to completely isolate the machine from the rest of the system.

7.2 - BELT

The belt does not need any adjustments. Ususally, after 3/4 years it must be replaced, in this case call the “ASSISTANCE CENTER”.

7.3 - FEET

The feet could deteriorate with time, thus reducing the stability of the machine. Therefore they must be replaced.

7.4 - FEEDING CABLE Periodically check the wear of the cable and call the “ASSISTANCE CENTER” to replace it.

CHAP. 8 - DISMANTLING

8.1 - PUTTING IT OUT OF WORK

If for some reason it is decided to put the machine out of work make sure that it cannot be used by anyone: unplug the electrical connections.

8.2 - DISPOSAL

Once it has been put out of work the machine can be eliminated. To correctly dispose of the machine get information from any company responsible for such a service and take careful note of the materials used for the various components.

ASSISTANCE CENTER

AUTHORIZED RETAILER

INSTRUCTIONS FOR USE AND MAINTENANCE MANUAL

Potato peeler: PPJ 10-20 CE Mussel cleaner: LCJ 10 CE

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INTRODUCTION

• This manual has been written to provide the client with all information

concerning the machine and the norms pertaining to it, apart from the use and maintenance instructions which enable it to be used in the best way possible, therefore maintaining its efficiency through time.

• This manual must be given to all personnel who will use or do maintenance on

the machine.

INDEX

CHAP. 1 - MACHINE INFORMATION page 4

1.1 - GENERAL PRECAUTIONS

1.2 - SAFETY DEVICES INSTALLED ON THE MACHINE

1.3 - DESCRIPTION OF THE MACHINE

1.3.1 - General description

1.3.2 - Constructive features

1.3.3 - Machine makeup

CHAP. 2 - TECHNICAL DATA page 6

2.1 - DIMENSIONS, WEIGHT, CHARACTERISTICS ...

CHAP. 3 - RECEIVING THE MACHINE page 8

3.1 - SHIPPING THE MACHINE

3.2 - CHECKING THE PACKAGE UPON RECEIPT

3.3 - DISPOSING OF THE PACKAGE

CHAP. 4 - INSTALLATION page 9

4.1 - MACHINE PLACEMENT

4.2 - ELECTRICAL CONNECTIONS

4.2.1 - PPJ/LCJ with single-phase motor

4.2.2 - PPJ/LCJ with three-phase motor

4.3 - ELECTRICAL DIAGRAMS

4.3.1 - Diagram of single-phase electrical system

4.3.2 - Diagram of three-phase electrical system

4.4 - OPERATIONAL CHECK

CHAP. 5 - MACHINE USE page 13

5.1 - CONTROLS

5.2 - LOADING AND WORKING THE PRODUCT

CHAP. 6 - ROUTINE CLEANING page 15

6.1 - GENERALITIES

CHAP. 6 - ROUTINE CLEANING

Before starting this chapter it is important to point out that: The line of professional PPJ/LCJ is outfitted with normative measures for the electrical and mechanical protections both in the working phase and the cleaning and maintenance phases. All the same, RESIDUAL RISKS exist (CEE 89/392 point 1.7.2) which cannot be totally eliminated; they concern the danger of contusions caused by inexpert contact with the external surfaces or abrasive internal ones of the machine.

ATTENTION: never put hands inside the moving machine

Cleaning and maintenance operations are carried out only when the machine is off and the feeding cable is unplugged.

6.1 - GENERALITIES

Before cleaning the machine the feeding plug must be disconnected from the network to completely isolate the machine.

• The machine must be cleaned at the end of every

work day and all the parts of the machine (completely removable) which come into direct or indirect contact with the worked foodstuff must be carefully cared for.

• Both the inside and the outside of the machine

must be cleaned because the residual waste can be seriously damaging.

• The machine must not be cleaned with water

cleaners, high-pressure jets of water, brushes, and anything else which can damage it on the surface. Acidic, corrosive or inflammmable substances must not be used.

• If the machine has a stand with a sieve repeat-

edly empty the slag tray to avoid the water dripping.

CHAP. 7 - MAINTENANCE

FIG. n°12 –Dismantled machine

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AND WORKING THE PRODUCT (see FIG.

n°10)

NB: The goods to be worked ar e loaded gradually on the cap from the upper cover when the motor is off. Adhere to the following procedure: 1 load the product from the upper cover, making

sure that the discharge door is closed well;

2 check that the machine is not too full and that

the level of the product does not go over the a-

brasive band inside the machine; 3 close the upper cover; 4 open the water flow using the faucet on the

hopper;

Running:

1 set the desired work time with the timer

(max time 5 min.); 2 then start the machine by pressing the START pushbutton; 3 if the cover and/or discharge door are accidentally opened or moved while the

machine is running, the machine will stop; when closed press the START but-

ton; 4 open the water flow using the faucet on the hopper; 5 if the machine is ou tfitted with a stand with sieve, repeatedly unload the slag

tray, to avoid the water dripping.

Unloading the worked product:

(see FIG. n°11)

1 close the water faucet and put a big con-

tainer near the discharge outlet; 2 to unload the material open the dischar-

ge door, keeping it open with your right

hand; press the OUT and START

pushbutton at the same time with

your left hand; the machine will

start unloading the product by centrifu-

gal force; 3 once the unloading is complete the ma-

chine will stop by releasing the pu-

shbuttons and the discharge door; N.B.: Avoid making an empty machine turn.

FIG. n°10 - Loading the product

FIG. n°11 -Unloading the product

START

OUT

CHAP. 7 - MAINTENANCE page 16

7.1 - GENERALITIES

7.2 - BELT

7.3 - FEET

7.4 - FEEDING CABLE

CHAP. 8 - DISMANTLING page 16

8.1 - PUTTING IT OUT OF WORK

8.2 - DISPOSAL

INDEX OF DRAWINGS

FIG. n°1 - Generale view of the machine pa ge 6 FIG. n°2 - Drawings of dimensions page 6 FIG. n°3 - Package description page 8 FIG. n°4 - Discharge diagram page 9 FIG. n°5 - Serial number—technical plate page 10 FIG. n°6 - Mn electrical diagram page 11 FIG. n°7 - Tf electrical diagram page 12 FIG. n°8 - Cap rotation page 13 FIG. n°9 - Position of controls page 13 FIG. n°10 - Loading the product page 14 FIG. n°11 - Unloading the product page 14 FIG. n°12 - Dismantled machine page 15

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CHAP. 1 - MACHINE INFORMATION

1.1 - GENERAL PRECAUTIONS

• The machine must only be used by trained personnel who are perfectly aware

of the safety norms contained in this manual.

• If there is a turnover of staff, promptly provide proper training for new

personnel.

• Even if safety devices are installed on the machine do not place hands near

moving parts and avoid touching the machine with wet or damp hands.

• Before carrying out any type of maintenance or cleaning, disconnect the

machine plug from the electrical outlet.

• When intervening for mainteannce or cleaning purposes (therefore the

protections are removed) carefully evaluate residual risks .

• During maintenance or cleaning always concentrate on the operations in

progress.

• Regularly check the state of the feeding cable (completely unwinding the

cable, avoiding twisting it, is advisable to avoid potential risks); a worn or

broken cable can present serious danger of the electrical kind; avoid

compressing the wire with weights, leaving it in contact with hot or sharp

surfaces and pulling on it to unplug it from the outlet.

• If the machine shows signs of malfunctioning or does not work, do not use it

or try to repair it; contact the “Assistance Center”, indicated on the back of

this manual.

• The combination of the OUT and START pu shbuttons must only be used for

unloading the worked product.

• The machine must only be used for cleaning potatoes / mussels / onions. The manufacturer is not responsible in the following cases: ⇒ if the machine is mishandled or the safety devices are installed by

unauthorized personnel; ⇒ if components are replaced with unoriginal

parts;

⇒ if the instructions in this manual are not followed carefully; ⇒ if the machine surfaces are treated with inappropriate products ( inflammable,

corrosive or harmful substances).

1.2 - SAFETY DEVICES INSTALLED ON THE MACHINE The safety devices against risks of electrical nature conform with the norms EN 60335-1, EN 55014 and the directives 73/23/CEE, 89/336/CEE, while the

mechanical safety devices conform with the directives 98/37 CEE. The machine is equipped with:

• a starting device consisting of a control card insulated in IP 34, 24 Volts,

which enables:

- turning the machine on and off;

4.4 - OPERATIONAL CHECK

Before proceeding to testing make sure the upper cover and the discharge door are well-blocked, then check the running of the machine with the following procedure: 1 check that the upper cover and the discharge door are closed well; 2 press the START pushbutton and then the STOP one; 3 repeat the same operation, checking that the cap rotates in a counterclockwise

direction (see FIG. n°8) through the closed transparent upper cover;

4 check if the machine stops when running by opening the cover or discharge

door, and once it is closed if the machine restarts by pushing the START pushbutton;

5 to discharge the material open the discharge door, keeping it open with your

right hand and at the same time pushing the OUT and START buttons on the pushbutton strip with your left hand; the machine will start by unloading the potatoes by centrifugal force (see FIG.n°11).

CHAP. 5 - MACHINE USE

5.1 - CONTROLS

The controls are located on the pushbutton strip above

5.2 - LOADING

FIG. n°8 - Cap rotation

1 OUT is the pushbutton for the automatic

discharge of the product; it works only if it is pressed at the same time as the START

button. 2 STOP is the pushbutton to stop the machine. 3 START is the pushbutton to start the

machine. 4 Timer (max time 5 min.)

FIG. n°9 - Position of controls

Page 5

FIG. n°7 - Tf electrical diagram

4.3.2 - Diagram of three-phase electrical system

FEED

TENSION CHANGE

DOOR MICROSWITCH

COVER MICRO GREEN/BLACK BLUE/BLACK

RED WHITE BLACK

DISCHARGE PUSHBUTTON

ON BUTTON OFF BUTTON

- controlling the unloading of the product;

- controlling the safety micros;

• a micro, which causes the machine to stop in case the cover or discharge door

opens (see FIG. n°1), does not allow the machine to turn on if it is not in the closed position;

• an N.V.R. device in the control circuit which requires the machine to be

restarted if there is an accidental lack of electricity and it enables restarting the

machine only by using the START pushbutton; Furthermore the machine is equipped with an upper transparent cover which enables checking the working of the product in progress without any risk s.

1.3 - DESCRIPTION OF THE MACHINE

1.3.1 - General description

The line of CED professional PPJ/LCJs has been designed and manufactured by our company with the precise objective of guaranteeing:

- maximum safety during use, cleaning and maintenance;

- maximum hygiene, the result of the careful selection of materials which come

into contact with foodstuffs and due to the elimination of sharp edges from the

part which comes into contact with the product, in such a way to guarantee

easy and thorough cleaning;

- all the components are robust and stable;

- maximum silence thanks to the belt transmission.

1.3.2 - Constructive features

Professional I PPJ/LCJ are made of AISI 304 steel. The discharge door is polished aluminum; the adjustable feet are stainless steel; the cover is a plastic material, while the hopper is made of AISI 304 steel, the work plate is aluminum with the disk made of AISI 304 steel; the internal walls of the container are in abrasive resin to enable a higher level of abrasion with the product to be worked.

Page 6

KEY:

1. Pushbutton strip

2. Hopper

3. Cover block hinge

4. Pan

5. Pan block hinge

6. Maintenance door

7. Feet

8. Flanged feet

9. Structure

10. Discharge door

11. Cover

12. Feeding tap

13. Handle

14. Stand

15. Sieve

NB: there is the possibility of adding the sieve to the stan d to collect waste.

CHAP. 2 - TECHNICAL DATA

2.1 - DIMENSIONS, WEIGHT, CHARACTERISTICS ...

1.3.3 - Machine makeup

4.3 - ELECTRICAL DIAGRAMS

4.3.1 - Diagram of the single-phase electrical system

FIG. n°6 - Mn electrical diagram

FEED

TENSION CHANGE

DOOR MICROSWITCH

COVER MICRO

DISCHARGE PUSHBUTTON

GREEN/BLACK BLUE/BLAK

RED

WHITE BLACK

ON BUTTON OFF BUTTON

Page 7

4.2 - ELECTRICAL CONNECTIONS

4.2.1 - PPJ/LCJ/PCJ with single-phase motor

The machine is outfitted with a feeding cable with a cross section area of 3x1.5 mm

, length 1.5m. Connect the machine to 230V./50Hz by means of a blue CEI plug, interposing a magnetothermic-differential switch of 10A, ∆ I = 0.03A. At this point make sure that the grounding system works perfectly. Furthermore check that the data shown on the serial number-technical plate (FIG. n°5) correspond to the data on the delivery notes.

4.2.2 - PPJ/LCJ with three-phase motor

The machine is outfitted with a feeding cable with a cross section area of 5 x 1.5 mm²; length ≅ 1.5 m. Connect the machine to the 400V./50Hz three-phase electrical network by means of a CEI plug, interposing a magnetothermic-differential switch of 10 A, ∆I =

0.03 A. At this point make sure that the grounding system works perfectly. Before finally connecting the machine to the three-phase feeder line, check the direction of rotation of the cap by pressing the START pushbutton (see FIG. n.°9) then immediately stop it by pressing the STOP pushbutton. The direction of rotation of the cap seen from the discharge outlet must be counterclockwise; if the direction of rotation is not exact, invert two of the three feeding wires in the plug or outlet (see FIG. n°8). The three-phase motor can run with a tension of either 230 V.or 400V. If not otherwise specified the connections are carried out for 400V.; to adapt to a threephase 230V. network ask for assistance from the “ASSISTANCE CENTER”.

which do not bring about its malfunctioning.

FIG. n°5 - Serial number-technical plate

TAB. n°1 - MEASUREMENTS AND TECHNICAL FEATURES

ATTENTION: The electrical characteristics the machine is prearranged for are indicated by a plate (attached to the back); before connecting the machine see 4.2

electrical connection.

Model u.m. PPJ10 PPJ20 LCJ10 LCJ20 PPJ10 2V

- PP/PC

PPJ10 2V

- PP/AV

Power source Mn

230 V. / 50 Hz

230 - 400 V. / 50 Hz

Length A mm

775 880 775 880 775 775

Length B mm

470 560 470 560 470 470

Height C mm

1310 1500 1310 1500 1.310 1.310

Height D mm

1040 1190 1040 1190 1.040 1.040

Capacity kg

10 20 10 20 10 10

Revolutions r.p.m

- 275 - 150 150/300 310/460

Motor Hp

0.75 1,5 0,75 1,5 0,50/0,90 0,50/0,75

Power watt

550 1.102 550 1.102 368/338 368/552

Net weight

46.5 59 46.5 59 48,5 48,5

Noise level dB

≤70 ≤70 ≤70 ≤70 ≤70 ≤70

400V/50Hz

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CHAP. 3 - RECEIVING THE MACHINE

3.1 - SHIPPING THE MACHINE (see FIG. n°3)

The machine leaves our warehouses correctly packaged, such a package consists of: a) an external box in robust cardboard and a wooden pallet; b) the machine; c) this manual; d) the CE compliance certificate. If requested/ordered: e) stand with sieve.

FIG. n°3 - Package description

3.2 - CHECKING THE PACKAGE UPON RECEIPT When the package is received, if there is no external damage, open the package and check that all the material is inside (see FIG. n°3). If the package shows signs of mishandling, bumps or falls upon delivery, the shipping company must be made aware of the damage within 3 days of the delivery date indicated on the documents, and a detailed report must be written on the damage to the machine. Do not overturn the package!! When the package is being moved make sure that it is firmly held in the four fundamental points (keeping it parallel to the floor).

3.3 - DISPOSING OF THE PACKAGE The package components (cardboard, pallets, plastic and polyurethan foam strap) are produced like solid urban waste, therefore they can easily be disposed of. If the machine is installed in countries with particular norms, dispose of the packages according to the laws in force.

CHAP. 4 - INSTALLATION

4.1 - MACHINE PLACEMENT When choosing the plane the machine will be placed on the dimensions shown in Tab. 1 must be considered (based on the model), therefore the surfaces must be wide enough to hold it, and it must be well-levelled and dry. Prearrange a discharge tube (ø60 mm.) under the machine and a drain trap on the floor, or a floor grate to collect the water or other waste material. Furthermore the machine must be placed as near as possible to a faucet (ø12 mm.), which enables the feeding tube to be easily and safely attached (see FIG. n°4). Once the machine is placed proceed to blocking it by fastening it to the floor with the setscrews on the flanged feet (see FIG.). Furthermore the machine must be placed in an environment with a maximum humidity of 75%, which is not salty and has a temperature between +5°C and +25°C; in any case in environments

Fig. n°4 - Discharge diagram

Load ø12

PPJ/LCJ/PCJ10 h.910 mm.

Discharge

120