SIP Tempest CW-D 300TX User guide

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Page 1

SIP Industrial Products Limited

Gelders Hall Road

Shepshed

Loughborough

Leicestershire

LE12 9NH

United Kingdom

Tempest CW-D 300TX

08989

For help or advice please contact your distributor, or sip directly on: Tel.: 01509 500400 Email:[email protected] or

[email protected]

www.sip-group.com

Page 2

Page 3

CONTENTS

Page No. Descripon

4. Safety Instrucons

7. Guarantee

8. Your item

9. Technical Specicaons

10. Assembly Instrucons

12. Operang Instrucons

15. Maintenance

17. Trobuleshoong

19. Exploded Drawing

20. Spare Parts List

21. Wiring Diagram

22. UK - Declaraon Of Conformity

23. EU - Declaraon Of Conformity

Page 4

SAFETY INSTRUCTIONS

Danger / Cauon: This picture indicates risk of personal injury and/ or the possibility of damage.

Warning: This picture indicates risk of electrical injury or damage!

Note: This picture indicates supplementary informaon.

Important: Please read the following instrucons carefully, failure to do so could lead to serious personal injury and / or damage to the item.

When using this item, basic safety precauons should always be followed to reduce the risk of re, electric shock and personal injury. Read all these instrucons before operang the machine and save this user manual for future reference. The warnings and cauons menoned in this user manual cannot cover all possible condions and situaons that may occur. It must be understood by the operator that common sense and cauon are factors which cannot be built into this product, but must be applied. This item should not be modied or used for any applicaon other than that for which it was designed. This pressure washer was designed to supply high pressure water for the purpose of cleaning mainly inanimate objects. If you are unsure of its relave applicaons do not hesitate to contact us and we will be more than happy to advise you.

General Safety Instrucons

• KNOW YOUR PRESSURE WASHER: Read and understand the owner’s manual and labels axed to the machine. Learn its applicaons and limitaons, as well as the potenal hazards specic to it.

• KEEP WORK AREA CLEAN: Cluered and dark areas invite accidents.

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SAFETY INSTRUCTIONS

• DO NOT USE THE PRESSURE WASHER IN DANGEROUS ENVIRONMENTS: Provide adequate space surrounding the work area. Do not use in environments with a potenally explosive atmosphere.

• KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area.

• STORE THE PRESSURE WASHER SAFELY WHEN NOT IN USE: The pressure washer should be stored in a dry locaon, drained of any water and fuel, out of the reach of children and in a frost free environment.

• USE SAFETY CLOTHING / EQUIPMENT: Use CE approved safety glasses during operaon. Loose clothing or jewellery may become entangled in moving components, causing equipment damage and/or personal injury.

• STAY ALERT: Always watch what you are doing and use common sense. Do not operate the pressure washer when you are red or under the inuence of alcohol or drugs.

• CHECK FOR DAMAGED PARTS: Before every use of the pressure washer, any damage found should be carefully checked to determine that it will operate correctly, safely and perform its intended funcon. Any damaged, split or missing parts that may aect its operaon should be correctly repaired or replaced by an authorised service centre unless otherwise indicated in this instrucon manual.

• KEEP ALL COVERS / PANELS IN PLACE: Never operate the pressure washer with any covers / panels removed, this is extremely dangerous.

• USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distributor or SIP directly for recommended accessories. Follow the instrucons that accompany the accessories. The use of improper accessories may cause hazards and will invalidate any warranty you may have.

• HAVE YOUR PRESSURE WASHER REPAIRED BY A QUALIFIED PERSON: The pressure washer is in accordance with the relevant safety requirements. Repairs should only be carried out by qualied persons using original spare parts, otherwise this may result in considerable danger to the user.

• Stop operaon immediately if you noce anything abnormal.

• Be sure that the Pressure washer is placed on a at level surface prior to and

during operaon. The Pressure washer must not slide or shi during operaon

• Keep all untrained persons away from the Pressure washer during operaon.

• Be aware of moving parts and hot surfaces that occur during normal operaon of

this Pressure washer.

• Never operate the Pressure washer with damaged, broken or missing parts, or with any guards or covers removed.

• Do not rell the fuel tank while the engine is running. Always allow engine to cool before refuelling and be careful to prevent fuel spillage during rells. Also make sure the fuel tank cap is securely in place before starng the engine.

• Never refuel whilst smoking or in the vicinity of a naked ame, or other sources

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SAFETY INSTRUCTIONS

of ignion. Should any fuel make contact with your clothes; change and wash them immediately. If any fuel makes contact with your skin wash with soap and water immediately.

• Always operate this Pressure washer in a well venlated area to reduce the risk of suocaon.

• Never cover the Pressure washer or restrict the exhaust or air ow in any way.

• Always ensure that the Pressure washer is at least 1m (3) away from any walls

or buildings to allow correct air ow.

• Never drag the pressure washer with the hose in order to move it.

• Only connect the pressure washer to a cold water supply; never connect to a hot

water supply.

• To prevent accidental water spray, the pistol trigger should be placed in the locked posion when not in use.

• When not in use, always ensure that the pressure washer is fully drained of any water and stored in a warm environment to protect it from frost damage.

• Never direct the ow of water at other persons, animals, electrical, electronic items or towards the pressure washer itself.

• Keep hands and other body parts away from high pressure water stream as water pressure will cause severe bodily harm.

• Do not stand or sit on the pressure washer, it was not designed for this purpose

• Never run the pressure washer without a clean water supply connected to it.

• Never run the pressure washer for more than 30 seconds without depressing the

trigger.

• Do not operate this pressure washer in temperatures below 5°C. Operang pressure washer under the temperature of 5°C may cause damage to pump and other pressure washer parts.

• Do not hold the water outlet (nozzle) too close to the surface being cleaned or damage could occur.

• Only use recommended detergents for pressure washers. Using detergents not specically recommended for use with pressure washers can cause damage to pump and other pressure washer components.

Danger / Cauon: Exhaust fumes produced during normal operaon are poisonous. Do not operate this pressure washer in enclosed areas.

Danger / Cauon: The fuel used to run this pressure washer (unleaded petrol) is highly ammable. Never re-fuel the pressure washer whilst it is sll running.

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GUARANTEE

This item is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operang the item outside the scope of this manual - any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs, failure to regularly clean your item will shorten its working life and reduce performance.

This guarantee does not cover consumables such as lters, spark plugs, oil, high pressure hoses, pistols, lances, nozzles etc.

NOTE: Proof of purchase will be required before any warranty can be honoured.

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YOUR ITEM

Ref. Descripon Ref. Descripon

High Pressure Hose

Baery

Exhaust system

Frame

10.

11.

Sucon Hose

Air Filter

Recoil

Key Set & Ignion

Set of Nozzles

Pistol

Chromed Lance

12.

13.

Pump

Wheel

Page 9

TECHNICAL SPECIFICATION

08989 SIP Tempest CW-

Engine Power Engine Type Fuel Type Fuel Tank Capacity Engine Oil 10W30 / 10W40 Engine Oil Qty Staring System Electric & Recoil Pump Type Cranksha / Triplex Pump Oil Type UTTO (Universal Tractor Transmission Oil) - EP32 Grade Pump Pressure 300Bar Max / 250Bar Rated Pump Flow High Pressure Hose Length No. of Nozzles

Sound Level Weight

Single cylinder; 4 stroke; air cooled; Direct injecon; Euro V

D 300TX Diesel Pressure Washer Model

9HP

Diesel

5.5Litres

1.7Litres

Variable 900Litres / Hour

15mtrs

o O

C / 50Min / Max Temperature

110dB LwA

95.5KG NW / 113.5KG GW

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ASSEMBLY INSTRUCTIONS

CONNECTING TERMINALS TO THE BATTERY

Make sure you connect the posive terminal rst, then the negave terminal.

Posive (+) - Red Negave (-) - Black

Fig.1

WATER SUPPLY AND HOSE FITTING

Connect the mains water supply to the inlet of the water pump (A) and aach the hose to the outlet of the pump (B).

Fig.2

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ASSEMBLY INSTRUCTIONS

PUSH HANDLE

Aach the push handle to the frame with the two plasc knobs provided and the two dome nuts.

Fig.3

Page 12

OPERATING INSTRUCTIONS

Danger / Cauon: Before you operate the pressure washer ALWAYS check that no damage is present and that everything that should be, is ght and secure.

Danger / Cauon: Hot Surfaces. Always ensure that the pressure washer is turned o and allowed to fully cool before any refuelling or maintenance procedures are carried out.

FILLING THE ENGINE WITH OIL / CHECKING THE OIL LEVEL

This pressure washer is shipped from the factory without oil in the pump and engine.

• Engine oil is a major factor aecng engine performance and service life. Nondetergent oils and vegetable oils are not recommended.

• Use premium quality 10W30 4-stroke engine oil.

• Do not add commercial addives to the recommended oil and do not mix petrol

with the oil.

• Oil 10W-30 is recommended for general, all temperature use.

• Check the oil level in the crankcase of the engine before each start.

• The oil level should be posioned between the lower and upper level marks on

the oil ller cap (oil gauge).

NOTE: When checking the oil level, always ensure that the pressure washer is placed on a rm level surface.

Danger / Cauon: Be sure oil level is maintained. Failure to do so will invalidate any warranty you may have.

Page 13

OPERATING INSTRUCTIONS

ADDING FUEL

• Turn the pressure washer o and let it cool for at least two minutes before removing the fuel cap. Loosen the fuel cap slowly to release pressure.

• Clean the area around the fuel cap.

• Fill the tank outdoors. Never overll the tank. Stop lling when the fuel level is at

the middle of the lter.

• Screw the fuel cap and ghten it.

Danger / Cauon: Fuel and fuel vapour are extremely ammable and explosive. Fire or explosion from misuse of fuel can cause severe burns and even death.

NOTE: Always operate the pressure washer outdoors in a well venlated area.

OPERATING THE PISTOL / LANCE FUNCTIONS

The trigger can be locked to stop it funconing unintenonally by operang lever D. Fig.14

Fig.14

OPERATING THE PRESSURE WASHER

• Choose the correct nozzle according to your required spray paern (0°,15°,25°,40°) or detergent nozzle (the one with the larger orice) and connect by quick coupling.

Page 14

OPERATING INSTRUCTIONS

NOTE: Ensure that the trigger is in the “o” posion & locked when changing nozzles.

The low pressure (black) nozzle should be fitted to when starting the engine.

Pull back on the quick coupler connection at the end of the lance (see Fig. A). Push the nozzle into the quick coupler connection and allow the connector to spring back; This will hold the nozzle in position (see Fig. B).

Once the engine is running, follow these instrucons to t the required nozzle.

Fig. A

• Check and determine that the water supply source is capable of exceeding the output in litres per minute of the pump.

• If you are drawing water from a clean static source i.e water butt, rather than a pressure main, the pressure washer must be primed and placed as close as possible to the water source.

• When drawing water from the mains supply, you need a hose with 5/8” (16mm) outside diameter for lengths up to 15mtr, or a 3/4” (19mm) diameter for lengths up to 30mtrs.Make sure all the connections and attachments are properly fitted

• Then, turn the mains water supply on. Fig.4

• Pull trigger to purge the system of air and impurities. Fig.5

• In case you want to draw detergent, attach the soap injector coupler to the inlet

of the pump. Fig.6

• Turn on the fuel valve. Fig.7

• Place the control lever in the RUN position. Fig.8.

• For electric start, turn the key clockwise to the start position. For the recoil start,

pull the cord. If the engine fail to start, allow 30 seconds before you attempt to start the engine again. Fig.9

• Increase or decrease the water pressure using the large regulator knob locate on the pump.

• Stop the engine by turning the control lever to the STOP position. Fig.8. Then, turn the key OFF and close the fuel valve. Fig.9

• Pull the trigger to release the pressure on the system.

Fig. B

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OPERATING INSTRUCTIONS

Fig.4

Fig.5

Fig.6 Fig.7

Fig.8

NOTE: Always set the lance to low pressure and hold the pistols trigger ‘open’ every time the engine is started. This will ensure that the operator is not trying to start the engine against back pressure

Fig.9

NOTE: When changing the nozzles, always switch off the machine, release the pressure and point to a safe direction.

Only use detergent recommended by the manufacturer

Page 16

MAINTENANCE

GENERAL RECOMMENDATIONS

Regular maintenance will improve the performance and extend the life of the pressure washer.

The pressure washer's warranty does not cover items that have been subjected to operator abuse or negligence.

NOTE: For help or advice on this product please contact with SIP customer service.

• Some adjustments will need to be made periodically to properly maintain your pressure washer. Check the spray gun and extension wand assembly for wear.

• All maintenance in this manual and the engine operator's manual should be made at least once each season.

PRESSURE WASHER MAINTENANCE

Daily or before use, clean accumulated debris from the system. Keep area around and behind muer free from any combusble debris and inspect cooling air slots and openings on the pressure washer. These openings must be kept clean and unobstructed.

All the inlets, outlets, hoses, nozzles and the gun must be checked in a daily. Do not aempt to repair any of them, replace it and make sure the pressure rang exceeds the indicated on the unit.

PUMP MAINTENANCE

Change pump oil aer rst 50 hours of use or rst season, then every 100 hours or as needed.

Please use the Universal Pump Oil and follow the below steps:

1. Unthread the oil cap on the top of the pump.

2. Put a container under the pump, then unthread the drain plug on the boom of

the pump.

3. Aer oil drains away completely, screw the drain plug into the drain hole again,

make sure the o-ring is with the plug.

Page 17

MAINTENANCE

4. Rell pump oil via the top hole of the pump unl the oil level is halfway up the

sight glass.

5. Screw on the oil cap.

ENGINE MAINTENANCE

Regular checks and maintennce are very importante for normal operaon of the machine. This will allow the machine to work under specicaons and extend the product life cycle. For any further assistance, please contact SIP.

Daily Check Maintenance

• Check the oil level and ensure it is between ipper and low limit.

• Check there are no leaks and ensure all the nuts and bolts are ght.

• Keep the machine clean.

Regular Check Maintenance

Aer 20 hours or

1 month

Change oil

Check / Change oil

ter

Change air lter

Clean fuel tank X

Clean / Change fuel

ter

Check Nozzle/

Injecon Pump

Check fuel pipeline

Change piston ring X

Check accumulator

liquid

(First Time)

100 hours or

every 3 months

(Dusty

enviroment)

500 hours or

every 6 months

(Check)

(Clean)

(Change, if necessary)

1000 hours or

every year

(Change)

Page 18

TROUBLESHOOTING

Problem Possible reason Soluon

1. Throle lever on/o switch in

Engine will not start. Units with Oil Alert or Oil Guard System.

Engine with low power.

Engine runs well at no load but ‘bogs’ down under full load.

OFF posion.

2. No fuel in engine.

3. Pressure build up in pump. Engine not level or engine oil level too low.

1. Possible internal engine problem.

2. Parally clogged gun nozzle.

1. Engine speed is too slow.

1. Turn throle lever to ON posion.

2. Fill fuel tank or turn on fuel supply.

3. Squeeze trigger on spray wand.

1. Return it to an authorized engine repair centre. If engine is equipped with throle lever, make sure engine is running at full throle.

2. Clean nozzle of any blockage.

1. Contact your pressure washer dealer.

1. Low oil level.

2. Dirty air lter.

Engine will not start; or starts and runs rough.

Engine shuts down during operaon.

Engine lacks power. 1. Dirty air lter. 1. Replace air lter.

Engine ‘hunts’ or falters. 1. Choke is opened too soon.

No low pressure detergent delivery.

3. Out of fuel.

4. Stale fuel or water in.

5. Overchoking.

6. Intake valve stuck open or closed.

7. Engine has lot compression.

1. Out of fuel.

2. Low oil level.

1. Nozzle set on high pressure.

2. Detergent adjustment is closed or soap hose is plugged.

3. Incorrect nozzle size.

1. Fill crankcase to proper level.

2. Clean or replace air cleaner.

3. Fill fuel tank.

4. Drain gas tank, ll with fresh fuel.

5. Open choke fully and crank engine. 6,7. Contact authorized pressure washer dealer.

1. Fill fuel tank.

2. Fill with oil to proper level.

1. Move choke to halfway posion unl engine runs smoothly.

1. Push nozzle forward for variable nozzle units, or replace with brass soaper nozzle.

2. Turn adjustment knob counter clockwise to open, or unplug soap hose.

3. Install correct brass soaper nozzle.

Page 19

TROUBLESHOOTING

1. Restricted or insucient water supply, or pump sucking air.

2. Nozzle in low pressure mold, or excessive wear pressure.

Unit does not reach required pressure.

3. Low unloader. Regulator pressure.

4. Water leak in high pressure ngs, hose or gun

5. Water temperature is too high

6. Pump has operated more than 3 minutes without pulling trigger

1. Check supply hose, faucet and inlet water lter. Must be connected to water source which provides 20 l/ min. Check chemical/soap injecon system.

2. Insert proper stainless steel high pressure nozzle.

3. Adjust unloader/regulator to desired seng.

4. Use Teon tape or pipe sealant to ghten hose ng, replace hose or gun.

5. Use cool water only, maximum 50°

6. Pull trigger at least 30 seconds every 3 minutes

Page 20

EXPLODED DRAWING

*For full exploded drawing & parts list for pump and engine contact:

- SIP Aer Sales 01509 500400

- Email: [email protected]

Page 21

PART LIST

Ref. Descripon Ref. Descripon

1 Hex Bolt M10 16 Hex Nylon Lock Nut M8

2 Hex Nylon Lock Nut M10 17 Rubber Mount

3 Washer 18 Hex Socket Screw M8

4 Diesel Engine

Triplex Pump Hex Bolt M8

Detergent Hose Brake Bolt M8

Adjustable Detergent Injector 20 Hex Socket Screw M6

Unloader Valve 21 Pipe clamp

Thermal Valve Cap 22 Metal Hook

Thermal Valve 1/2" 23 Hex Socket Screw M8

6 Hex Bolt M8 Nozzle.black - Detergent

7 Washer 29 Nut M8

8 Washer 30 Handle Bolt

9 Foam Filled Tire tyre 13"

11 Bolt Plug 3/8"

12 Washer

13 Hex Nylon Lock Nut M6 Hose clamp

14 Hex Bolt M8*20 Sucon Inlet Filter

15 Washer NA. NA

Rubber Thread Braid Hose 24 Hex Socket Screw M6

Clamp 25 Nylon Lock Cap Nut M6

Hose 26 Nozzle Rubber Seat

Hose 27 Frame

Inlet Filter

Coupler 3/8" Nozzle.yellow

Coupler 3/8" Nozzle.green

Baery Cable Black Chromed Lance

Baery Cable Red Coupler 1/4"

Baery Wire Lug Plug 3/8"

Baery Wire Lug

Baery 12v20ah Coupler 3/8"

Hex Socket Screw M6

Nozzle.red

Pistol

High Pressure Hose x 16mtrs

Sucon Hose

Page 22

WIRING DIAGRAM NOTES

Page 23

NOTES

Page 24

NOTES

Page 25

NOTES

Page 26

UK - DECLARATION OF CONFORMITY

Declaration of Conformity

SIP (Industrial Products) Ltd

Gelders Hall Road

Shepshed

Loughborough

Leicestershire

LE12 9NH

England As the manufacturer within the UK, England, Scotland & Wales, declare that

SIP Tempest tͲD300TyDiesel Pressure Washer - SIP Part No. 089ϴ9

Conforms to the requirements of the following ƌĞŐƵůĂƚŝŽŶ(s), as indicated.

Supply of Machinery (Safety) Regulations 2008

Electromagnetic Compatibility Regulations 2016

Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001

The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

including regulation:EU 2016/1628

And including the relevant harmonised standard(s), including:-

BS EN 60335-1:2012 + A11:2014 + A13:2017+A1：

BS EN 60335-2-79 : 2012 BS EN ISO 14982 2012 : 2009 BS EN ISO 3744: 1995 BS EN ISO 3744:2010 BS EN ISO 22868:2021

Emission limits and type-approval for internal combuson engines for non-road mobile machinery

2019+A2： 2019+A14：2019

* Noise measurements have been made in accordance with the internal control of production (Annex V).

The declared noise values are as follows:

The Guaranteed Sound Power Level

110dB(A)

Signed:

Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd Date: 31/01/2022

Page 27

EU - DECLARATION OF CONFORMITY

Declaration of Conformity

SIP (Machinery Europe) Ltd

ASM Chartered Accountants First Floor Block One

Quayside Business Park

Dundalk

County Louth

Republic of Ireland

As the manufacturer's authorised representative within the EC

declare that the

Tempest CW-D 300TX Diesel Pressure Washer - SIP Part. No. 08989

Conforms to the requirements of the following directive(s), as indicated.

2006/42/EC 2004/30/EC

2016/1628/EC

2000/14/EC

And the relevant harmonised standard(s), including:

EN 60335-1:2012 + A11:2014 + A13:2017+A1：2019+A2： 2019+A14 ：2019

EN 60335-2-79 : 2012 EN ISO 14982 2012 : 2009 EN ISO 3744: 1995 EN ISO 3744:2010 EN ISO 22868:2021

Machinery Directive EMC Directive Emissions From Non-road Mobile Machinery Noise Emission Directive*

* Noise measurements have been made in accordance with the internal control of production (Annex V).

The declared noise values are as follows:

The Guaranteed Sound Power Level

110dB(A)

Signed:

Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd Date: 31/01/2022

Page 28

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity p and place into the appropriate recycling bin.

Never dispose of electrical equipment or baeries in with your domesc waste. If your supplier oers a disposal facility please use it or alternavely use a recognised recycling agent. This will allow the recycling of raw materials and help protect the environment.

FOR HELP OR ADVICE ON THIS

PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP

DIRECTLY ON:

TEL: 01509 500400

EMAIL: [email protected] or

[email protected]

www.sip-group.com

Ref: 31012022