SIP 06950, 06951 User guide

1

SIP Industrial Products Limited

Gelders Hall Road

Shepshed
Loughborough

Leicestershire
LE12 9NH
United Kingdom

For help or advice please contact
your distributor, or sip directly on:

Tel.: [phone]

Email:

[email protected]

or

[email protected]

06950 - 06951

Please read and fully understand the instructions in this manual

before operation. Keep this manual safe for future reference.

SIP Diesel Tank With High Flow

12v Transfer Pump

2

3

INDEX

Page Content

4 Technical Specicaon
5 Geng to Know Your Diesel Fuel Tank

6 - 9 Safety Instrucons

10 Safety Symbols Used Within This Manual

10 Guarantee

11 - 14 Operang Instrucons

15 Wiring Diagram
16 Maintenance
17 Troubleshoong
18 UKCA Declaraon of Conformity
19 CE Declaraon of Conformity

4

TECHNICAL SPECIFICATION

Model 06950 06951

Power & Supply 12V DC 12V DC

Motor Power 300W 300W

Tank Capacity 200l 430l

Max Flow Rate 50l/min 50l/min

Motor Speed 3200Rpm 3200Rpm

Max Working Pressure 1 Bar 1 Bar

Max Pumping Head 13m 13m

Thread Diameter 3/4” BSP 3/4” BSP

Hose Length 3.7mtr 4mtr

Weight (kg) 30.7kg 51.75kg

5

GETTING TO KNOW YOUR DIESEL TRANSFER PUMP

Item Descripon Item Descripon

1 Lid Strut 6 Dispensing Nozzle

2 Fuel Filler Cap 7 Discharge Hose

3 Fuel Level Guage 8 Power Cable

4 Power Switch 9 Lid Latch
5 Motor

1

9

8

7

6

5

4

3

2

06950

6

GETTING TO KNOW YOUR DIESEL TRANSFER PUMP

Item Descripon Item Descripon

1 Fuel Guage 5 Lid Strut

2 Motor Pump 6 Filler Cap

3 Power Cable 7 Dispensing Nozzle

4 Dispensing Hose 8 Power Switch

1

8

7

6

5

4

3

2

06951

7

SAFETY INSTRUCTIONS Cont...

• IMPORTANT: Please read the following instructions carefully, failure to do so

could lead to serious personal injury and / or damage to the heater.

• KNOW YOUR ITEM: Read and understand the owner’s manual and labels affixed

to the item. Learn its applications and limitations, as well as the potential hazards
specific to it.

• KEEP WORK AREA CLEAN AND WELL LIT: Cluttered work benches and dark areas

• DO NOT USE THE ITEM IN DANGEROUS ENVIRONMENTS: Do not use in environ-

ments with a potentially explosive atmosphere.

• KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All

visitors should be kept at a safe distance from the work area.

• STORE THE ITEM WHEN NOT IN USE: It should be stored in a dry location and dis-

connected from the mains supply, and out of the reach of children.

• STAY ALERT: Always watch what you are doing and use common sense. Do not

operate the item when you are tired or under the influence of alcohol or drugs.

• DISCONNECT THE ITEM FROM THE POWER SUPPLY: When not in use and before

servicing.

• NEVER LEAVE THE ITEM RUNNING WHILST UNATTENDED: Turn the item off and

disconnect it from the mains supply between jobs.

• DO NOT ABUSE THE POWER LEAD: Never attempt to move the item by the power

lead or pull it to remove the clamps from the power source . Keep the power lead
away from heat, oil, sharp edges and moving parts. If the power lead is damaged,
it must be replaced by the manufacturer or its service agent or a similarly quali­fied person in order to avoid unwanted hazards.

• CHECK FOR DAMAGED PARTS: Before every use of the item, any damage found

should be carefully checked to determine that it will operate correctly, safely and
perform its intended function. Any damaged, split or missing parts that may affect
its operation should be correctly repaired or replaced by an authorised service
centre unless otherwise indicated in this instruction manual.

• KEEP ALL COVERS / PANELS IN PLACE: Never operate the item with any covers /

panels removed, this is extremely dangerous.

8

SAFETY INSTRUCTIONS Cont...

• USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distribu-

tor or SIP directly for recommended accessories. Follow the instructions that ac­company the accessories. The use of improper accessories may cause hazards and
will invalidate any warranty you may have.

• DO NOT OVERREACH: Keep proper footing and balance at all times.

• USE THE RIGHT TOOL: Do not use the item to do a job for which it was not de-

signed.

• HAVE YOUR ITEM REPAIRED BY A QUALIFIED PERSON: The item is in accordance

with the relevant safety requirements. Repairs should only be carried out
by qualified persons using original spare parts, otherwise this may result in con­siderable danger to the user.

• Stop operation immediately if you notice anything abnormal.

• Always disconnect the plug from the mains supply before cleaning or servicing

etc.

• Be alert at all times, especially during repetitive, monotonous operations; Don’t

be lulled into a false sense of security.

• Appropriate personal protective equipment like safety boots, flame retardant

clothing and face shield must be worn and must be designed to protect against all
hazards created. Severe permanent injury can result from using inappropriate or
insufficient protective equipment.

• Make sure there is adequate surrounding workspace.

• Do not attempt to move the item when it is loaded and/or in operation. Check all

bolts, nuts, and screws for tightness before each use.

• Warning labels carry important information; Replace any missing or damaged

warning labels.

• Never smoke whilst operating the pump. Never place the pump where open

flames are present.

• Clean the item immediately after use. Keep the item clean for best and safest per-

formance.

9

SAFETY INSTRUCTIONS Cont...

• Never operate the pump for more than 1 minute in ‘by-pass’ mode (with the sup-

ply nozzle closed).

• Never operate the pump ‘dry’ with no fuel running through it; This will damage

the internal components of the pump and invalidate your warranty.

• Never operate the pump for longer than its duty cycle (30 minutes); Allow the

pump to cool for 30 minutes if the pump has been run for the length of its duty
cycle.

• Do not operate the pump with wet hands.

• Ensure that the operator has read and understands the material safety data sheet

(MSDS) for the type of fuel being pumped and that all cautions are adhered to.

• Always operate the pump in a well ventilated area.

• Ensure that the battery is as far away as possible from the pump when connecting

the power supply leads.

• Be aware that the machine may content hot surfaces, do not touch them and al-

low the item to cool down.

When using your item, basic safety precauons should always be followed to re­duce the risk of personal injury and / or damage to the unit.
Read all of these instrucons before operang the item and save this user manual
for future reference.
This item should not be modied or used for any applicaon other than that for
which it was designed.
The diesel transfer pump is designed for the delivery of diesel fuel to vehicles
and equipment from a suitable storage tank. The pump is a self priming, posive
displacement, rotary vane machine which operates on a 12V DC supply.

If you are unsure of its relave applicaons do not hesitate to contact us and we
will be more than happy to advise you.
Before each use of the item always check no parts are broken and that no parts are
missing. Always operate the item safely, correctly and with common sense.

10

SAFETY SYMBOLS USED WITHIN THIS MANUAL

This item is covered by a 24 month parts and labour warranty covering failure due
to manufacturers defects.

This does not cover failure due to misuse or operang the item outside the scope of
this manual - any claims deemed to be outside the scope of the warranty may be
subject to charges Including, but not limited to parts, labour and carriage costs.

Consumable items such as Hoses, Handles, Nozzles etc are not covered by the war­ranty.

Note: Proof of purchase will be required before any warranty can be

honoured.

GUARANTEE

Danger / Cauon: Indicates risk of personal injury and / or the possibility

of damage

Important: Please read the following instrucons carefully, failure to do
so could lead to

Note: Supplementary Informaon

Important: Please read the following instrucons carefully, failure to do

so could lead to injury and / or the possibility of damage

11

OPERATING INSTRUCTIONS

Manoeuvring The Fuel Tank

• When the product is empty of fuel, It can be easily be manoeuvred by two

people.

• When full of fuel, the use of mechanical handling devices is required. There

are two methods in which to handle the product as shown in the images

below

1. Using liing eyes and slings (06950 only)

2. Using the fork channels in the base of the unit (06950/06951)

06951 06950/06951

Danger / Cauon: Ensure all operators are relevantly cered, failure to

do so can lead to serious injury.

12

OPERATING INSTRUCTIONS Cont...

Transporng the Tank

• When transporng the tank, it is extremely important that it is correctly and

securely fastened.

• Please follow the guidelines in the images below

06950 06951

Danger / Cauon: Ensure that all straps and anchor points are correctly
load rated and in good condion.

13

OPERATING INSTRUCTIONS Cont...

Connecng the Pump

• Before the operaon can be completed the pump needs connecng to a

suitable power supply (12v DC)

• The cables coming from the product are coloured Black (-) and Red (+)

These must be connected to the correct baery terminals as shown below

+

-

RED (+) BLACK (-)

Danger / Cauon: Always disconnect the pump from the power source
when not in use.

Switching On the Pump

• A rocker switch is located on the top of the pump, this this operates the

pump motor.

• Please ensure this switch is on the “OFF” posion before connecng the

power source

Danger / Cauon: Always connect the posive (+) terminal followed by
the negave (-) terminal, and disconnect the posive (+) followed by the

negave (-)

14

OPERATING INSTRUCTIONS Cont...

Dispensing Fuel

To dispense fuel from the tank, the following steps are to be followed;

I. Open fuel tank lid, and check fuel level

II. Uncoil the power lead, ensuring it is in good condion

III. Ensuring the power switch is “OFF” connect the leads to the power source

(As shown page 13)

IV. Uncoil the dispensing hose, making sure it is free of kinks and twists

V. Turn the power switch “ON”

VI. Insert nozzle into the receptacle, make sure there is no potenal obstrucon

VII. Squeeze the lever, and the fuel will dispense

VIII. Once the correct fuel level has been reached, release the lever and return

the pump to the “OFF” posion (failure to do so will cause motor damage)

Post Fuel Dispensing

Following the dispensing of fuel, the following steps are to be followed;

I. Remove the nozzle from the receptacle , ensuring that the ow of fuel has

stopped prior to removal

II. Remove the power supply from the pump, making sure to disconnect the

posive clamp rstly, and the negave clamp secondly

III. Coil the power cable back into its storage are located within the tank, mak-

ing sure not to twist or kink the lead

IV. Coil the hose back into posion inside the tanks lid, cleaning with a damp

cloth any fuel spillages on the outside of the hose

V. Close the lid, and lock securely, to prevent unauthorised access.

• Danger / Cauon: Never operate the pump for more than 1 minute in

‘by-pass’ mode (with the supply nozzle closed).

15

WIRING DIAGRAM

06950 - 06951

N

S M

POSITIVE (+)

NEGATIVE (-)

S1

16

MAINTENANCE

Warning: Ensure the fuel tank is fully drained, and the power supply has
been removed before carrying out maintenance.

It is essenal that the Fuel Tank is correctly maintained and kept in top condion at
all mes.

Monthly

• Wipe the outer surfaces of the product using a damp cloth

• Ensure that all connecons are clean and secure.

• Check all hoses and nozzles for damage - Replace Accordingly

• Check all lters and breathers are clean - Replace Accordingly

Storage

• Drain all fuel from the fuel tank.

• Wipe product clean using a damp cloth, and allow to air dry.

• Return product to its original packaging .

• Store in a cool dry area, away from damp and raised o of the oor

17

TROUBLESHOOTING

Problem Possible Cause Soluon

Tank walls buckle out­wards during the lling of
the tank

This is normal, and does
not compromise the tanks
structure or performance

Tank walls collapse during
the discharging of fuel.

Tank breather is blocked
or damaged

Stop discharging fuel im­mediately, and clean or

Pump does not operate No power, or inadequate

power supply

Pump is damaged or
blocked

Check power supply is
working, and the correct
voltage.

Contact customer ser­vices.

Pump is operang, but no

fuel is being delivered

Fuel Tank is empty

There is a blockage in the
pump or hoses

There is an airlock in the
pump/ hoses

Turn o and disconnect

pump from power supply,
then refuel.

Clean all hoses, and pickup
lter, checking for block­ages

Remove the discharge
nozzle. And momentarily

The lling nozzle prema­turely cuts of fuel supply

The p of the lling nozzle
is too close to the walls of

Reposion the lling noz­zle.

18

UK - DECLARATION OF CONFORMITY

We

SIP (Industrial Products) Ltd

Gelders Hall Road

Shepshed

Loughborough

Leicestershire

LE12 9NH

England

As the manufacturer within the UK, England, Scotland & Wales, declare that the

SIP 200L Portable Diesel Tank with Higher Flow 12v Transfer Pump

SIP 430L Portable Diesel Tank with Higher Flow 12v Transfer Pump

Item No(s) 06950 - 06951

Conforms to the requirements of the following regulaon(s), as indicated.

Electrical Equipment (Safety) Regulaons 2016
Electromagnec Compability Regulaons 2016

The Restricon of the Use of Certain Hazardous Substances in

Electrical and Electronic Equipment Regulaons 2012

And the relevant harmonised standard(s), including

BS EN 809:1998+A1:2009

BS EN IEC55014-1:2021
BS EN IEC55014-2:2021

Mr P. Ippaso - Managing Director
SIP (Industrial Products) Ltd
Date: 11/06/2024

19

We

SIP (Machinery Europe) Ltd

ASM Chartered Accountants

First Floor Block One

Quayside Business Park

Dundalk

County Louth

Republic of Ireland

As the manufacturers authorised representave within the EC declare that the

SIP 200L Portable Diesel Tank with Higher Flow 12v Transfer Pump

SIP 430L Portable Diesel Tank with Higher Flow 12v Transfer Pump

Item No(s) 06950 - 06951

Conforms to the requirements of the following direcve(s), as indicated.

2006/42/EC - Machinery Direcve
2014/30/EU - EMC Direcve
2011/65/EU & 2015/863/EU - RoHS Direcve

And the relevant harmonised standard(s), including

EN 809:1998+A1:2009

EN IEC55014-1:2021
EN IEC55014-2:2021

EU - DECLARATION OF CONFORMITY

Mr P. Ippaso - Managing Director
SIP (Industrial Products) Ltd
Date: 11/06/2024

20

FOR HELP OR ADVICE ON THIS PRODUCT
PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP

DIRECTLY ON:
TEL: [phone]
EMAIL:

[email protected]

or

[email protected]

www.sip-group.com

Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the envi­ronment, take the packaging to the local amenity tip and
place into the appropriate recycling bin.

Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facility
please use it or alternatively use a recognised recycling agent.
This will allow the recycling of raw materials and help protect
the environment.

JP08AUG2024 Revision 3