Sinovo SD200-4T-0.7G, SD200-2T-1.5G, SD200-2S-0.7G, SD200-2T-2.2G, SD200-2S-1.5G User Manual

...

Preface

SD200 User Manual

Preface

Thank you for purchasing the SD200 series AC drive developed by Our company.

SD200 series AC drive is a general-purpose high-performance vector control AC drive,

and it is mainly used for controlling and regulating the speed of the three-phase AC

asynchronous motor. It is a new generation of AC Drive with latest technology. SD200

series is characterized in the high-performance V/F control and Vector control 0

Algorithm technology, high torque output at low frequency and strong overload capacity.

It possess good stability, dynamic performance, communication bus functions, rich

powerful and stable performance, with perfect anti-tripping control and the ability to

adapt to bad power grid. It is used to drive various automatic produc tion equipments

involving the industry of textile, papermaking, wire drawing, machine tools, packa ging,

food, fans and pumps and so on.

SD200 Series AC drive Features

Advanced Vector Control Algorithm.

ªVector c on trol 0 Algori th m with low speed stability, high torque output a t low

frequency an d dy namic performance.

ªsmaller, com pa ct volume.

ªIn the full power range, the same power type compared to the old series products, it

reduces the volume of 20%~40%. As the vol ume is reduced, the optimized thermal

design ensur es t he favorable temperature rise of the whole AC drive.

ª485 Communication , externa l high precisi on PID, multi-stag e speed and simple PIC,

swing freque nc y, length and counting value functions.

Stronger functions:

Unpacking Inspection Cautions

The op timized VF control and sensorless vec to r control is more st ab le at low speed,

more powerful in the ability of low frequency torque output and w ith better dynamic

response and both the sensorless ve ctor and sensor vector mode support speed control

and torque con tr ol.

Every AC Drive have been tes te d strictly in factory prior to shipment. Upon u npacking,

check:

ªWhether the pr od uct is damaged;

ªWhether the na me plate of model and AC drive ratings are consistent with your order.

-2 -

SD200 User Manual

Preface

First-time Use

For th e users who use this product for the first time, read the manual carefully. If in doubt

concerning some functi on s or performan ce s, co nt act t he tech ni cal s up port pe rsonnel of

Our company to e ns ure correct use.

SD200 series AC drives have passed CE test and also meet the requirements of following International Standard.

ªIEC/EN 6180 0- 5-1:2003 Sa fety re qu irements fo r adjus ta ble spe ed el ectric dr ive

systems.

ªIEC/EN 61800-3:2004 adjustable speed electric drive systems:(The third par)the

electromag ne tic compatibility standard of the product and its specific test method.

ªIEC/EN 610 00- 2-1 ,2-2,3-2,3 -3, 4-2 ,4-3,4- 4,4 -5, 4-6:EMC Intern ati onal an d EU

Standards.

The instruction s are subject to change, without notice , due to product upgrade,

specificat io n modification as well as efforts to increase the accuracy and convenience of

the manual.

ªWhether the box contains the AC drive, certificate of conformity, user manual and

warranty car d. I f you find any omission or damage, contact Our company or your supplier

immediatel y.

Contents

SD200 User Manual

Contents

Preface.......................................................................................................................................01

Contents....................................................................................................................................03

Chapter 1 Safety and Cautions.........................................................................................07

1.1 Safety and Cautions De finition

1.2 Safety Cauti on s

1.3 Precautio ns

............ .. .. ........................................07

............ .. .. .............................................................08

............ .. .. ..................................................................10

Chapter 2 Product Information.........................................................................................15

2.1 Ch ap te r of This Content................................................ . ...............

2.2 Basic Principle............................................. .. ..............................

2.3 Naming Rules.................................................... .. .. .......................

2.4 Nameplate.................................................... .. .............................

2.5 SD200 Series of AC d rive.............................................................

2.6 Te ch nical Specifications......................................... .. .. ..................

2.7 Structure Diagram......................................... .. .. ...........................

2.8 Per ip heral Electrical Components System Structure............... .. .. .....

2.9 SD 20 0 Optional Parts................................................. .. .. ...............

2.10 Connection Methods............................................ .. .. ...................

. 15

Chapter 3 Mechanical and Electrical Installation........................................................33

3.1 Ch ap te r of This Content................................................ .. .. .............33

3.2 Mechanical Installation..................................... .. .. ........................34

3.3 Standard Wiring.................................................... .. .. ....................39

3.4 Layout Protection............................................. .. .. ........................49

Chapter 4 Operation, Display and Application Examples.........................................51

4.1 Ch ap te r of this Content............................... ............ .. .. ......51

4.2 Introduction of the Keypad............................................. .. .. ............52

4.3 D is play of Keypad.................................................. .. .. ...................54

4.4 Keypad Operation.................................................... .. .. .................55

............ .

Chapter 5 Function Parameter Table..............................................................................57

5.1 Ch ap te r of this Content.................................................. .. .. ............57

5.2 Fu nction Parameter Table....................................... .. .. ..................58

-3 -

SD200 User Manual

Contents

-4 -

Chapter 6 Parameter Description.....................................................................................83

Group F00: Basic Func ti on Group........................... ............ .. .. ............84

Group F 01 : Start-stop Control Group.................................. .. .. ..............91

Group F 04 : V/Fcontrol Group......................................... .. .. ..................99

Group F05: Input T er minal Group..................................... .. .. ..............105

Group F06: Output Terminal Group......................................... .. .. ........113

Group F0 7: H MI Group..................................................... .. .. ..............119

Group F08: Strengthen th e Functional Groups................................. .. .. 125

Group F0 9: P ID Control Group............................................... .. .. .........132

Group F0A:Wobble, Length, Count and Ti mi ng Parameter Group..........142

Group F0B: Simple PLC and Multi-sp ee d Control Group....................... 14 5

Group F0C: Protection P arameter Group................................... .. .. ......149

Group F0D: Motor 2 Parameter Group....................................... .. .. ......154

Group F0E : Serial Communication Function Group...................... .. .. ....156

A01: A1 Curve Settin g Function Group...................................... .. .. ......159

A02: Stat us Check Function Group....................................... .. .. ..........161

Chapter 7 EMC.....................................................................................................................163

7.1 ............ .. .. .............................. ..........16 4

7.2 EMC Standard Introduction............................................. .. .. .........164

7.3 Selection of Peripheral EMC Devices................................... .. .. .....165

7.4 Shielded Cable.................................................. .. .. .....................169

7.5 Requ ir ement for Leakage Current........................................ .. .. .....171

7.6 Solutions to Common EMC Inter fe re nce Problems....................... .. 17 2

Definition o f Related Terms ..

Chapter 8 Troubleshooting and Maintenance...........................................................173

8.1 ...... .. ...... .. .. ..174

8.2 Warranty Agreement............................................ .. .. ...................175

8.3 Contents of This Chapter............................................ .. .. .............175

8.4 Al ar m and Fault Inductions........................................ .. .. ..............176

8.5 Fault Reset........................................................ .. .. .....................176

8.6 Fault History................................................... .. .. ........................176

8.7 Faul t Instruction and Solution........................................... .. .. ........176

8.8 C ommon Fault Analysis............................................ .. .. ...............181

Daily Re pa ir a nd Maintenance ............ .. .. ................ ..

Chapter 9 Communication Protocol.............................................................................187

9.1 Networking Mode.................................................. .. .. ...... ......187

9.2 Interface Mode................................................ .. .. .......................188

9.3 Protocol Fram e Format............................................. .. .. ...............188

9.4 Fu nction Protocol.................................................. .. .. ..................189

9.5 Communication P ar ameters Address................................ .. .. ........192

......

SD200 User Manual

Contents

-5 -

Chapter 1

Safety and Cautions

1.1 Safety and Cautions Definition

Read this manual carefully so that you have a thorough understanding. Installat io n,

commission in g or maintenance ma y be performed in conjunction with this chapter. Our

company will assume no ability an d responsibility for any in ju ry or loss caused by

improper ope ra tion.

Danger

Note

Operations which are not performed comply with the requirements may cause severe

hurt or even dea th .

Operations which are not perf or med comply with requirements may caus e personal

injury or prop er ty damage.

-7 -

SD200 User Manual

Chapter 1 Safety and Cautions

-8 -

1.2 Safety Cautions

Use Stage Safety Grade

Precautions

Danger

Before

Installati on

Do not install t he e quipment if you find water seepage,

component mi ss ing or damage upon unpacking.

Do not install t he e quipment if the packing list does not

conform to the p ro duct you received.

Danger

Handle the e qu ip ment with care during transportation

to prevent dam ag e to the equipment.

Do not use the equ ip ment if any component is damaged

or missing. Fa il ure to comply will result in personal injury.

Do not touch the c om ponents with your hands. Failure

to comply will r es ult in static electricity damage.

Danger

During

Installati on

Install the eq ui pment on incombustible objects such as

metal, and kee p it a way from combustible materials. Failures to co mp ly may result in a fire.

Do not loosen th e fi xed screws of the components,

especial ly t he s crews withe red marks.

Do not drop wire e nd o r screw into the AC drive. Failure

it will result i n da mage to the AC drive.

Install the AC d ri ve in places free of vibration and direct

sunlight.

When two AC driv es a re laid in the same cabinet

,arrange the i ns tallation positions properly to ensure the cooling ef fe ct.

Danger

At wiring

A circuit brea ke r must be used to isolate the power

supply and the A C dr ive. Failure to comply may result a fire.

Ensure that th e po wer supply is cut off before wiring.

Failure to com pl y may result in electric shock.

Never connec t th e power cables to the output

terminals( U, V,W) of the AC drive. Pay attention to the marks of the wir in g terminals and ensure correct wiring. Fail ur e to comply may result in damage to the AC drive.

Ensure that th e ma in cable line comply with the

standard, th e li ne meets the EMC requirements and the area safet y st andard. Failure to comply may result in risk or accid en t.

Never connec t th e power cables the braking resistor

between the DC b us t erminals P+, P-. Failure to comply may res ul t in a fire.

Note

-9 -

SD200 User Manual

Chapter 1 Safety and Cautions

Use Stage Safety Grade

Precautions

Danger

At wiring

Use a shield ed c ab le for the encoder, and ensure that

the shieldin g la yer is reliably grounded.

Danger

Before

Power-on

Please confi rm t he peripheral equipment and cable

converter is c on figured in this manual of the recommende d mo del, all the configuration line in accordance w it h the connection method of the manual provides the c or rect wiring. Failure to comply will result in acciden ts .

Check that the v ol tage class of the power supply is

consistent w it h the rated voltage class of the AC drive.

Danger

After

Power-on

Do not open the AC d ri ve’s cover after power-on.

Failure to com pl y may result in electric shock.

Do not touch the o pe ration of AC drive during the

hands is wet. Fa il ure to comply will result in accident.

Do not touch any I /O t er minal of the AC drive. Failure

to comply may re su lt in electric shock.

Do not change th e de fault settings of the AC drive.

Failure to com pl y will result in damage to the AC drive.

Do not touch the r ot ating part of the motor during the

motor auto-t un ing or running. Failure to comply will result in acci de nt.

Danger

During

Operation

Signal detec ti on must be performed only by qualified

personnel du ri ng operation. Failure to comply will result in pers on al injury or damage to the AC drive.

Do not touch the f an o r th e discharging resistor to

check the temp er ature. Failure to comply will result in personal bur nt .

Danger

Avoid obje ct s fa lling into the AC drive when it is

running. Fai lu re to comply will result in damage to the AC drive.

Do not start or st op t he A C drive by turning the

contactor ON /O FF . Failure to comply will result in damage to the AC d ri ve.

Danger

After

Power-on

Do not repair or m ai ntain the AC drive at power-on.

Failure to com pl y will result in electric shock.

Ensure that th e AC d rive is disconnected from all

power suppli er s before staring repair or maintenance on the AC drive.

Repair or main te nance of the AC drive may be

performed on ly b y qualified personnel. Failure to comply will re su lt in personal injury or damage to the AC drive.

Danger

After

Power-on

Set and check th e pa rameters again after the AC drive

is replaced.

Use Stage Safety Grade

Precautions

SD200 User Manual

Chapter 1 Safety and Cautions

-1 0-

1.3 Cautions

1.3.1 Requirement on Residual Current Device(RCD)

The AC drive generates high leakage current d uring running, which f lows earthing (PE)

conductor. Thus i nstall a type-B RCD at the transient and steady-state leakage current

to ground that may be generated at st artup and during running of the AC dri ve . You can

select a special iz ed RCD with the function of suppre ss in g high harmonics o r general-

purpose RCD wi th r elatively large residual current.

1.3.2 Motor Insulation Test

Perform the insulation test when the motor is used for the first time, or when i t is reused

after being stored for a long time, o r in a regular check-up, i n order to prevent the p oo r

insulation of motor wind in gs from damaging the AC drive during the insulatio n test. A

500-V mega-Ohm meter is recommended for the test. The insula ti on resistance must not

be less than 5 MΩ.

UVW

Input terminals of the motor

Megger

Ground

1.3.3 Thermal Protection of Motort

If the selected AC drive doe s not match the rated capacity of the motor , especially when

the ra te d power of the AC drive is higher than that of the motor, adjust the parameters for

motor protec ti on in the AC drive or to install thermal relay to protect the motor .

1.3.4 Running Below and Above Rated Frequency

The AC drive provides frequency output of 0 to 60 0.00Hz. When th e users use the

frequency converter for a long time, please pay attention to the motor cooling o r use o f

variable fr eq ue ncy motor. If the AC drive is required to run at over 50Hz, consid er th e

capacity of th e ma chine.

-1 1-

SD200 User Manual

Chapter 1 Safety and Cautions

1.3.5 Vibration of mechanical device

The AC drive may e nc ounter the mechanical resonance point at some output frequencies,

which can be avo id ed by setting the skip frequency. If the operating frequency of the cus-

tomer coinci de w ith the resonant frequency please modify the operating frequency or

change the inh er ent resonance frequency of the mechanical system.

1.3.6 Motor heat and noise

The output of th e AC drive is pulse width modulation (PWM) wav e with certain harmonic

frequencie s, and therefore, the motor temperature, noise, and vibration are sli ghtly

greater than t ho se when the AC drive runs at power frequency (50 Hz).

1.3.7 Voltage-sensitive device or capacitor on output side of the AC drive

Do not install t he c apacitor for improving power factor or lightning protection voltagesen-

sitive resistor on the output side of th e AC dr ive because the output of the AC drive is

PWM wave. Otherwise, the AC drive may suffer tr ansient overcurrent o r even

bedamage d.

1.3.8 Contactor at the I/O terminal of the AC drive

When a contactor is installed between t he input side of the AC drive and the power

supply, the AC dri ve must not be started or stopped by switching the contactor on or off.

If the AC driv e has to be operated by the contactor, ensure that the time interval betw ee n

switching is at le as t one hour since frequent charge and discharge will shorten the

service life o f th e capacitor inside the AC drive.

When a contactor is i ns talled between the o ut put side of the AC drive and the motor,do

not turn off the contactor when the AC drive is active. Otherwise, modules inside the AC

drive may be dam ag ed.

U V

AC Driver

Capacitor or voltage-sensitive resistor

SD200 User Manual

Chapter 1 Safety and Cautions

-1 2-

380Vac 50/60Hz

Contactor KM

Do not start/stop the AC drive by switching the contactor on/off. If the AC drive has to be operated by the contactor, ensure that the tiome interval is at least one hour.

Contactor KM or offer switches

AC Driver

Turn on /off the contactor when the AC drive has no output. Otherwise,modifies inside the AC drive may be damaged.

1.3.9 The Use Occasion of the External Voltage Out of Rated Voltage Rage

The AC drive must not be used outside the allowable voltage range specified in th is

manual. Otherwise, the AC drive’s components may be damaged . If required, use a

correspond in g voltage step[-up or step-down device.

1.3.10 The Above Derating of the Default

Different power grade frequenc y converter has its default carrier frequenc y, when to

run at a higher ca rr ier frequency, the AC Drive must to reduce the amount when running.

1.3.11 Change Three Phase Input into Two Phase Input

It is not allowed to change the three ph as e AC drive into two phase one . O th er wise , it

may cause it may c au se fault or damage the AC drive.

1.3.12 The Protection of the Lighting Impulse

Although the AC drive has equipped with lightning overvoltage, overcurrent device, which

has a certain protection function for the induction lightining. For the lightning prone areas,

the user is necessary to install lightning protection device at the front of the AC drive,

which will benefit to the service life of the transducer.

1.3.13 Ambient Temperature and De-rating

The nor mal use o f the fre quency con verter amb ient te mpe rature is -10℃~40 ℃.

Tempe rat ure exce eds 40℃, the e quipment ne ed t o reduce t he a mou nt o f use. The

ambie nt tem perature of e ach inc rease is reduced by 1.5%, the maximum use of the

ambie nt te mperatur e is 50 ℃.

1.3.14 Altitude and Derating

In places where the altitude is a bove 1000m an d the c ool ing e ffe ct re duces due to th in

airit is necessary to de-rat e the AC d rive. Contact Our company for t echnical supp ort .

1.3.15 Some Special Usages

If writing that is n ot de scribed in th is ma nual, su ch as comm on DC bus is ap plied, cont-

act the agent o r Our comp any f or te chn ical support.

SD200 User Manual

Chapter 1 Safety and Cautions

1.3.16 The Cautious of the AC drive Disposal

The electrolytic capacitors on the main circuits and PCB may explore when they are burnt.

Poisonous gas is generated when the plastic parts are burn. Treat them as ordinary indu-

strial refer to relevant national laws and regulations.

1.3.17 Adaptable Motor

1. The standard parameters of the adaptable motor is adaptable four-squirrel-cage

asynchronous induction motor or PMSM. For other types of motor, select a proper AC

drive according to the rated motor current.

2. The cooling fan and rotor shaft of general AC Drive are coaxial, which results in

reduced cooling effect when the rotational speed declines. If variable speed is

required, add a more powerful fan or replace.

3. The standard parameters of the adaptable motor have been configured inside the AC

drive. It is still necessary to perform motor auto-tuning or modify the default values

based on actual conditions. Otherwise, the running result and protection performance

will be affected.

4. The AC drive may alarm or even be damaged when short-circuit exists on cables or

inside the motor. Therefore, perform insulation short-circuit test when the motor and

cables are newly installed or during routine maintenance. During the test, make sure

that the AC drive is disconnected from the tested parts.

-1 3-

Chapter 2

Product Information

2.1 Chapter of This Content

This chapter b ri efly introduces the operation principle, product features, layout, namepl -

ate, and type of i ns tr uction.

2.2 Basic Principle

SD200 is a kind of A C dr ive used to control asynchronous AC induction motor.

The following figure shows the AC drive main circuit diagram. R ec ti fie make th ree-phase

AC v ol ta ge into DC voltage. Capacitor groups of i nt ermediate circuit stabilize the D C

voltage . Th e AC drive converts of the DC voltage to AC voltage for AC mot or use. When

the voltage in the circuit e xceeds the maxi mu m limit, the braking pipe will connect an

external bra ki ng resistor to the intermediate DC circuit to consume the feedback energy.

-1 5-

Figure 2-1 Main Circu it Diagram( less than 1 8.5 kw (including))

P+

R S T

P-

Figure 2-2 Main Circu it Diagram (22kw~30 kw)

R S T

P-

DC reactor

P+

Figure 2-3 Main Circu it Diagram (over 30kw )

DC reactor

P+

P-

SD200 User Manual

Chapter 2 Product Information

-1 6-

Note:

connecting, it need to take down the bronze between P and P +. 1.

2. Lower than 30kw AC drive (including) support for external braking resistor, higher

than 37kw AC drive (including) support for external braking unit , braking resistor.

Higher than 22kw AC drive (including) support for external DC reactor, before

SD200 User Manual

Chapter 2 Product Information

-1 7-

2.3 Naming Rules

In the model cod e co ntains the product information Users can find the code from the

transducer an d simple nameplate.

SD200

2 4

3 3

Field M ark

Content

Explanation

Sinodrive200 abbr eviated SD200

Ac drive series

2S：single-phase 2 20V 2T：Three-phase 22 0V 4T：Three-phase 38 0V

Voltage Level

Adaptive Power

Null

C：

：None

Only braking unit

braking Unit

0.7KW~500KW

G：General P：Fan pump

Function Type

Ac drive series

Voltage Level

Adaptive Pow er

braking Unit

Function Type

Figure 2-4 Name Desig nation Rules

2.4 Nameplate

SHENZHEN SINOVO ELECTRIC TECHNOLOGIES CO.,LTD.

MODEL: SD200-4T-5.5G/7.5P C

INPUT: AC3PH 380V 50/60Hz 14.6A/20.5A

OUTPUT: AC3PH 380V 0~600Hz 13A/17A

S/N: FDLAGCA0A040

MADE IN CHI NA

Model of the AC drive

Rated input voltage, frequency and current

Bar code

Rated output voltage, frequency and current

SD200 User Manual

Chapter 2 Product Information

-1 8-

2.5 SD200 Series of AC drive

Model

Power Capacity

(KVA)

1. 5

Input Current

(A)

Output Current

(A)

Adaptable Motor

(KW)

3. 4 0. 752. 3 0. 75

Three-phase 380V Range:-15%~20%

3. 0

4. 0

5. 9

8. 9

11 4

13 4

16 0

19 2

23 1

35 5

25 5

39 6

28 7

43 9

31 1

5. 0 3. 7

1. 5

5. 8

5. 1

2. 2

10 .5 8. 5 4. 0

14 .6 13

5. 5

20 .5

17 7. 5

62 .5 60 30

76 .0

92 .0 91 45

11 3

11 2

15 7

15 0

18 0 176 90

21 4

21 0 110

25 6 253 1 32

26 .0 25 11

35 .0 32

38 .5 37 18.5

46 .5 45

30 7 304 16 0

47 0 465 25 0

33 3 330 18 5

52 5 520 28 0

38 0 377 20 0

60 5 600 31 5

42 9 426 220

SD 200-4 T-55G

SD 200-4 T-75G

SD 200-4 T-90G

SD 200-4 T-110G

SD 200-4 T-132G

SD 200-4 T-160G

SD 200-4 T-185G

SD 200-4 T-200G

SD 200-4 T-220G

SD 200-4 T-250G

SD 200-4 T-280G

SD 200-4 T-315G

SD 200-4 T-0.7G

SD 200-4 T-1.5G

SD 200-4 T-2.2G

SD 200-4 T-4.0G

SD 200-4 T-5.5G

SD 200-4 T-7.5G

SD 200-4 T-11G

SD 200-4 T-15G

SD 200-4 T-18.5G

SD 200-4 T-22G

SD 200-4 T-30G

SD 200-4 T-37G

SD 200-4 T-45G

1. 5

8. 2 0.754.7 0.75

single-phase 220V Range:-15%~20%

3. 0

4. 0

14 .0 7.5

1. 5

23 .0

10 .0

2. 2

SD 200-2 S-0.7G

SD 200- -1 .52S G

SD 200- -2 .22S G

1. 5

5. 5 0.754.7 0.75

Three-phase 220V Range:-15%~20%

3. 0

4. 0

7. 7 7. 5

1. 5

12 .0

10 .0

2. 2

SD 200-2 T-0.7G

SD 200- -1. 52T G

SD 200- -2. 22T G

SD200 User Manual

Chapter 2 Product Information

-1 9-

53 0

60 0

66 0

47 9

73 0 725 40 0

82 5 820 45 0

91 0 900 50 0

66 5 660 35 0SD 200-4 T-350G

SD 200-4 T-400G

SD 200-4 T-450G

SD 200-4 T-500G

Model

Power Capacit

(KVA)

Input Current

(A)

Output Current

(A)

Adaptable Motor

(KW)

Note:

1. 0.75 ~ 315 kw AC drive input current is the measured results, which under the condition

of input voltage 380V, and without DC reactor as well as input and output reactor;

2. 350 ~ 500 kw AC drive input current is the measured results, which under the condition

of input voltage 380V, and equipped with input reactor;

3. Rated output current is defined as the output current of the output voltage 380V.

2.6 Technical Specifications

Item

Specification

0~600Hz

2.0kHz~10kHz； The carrier frequency is automatically adjusted based on the load features.

1:50（vector control 0 mode） 1HZ/150% Rated troque

G type：150% rated current for 60s

Auto torque boost

Line or S-curve Acc/Dec mode, four kinds of Acc/Dec time Range of Acc/Dec time 0.0~6000.0s

DC braking frequency : 0.00Hz to Maximum frequency braking time: 0.0 to 100.0s braking current : 0.0 to 150%

16-speed operatin g through built-in PL C or control terminal

It realizes proce ss-controlled clo sed loop control syst em e asily.

Jog frequency range：0 .00Hz~Maximum fre quency

The current and voltage are limited automatically during the running process so as to avoid frequent tripping due to overvoltage/overcurrent.

It helps to avoid frequ ent over- current fau lts of the AC drive.

P type: 110% rated current for 60s

Manual torque boost: 0.1%~20.0%

Maximum frequency

Carrier frequency

Input frequency resolution

Overload capacity

Torque boost

V/F curve

Accelerate/ Decelerate curve

DC braking

Simple PLC Multi-speed

Onboard PID

Auto voltage regulation (AVR)

Overvoltage/overcurrent stall control

Rapid current limit

Jog frequency range：0 .00Hz~F00.03Max imum frequency

Jog control

Digital setting：0.01Hz Analog setting : Maximum frequency x 0.025%

Basic Function

0:V/F control 1:Vector control 0 mode

Control mode

Speed range

Line

Multi-point

Square V/F curve

VF separation

SD200 User Manual

Chapter 2 Product Information

-2 0-

Item

Specification

Freatures

Identify the speed of rapidly rotating motor to realize a smooth start without any rush.

Load feedback energy compensates the voltage reduction so that the AC drive can continue to run in a short time in case of power interruption.

Speed tracking start

Non stop function

Rapid software and hardware current limiting technology helps to avoid frequent over-current fault.

Rapid current limit

Four sets of virtual DO, five groups of virtual DI, enables easy logic control.

Virtual IO

Timing Control

Two independent motor parameters enable two motors switching control

Multi-motor switch

Timing control: set the time range 0.0Min~6500.0Min

Bus Support

Two independent Modbus communication, profibus-DP

Optional IO expansion card 1, analog input AI5 acceptable the input of motor temperature sensor .(PT100,PT1000)

Motor overheating protection

Running

Given the control panel, control terminal, serial communication port given. It can be switched by a variety of ways.

Frequency source

Command source

11 frequency sources: digital setting, analog voltage setting, analog current setting, pulse setting and serial port. It can be switched by a variety of ways.

11 auxiliary frequency source. Flexible implementation of auxiliary frequency tuning, frequency synthesis.

Auxiliary frequency source

Standard: . Six digital input terminals, one of which support to 50kHz high speed pulse input . Three analog input terminals, two of which supports -10V~10V voltage input . One support 0 ~ 10V voltage input or 0 ~ 20mA current input Expansion capability: . Two digital inputs . One analog input terminal, support -10V ~ 10V voltage input, and supports PT100 / Pt1000

Input terminal

Standard: . One high-speed pulse output terminal (optional open collector type), support of 0 ~ 50kHz square wave signal output . One digital output terminal . Two relay output terminals . Two analog output terminals, support 0~20mA current output or 0~10V voltage output Expansion capability: . One digital output terminal . One relay output terminal . One analog output terminal, support 0~20mA current output or 0~10V voltage output.

Output terminal

Display each parameter of function code group

LED display

Achieve some or all of the keys locked and define the scope of partial keys to prevent misuse.

The key lock and function selection

Display and

operation

Protection function

Powered motor short circuit test; Input/output phase failure protection; Over current protection; voltage protection; Under voltage protection; Over heat protection ; Overload protection; braking resis-

SD200 User Manual

Chapter 2 Product Information

-2 1-

Item

Specification

Protection function

tor fault protection.

Display each parameter of function code group

Accessories

In-door, free from direct sunlight, dust, corrosive gas, combustible ga , oil mist, steam , water drop and salt .

Application environment

Altitude

Lower than 1000m (1000m-3000m for derated use)

Environment

Ambient temperature

-10℃+40℃ (derated use in the ambient temperature of 40℃ to 50 ℃ )

Humidity

Less than 95%RH, without condensation

Vibration

Less than 5.9m/s(0.6g)

Storage temperature

-20℃~+60℃

SD200 User Manual

Chapter 2 Product Information

-2 2-

2.7 Structure diagram

2.7.1 The following figure shows the layout of the AC drive ( 7.5KW,for example).

Figure 2-6 Product st ructure diagram

Name

Description

Fan-cover

Protection fan.

Refer to 8.1 "Maintenance and hardware diagnostics."

It is used to connect the Keypad.

Optional. with the vents-cover installed, the protection level will increase and the AC drive internal temperature will increase as well so please derating use the AC drive.

Refer to 2.4 "Operating principle and Product Overview."

Refer to 3.3 "Electrical Installation."

Refer to chapter4 "Keypad operating procedures."

Protect the internal components.

Refer to 2.3 "Naming Rules".

Convenient input and output wiring.

Protect the internal components.

Cooling fan

Keypad interface

Vents-cover

Nameplate

Control terminals

Main circuit terminals

Keypad

Cabinet-cover

Lower-cover

Series Label

Apron

Figure 2-7 Less than 7. 5 KW AC drive installat ion dimensions and in st allation size

DIGI TAL PAN EL

RPM

FWDREV/RUNTUNE/ LOCALREMOT/ TRIP

SD200 User Manual

Chapter 2 Product Information

-2 3-

2.7.2.1 SD200 series less than7.5KW (including 7.5KW)

2.7.2 Product Outline, Installation Hole Size

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

(mm)

iameter

GW(kg)

SD 200-4 T-0.7G

SD 200-4 T-1.5G

SD 200-4 T-2.2G

SD 200-4 T-4.0G

SD 200-4 T-5.5G

SD 200-4 T-7.5G

19 0 11 0 15 0 17 8 98

Ø5

2. 4

21 0 13 0 16 0 19 8 11 8

Ø5

3. 5

25 0

15 5

17 6 23 6

14 1

Ø5

4. 5

SD 200-2 S-0.7G

SD 200-2 -1.5S G

SD 200-2 -2.2S G

SD 200-2 T-0.7G

SD 200-2 T-1.5G

SD 200-2 T-2.2G

19 0 11 0 15 0 17 8 98

Ø5

2. 4

19 0 11 0 15 0 17 8 98

Ø5

2. 4

SD200 User Manual

Chapter 2 Product Information

-2 4-

2.7.2.2 SD200 Series 11KW~45KW

DIGITAL PANEL

RPM

FWD/REVRUN/TUNE LOCAL/REMOTTRIP

Figure 2-8 11kw~45k w AC drive installati on dimensions and insta llation size

17 0 16 2 27 0

Ø6

22 0

21 4

31 8

Ø7

25 0 22 0 37 3

5. 1

9. 3

28 5

33 2

38 7

27 0 25 2 42 6 2544 0

13 5

14 0

15 0

18 0

SD 200-4 T-11G

SD 200-4 T-15G

SD 200-4 T-18.5G

SD 200-4 T-22G

SD 200-4 T-30G

SD 200-4 T-37G

SD 200-4 T-45G

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

(mm)

iameter

GW(kg)

DIGITAL PANEL

RPM

FWD/REVRUN/TUNE LOCAL/REMOTTRIP

2.7.2.3 SD200 Series 55KW~110KW

Fig 2-9 55~110KW AC dri ve installation dim ensions and installat ion size

30 0 25 8 53 4 20 0

37 0 28 2 62 5 25 0

Ø9

3255 0

65 0

SD 200-4 T-5 G5

SD 200-4 T-75G

SD 200-4 T-90G

SD 200-4 T-110G

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

(mm)

iameter

GW(kg)

SD200 User Manual

Chapter 2 Product Information

-2 5-

SD 200-4 T-132G

88 0 48 5 31 0 86 0 32 0

Ø1 3

99SD 200-4 T-160G

SD 200-4 T-185G

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

(mm)

iameter

GW(kg)

2.7.2.4 SD200 Series 132KW~185KW

DIGITAL PANEL

RPM

FWD/REVRUN/TUNE LOCAL/REMOTTRIP

Figure 2-10 132KW~1 85KW AC drive install ation dimensions and in stallation size

2.7.2.5 SD200 Series 200KW~500KW

DIGITAL PANEL

RPM

FWD/REVRUN/TUNE LOCAL/REMOTTRIP

Figure 2-11 200KW~5 00KW AC drive install ation dimensions and in stallation size

SD200 User Manual

Chapter 2 Product Information

-2 6-

2.7.3 External Keypad Installation Dimensions

Figure 2-12 Keypad In stallation dimens ions

119.00

128.20

79.00

DIG ITAL PA NELDIG ITAL PA NEL

RPM

FWDREV/RUNTUNE/ LOCALREMOT/ TRIP

74.80

1.50

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

(mm)

iameter

GW(kg)

SD 200-4 T-200G

SD 200-4 T-220G

SD 200-4 T-250G

SD 200-4 T-280G

12 50 50 0 40 0 100 0 440

Ø1 3

16 7

SD 200-4 T-315G

SD 200-4 T-350G

SD 200-4 T-400G

SD 200-4 T-450G

SD 200-4 T-500G

13 50 65 0 40 0 110 5 513

Ø1 3

20 6

18 10 85 0 40 5 141 0 513

Ø1 3

41 5

Figure 2-14

Opening dimension d iagram

for keypad without ba se

Figure 2-13

Opening dimension d iagram

for keypad with base

11 9.5

+0. 3

10 0

+0. 3

SD200 User Manual

Chapter 2 Product Information

-2 7-

When using SD200 s eries AC drive to control a sy nchronous motor syste m, you have to

install va ri ous electrical components on the side of input and output o f the AC drive to

guarantee the stabili ty and safety of s ys te m.In addition, SD200 series AC drive is

equipped with a variety of optional accessories and expansion card to achieve various

functions. More than 37kw series three-phase 380v system structure as sh ow n in the

figure below (T he figure AC drive terminal refer to 55~110KW):

2.8 Peripheral Electrical Components System Structure

Figure 2-15 Under 37 kw s eries 3-phase 380 V sys tem structure diagr am

P-

P+

P-

P+

3-phase AC power supply

Use within the allowable power supply specif icati on of the AC d rive

Moulded case circuit breakeror earth leakage circuit breakers

Select a proper breaker to resistlarge in-rush current that flows into the AC drive at power-on

To guarantee safety, use an electromagnetic contactor. Do not use it to start or stop the AC drive because such operation reduces the service life of the AC drive

Suppress the high order harmonic to improve power factor

Electromagnetic contactor

AC reactor

Reduce the electromagnetic interference on the input side.

Input side EMC filter

Break unit

Braking resistor

Ground

Output reactors

Ground

Motor

AC Driver

2.8.1 Peripheral Electrical Components Description

SD200 User Manual

Chapter 2 Product Information

-2 8-

Installation

position

Function Description

Accessory

Name

MCCB

Interrupt th e po wer supply when overcurrent occurs

on downstrea m de vices.

Power

receiving side

Contactor

drive frequently by switching the contactor on and off (less than twice per minute) nor use it to directly start the AC drive.

Start and stop the AC drive.Do not start and stop the AC

Between MCCB and the AC drive input side

AC input

reactor

Eliminate the higher harmonics of the input side effecti-

vely and prevent other devices from being damaged due

to distortion of the voltage waveform;

Eliminate the input current unbalance due to unbalance

between the power phases;

Improve the power factor of the input side;

AC drive input side

EMC input

filter

nce of the AC drive;

Decrease the conduction interference flowing from the

power end to the AC drive and improve the anti-interfe rence capacity of the AC drive.

Reduce the external conduction and radiation interfere-

AC drive input side

DC reactor

Improve the efficiency and thermal stability of the AC

drive;

Eliminate the impact of higher harmonics of the AC drive

input side and reduce the external conduction and radiation interference.

Improve the input power factor;

SD200 series AC drive of 30G and above configured with DC reactor as standard

AC output

reactor

higher harmonics. When the motor is far from the AC drive, there is much distributed capacitance in the circuit and certain harmonics may cause resonance in the circuit, bringing about the following two impacts:

a.Degrade the motor insulation performance and damage

the motor in the long run.

b.Generate large leakage current and cause frequent AC

drive protection trips.

If the distance between the AC drive and the motor is

greater than 100 m, install an AC output reactor.

The output side of the AC drive generally has much

Between the AC drive output side and the motor, close to the AC drive

SD200 User Manual

Chapter 2 Product Information

-2 9-

Note:

Otherwise, it may cause faults to the AC drive or damage to the capacitor and surge

suppressor;

2. Input/output (main circuit) of the AC drive include harmonic components, which may

interfere with the AC drive attachment communications equipment. Therefore, install

an anti-aliasing filter to minimize the interference;

3. Details of peripherals and options refer to Chapter 2 selection of peripheral devices.

Do not install capacitor or surge suppressor on the output side of the AC drive.

2.9 SD200 Optional Parts

Peripheral optional braking unit, each function expansion card and the outer lead operator,

etc..As shown below. Seeing detailed usage instructions for use of the accessory. For the

following options, please note when ordering.

Type

RemarkName

Internal

braking unit

Models

followed

by letter "C”

Function

Models power under 22KW are installed with the internal braking unit as standard configuration

External

braking unit

SDBUN

37KW and above need to be configured with an external braking unit

For 30KW model power, the braking unit is optional

Multiple braking ones are connected in parallel for the models above 90KW

Multi-function

I/O expansion

card

SDIO1

Increase 3 digital inputs, 2 digital outputs, two relay outputs, two analog voltage input T_Motor

It applies to all models

Modbus

communication

card

SDCM01

One RS - 485 communication card, one CAN communication card.

Coming soon

Profibus-DP

card

SDDP01

Profibus-DP card，DB9interface

Coming soon

External LCD

panel

SDPG01

External LCD display and keypad, you supply copy parameters

Coming soon

2.9.1 Selection Braking Unit

The section recommend braking assembly is instructional data, user can select different

resistance value and power according to actual situation. (Resistance values can not be

lower than the recommended ones , the power can be higher than recommended ones).

Braking rem inertia, deceleration time, energy of potential energy load. Customs select

the AC drive should comply esistance can be selected according to the power of motor in

actual applied system. They are also related to systwith the actual situation. The bigger of

the system inertia, the shorter of the deceleration time, the more frequent of the braking,

and the braking resistence should select larger power and smaller resistance .

SD200 User Manual

Chapter 2 Product Information

-3 0-

2.9.1.1 The Selection of Resistance Value

When braking, almost all renewable energy consumption of the motor is on the braking

resistor,According to the formula：

U*U/R=Pb

ª U------ Braking voltage at stable braking system.

(System selections differs in braking voltages, The AC380Vsystem usually selects

DC700V braking voltage.)

ª Pb-----Braking power

2.9.1.2 The Selection of braking Resistor Power

Elevator---20%~30% Open and draw volume---20%~30%

Centrifuge---50%~60% Accidental braking load---5%

Commonly take 10%

2.9.1.3 Selection of Reference

When the AC drive is driven by the control device requiring rapid braking, the braking unit

needs to release the power of the motor braking feedback to the DC bus. 400V voltage

level 0.4 ~30kw is equipped with built-in braking unit, if you need to rapid stop, please

refer to the appropriate braking to select the unit and braking resistance, AC drive

capacity, if need to stop, it can be directly connected to the braking resistance. Please

choose the appropriate braking unit according to the braking resistance of the AC drive

capacity.

+ 170 hidden pages

Sinovo SD200-4T-0.7G, SD200-2T-1.5G, SD200-2S-0.7G, SD200-2T-2.2G, SD200-2S-1.5G User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual