Sinovo SD200-2T-0.7G, SD200-2T-1.5G, SD200-2S-1.5G, SD200-2S-0.7G, SD200-2S-2.2G User Manual

...

SD200 AC Drive Us er Man ua l (Ve rs io n: V 3. 1)

AC DRIVE

Open-loop Vector Type

002

AC DRIVE

User Manual

Version: V3.1

Preface

SD200 User Manual

Unpacking Inspection Cautions

Every AC Drive have been tested strictly in factory prior to shipment. Upon unpacking,

check:

ªWhether the product is damaged;

ªWhether the nameplate of model and AC drive ratings are consistent with your order.

ªWhether the box contains the AC driv e, cert ificate of con formity, use r manua l and

warranty card. If you find any omiss ion or damage, contact Our company or your

supplier i mmediately.

First-time Use

For the users who use this product for the first time, read the manual carefully. If in doubt

concerning some functions or performances, contact the technical support personnel of

Our company to ensure correct use.

S 200 series AC drives have passed CE test and also meet the

require ments of following International Standard.

ªIEC/EN 61800-5-1:2003 Safety requirements for adjustable speed electric drive systems.

ªIEC/EN 61800-3:2004 adjustable speed electric drive systems:(The third par)the

electromagnetic compatibility standard of the product and its specific test method.

ªIEC/EN 61000-2-1,2-2,3-2,3-3,4-2,4-3,4-4,4-5,4-6:EMC International and EU Standards.

ªThe instructions are subject to change, without notice, due to product upgrade,

specification modification as well as efforts to increase the accuracy and convenience of

the manual.

-2 -

SD200 User Manual

Contents

Preface.................................................................................................................01

Contents..............................................................................................................03

Chapter 1 Safety and Cautions.........................................................................07

1.1 Safety and Cautions Definition

1.2 Safety Cautions.........................................................................................08

1.3 Precautions...............................................................................................10

Chapter 2 Product Information.........................................................................15

2.1 Chapter of This Content................................................. ......... .........

2.2 Basic Principle...........................................................................................15

2.3 Naming Rules............................................................................................17

2.4 Nameplate.................................................................................................17

2.5 SD200 Series of AC drive.........................................................................18

2.6 Technical Specifications............................................................................19

2.7 Structure Diagram.....................................................................................22

2.8 Peripheral Electrical Components System Structure................................27

2.9 SD200 Optional Parts...............................................................................30

2.10 Connection Methods...............................................................................32

..................................................................07

. ........ 15

Chapter 3 Mechanical and Electrical Installation............................................35

3.1 Chapter of This Content......................................................... ...........35

3.2 Mechanical Installation..............................................................................36

3.3 Standard Wiring........................................................................................41

3.4 Layout Protection......................................................................................51

........

Chapter 4 Operation, Display and Application Examples..............................53

4.1 Chapter of this Content............................... ......... ................53

4.2 Introduction of the Keypad........................................................................54

4.3 Display of Keypad.....................................................................................56

4.4 Keypad Operation.....................................................................................57

............. ........

Chapter 5 Function Parameter Table................................................................59

5.1 Chapter of this Content.......................................................... ...........59

5.2 Function Parameter Table.........................................................................60

........

-3 -

Contents

SD200 User Manual

Chapter 6 Parameter Description.....................................................................91

Group F00: Basic Function Group........................... .................. ......92

Group F01: Start-stop Control Group..............................................................99

Group F02: Motor 1 Parameter Group..........................................................104

Group F04: V/Fcontrol Group........................................................................107

Group F05: Input Terminal Group..................................................................113

Group F06: Output Terminal Group...............................................................121

Group F07: HMI Group.................................................................................127

Group F08: Strengthen the Functional Groups.............................................133

Group F09: PID Control Group.....................................................................143

Group F0A:Wobble, Length, Count and Timing Parameter Group..........,....153

Group F0B: Simple PLC and Multi-speed Control Group.............................156

Group F0C: Protection Parameter Group.....................................................160

Group F0D: Motor 2 Parameter Group.........................................................165

Group F0E: Serial Communication Function Group......................................167

Group A01: A1 Curve Setting Function Group..............................................170

Group A02: Status Check Function Group....................................................173

Group A03: DP Parameters Group...............................................................175

.. ..........,..

Chapter 7 EMC..................................................................................................185

7.1 .............................................. ..........186

Definition of Related Terms .............

7.2 EMC Standard Introduction.....................................................................186

7.3 Selection of Peripheral EMC Devices.....................................................187

7.4 Shielded Cable........................................................................................191

7.5 Requirement for Leakage Current..........................................................193

7.6 Solutions to Common EMC Interference Problems................................194

Chapter 8 Troubleshooting and Maintenance...............................................195

Daily Repair and Maintenance ................................ .. ........

8.1 ...... .. ...... ........196

8.2 Warranty Agreement...............................................................................197

8.3 Contents of This Chapter........................................................................197

8.4 Alarm and Fault Inductions......................................................................198

8.5 Fault Reset..............................................................................................198

8.6 Fault History............................................................................................198

8.7 Fault Instruction and Solution..................................................................198

8.8 Common Fault Analysis..........................................................................203

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SD200 User Manual

Contents

Chapter 9 Communication Protocol...................................................................209

9.1 Networking Mode............................................................ ..................209

9.2 Interface Mode........................................................................................210

9.3 Protocol Frame Format...........................................................................210

9.4 Function Protocol....................................................................................211

9.5 Communication Parameters Address.....................................................214

......

Warranty Agreement Product warranty card

-5 -

-6 -

Chapter 1

Safety and Cautions

1.1 Safety and Cautions Definition

Read this manual carefully so that you have a thorough understanding. Installation,

commissioning or maintenance may be performed in conjunction with this chapter. Our

company will assume no ability and responsibility for any injury or loss caused by improper

operation.

Danger

Operations which are not performed comply with the requirements may cause severe hurt

or even death.

Note

Operations which are not performed comply with requirements may cause personal injury

or property damage.

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Chapter 1 Safety and Cautions

1.2 Safety Cautions

SD200 User Manual

Use Stage Safety Grade

Danger

Before

Installation

Danger

During

Installation

At wiring

Danger

Note

Precautions

Do not install the equipment if you find water seepage,

component missing or damage upon unpacking.

Do not install the equipment if the packing list does not

conform to the product you received.

Handle the equipment with care during transportation to

prevent damage to the equipment.

Do not use the equipment if any component is damaged or

missing. Failure to comply will result in personal injury.

Do not touch the components with your hands. Failure to

comply will result in static electricity damage.

Install the equipment on incombustible objects such as

metal, and keep it away from combustible materials. Failures to comply may result in a fire.

Do not loosen the fixed screws of the components,

especially the screws withe red marks.

Do not drop wire end or screw into the AC drive. Failure it

will result in damage to the AC drive.

Install the AC drive in places free of vibration and direct

sunlight.

When two AC drives are laid in the same cabinet ,arrange

the installation positions properly to ensure the cooling effect.

A circuit breaker must be used to isolate the power supply

and the AC drive. Failure to comply may result a fire.

Ensure that the power supply is cut off before wiring. Failure

to comply may result in electric shock.

Never connect the power cables to the output

terminals(U,V,W) of the AC drive. Pay attention to the marks of the wiring terminals and ensure correct wiring. Failure to comply may result in damage to the AC drive.

Ensure that the main cable line comply with the standard,

the line meets the EMC requirements and the area safety standard. Failure to comply may result in risk or accident.

Never connect the power cables the braking resistor

between the DC bus terminals P+, P-. Failure to comply may result in a fire.

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SD200 User Manual

Chapter 1 Safety and Cautions

Use Stage Safety Grade

At wiring

Before

Power-on

After

Power-on

Danger

During

Operation

Danger

Precautions

Use a shielded cable for the encoder, and ensure that the

shielding layer is reliably grounded.

Please confirm the peripheral equipment and cable

converter is configured in this manual of the recommended model, all the configuration line in accordance with the connection method of the manual provides the correct wiring. Failure to comply will result in accidents.

Check that the voltage class of the power supply is

consistent with the rated voltage class of the AC drive.

Do not open the AC drive’s cover after power-on. Failure to

comply may result in electric shock.

Do not touch the operation of AC drive during the hands is

wet. Failure to comply will result in accident.

Do not touch any I/O terminal of the AC drive. Failure to

comply may result in electric shock.

Do not change the default settings of the AC drive. Failure

to comply will result in damage to the AC drive.

Do not touch the rotating part of the motor during the motor

auto-tuning or running. Failure to comply will result in accident.

Signal detection must be performed only by qualified

personnel during operation. Failure to comply will result in personal injury or damage to the AC drive.

Do not touch the fan or the discharging resistor to check the

temperature. Failure to comply will result in personal burnt.

Avoid objects falling into the AC drive when it is running.

Failure to comply will result in damage to the AC drive.

Do not start or stop the AC drive by turning the contactor

ON/OFF. Failure to comply will result in damage to the AC drive.

After

Power-on

Danger

Do not repair or maintain the AC drive at power-on. Failure

to comply will result in electric shock.

Ensure that the AC drive is disconnected from all power

suppliers before staring repair or maintenance on the AC drive.

Repair or maintenance of the AC drive may be performed

only by qualified personnel. Failure to comply will result in personal injury or damage to the AC drive.

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Chapter 1 Safety and Cautions

SD200 User Manual

Use Stage Safety Grade

After

Power-on

Danger

Set and check the parameters again after the AC drive is

replaced.

Precautions

1.3 Cautions

1.3.1 Requirement on Residual Current Device(RCD)

The AC drive generates high leakage current during running, which flows earthing (PE)

conductor. Thus install a type-B RCD at the transient and steady-state leakage current to

ground that may be generated at startup and during running of the AC drive. You can

select a specialized RCD with the function of suppressing high harmonics or general-

purpose RCD with relatively large residual current.

1.3.2 Motor Insulation Test

Perform the insulation test when the motor is used for the first time, or when it is reused

after being stored for a long time, or in a regular check-up, in order to prevent the poor

insulation of motor windings from damaging the AC drive during the insulation test. A 500-V

mega-Ohm meter is recommended for the test. The insulation resistance must not be less

than 5 MΩ.

UVW

Input terminals of the motor

Megger

Ground

1.3.3 Thermal Protection of Motort

If the selected AC drive does not match the rated capacity of the motor , especially when

the rated power of the AC drive is higher than that of the motor, adjust the parameters for

motor protection in the AC drive or to install thermal relay to protect the motor .

1.3.4 Running Below and Above Rated Frequency

The AC drive provides frequency output of 0 to 600.00Hz. When the users use the

frequency converter for a long time, please pay attention to the motor cooling or use of

variable frequency motor. If the AC drive is required to run at over 50Hz, consider the

capacity of the machine.

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SD200 User Manual

1.3.5 Vibration of mechanical device

The AC drive may encounter the mechanical resonance point at some output frequencies,

which can be avoided by setting the skip frequency. If the operating frequency of the cus-

tomer coincide with the resonant frequency please modify the operating frequency or

change the inherent resonance frequency of the mechanical system.

1.3.6 Motor heat and noise

The output of the AC drive is pulse width modulation (PWM) wave with certain harmonic

frequencies, and therefore, the motor temperature, noise, and vibration are slightly greater

than those when the AC drive runs at power frequency (50 Hz).

1.3.7 Voltage-sensitive device or capacitor on output side of the AC drive

Do not install the capacitor for improving power factor or lightning protection voltagesen-

sitive resistor on the output side of the AC drive because the output of the AC drive is PWM

wave. Otherwise, the AC drive may suffer transient overcurrent or even bedamaged.

AC Driver

U V

Chapter 1 Safety and Cautions

Capacitor or voltage-sensitive resistor

1.3.8 Contactor at the I/O terminal of the AC drive

When a contactor is installed between the input side of the AC drive and the power supply,

the AC drive must not be started or stopped by switching the contactor on or off. If the AC

drive has to be operated by the contactor, ensure that the time interval between switching

is at least one hour since frequent charge and discharge will shorten the service life of the

capacitor inside the AC drive.

When a contactor is installed between the output side of the AC drive and the motor,do not

turn off the contactor when the AC drive is active. Otherwise, modules inside the AC drive

may be damaged.

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Chapter 1 Safety and Cautions

SD200 User Manual

Contactor KM

380Vac 50/60Hz

Do not start/stop the AC drive by switching the contactor on/off. If the AC drive has to be operated by the contactor, ensure that the tiome interval is at least one hour.

R S

AC Driver

Contactor KM or offer sw itche s

U V W

Turn on /off the contactor when the AC drive has no output. Otherwise,modifies inside the AC drive may be damaged.

1.3.9 The Use Occasion of the External Voltage Out of Rated Voltage Rage

The AC drive must not be used outside the allowable voltage range specified in this

manual. Otherwise, the AC drive’s components may be damaged. If required, use a

corresponding voltage step[-up or step-down device.

1.3.10 The Above Derating of the Default

Different power grade frequency converter has its default carrier frequency, when to run at

a higher carrier frequency, the AC Drive must to reduce the amount when running.

1.3.11 Change Three Phase Input into Two Phase Input

It is not allowed to change the three phase AC drive into two phase one . Otherwise , it

may cause it may cause fault or damage the AC drive.

1.3.12 The Protection of the Lighting Impulse

Although the AC drive has equipped with lightning overvoltage, overcurrent device, which

has a certain protection function for the induction lightining. For the lightning prone areas,

the user is necessary to install lightning protection device at the front of the AC drive, which

will benefit to the service life of the transducer.

1.3.13 Ambient Temperature and De-rating

The normal use of the frequency converter ambient temperature is -10℃ ~40℃ .

Temperature exceeds 40℃ , the equipment need to reduce the amount of use. The ambient

temperature of each increase is reduced by 1.5%, the maximum use of the ambient

temperature is 50℃ .

1.3.14 Altitude and Derating

In places where the altitude is above 1000m and the cooling effect reduces due to thin airit

is necessary to de-rate the AC drive. Contact Our company for technical support.

1.3.15 Some Special Usages

If writing that is not described in this manual, such as common DC bus is applied, contact

the agent or Our company for technical support.

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SD200 User Manual

Chapter 1 Safety and Cautions

1.3.16 The Cautious of the AC drive Disposal

The electrolytic capacitors on the main circuits and PCB may explore when they are burnt.

Poisonous gas is generated when the plastic parts are burn. Treat them as ordinary

industrial refer to relevant national laws and regulations.

1.3.17 Adaptable Motor

1. The standard parameters of the adaptable motor is adaptable four-squirrel-cage

asynchronous induction motor or PMSM. For other types of motor, select a proper AC drive

according to the rated motor current.

2. The cooling fan and rotor shaft of general AC Drive are coaxial, which results in reduced

cooling effect when the rotational speed declines. If variable speed is required, add a more

powerful fan or replace.

3. The standard parameters of the adaptable motor have been configured inside the AC

drive. It is still necessary to perform motor auto-tuning or modify the default values based

on actual conditions. Otherwise, the running result and protection performance will be

affected.

4. The AC drive may alarm or even be damaged when short-circuit exists on cables or

inside the motor. Therefore, perform insulation short-circuit test when the motor and cables

are newly installed or during routine maintenance. During the test, make sure that the AC

drive is disconnected from the tested parts.

-1 3-

-1 4-

Chapter 2

Product Information

2.1 Chapter of This Content

This chapter briefly introduces the operation principle, product features, layout, namepl-ate,

and type of instruction.

2.2 Basic Principle

SD200 is a kind of AC drive used to control asynchronous AC induction motor.

The following figure shows the AC drive main circuit diagram. Rectifie make three-phase

AC voltage into DC voltage. Capacitor groups of intermediate circuit stabilize the DC

voltage .The AC drive converts of the DC voltage to AC voltage for AC motor use. When

the voltage in the circuit exceeds the maximum limit, the braking pipe will connect an

external braking resistor to the intermediate DC circuit to consume the feedback energy.

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Chapter 2 Product Information

SD200 User Manual

R S T

P+

P-

Figure 2-1 Main Circuit Diagram( less than 18.5 kw (including))

DC reactor

R S T

P+

P-

Figure 2-2 Main Circuit Diagram (22kw~30kw)

DC reactor

P+

U V

R S T

P-

U V

Figure 2-3 Main Circuit Diagram (over 30kw)

Note:

Higher than 22kw AC drive (including) support for external DC reactor, before

connecting, it need to take down the bronze between P and P +. 1.

2. Lower than 30kw AC drive (including) support for external braking resistor, higher than

37kw AC drive (including) support for external braking unit , braking resistor.

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SD200 User Manual

Chapter 2 Product Information

2.3 Naming Rules

In the model code contains the product information Users can find the code from the

transducerand simple nameplate.

SD200

Field Mark

Ac drive series

Voltage Level

Adaptive Power

Function Type

braking Unit

2 4

Explanation

Ac drive series

Voltage Level

Adaptive Power

Function Type

braking Unit

Figure 2-4 Name Designation Rules

2.4 Nameplate

MODEL: SD200-4T-5.5 G/ 7. 5P C

INPUT: AC3PH 380V 50/60Hz 14. 6A /2 0. 5A

OUTPUT: AC3PH 380V 0 600Hz 13A/17A~

S/N: FDLAGCA0A040

3 3

Content

Sinodrive200 abbreviated SD200

2S:single-phase 220V 2T:Three-phase 220V 4T:Three-phase 380V

0.7KW~500KW

G:General P:Fan pump

NullC::None

Only braking unit

Model of the AC drive

Rated input voltage, frequency and current

Rated output voltage, frequency and current

Bar code

SHENZHEN SINOVO ELECTRIC TECHNOLOGIES CO.,LTD.

Figure 2-4 Name Designation Rules

MADE IN C HINA

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Chapter 2 Product Information

2.5 SD200 Series of AC drive

SD200 User Manual

Model

SD200-2S-0.7G

SD200- -1.52S G

SD200- -2.22S G

SD200-2T-0.7G

SD200- -1.52T G

SD200- -2.22T G

SD200-4T-0.7G

SD200-4T-1.5G

SD200-4T-2.2G

SD200-4T-4.0G

SD200-4T-5.5G

SD200-4T-7.5G

SD200-4T-11G

SD200-4T-15G

SD200-4T-18.5G

SD200-4T-22G

SD200-4T-30G

SD200-4T-37G

SD200-4T-45G

SD200-4T-55G

SD200-4T-75G

SD200-4T-90G

SD200-4T-110G

SD200-4T-132G

SD200-4T-160G

SD200-4T-185G

SD200-4T-200G

SD200-4T-220G

SD200-4T-250G

SD200-4T-280G

SD200-4T-315G

Power Capacity

(KVA)

Single-phase 220V Range:-15%~20%

1.5

3.0

4.0

Three-phase 220V Range:-15%~20%

1.5

3.0

4.0

Three-phase 380V Range:-15%~20%

1.5

3.0

4.0

5.9

8.9

114

134

160

192

231

255

287

311

355

396

439

Input Current

(A)

8.2 0.754.7 0.75

14.0 7.5

23.0

5.5 0.754.7 0.75

7.7 7.5

12.0

3.4 0.752.3 0.75

5.0 3.7

5.8

10.5 8.5 4.0

14.6 13

20.5

26.0 25 11

35.0 32

38.5 37 18.5

46.5 45

62.5 60 30

76.0

92.0 91 45

113

157

180 176 90

214

256 253 132

307 304 160

333 330 185

380 377 200

429 426 220

470 465 250

525 520 280

605 600 315

Output Current

Adaptable Motor

(A)

10.0

5.1

17 7.5

112

150

210 110

(KW)

1.5

2.2

1.5

2.2

1.5

2.2

5.5

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SD200 User Manual

Chapter 2 Product Information

Model

SD200-4T-400G

SD200-4T-450G

SD200-4T-500G

Power Capacity

(KVA)

479

530

600

660

Input Current

(A)

Output Current

(A)

665 660 350SD200-4T-350G

730 725 400

825 820 450

910 900 500

Adaptable Motor

(KW)

Note:

1. 0.75 ~ 315 kw AC drive input current is the measured results, which under the condition

of input voltage 380V, and without DC reactor as well as input and output reactor;

2. 350 ~ 500 kw AC drive input current is the measured results, which under the condition

of input voltage 380V, and equipped with input reactor;

3. Rated output current is defined as the output current of the output voltage 380V.

2.6 Technical Specifications

Item

Maximum frequency

Carrier frequency

Input frequency resolution

Control mode

Speed range

Overload capacity

Basic Function

Torque boost

V/F curve

Accelerate/ Decelerate curve

DC braking

Jog control

Simple PLC Multi-speed

Onboard PID

Auto voltage regulation (AVR)

Overvoltage/overcurrent stall control

Rapid current limit

0~600Hz

2.0kHz~16.0kHz； The carrier frequency is automatically adjusted based on the load features.

Digital setting: 0.01Hz Analog setting : Maximum frequency x 0.025%

0:V/F control 1:Vector control 0 mode

1:50(vector control 0 mode)

G type:150% rated current for 60s

Line or S-curve Acc/Dec mode, four kinds of Acc/Dec time Range of Acc/Dec time 0.0~6000.0s DC braking frequency : 0.00Hz to Maximum frequency

braking time: 0.0 to 100.0s braking current : 0.0 to 150%

Jog frequency range: 0.00Hz~F00.03Maximum frequency

16-speed operating through built-in PLC or control terminal

It realizes process-controlled closed loop control system easily.

Jog frequency range: 0.00Hz~Maximum frequency

The current and voltage are limited automatically during the running process so as to avoid frequent tripping due to overvoltage/overcurrent.

It helps to avoid frequent over- current faults of the AC drive.

Specification

Auto torque boost

Line

Multi-point

P type: 110% rated current for 60s

Manual torque boost: 0.1%~20.0%

Square V/F curve

VF separation

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Chapter 2 Product Information

SD200 User Manual

Non stop function

Speed tracking start

Freatures

Rapid current limit

Timing Control

Multi-motor switch

Bus Support

Motor overheating protection

Command source

Frequency source

Auxiliary frequency source

Running

Input terminal

Output terminal

LED display

The key lock and

Display and

function selection

operation

Protection function

Accessories

Item

Virtual IO

Specification

Load feedback energy compensates the voltage reduction so that the AC drive can continue to run in a short time in case of power interruption. Identify the speed of rapidly rotating motor to realize a smooth start without any rush.

Rapid software and hardware current limiting technology helps to avoid frequent over-current fault.

Four sets of virtual DO, five groups of virtual DI, enables easy logic control.

Timing control: set the time range 0.0Min~6500.0Min

Two independent motor parameters enable two motors switching control

Two independent Modbus communication, profibus-DP

Optional IO expansion card 1, analog input AI5 acceptable the input of motor temperature sensor .(PT100,PT1000)

Given the control panel, control terminal, serial communication port given. It can be switched by a variety of ways.

12 frequency sources: digital setting, analog voltage setting, analog current setting, pulse setting and serial port. It can be switched by a variety of ways. 12 auxiliary frequency source. Flexible implementation of auxiliary frequency tuning, frequency synthesis.

Standard: . Six digital input terminals, one of which support to 50kHz high speed pulse input . Three analog input terminals, two of which supports -10V~10V voltage input . One support 0 ~ 10V voltage input or 0 ~ 20mA current input Expansion capability: . Two digital inputs . One analog input terminal, support 0-10.00V 0-20mA input, and

( )

supports PT100 / Pt1000 Standard:

. One high-speed pulse output terminal (optional open collector

type), support of 0 ~ 50kHz square wave signal output . One digital output terminal . Two relay output terminals . Two analog output terminals, support 0~20mA current output or 0~10V voltage output

Display each parameter of function code group

Achieve some or all of the keys locked and define the scope of partial keys to prevent misuse. Powered motor short circuit test; Input/output phase failure protec tion; Over current protection; voltage protection; Under voltage pr otection; Over heat protection ; Overload protection; braking resis

tor fault protection.

Brake unit, Simple IO expansion card, Multi-functional IO expansion card

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SD200 User Manual

Chapter 2 Product Information

Item

Application environment

Environment

Altitude

Ambient temperature

Humidity

Vibration

Storage temperature

Specification

In-door, free from direct sunlight, dust, corrosive gas, combustible ga , oil mist, steam , water drop and salt .

Lower than 1000m (1000m-3000m for derated use)

-10℃+40℃ (derated use in the ambient temperature of 40℃ to 50 ℃ )

Less than 95%RH, without condensation

Less than 5.9m/s(0.6g)

-20℃~+60℃

-2 1-

Chapter 2 Product Information

2.7 Structure diagram

2.7.1 The following figure shows the layout of the AC drive ( 2.2KW,for example).

SD200 User Manual

Main circuit terminals

Name

Fan-cover

Cooling fan

Keypad interface

Vents-cover

Nameplate

Control terminals

Keypad

Cabinet-cover

Series Label

Apron

Lower-cover

Figure 2-6 Product structure diagram

Description

Protection fan.

Refer to 8.1 " Definition of Related Terms."

It is used to connect the Keypad.

Optional. with the vents-cover installed, the protection level will increase and the AC drive internal temperature will increase as well so please derating use the AC drive.

Refer to 2.4 "Nameplate"

Refer to 3.3 "Standard Wiring." ."

Refer to 3.3 "Standard Wiring."

Refer to chapter4 "Operation, Display and Application Examples."

Protect the internal components.

Refer to 2.3 "Naming Rules".

Convenient input and output wiring.

Protect the internal components.

-2 2-

SD200 User Manual

2.7.2 Product Outline, Installation Hole Size

2.7.2.1 SD200 series less than7.5KW (including 7.5KW)

Chapter 2 Product Information

Figure 2-7 Less than 7.5 KW AC drive installation dimensions and installation size

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

SD200-2S-0.7G

SD200-2 -1.5S G

190 110 150 178 98

SD200-2 -2.2S G

SD200-2T-0.7G

SD200-2T-1.5G

190 110 150 178 98

SD200-2T-2.2G

SD200-4T-0.7G

SD200-4T-1.5G

190 110 150 178 98

SD200-4T-2.2G

SD200-4T-4.0G

SD200-4T-5.5G

SD200-4T-7.5G

210 130 160 198 118

250

155

176 236

141

iameter

(mm)

Ø5

GW(kg)

2.4

3.5

4.5

-2 3-

Chapter 2 Product Information

2.7.2.2 SD200 Series 11KW~45KW

SD200 User Manual

Figure 2-8 11kw~45kw AC drive installation dimensions and installation size

AC drive model

SD200-4T-11G

SD200-4T-15G

SD200-4T-18.5G

SD200-4T-22G

SD200-4T-30G

SD200-4T-37G

SD200-4T-45G

H(mm) W(mm) D(mm)

285

332

387

170 162 270

220

250 220 373

270 252 426 22.5440

2.7.2.3 SD200 Series 55KW~110KW

H1(mm) W1(mm)

214

318

135

140

150

iameter

(mm)

Ø6

Ø7

GW(kg)

6.5

10.3

180

Fig 2-9 55~110KW AC drive installation dimensions and installation size

AC drive model

SD200-4T-5 G5

SD200-4T-75G

SD200-4T-90G

SD200-4T-110G

H(mm) W(mm) D(mm)

550

650

300 258 534 200

370 282 625 250

-2 4-

H1(mm) W1(mm)

iameter

(mm)

Ø9

GW(kg)

35.6

SD200 User Manual

2.7.2.4 SD200 Series 132KW~185KW

Chapter 2 Product Information

Figure 2-10 132KW~185KW AC drive installation dimensions and installation size

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

SD200-4T-132G

880 485 31 0 860 320

SD200-4T-185G

2.7.2.5 SD200 Series 200KW~500KW

iameter

(mm)

Ø13

GW(kg)

99SD200-4T-160G

Figure 2-11 200KW~500KW AC drive installation dimensions and installation size

-2 5-

Chapter 2 Product Information

AC drive model

H(mm) W(mm) D(mm)

H1(mm) W1(mm)

SD200-4T-200G

SD200-4T-220G

1250 500 400 1000 440

SD200-4T-250G

SD200-4T-280G

SD200-4T-315G

1350 650 400 1105 513

SD200-4T-350G

SD200-4T-400G

SD200-4T-450G

1810 850 405 1410 513

SD200-4T-500G

2.7.3 External Keypad Installation Dimensions

SD200 User Manual

iameter

(mm)

Ø13

GW(kg)

167

206

415

79.00

74.80

Figure 2-12 Keypad Installation dimensions

+0. 3

119. 5

Figure 2-13

Opening dimension diagram

for keypad with base

-2 6-

128.20

1.50

+0. 3

100

Figure 2-14

Opening dimension diagram

for keypad without base

119.00

SD200 User Manual

Chapter 2 Product Information

2.8 Peripheral Electrical Components System Structure

When using SD200 series AC drive to control asynchronous motor system, you have to

install various electrical components on the side of input and output of the AC drive to

guarantee the stability and safety of system.In addition, SD200 series AC drive is equipped

with a variety of optional accessories and expansion card to achieve various functions.

More than 37kw series three-phase 380v system structure as shown in the figure

below(The figure AC drive terminal refer to 55~110KW):

3-phase AC power supply

Moulded case circuit breakeror earth leakage circuit breakers

Electromagnetic contactor

AC reactor

Input side EMC filter

Use within the allowable power supply specification of the AC drive

Select a proper breaker to resistlarge in-rush current that flows into the AC drive at power-on

To guarantee safety, use an electromagnetic contactor. Do not use it to start or stop the AC drive because such operation reduces the service life of the AC drive

Suppress the high order harmonic to improve power factor

AC Driver

Reduce the electrom agnetic interference on the input side.

Break unit

P+

P-

Ground

Output reactors

P+

Braking resistor

P+

P-

Ground

Motor

Figure 2-15 Under 37 kw series 3-phase 380 V system structure diagram

-2 7-

Chapter 2 Product Information

2.8.1 Peripheral Electrical Components Description

SD200 User Manual

Accessory

Name

MCCB

Contactor

AC input

reactor

EMC input

filter

DC reactor

AC output

reactor

Installation

position

Power

receiving side

Between MCCB and the AC drive input side

AC drive input side

S 200 series

D AC drive of 200G and above configured with DC reactor as standard

Between the AC drive output side and the motor, close to the AC drive

Function Description

Interrupt the power supply when overcurrent occurs on

downstream devices.

Start and stop the AC drive.Do not start and stop the AC

drive frequently by switching the contactor on and off (less than twice per minute) nor use it to directly start the AC drive.

Improve the power factor of the input side;

Eliminate the higher harmonics of the input side effecti-vely

and prevent other devices from being damaged due

to distortion of the voltage waveform;

Eliminate the input current unbalance due to unbalance

between the power phases;

Reduce the external conduction and radiation interfere-

nce of the AC drive;

Decrease the conduction interference flowing from the

power end to the AC drive and improve the anti-interfe-

rence capacity of the AC drive.

Improve the input power factor;

Improve the efficiency and thermal stability of the AC drive;

Eliminate the impact of higher harmonics of the AC drive

input side and reduce the external conduction and radiation interference.

The output side of the AC drive generally has much higher

harmonics. When the motor is far from the AC drive, there is much distributed capacitance in the circuit and certain harmonics may cause resonance in the circuit, bringing about the following two impacts:

a.Degrade the motor insulation performance and damage

the motor in the long run.

b.Generate large leakage current and cause frequent AC

drive protection trips.

If the distance between the AC drive and the motor is

greater than 100 m, install an AC output reactor.

-2 8-

SD200 User Manual

Chapter 2 Product Information

Note:

Do not install capacitor or surge suppressor on the output side of the AC drive. Otherwise, it

may cause faults to the AC drive or damage to the capacitor and surge suppressor;

2. Input/output (main circuit) of the AC drive include harmonic components, which may interfere

with the AC drive attachment communications equipment. Therefore, install an anti-aliasing filter

to minimize the interference;

3. Details of peripherals and options refer to Chapter 2 selection of peripheral devices.

2.8.2 Peripheral electrical components selection guidance

AC Drive model

SD200-2S-0.7G

SD200-2 -1.5S G

SD200-2 -2.2S G

SD200-2T-0.7G

SD200-2T-1.5G

SD200-2T-2.2G

SD200-4T-0.7G

SD200-4T-1.5G

SD200-4T-2.2G

SD200-4T-4.0G

SD200-4T-5.5G

SD200-4T-7.5G

SD200-4T-11G

SD200-4T-15G

SD200-4T-18.5G

SD200-4T-22G

SD200-4T-30G

SD200-4T-37G

SD200-4T-45G

SD200-4T-5 G5

SD200-4T-75G

MCCB(A)

100

125

160

200

250

210

Recommended

contactor

Single phase 220V

25 16 4.0 4.0 1.0

32 25 4.0 4.0 1.0

40 30 4.0 6.0 1.0

Three phase 220V

380VThree phase

100

125

160

Recommended input side main

circuit wire mm2

2.5

4.0

6.0

2.5

4.0

2.5

4.0

6.0

Recommended output side main circuit wire mm2

2.5

4.0

2.5

4.0

2.5

6.0

Recommended

control loop

wire mm2

1.0

1.5

-2 9-

Chapter 2 Product Information

SD200 User Manual

AC Drive model

SD200-4T-90G

SD200-4T-110G

SD200-4T-132G

SD200-4T-160G

SD200-4T-185G

SD200-4T-200G

SD200-4T-220G

SD200-4T-250G

SD200-4T-280G

SD200-4T-315G

SD200-4T-350G

SD200-4T-400G

SD200-4T-450G

SD200-4T-500G

MCCB(A)

250

350

400

500

600

800

800 800 185*2 185*2

1000 800 150*3 150*3

1000 800 150*4 150*4

1200

1600

Recommended

contactor

160

350

400

600

1000

Recommended input side main

circuit wire mm2

120

150

185

150*2

185*2

150*4

Recommended output side main circuit wire mm2

120

150

185

150*2

185*2

150*4

Recommended

control loop

wire mm2

1.5

2.9 SD200 Optional Parts

Peripheral optional braking unit, each function expansion card and the outer lead operator,

etc..As shown below. Seeing detailed usage instructions for use of the accessory. For the

following options, please note when ordering.

Internal

braking unit

External

braking unit

Multi-function

I/O expansion

card

Modbus

communication

card

Profibus-DP

card

Type

Models

followed

by letter "C”

SDBUN

SDIO

SDRS485

SDCAN

SDDP

Function

Models power under 22KW are installed with the internal braking unit as standard configuration

37KW and above need to be configured with an external braking unit

Increase 3 digital inputs, 2 digital outputs, two relay outputs, two analog voltage input T_Motor

One RS - 485 communication card, one CAN communication card.

Profibus-DP card DB9interface，

-3 0-

RemarkName

For 30KW model power, the braking unit is optional

Multiple braking ones are connected in parallel for the models above 90KW

It applies to all models

+ 191 hidden pages

Sinovo SD200-2T-0.7G, SD200-2T-1.5G, SD200-2S-1.5G, SD200-2S-0.7G, SD200-2S-2.2G User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual