THE THREADING OF THIS SEWING MACHINE IS THE SAME AS CT
SERIES, PLEASE REFER TO THE USER GUIDE OF CT SERIES
INTERLOCK MACHINE.
PLEASE BE AWARE THAT THE WRONG THREADING IS THE MAIN
REASON TO CAUSE THE SKIP STITCH PROBLEM. IF THE UTA-1
DEVICE IS NOT ASSEMBLY ON THE MACHINE BY OUR FACTORY BLTT
PURCHASE SEPARATELY PLEASE ADJUST AND TEST THE MACHINE
TO REACH THE BEST SEWING EFFECTS ACCORDING TO THE
FABRICS AND .THREAD YOU ARE USING FIRST AND THEN,
ASSEMBLE THE UTA-1 DEVICE AFTERWARDS.
[ DO NOT OPERATE THE UTA-1 DEVICE IF THERE IS NO FABRICS
UNDER THE PRESSER FOOT.
1. START THE SEWING MACHINE BY PUSHING THE PADEL
FORWARD®
ITS UPPER SET STOP POSITION AND STOP THEN TRIMMING KNIFE
START ITS OPERATION TO CUT THE LOOPER THREAD AND
NEEDLE THREADS FIRST THEN CUT THE SPREADER THREAD NEXT
AND PRESSER FOOT UFT UP AUTOMATICALLY.
4. TAKE OFF THE SEWING FABRICS AND PREPARE FOR THE NEXT
SEWING OPERATION.
BEFORE YOU PUSH THE PEDAL FORWARD. YOU CAN PUSH THE
PEDAL BACKWARD AND LIFT UP THE PRESSER FOOT IN ORDER
TO ADJUST THE FABRICS POSITION AT ANY TIME.
Page 5
1-2 INSTALLMENT AND ADJUSTMENT OF THE SYNCHRONIZER :
2. INSERT ONE END OF STOPPER®INTO THE HOLE ON THE MACHINE
AND INSERT THE OTHER END OF STOPPER INTO THE GROOVE OF
SYNCHRONIZER AND THEN TIGHTEN THE SET SCREW®
3. CONNECT THE POWER OF MOTOR ( PLEASE DO NOT CONNECT THE
ELECTRIC POWER OF TRIMMING KNIFE YET)
4. PUSH THE PEDAL AND START THE SEWING MACHINE AND THEN
PUSH THE PEDAL BACKWARD TO STOP THE MACHINE. BY THIS
TIME, THE SEWING MACHINE WILL STOP AT CERTAIN POSITION
AUTOMATICALLY.
5. OBSERVE THE "P" SET MARK FROM HANDWHEEL AND WHEN THE
MACHINE STOPPED. THE "P" SET MARK FROM HANDWHEEL SHOULD
MATCH THE SET MARK ON THE SEWING MACHINE AND AT THIS
MOMENT, THE NEEDLE SHOULD REACH ITS UPPERMOST DEAD POINT.
WHILE ADJUSTING, LOOSEN THE SET SCREW® TURNING THE BELT
PULLEY® THEN TIGHTEN THE SET SCREW LIGHTLY, REPEAT SUCH
PRECEDURE SEVERAL TIMES TO MAKE SURE THE "P’ SET MARK
FROM HANDWHEEL CAN MATCH EVEN WITH THE SET MARK OF THE
MACHINE BODY.
6. AFTER TIGHTEN THE SET SCREW, PLEASE DOUBLE CHECK THE
RELATED POSITION ONCE MORE TO MAKE SURE THESE TWO SET
MARKS ARE MATCHING EVENLY.
Page 6
1-3 ELECTRICITY AND CONNECTIUN ui- iia rwwcn uwmnwk
IF YOU ARE RESHARPING THE KNIVES, OR CHANGING THE KNIVES, OR
INCASE, TAKING OFF THE TRIMMING KNIFE SET IF NECESSARY AND
YOU WANT TO RE-INSTALL THE TRIMMING KNIFE SET BACK, PLEASE
REFER TO FOLLOWING ITEMS AND ADJUSTING THE RELATED PARTS
INVOLVED.
@ PLEASE MAKE SURE THE POWER IS -OFF*
LOOSENINq-THE COMPRESSED AIR JOINT
AND ADJUSTING THE POSITION OF
LOWER MOVABLE KNIFE IN ORDER
TO MAKE THE MOVABLE KNIFE CAN
BE SLICED EASILY IN THE LOWER
MOVABLE KNIFE GUIDE AND CAN NOT
INTERFERENCE WITH THE KNIFE GUIDE.
WHEN MOVABLE KNIFE MOVED TO ITS
LEFTEST DEAD POINT THERE SHOULD
HAVE A INTERVAL OF 1m.m. BETWEEN
SET SCREW A AND FIXED KNIFE AND
CAN NOT COLLIDE WITH EACH OTHER.
YOU CAN ADJUST THE INTERNAL BY
LOOSEN THE SET SCREW B AND MAKE
SURE THE EDGE OF MOVABLE KNIFE
MATCH EVENLY WITH THE EDGE OF
FIXED KNIFE.
WHEN MOVABLE KNFE MOVED TO ITS
RIGHTEST DEAD POINT, THE HOOK
BALDE OF MOVABLE KNIFE SHOULD
BE RETREAT Im.m. INSIDE FROM
THE BLADE OF FIXED .KNIFE.
MATCH \a
EVEN
HOOK SLADE''MOVABLE
KNIFE
Page 8
THE RELATIONSHIP AMONG CLAMP SPRING.
KNIFE PRESSURE SPRING AND CLAMP
SPRING PRESSURE ADJUSTING PIECE.
WHEN THE HOOK BUDE OF MOVABLE
KNIFE A RETREATED 1mm INSIDE FROM
THE BALDE OF FIXED KNIFE B, THE
FRONT EDGE OF CLAMP SPRING C
SHOULD MATCH EVEN WITH THE TOP
OF MOVABLE KNIFE. SIDE EDGE
OF MOVABLE KNIFE AND CLAMP SPRING
ALSO SHOULD MATCH EVENLY.
WHEN LOOPER THREAD BEEN CUT.
THE CLAMP SPRING SHOULD HOLD
THE LOOPER THREAD AND MOVING
AWAY TOGETHER WITH KNIFE BASE
FROM THE LOOPER AND THE PRESSURE
OF CLAMP SPRING CAN BE ADJUSTED
BY ADJUSTING THE CLAMP SPRING
PRESSURE ADJUSTING PIECE AND PLEASE
REFER TO NEXT ITEM.
2-2 SETTING THE HEIGHT OF THE LOWER FIXED KNIFE
CARRIER GUIDE
FIXED KNIFE®
jm
PRESSURE SPRING f 3
PRESSURE SPRING pippp
WHEN LOWER MOVABLE KNIFE MOVE
FORWARD FROM LOWER KNIFE HOLDER,
THE INTERNAL BETWEEN MOVABLE KNIFE
AND THE RIDGE OF LOOPER SHOULD
BE 0.1
LOOSENING THE SET SCREW A AND ADJUSTING
THE HEIGHT OF LOWER FIXED KNIFE CARRIER
GUIDE TO ITS PROPER POSITION THEN TIGHTEN
THE SET SCREW A.
PLEASE MAKE SURE THE LOWER MOVABLE
KNIFE CAN BE MOVH) FORWARD AND
BACKWARD SMOOTHLY.
Page 9
2-3 SETTING THE POSITION OF THREAD TRIMMER
WHEN THE PISTON OF. KNIFE DRIVING
CYUNDER REACH ITS LEFTEST DEAD
POINT AND TRIMMING KNIFE SET WILL
MOVE TO THE SIDE OF THE LOOPER.
THERE WILL BE A 2m.m. INTERVAL
BETWEEN THE TRIMMING KNIFE SET
AND THE LOOPER.
LOOSEN THE SET SCREW NLIT (A),
TURNING THE PISTON CLOCKWISE
TO REDUCE THE INTERVAL OR
COUNTER CLOCKWISE TO INCREASE
THE INTERVAL, TO ADJUST THE
TRIMMING KNIFE SET TO ITS PROPER
POSITION AND THEN TIGHTEN THE
SET SCREW NUT
TURNING THE HANDWHEEL AND MAKE
SURE THE "P" SET MARK MATCH THE
SET MARK FROM THE MACHINE HEAD.
USING HAND TO MOVE THE PISTON
OF THE KNIFE DRIVING CYLINDER IN
ORDER TO MOVE THE TRIMMING KNIFE
SET TO THE LOOPER
SET MARK o
KEEP PUSHING THE PISTON OF KNIFE
DRMNG CYLINDER, THEN THE MOVABLE
KNIFE START TO MOVE FORWARD.
WHEN THE MOVABLE KNIFE MOVE TO
FROM THE LEFT EDGE OF FEED
DOG’S RIGHT COLUMN.
THE TIP OF THE MOVABLE KNIFE SHOULD
LOCATED ON THE TOP OF THE CENTER
LINE OF LOOPER'S RIDGE
7 FEED DOG
tjmi
LOOPER
HANDWHEEL
15MM
- RR-\10VABL
TIP
Page 10
WHEN MOVABLE KNIFE KEEP MOVING TO
THE LEFT TILL 1.5mm AWAY FROM THE
RIGHT SIDE OF FEED DOG*S LEFT COLUMN.
THE TIP OF THE MOVABLE KNIFE SHOULD
STILL STAY WITHIN THE RIDGE OF THE LOOPER.
WHEN ADJUSTING. LOOSENING THE SET SCREW (A)
AND TURNING THE ECCENTRIC STUD AND SETTING
THE POSITION OF THE TIP OF MOVABLE KNIFE
(THE SET MARK OF THE ECCENTRIC STUD MUST
FACING TOWARD THE RIGHT SIDE).
2-4 DOUBLE-CHECKING
AFTER ASSEMBLED THE THREAD TRIMMING SET, PRIOR TO THE
SEWING OPERATION. YOU MUST DOUBLE CHECK THE CORRELATION OF
NEEDLE THREAD, LOOPER THREAD, LOWER MOVABLE KNIFE AND
LOOPER. AND ALSO DOUBLE CHECK IF THE THREAD TRIMMER CAN
TRIM THE THREADS PROPERLY AND IF CLAMP SPRING CAN HOLD THE
LOOPER THREAD PROPERLY.
WHEN MOVABLE KNIFE (A) MOVE FROM
RIGHT TO THE LEFT. IT MUST PASSING
THROUGH THE LOOP OF THE NEEDLE
THREADS (U) (LT). IN THE SAME TIME,
THE POSITION OF HOOK BLAD (a^ MUST
BE IN THE FRONT OF LOOPER THREAD.
WHEN MOVABLE KNIFE (A) RETREAT FROM
ITS LEFTEST DEAD POINT TO THE RIGHT.
HOOK BLADE(a;AND(a’)WILL PULL THE
NEEDLE THREAD AND LOOPER THREAD TO
THE FIXED KNIFE AND. CUT THE THREADS
IN ORDER AND THE CLAMP SPRING WALL
HOLD THE THREAD END AND MOVE TO THE
BACK OF LOOPER TOGETHER WITH TRIMMING
KNIFE SET (A). YOU CAN ADJUST THE HOLDING
PRESSURE OF CLAMP SPRING TO AVOID THE
THREAD END CAME OFF DURING THE
MOVEMENT BY ADJUST CLAMP SPRING
PRESSURE ADJUSTING PIECE.
Page 11
THE TRIMMING ABIUTY OF KNIFE MUST
BE MODERATE OR THE.KNIFE WILL BE
WORE OLTT VERY SOON. IF THE TENSION
OF KNIFE PRESSURE SPRING IS TOO BIG,
YOU CAN ADJUST IT BY MOVING KNIFE
PRESSURE SPRING TO THE RIGHT OR
LEFT IN ORDER TO GET PROPER TENSION.
DOUBLE CHECK THE POSITION OF SAFETY
SWITCH WHEN THE POWER IS ON. THE
TRIMMING KNIFE SET MUST BE IN ITS SET
POSITION.
THE TRIMMING KNIFE SET CAN ONLY
FUNCTION WHEN THE KNIFE DRIVING
CYLINDER (B) PUSH AWAY SAFETY STITCH (A).
WHEN ADJUSTING. LOOSENING SET SCREW (C)
AND SETTING THE DESIRED POSITION FOR
SAFETY SWITCH THEN TIGHTEN SET SCREW(C).
AFTER TIGHTEN THE SET SCREW (C) YOU
DOUBLE CHECK IF SAFETY SWITCH IS
MUST
SET PROPERLY.
3. TENSION RELEASE EQUIPMENT
EACH OF SET SCREWS FOR THE TOP
THREE THREAD GUIDE HOOK UNITS IS
SETTING IN THE MIDDLE OF TWO THREAD
GUIDE EYELETS AND EACH OF SET
SCREWS FOR THE BOTTOM TWO THREAD
GUIDE HOOK UNITS IS SETTING IN THE
DISTANCE OF lOm.m. APART FROM THE
THREAD GUIDE EYELET.
THE RELEASE WEDGE MUST REACT
EARLIER THAN THE THREAD TRIMMER'S
OPERATION. WHEN ADJUSTING, LOOSENING
THE SET SCREW. SETTING THE PROPER
POSITION OF RELEASE WEDGE. IN THE
MEANTIME. PLEASE MAKE SURE THE
RELEASE WEDGE CAN PUSH TENSION
DISC COMPLETE APART AND ALSO CAN
RETREAT COMPELELY ( CAN NOT
INTERFERENCE WITH TENSION DISC.)
Page 12
4. ADJUSTMENT FOR SPREADER TRIMMER
4-1 THE EXPLANATION FOR TRIMMING OPERATION.
WHEN NEEDLE MOVED TO ITS UPPERMOST
DEAD POINT, MOVABLE KNIFE (A) PASSING
THROUGH THE NEEDLES AND THE LOOP
OF SPREADER THREAD (CAN NOT
INTERFERENCE WITH EACH OTHER.),
WHEN THE TIP OF MOVABLE KNIFE
MOVED TO THE HALF DISTANCE
BETWEEN SPREADER AND PRESSER
fOOT AND START RETREATING BY THIS
MOMENT THE HOOK BLADE OF MOVABLE
KNIFE IS PULLING THE ORNAMENTAL
THREAD BACK TILL THE FIXED KNIFE CUT
THE ORNAMENTAL THREAD AND THE
THREAD CLMAP SPRING IS HOLDING THE
ORNAMENTAL THREAD END.
4-2 MAINTENANCE AND ADJUSTMENT
WHEN MOVABLE KNIFE PASSING THOUGH
THE NEEDLES AND SPREADER, THE
INTERVAL BETWEEN MOVABLE KNIFE
AND SPREADER SHOULD BE 0.1-0.3 m.m.
LOOSEN THE SET SCREW AND ADJUST
THE SPREADER TRIMMER SET TO ITS
PROPER POSITION AND THEN TIGHTEN
THE SET SCREW.
WHEN MOVEABLE KNIFE MOVE FORWARD
AND MEET WITH SPREADER, THE TIP OP
HOOK BLADE SHOULD SQUARE MATCH TO
THE THREAD HOOK OF SPREADER
LOOSEN THE SET SCREW, ADJUST THE
HOOK BLADE OF MOVABLE KNIFE TO ITS
PROPER POSITION AND LINE UP WITH
THREAD HOOK OF SPREADER THEN
TIGHTEN. THE. SET SCREW.
WHEN MOVABLE KNIFE MOVE FORWARD
TO ITS LOWEST DEAD POINT. THE TIP OF
THE MOVABLE KNIFE SHOULD LOCATE
AT THE HALF DISTANCE BETWEEN
SPREADER AND PRESSER -FOOT. LOOSEN
THE NUT OF CYLINDER ADJUST THE
PISTON TO ITS PROPER POSITION THEN
TIGHTEN THE NUT.
Page 13
WHEN RE-SHARPENING THE KNIVES, OR
CHANGING THE KNIVES OR TAKING OFF
THE SPREADER TRIMMER SET IF
NECESSARY, PLEASE ASSEMBLE BACK
THE SPREADER TRIMMER ACCORDING
TO FOaOWJNG ITEMS.
MOVABLE KNIFE SHOULD SLIDE SMOOTHLY
IN THE SLIDE BLOCK AND CAN NOT HAVE
ANY INTERVAL BETWEEN MOVABLE KNIFE
AND SLIDE BLOCK.
THE SIDE EDGE OF FIXED KNIFE SHOULD
MATCH EVENLY WITH FIXED KNIFE HOLDER.
FIXED KNIFE HOLDER
MATCH
EVENLY
FIXED KNIFE
WHEN MOVABLE KNIFE MOVE BACKWARD.
THE HOOK BLADE OF MOVABLE KNIFE
SHOULD RETREAT O.Sm.m. INSIDE FROM
THE BLADE OF FIXED KNIFE.
WHEN MOVABLE KNIFE MOVE TO ITS UPPERMOST
DEAD POINT. THE FRONT EDGE OF THREAD
CLAMP SPRING AND MOVABLE KNIFE SHOULD
BE EVEN. AND THE FRONT EDGE OF KNIFE
PRESSURE SPRING AND FIXED KNIFE SHOULD
BE EVEN.
FIXED
KNIFE
INTERVAL
MOVABLE
-KNIFE
THREAD 'MATCH
CLAMP EVENLY
SPRING
MOVABLE KNIFE
HOOK
BLADE
(L5MH^
FIXED
KNIFE
ADJUSTING SCREW IS USED FOR SETTING
THE TENSION OF CUMP SPRING IN ORDER
TO HOLD THE ORNAMENTAL THREAD
PROPERLY. IF THE TENSION BETWEEN
THREAD CLAMP SPRING AND MOVABLE
KNIFE IS TOO BIG, THEN MOVE THE KNIFE
PRESSURE SPRING FORWARD IN ORDER