Sinclair KING ASH-09AK, KING ASH-13AK Service Manual

Page 1
SERVICE MANUAL
KING
SERIES
ASH-09AK, ASH-13AK
Page 2
Page 3
Model
Remarks
ASH-09AK
ASH-13AK
1
Summary and features
Summary and features
09/13 Outdoor unit:
1Ph 220~240V 50Hz
R410a
Page 4
COOLING HEATING COOLING HEATING
2650 /9050 2850/ 9730 3516/12000 4015/13700
820 785 1080 1104
1110 1150 1500 1500
5.69 5.9 7.6 7.6
Model of Indoor Unit
Fan Motor Speed (r/min) (H/M/L)
Output of Fan Motor (w) Input of Heater (w) Fan Motor Capacitor (uF) Fan Motor RLA(A) Fan Type-Piece Diameter-Length (mm)
Evaporator
Pipe Diameter (mm) Row-Fin Gap(mm) Coil len
gth (l) x height (H) x coil width (L) Swing Motor Model Output of Swing Motor (W) Fus e (A) Sound Pressure Level dB (A) (H/M/L) Sound Power Level dB (A) (H/M/L)*** Dim ens ion (W/H/D) ( mm )
Dimension of Package(W/H/D)(mm)
Net Weight /Gross Weight (kg) 9/12
51/49/46/42
805 x 280 x 215
860 x 355 x 280
MP2 4AA
1.5
PCB 3.15A
41/39/36/32
Aluminum fin-copper tube
7
2-1.5
656 x 25.4 x 304.8
1
0.254
Cross flow fan – 1
φ99*644
ASH-13AK
Cool:ing 1120/1010/890/760 Heating: 1120/1010/900/780
9
/
A
ASH-13AK
220-240V
50Hz
580
1
3.26/3.64
A
500
1
8/10
3.21/3.61
Indoor
unit
50/48/46/44
740 x 250 x 180
790 x 320 x 264
MP28 EC
2
3.15
40/38/36/34
Aluminum fin-copper tube
7
2-1.6
576X142 X145
1
0.263
Cross flow fan – 1
97
ASH-09AK
Cool:ing 1160/1065/959/861 Heating: 1160/1067/960/860
/
ASH-09AK
220-240V
50Hz
Energy Class
Total Ca pacity (W/Btu/h )
Pow er Input (W)
Rated Input (W)
Rated Current (A)
Air Flow Volum e (m 3/h) (H/M/L)**
Dehumidifying Volume (l/h)
EER / C.O.P (W/W)
Mo de l
Function
Rated Voltage
Rated Frequency
Technical specifications
Technical specifications
2
Page 5
ASH-09AK ASH-13AK
HIGHLY Gree
ASG102CV-B7AT QXA-133uB030
Rotary Rotory
18A 32
4.05 5.1 875 1160
KA-172-LYGN914 B250-150-141E
-5~43 -15~46
77
1-1.6 2-1.4
608X495X205 731X495X25.4
830 850
30W 30
0.345 0.35 22
1400 1700
Axial fan -1 Axial fan –1
400 400
Auto defrost Auto defrost
T1 T1
II
IP24 IP24
33.8
11.2
52 52
62 62 848X540X320 848X540X320 878X590X360 878X590X360
35/40 40/44
R410A/0.75 R410A/1.10
55
25 25
Liquid Pipe (mm) Φ6(1/4") Φ6(1/4") Gas Pipe (m m ) Φ9.52(3/8") Φ12(1/2") Height (m)
10 10
Length (m) 1
5 15
Aluminum fin-copper tube
Capillary
Capacitor
Dimension of Package (L/W/H)(mm)
Condenser Pipe Diameter (mm ) Rows-Fin Gap(mm) Coil length(l) x height(H) x coil width(L) Fan Motor Speed (rpm) (H/M/L) Output of Fan Motor (W)
Net Weight /Gros s Wei ght (kg)
Permissible Excessive Operating Pressure for the Suction Side(MPa)
Sound Pressure Level dB (A) (H/M/L) Sound Power Level dB (A) (H/M/L) Dimension (W/H/D) (mm)
Outer Diameter
Refrigerant Charge (kg)
Outdoor
unit
Connecti
on Pipe
Gas additional charge(g/m)
Length (m)
Ma x Distance
Model of Outdoor Unit Compressor Manufacturer/trademark Compressor Model Compressor Type L.R.A. (A) Compressor RLA(A) Com pres s or Power Input(W) Overload Protector Thro ttling Method Starting Method Working Temp Range (℃)
Fan Motor RLA(A) Fan Motor Capacitor (uF) Air Flow Volum e of Outdoor Uni t Fan Type-Piece
Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side(MPa)
Fan Diameter (mm ) Defros ting Method Climate Type Isolation
The above data is subject to change without notice. Please refer to the nameplate of the unit.
Page 6
Part name
Part name
Wall Pipe
LED displayer
Remote control window
Guide louver
Indoor unit
Outdoor unit
Front Panel
Filter
Air in
Air out
Drainage hose
Air in
Air out
Manual switch
Wireless remote control
Wrapping Tape
Set Temp
Heat
Cooling
Connection pipe
3
LED displayer
DRY
Run
Page 7
Tube exit
Air inlet
Rear View
Right
Left
Ceiling
Wall-Mounting Plate
W
D
H
Outline and installation dimensions of indoor unit
4
Outline and installation dimension
Outline and installation dimension
Wall-Mounting Plate:
ASH-09AK
ASH-13AK
Mod el W(㎜)H(㎜)D(㎜)
ASH-09AK 740 250 180
ASH-13AK
805
280 215
Page 8
Outline and installation dimensions of outdoor unit
Unit:mm
ASH-09AK, ASH-13AK
Bolt
Nut
Wrench
over
over
over
over
Page 9
Electrical circuit diagram
Electrical circuit diagram
55
55
5
ASH-09AK
ASH-13AK
Page 10
66
66
6
 
Manual of functions of remote controller and operation method
Manual
1 of functions of remote controller
6.1.1 Temperature parameter
The room setting temperature(Tpreset) The room ambient temperature (Tamb)
6.1.2
Basic Functions
Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least. For the first ene
rgization, the compressor will be started without 3-minute lag. The compressor, once started,will not be stopped
within 6 minutes with the change of room temperature.
Cooling Mode
Cooling Conditions and Process
When T
amb
.T
preset
+1, the unit will run under cooling mode, in which case the compressor and outdoor fan will start
and the indoor fan
will run at setting speed.
When T
amb.≤Tpreset
-1, the compressor and the outdoor fan will stop, the indoor fan will run at setting speed.
When T
preset
-1 <T
amb.
< T
preset
+1 , the unit will maintain its original operating status.
Under this mode, the switchover valve will not be powered on, and the setting temperature range is16 ~30 .
T
preset
+1
T
preset
-1
Compressor
Outdoor fan
Indoor fan
Preset speed
Run
T
amb
Stop
Stop cooling
Start cooling
Original operating status
6 min.
3 min.
6 min.
6.1.2.1.3 Protection
Antifreeze Protection
If it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped, and the indoor fan will run at setting speed. When antifreeze protection is released and the compressor has stopped for 3 minutes, the unit will resume its original operating status.
During antifreeze protection
3 min.
Stop
Run
Preset speed
Compressor
Outdoor fan
Indoor fan
6.1.2.2 DRY Modes
6.1.2.2 .1 The conditions and process of DRY
+2 , the unit will run under DRY cooling mode, in which case the compressor and outdoor fan
will be started and the indoor fan will run at low speed.
When T
amb.
> T
preset
When T
preset
-2℃≤T
amb.≤Tpreset
+2, the unit will run under DRY mode, in which case the indoor fan will keep run
at low speed, the compressor and the outdoor fan will be stopped after 6 minutes . After 4 minutes,the compressor
and the outdoor fan will be restarted. The dehumidifying process is so repeated in cycle.
.
When T
amb
.< T
preset
-2, the compressor and outdoor fan will be stopped, the indoor fan will run at low speed.
Under this mode, the switchover valve will not be powered on, and the setting temperature range is16 ~30 .
Page 11
T
preset
+2
T
preset
-2
T
amb
Compressor
Outdoor fan
Indoor fan
Cooling
Dry
Stop
6 min. 6 min.
4 min.
4 min.
low speed
Run Stop
6.1.2.2.3 Protection
Antifreeze Protection
Upon meeting the cooling condition, if it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped,and the indoor fan will run at low speed. When antifreeze protection is released and the compressor has stopped for 3 minutes, the complete unit will resume its original operating status.
Upon meeting the dehumidify condition, if it is detected that the system is under antifreeze protection, the com
-pressor and outdoor fan will be stopped,and the indoor fan will run at low speed. When antifreeze protection is released and the compressor has stopped for 4 minutes, the complete unit will resume its original operating status.
6.1.2.3 HEAT Mode (there is no this mode for cooling only unit)
6.1.2.3 .1The conditions and process of heating
Tset
Tset
Compressor
Outer fan
Inner fan
Reversal valve
Running
Stop
Stop heating
Original running state
Start heating
Tamb.
6Min.
3Min.
6Min.
2Min.
Setting fan speed
2Min.
Setting fan speed
When Tamb Tset +2 ,the system enters heating running, in this case, the reversal valve, compressor, outer fan enter simultaneously running.The indoor fan will delay at most for 2min to run.
When Tamb Tset +4 ,the compressor and outdoor fan will stop, but the reversal valve is still with power on, the indoor unit will run at setting fan speed for 60s then will stop . When Tset +2 <Tamb < Tset +4 ,the unit will maintain its original operating status.
Under this mode, the switchover valve will be powered on, and the setting temperature range is16 ~30 .
6.1.2.3.3 Conditions and processes of defrost
This unit adopt intelligent defrosting,it can defrost according to the frosting conditions,dual 8 display H1
6.1.2.3.4 Protection
High
Temp. Protection
If it is detected that the evaporator tube temperature is too high, the outdoor fan will be stopped. When the tube temperature resumes to normal, the outdoor fan will be restarted.
Noise
Silencing
Protection: If the unit is stopped by pressing ON/OFF, the reversal valve will be stopped after
2-minute lag; or 2 minutes will be delayed upon mode switching.
6.1.2.4 Fan mode
Under FAN mode, only the indoor fan runs at setting speed.The RUN indicator will be bright. Double 8 module indicator
will display the setting temperature. When stand by, the power indicator is bright but the unit does not run.
6.1.2.5 Auto Mode
Under this mode, the system will automatically select its run mode (cool, dehumidify, heat or fan) with the change of ambient temperature. For protection function, same as under cooling and heating mode.
Page 12
3.Other controls
1. Memory function Memory contents: Mode, up and down swing, Light, Setting temp., Setting fan speed, Ordinary setting Fahrenheit/Centigrade, after powered off, and powered on, it will run at the memory contents. If no timer setting function in last remote control order, the system will memorize the last remote control
order, the system will memorize the last remote control order and work with last remote control setting.
In the last remote control order, there is ordinary timer function, if power off happen beffore the timer arrived, the system will memorize the last remote control timer function, and will recalculate. If there is timer function in last remote control order, but timer has arrive, system will run at timer on or timer
off and power off, after repowered on, the system will run at the mode before power off.
Timer function
1.Ordinary Timer setting: T imer on: Under unit off, the timer on function could be set up, if timer on has arrived, controller will run at setting mode, the timer interval is 0.5hr, setting range is 0.5-24hrs. Timer off: Under unit off, the timer off function could be set up, if timer off has arrived, controller will run at setting mode, the timer interval is 0.5hr, setting range is 0.5-24hrs.
Timer setting for hour: Timer on: if system is running, to set timer on, the system will continue to run, if unit is off to set up timer on, when timer on has arrived, the system will run at pressetting mode.
Timer off: If system is off to set up the timer off, when to set up timer off, the unit will stand by, when unit is on, to set up timer off, when the timer off arrived, the system will stop to work. Timer setting change: W hen system is in Timer status, can set up timer on and timer off by wireless remote control, to reset up Timer
also, the system will run at last setting status. When system is running, at the same time to set up Timer on and Timer off, the system will keep the present setting status, when time arrived, system will stop to work. W hen system stop, at the same time to set up Timer on and Timer off, the system will stop, untile the timer arrived, the system will start to work. Hereafter, when timer of timer on in every day arrived, it will run the presetting modes, after timer off arrived, the system will stop. (3) Auto button
After powered on, press this button, it will run at Auto mode, when repressed, the unit will turns off. (4) Buzzer The controller is powered on and detect the signal received, the buzzer will beep. (5) Sleep function
Under cooling or dehumidifying mode, the preset temperature will automatically rise by 1 , ine hour after
setting of sleep program and rise by 1 after 2hours.
Under heating mode, the preset temperature will automatically decrease by 1 one hour after setting of sleep
program and decrease by another 1 after 2hours.
Page 13
(6) Turbo function The turbo function is available in Cool and Heat modes. (7) Dry function
Dry function is available in Cool and Dehumidifying modes. (8) Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds.
(10) Displayer
Running figure and mode figure display
Dual 8 display
After powered on, the figure will be displayed, then only Power/running indicator turn on. When using remote conroller to open the unit, it will turn on, at the same time to display current setting running modes.
When the unit is turned on, after powered on, the nixie tube will display the setting temp.(setting range is 16-
30 ). Under Auto mode, cooling and fan will display 25 , heating will display 20 , cooling only control
display 25 .
(9) Up and down swing control
After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent; After unit turned on, if to set up swing function, when indoor fan stop running, the guide louver will stop at current position, inner fan motor is running, guide louver will resume to swing.From Cool, Dry, Fan modes to Heat mode, the guide louver will be opened at D position, when turn on swing will run at (A-D); from Heat mode to Cool, Dry, Fan mode, the fan louver will turn to B position, if turn on the swing, it will run at (A-C).
(11) PG motor lock protection When turn on the fan motor, if motor continuously run for a while and the running speed is very slow, in order to prevent motor automatically self-protection, it will stop running and display lock; If currently turns unit on,
that dual 8 will display lock error code H6; If current is unit off, will not display the block error information.
LCD Display
When cooling and dehumidifying, the Cool and indicator will turn on, when heating, the Heat and Run indicaor will turn on, when in fan mode, the indicator will turn on.
Page 14
Manual 2 of functions of remote controller
1. Temperature parameter
The room setting temperature(Tpreset)
The room ambient temperature (Tamb)
Basic Functions
Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least for the first energization, the compressor will be started without 3-minute lag. The compressor, once started, will not be stopped within 6 minutes with the charge of room temperature.
Cooling Mode
Cooling Conditions and Process
When Tamb. Tpreset 1 , the unit will run under cooling mode, in which case the compressor and outdoor fan will start and the indoor fan will run at setting speed.
When Tamb. Tpreset 1 , the compressor and the outdoor fan will stop, the indoor fan will run at setting speed. When Tpreset 1 Tamb. Tpreset 1 , the unit will maintain its original operating status.
Under this mode, the four-way valve will not be powered on and the setting temperature range is 16-30 . The displayer displays running signal, cooling signal and setting temperature.
Start cooling
Original operating status
Stop cooling
min.
min.
min.
Preset
Preset
amb.
Compressor
Outdoor fan
Indoor fan
Run
Stop
Preset speed
Protection
Antifreeze Protection
If it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped, and the indoor fan will run at setting speed. When antifreeze protection is released and the compressor has stopped for 3 minutes, the unit will resume its original operating status.
Compressor
Outdoor fan
Indoor fan
Run
Stop
During antifreeze protection
3 min.
Preset
speed
Over current protection
DRY Modes
This manual is applicable to 18K, 24K models, the centigrade is used for the following function manual, if there will be the Fahrenheit degree, that will be TF= TCX1.8+32.
If it is detected that the system amperage exceeds the specified value(about 22 A), the main unit will enter into the status
that
only the fan is running. After 3 minutes and overcurrent protection is released, the main unit will resume its original
operating status .If it is 6 times continuously detected overcurrent protection (if the compressor has run over 6 mins continuously,
the times of protection will be cleared),the main unit will be stopped on standby,the nixietube will display error code "E5", power
indicator will blink and it is need to restart the unit by the wireless remote control.
Page 15
DRY Modes
When Tamb. Tpreset 2 , the unit will run under DRY cooling mode, in which case the compressor and outdoor fan will be started and the indoor fan will run at low speed.
When Tpreset 2 Tamb. Tpreset 2 , the unit will run under Dry mode, in which case the indoor fan will keep run at low speed, the compressor and outdoor fan will be stopped after 6mins. After 4 minutes, the compressor and outdoor fan will be restarted. The dehumidifying process is so repeated in cycle.
When Tamb. Tpreset 2 , the compressor and outdoor fan will be stopped, the indoor fan will run at low speed.
Under this mode, the switchover valve will not be powered on and the setting temperature range is 16-30 .
Compressor
Outdoor fan
Indoor fan
Run
Stop
Start cooling
Stop running
Preset speed
min. min.
m
in
. min.
Tpreset
Tpreset
Tamb.
Dehumidifying
Protection
Antifreeze Protection
HEAT Mode (there is no this mode for cooling only unit)
The
conditions and process of heating
When Tamb Tset 2 ,the system enters heating running, in this case, the reversal valve, compressor,
outer
fan enter simultaneously running.The indoor fan will delay at most for 2min to run.
When
Tamb Tset 4 ,the compressor and outdoor fan will stop, but the reversal valve is still with power on,
the indoor unit will run at setting fan speed for 60s then will stop . When Tset 2 Tamb Tset 4 ,the unit will maintain its original operating status.
Under this mode, the switchover valve will be powered on and the setting temperature range is 16-30 .
Tpreset
Tpreset
Tamb.
Compressor
Outer fan
Inner fan
Inner fan
Running
Stop
6Min.
3Min.
6Min.
Stop heating
Original running state
Start heating
2Min.
fan speed
Setting
2Min.
Setting fan speed
Conditions and processes of defrost
This unit adopt intelligent defrosting,it can defrost according to the frosting conditions,dual 8 display H1
Protection
Anti-high temperature protection
Other protection
The other protections are the same with that under Cool mode.
Under dehumidifying and cooling mode, i f it is detected that the system is under antifreeze protection, the compressor and
and
outdoor fan will be stopped,and the indoor fan will run at low speed. When antifreeze protection is released and the
the
compressor has stopped for
3 minutes, the complete unit will resume its original operating status.
Upon meeting "run 6 mins and stop 4 mins" dehumidify condition, if it is detected that the system is under antifreeze
protection,the
compressor and outdoor fan will be stopped, and
the in door
fan will run at low speed. When antifreeze prote-
ction is released and the compressor has stopped for 4 minutes, the complete unit will resume its original operating status.
Page 16
Other controls
Timer function
Ordinary Timer setting:
timer on: Under unit off, the timer on function could be set up, if timer on has arrived, controller will run at
setting mode, the timer interval is 0.5hr, setting range is 0.5-24hrs.
Timer off: Under unit off, the timer off function could be set up, if timer off has arrived, controller will run at setting mode, the timer interval is 0.5hr, setting range is 0.5-24hrs.
Timer setting for hour: Timer on: if system is running, to set timer on, the system will continue to run, if unit is off to set up timer on, When timer on has arrived, the system will run at pressetting mode.
Timer off: If system is off to set up the timer off, when to set up timer off, the unit will stand by, when unit is on,
to set up timer off, when the timer off arrived, the system will stop to work. Timer setting change:
When system is in Timer status, can set up timer on and timer off by wireless remote control, to reset up Timer
also, the system will run at last setting status.
When system is running, at the same time to set up Timer on and Timer off, the system will keep the present setting status, when time arrived, system will stop to work. When system stop, at the same time to set up Timer on and Timer off, the system will stop, untile the timer
arrived, the system will start to work. Hereafter, when timer of timer on in every day arrived, it will run the presetting modes, after timer off arrived,
the system will stop.
Auto button
After powered on, press this button, it will run at Auto mode, when repressed, the unit will turns off.
Buzzer
The controller is powered on and detect the signal received, the buzzer will beep.
Sleep function
Under cooling or dehumidifying mode, the preset temperature will automatically rise by 1 , ine hour after setting of sleep program and rise by 1 after 2hours.
Under heating mode, the preset temperature will automatically decrease by 1 one hour after setting of sleep program and decrease by another 1 after 2hours.
Tpreset
Tpreset
Tpreset
Preset temp. Tpreset
1hour
2hours
2hours above
Auto Mode
Under this mode, the system will automatically select its run mode (cool, dehumidify, heat or fan) with the change of
ambient
temperature. For pr
otection
function, same as under
cooling and heating mode.
Fan mode
Under FAN mode, only the indoor fan
runs at setting
speed.The RUN indicator will be bright. Double 8 module indicator
will display the setting temperature. When stand by, the power indicator is bright but the unit does not run.
Noise
Silencin
g
Protection
If the unit is stopped by pressing ON/OFF, the reversal valve will be stopped after
2-minute l g; or 2 minutesa w
l
l
i
be
delayed upon mode switching.
If
it is detected that the evaporator tube temperature is
too high, the outdoor fan will be stopped. When the tube
temperature
resumes to normal,
the outdoor fan will be restarted.
Over current product
The overcurrent protection is the same with the the over current protection under cool mode.
Page 17
Turbo function
The turbo function is available in Cool and Heat modes.
Dry function
Dry function is available in Cool and Dehumidifying modes.
Auto fan speed control
In this mode, indoor fan can run with Hig, Mid, Low speeds.
Up and down swing control
Displayer
Running figure and mode figure display
After powered on, the figure will be displayed, then only Power/running indicator turn on. When using remote conroller to open the unit, it will turn on, at the same time to display current setting running modes.
Dual 8 display
PG motor lock protection
When turn on the fan motor, if motor continuously run for a while and the running speed is very slow, in order to prevent motor automatically self-protection, it will stop running and display lock; If currently turns unit on, that dual 8 will display lock error code H6; If current is unit off, will not display the block error information.
After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent; After unit turned on, if to set up swing function, when indoor fan stop running, the guide louver will stop
at current position, inner fan motor is running, guide louver will resume to swing.From Cool, Dry, Fan modes to Heat mode, the guide louver will be opened at D position, when turn on swing will run at (A-D); from Heat mode to Cool, Dry, Fan mode, the fan louver will turn to B position, if turn on the swing, it will run at (A-C).
When unit is turned off, the guide louver will turn to position 0, the swing is only available after preset the swing function, and indoor unit is running.
Note: When to set up at position L to B, A to C, B to D, the guide louver will swing between position W to D.
Tpreset
Tpreset
Tpreset
1hr.
2hrs. 2hrs. above
Tpreset temp.
Power-off Memory
Memory contents: Mode, UP/DOWN Swing,
light,
Set temp, Set fan speed.
After de-energized, and re-energized, the unit will start to run with the memory function automatically.
The system, if the last
remote control signal do not set timer function, will memorize the
last remote control signal and run according to it. If the last
remote control signal has set timer function, the system is de-energized before the set time,when re-energized, the system
will memorize the timer function, the set time will recalculate. If the last remote control signal has set timer function and the
system is de-energized after the set time, when re-energized, the system will memorize the running status before de-energized.
When the unit is turned on, after powered on, the nixie tube will display the setting temp.(setting range is 16-30 ). When the preset temperature display signal has been received, the nixie tube will display the preset temperature; If the display ambient temperature signal has been received, the nixie tube will display the current indoor ambient temperature, if to set up others by remote controller that the display will maintain its status. At displaying ambient temperature, the unit received the remote control signal, it will display 5s preset temperature then turn to ambient temperature display. The ambient temperature sensor malfunction will display F1; Indoor tube sensor will display F2, wire jumper cap protection displays C5.
Page 18
Dissassembly Procedures
Front Pane
(09) Disassembly procedures for indoor unit
1. Disassemble the front panel, filter
Filter
Bend the guide louver so that the movable lock
of guide louver is released to remove the
guide louver.
2. Disassemble the guide louver
Screw
Operating Procedures / Photos
Dissassembly Procedures
77
77
7
Screw
Guide louver
Open the 2 screw covers at the front case and screw off 4 screws. Pull out the movable latch at the front case with hand, disassemble the front case.
3. Disassemble the front case
Protect board
Push the rotating shaft of front panel outsidely to put out it from the groove, screw off one screw on the display guard board, then take down the displayer connection wire, can take down the front panel.
Page 19
Operating Procedures / Photos
Screw off the screw, then press the clasps in by till they loose, then lift up wards the electric cover
.
4. Disassemble the electric cover
5.
Disassemble water tray
Electric cover
5. Disassemble the electric box
Screw off the grounding wire of the evaporator, remove the
temperature sensor for the pipe, put
ou
t the connection lines for the step motor and the indoor motor. Screw off the screw fixing the electric
box. Remove the electric box.
Grounding wire
Connect
or
Tube Sensor
Clasp
Clasp
Water tray
Screw
Clasp
Screw
Loosen the clasps at both sides of water tray sub-assy then lift them up, can take out of the water tray sub-assy. Note:Because the water tray is connected with the water drainage pipe, so when take it out should pay more attention, avoid to hurt the fin of evaporator.
Page 20
Operating Procedures / Photos
Screw off 4 screws fixing the motor cover and then
take the motor cover out.
Screw off the holding screw at the left shaft sleeve
of the cross flow fan, pull out the motor, and re-
move the cross flow fan.
7. Disassembling motor and cross flow fan
6. Disassembling the evaporator
Screws
CAUTION:
When repair, Carefully take out the evaporator and
pay attention to protect the connecting pipe.
Screws
Motor Press Plate
Screws
Screw
Screw off one screw which fix the connection pipe clamp. Take off the connection pipe clamp.
Page 21
Open the front panel ,Push the filter upwards to
unloo
se the clasp, and then pull out the two filters.
Front
Pane
(12) Disassembly procedures for indoor unit
1. Disassemble the front panel, filter
Filter
Bend the guide louver so that the movable lock of guide louver is released to remove the guide louver
.
2.
Disassemble the guide louver
Screw
Operating Procedures / Photos
Screw
Guide louver
Open the 2 screw covers at the front case and screw
off 4 screws. Pull out the movable latch at
the
front case with hand and then pull it back-
wards
to disassemble the front case.
3. Disassemble the front case
Display Cover
Screw off one screw on the displayer box, take down the guard board then disconnect the displayer connection wire, can take down the front panel.
Page 22
Operating Procedures / Photos
Press the clasps in by till they loose, then lift up wa
rds the electric cover.
4. Disassemble the electric cover
5.
Disassemble water tray
Electric cover
5. Disassemble the electric box
Screw off the grounding wire of the evaporator, remove
the tube sensor and temp sensor support,
put
out the connection lines for the step motor
and
the indoor motor. Screw off the screws fixing
the
electric box. Remove the electric box.
Grounding wire
Connect
or
Tube Sensor
Temp Sensor Support
Clasps
Claslp
Water tray
Loosen up the clasp at the front of and the rear of water tray sub-assy and lift them up, can take out the water tray sub-assy. Note: Due to the water tray is connected with the water drainage pipe, please pay more attention do not to damage the fin on evaporator.
Page 23
Operating Procedures / Photos
Screw off 4 screws fixing the motor cover and then
take the motor cover out.
Screw off the holding screw at the left shaft sleeve
of the cross flow fan, pull out the motor, and re-
move the cross flow fan.
Screw off 4 screws fixing the left and right side of
the evaporator, then elevate left side the evapora-
tor to remove it backward.
7. Disassembling motor and cross flow fan
6. Disassembling the evaporator
Screws
CAUTION:
When repair, Carefully take out the evaporator and
pay attention to protect the connecting pipe.
Screws
Motor Press Plate
Screws
Page 24
Push the rotating shaft of front panel outwards to unloose the clasp, and then pull out the front panel.
Front Panel
(Conventional 09) Disassembly procedures for indoor unit
1. Disassemble the front panel, filter
Filter
Bend the guide louver so that the movable
lock of guide louver is released to remove the
guide louver.
2. Disassemble the guide louver
Screws
Operating Procedures / Photos
Screw
Guide louver
Open the 2 screw covers at the front case and
screw off 4 screws. Pull out the movable latch at
the front case with hand and then pull it back-
wards to disassemble the front case.
3. Disassemble the front case
Electric Box Cover
Screw off the screws of the electric box cover, and take down the electric box cover.
Page 25
Operating Procedures / Photos
Screw off the screw, then press the clasps in by
till they loose, then lift up wards the electric cover
and the light board.
4. Disassemble the electric box cover
5. Disassemble water tray
Electric box cover
6. Disassemble the electric box
Loosen the grounding wire of the evaporator, re-
move the temperature sensor for the pipe, put
out the connection lines for the indoor motor.
Screw off the screws fixing the electric box. Re-
move the electric box.
Grounding wire
Connector
Claslp
Water tray
Connector
Tube Sensor
Screw
Screw
Light Board
Loosen up the clasp at the front of and the rear of water tray sub-assy and lift them up, can take out
the water tray sub-assy.
Note: Due to the water tray is connected with the
water drainage pipe, please pay more attention do not to damage the fin on evaporator.
Page 26
Operating Procedures / Photos
Screw off 4 screws fixing the motor cover and then
take the motor cover out.
Screw off the holding screw at the left shaft sleeve
of the cross flow fan, pull out the motor, and re-
move the cross flow fan.
8. Disassembling motor and cross flow fan
7. Disassembling the evaporator
Screws
CAUTION:
When repair, Carefully take out the evaporator and
pay attention to protect the connecting pipe.
Screws
Motor Press Plate
Screw
Screw
Screw off 1 pc screw fixing the connecting pipe
clamp, take down the connecting pipe clamp.
Page 27
Front Panel
(Conventional 12) Disassembly procedures for indoor unit
1. Disassemble the front panel, filter
Filter
Bend the guide louver so that the movable
lock of guide louver is released to remove the
guide louver.
2. Disassemble the guide louver
Screws
Operating Procedures / Photos
Guide louver
Open the 2 screw covers at the front case and
screw off 1 screws. Pull out the movable latch at
the front case with hand and then pull it back-
wards to disassemble the front case.
3. Disassemble the front case
Push the rotating shaft of front panel outwardly, to make it out of the groove, then can take down the front panel.
Page 28
Operating Procedures / Photos
4. Disassemble the Light Board and electric cover
6. Disassemble water tray
Electric cover
5. Disassemble the electric box
Lossen the grounding wire of the evaporator, re-
move the tube sensor and temp sensor support,
put out the connection lines for the step motor
and the indoor motor. Screw off the screws fixing
the electric box. Remove the electric box.
Grounding wire
Connector
Tube Sensor
Temp Sensor Support
Clasps
Clasp
Water tray
Light Board
Screw off 1pc screw of light board, then can take down the light board.
Unloosen the clasps of front and rear sides of water tray,
then lift them up, then can take down the water-tray sub-assy, and pay more attention do not hurt the fin on evaporator.
Page 29
Operating Procedures / Photos
Screw off 4 screws fixing the motor cover and then
take the motor cover out.
Screw off the holding screw at the left shaft sleeve
of the cross flow fan, pull out the motor, and re-
move the cross flow fan.
Screw off 4 screws fixing the left and right side of
the evaporator, then elevate left side the evapora-
tor to remove it backward.
8. Disassembling motor and cross flow fan
7. Disassembling the evaporator
Screws
CAUTION:
When repair, Carefully take out the evaporator and
pay attention to protect the connecting pipe.
Screws
Motor Press Plate
Screw
Page 30
(09/12) Disassembly Procedures for Outdoor Unit
Operating Procedures / Photos
Unscrew the screw fixing the big handle,and then
remove it downwards to take it out.
Screw
Unscrew the 2 screws fixing left side of top cover
and the 1 screw fixing the right side to remove the
top cover.
Unscrew the 4 screws fixing the rear grill to re-
move it.
1. Disassemble Big Handle
2. Disassemble Top Cover
3. Disassemble Rear Grill
Rear Grill
Big Handle
Screws
Screws
Page 31
Operating Procedures / Photos
Unscrew the 5 screws fixing the panel and
dextrorotate the front panel to pull it out from
groove.
Unscrew the 2 screws fixing electric box ,and then
unscrew the 5 screws fixing the right side plate to
remove it.
4. Disassemble Front Panel
6. Disassemble Electric Box
5. Disassemble Right Side Plate
Right Side Plate
Screws
Unscrew the screws fixing the electric box, and
then pull out the inset block of lead-out wire of
compressor
and fan motor to take out the electric
box.
Screws
Screws
Screw
Electric Box
Page 32
Operating Procedures / Photos
Loosen the fastening nut fixing the axial flow fan
with a spanner, and then take out the nut, spring
gasket and flap gasket in turn.
Axial Flow Fan
Unscrew the 4 screws fixing the motor to take out
the motor,and then unscrew the 2 screws fixing the
motor support to take it out.
Unscrew the fastening nut of the four-way valve
coil and remove the coil. Wrap the four-way valve
with wet cotton and unsolder the 4 weld spots
connecting the four-way valve to take it out. (Note:
Refrigerant should be discharged firstly.)
Welding process should be as quick as possible
and keep wrapping cotton wet all the time. Be
sure not to burn out the lead-out wire of
compressor.
7. Disassemble Axial Flow Fan
8. Disassemble Motor and Motor Support
9. Disassemble Four-way Valve
Four-way valve
Nut
Screws
Weld spots
Screws
Four-way valve coil
Motor
Page 33
Operating Procedures / Photos
Respectively unsolder the weld spots of main
capillary and auxiliary capillary to take off the
capillary.
10. Disassemble Capillary
11. Disassemble Gas and Liquid Valves
Unscrew the two bolts fixing gas valve and liquid
valve.Unsolder weld spots between gas valve and
and air-return pipe to remove the gas valve.
Unscrew the two bolts fixing liquid valve. Unsolder
weld spots between liquid valve and capillary to
remove the liquid valve.
(Note:During unsoldering ,wrap the valves with
wet cloth to avoid damage for high temperature.)
Bolts
12. Disassemble Compressor
Unscrew the three foot-nuts at the foot of the
compressor. Unsolder the suction and the dis-
charge pipes of the compressor,and then care-
fully remove the pipes to take out the compressor.
Liquid Valve
Gas Valve
Weld spots
Nuts with washers
Capillary
Page 34
99
99
9
Failure and analysis
The breaker trips at once when it
is set to "ON".
Measure insulation resistance to ground to see if there is any leakage.
Trip of breaker or blow of fuse
The breaker trips in few minutes when it is set to "ON"
Check power supply circuit.
Check if the plug is properly plugged in and make the loose contact firm.
Change controller fuse
Check remote controller
Change batteries
Change controller
Adjust setting temp.
Improper setting of temperature
Wire loose or wrong connection
In cool, heat mode,the outdoor unit and compressor will not run.
Correctly wire according to the drawing
Power voltage is too low
Remote controller malfunction
Receiver is broken
Controller is broken
Receiver loose or poor connection
No power
Fuse of controller burnt out
Remote controller is short of power
Power plug is not well plugged in and poor con­nection
Fasten the wiring; measure the output voltage of the transformer, if it is incorrect, change the transformer
Air conditioner can not start up
The air conditioner does not react after it is powered ( after the plug is inserted, the buzzer does not sound and the remote startup has no response)
The remote controller
does not receive
signals (after it is
powered, the buzzer
will sound, unless it
has malfunction)
The circuit or the part of the air conditioner has malfunction. They heat and break the insulation and lead to short circuit or creepage. Measure the insulation resistance or eliminate the malfunc­ tion one by one. If the breaker itself has
malfunction, then replace the breaker.
The transformer connection is loose or has bad contact or the transformer has malfunction
First, press the manual switch button AUTO, if there is no response,check based on the above methods. If it runs normally after pressing the button,check again whether the installation position and the connection wire of the reception head is correct. If it is correct,then replace the receiver or the re-
mote controller.
heck the voltage. If it is lower than 10£¥ of the rated voltage, check the
cause, improve the power supply condition and add the stabilized voltage power supply.
Controller malfunction (IC2003 broken,
creepage of parallel capacitor of relay loop,
relay is broken etc.)
Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise, the running indicator off 3s, blink 15 times, (the dual eight will display C5) but cannot turn on the unit.
Page 35
Improper set of temperature
Adjust set temperature
If cooling (heating) load is proper
Check the forecasted load of cooling (heating)
The refrigerant has leakage or is insufficient
heck and fill the leakage, then vacuumize it and supplement the re­frigerant as required
Leakage between the high pres­sure and the low pressure in­side the compressor
Replace the compressor
Malfunction of four-way valve Replace the four-way valve
Local block of capillary Replace the capillary
Blockage of cooling system
Judge whether the system is blocked by observing the condensation of evapora­tor and the pressure value of the high pressure manometer and take measures to deal with the system.
Malfunction of refrigerant flow
Heat insulation for the connection pipes of the indoor unit and the out­door unit is bad.
Make sure that heat insulation for the thick and thin pipes is good. Heat insulation must also be provided for the joint andthe exposed part of the copper pipe .
Block of outdoor heat ex­changer
Clean the dust accumulated on the surface of the heat exchanger.
Air filter were blocked
Clean the filter
Fan speed was set too slow
To set the fan speed to high or middle speed
Air circulation is insufficient
Fan rotation speed becomes low
Capacitor damage
Motor damage
Replace the capaci­tor
Replace the motor
The installation position of the outdoor unit is not appropriate.
Good ventilation must be provided for the installation position of the outdoor unit.
The outdoor temperature is too high.
Properly install the rainproof plate or the sunproof plate. If the maximum cool air still can not meet the requirement, it is sug­gested to replace the air conditioner.
Keep certain air tightness indoors, try not to use electricalappliance with large quantity of heat
The air tightness is not enough. People come in and out too frequently. There are heating devices indoors.
Poor COOL(HEAT) operation
Page 36
The indoor fan motor is burned or breaks or has the heat protector malfunction.
Replace the fan motor or the defective part.
The built-in heat protector of the motor breaks frequently because the motor is abnormal.
Replace the fan motor
Wrong connection
Make the correction connection based on the circuit drawing.
The fan does not run when it is set to supply air.
The fan capacitor has open circuit or is damaged.
Replace the fan capacitor of the same type and same specification.
Replace the fan motor
The outdoor fan motor is damaged.
Wrong connection
Make the correct connection based on the circuit drawing
Replace the fan capacitor
Replace the compressor
The outdoor fan capacitor is damaged.
Malfunction of compressor
Breakage of running capacitor of compressor
Replace the capacitor
The voltage is too low or too high.
Manostat is recommended.
Connect the circuit diagram correctly
Wrong wire connection
The protector itself has malfunction.
Use the multimeter to check whether the con­tact of the compressor is on when it is not overheated. If it is not on, then replace the pro­tector
The refrigerant is not enough or is too much.
Adjust the volume of the refrigerant
The capillary is blocked and the tem­perature rises.
Replace the capillary
Replace the compressor
Replace the protector
The protector itself has malfunction.
The compressor does not run smoothly or is stuck. The air dis­charge valve is damaged
The compres­sor is too hot and leads to the action of the protector.
The swing fan does not run.
The torque of the swing motor is not enough
Wrong connection
First, check whether the connection is wrong. If no, replace the parts
The controller is damaged(IC2003 is damaged, the swing relay can not close, etc)
The compres­sor is too hot and leads to the action of the protector.
In the cooling and heating mode, the compressor runs, but the outdoor fan does not run.
Page 37
Wrap of refrigerant pipe joint is not close enough.
Re-wrap and make it tight.
Water leakage
Fan of indoor unit contacts other parts. Adjust fan location.
Foreign object in indoor unit
Take out the foreign object.
Compressor shakes too much.
Adjust support washer of compressor, and tighten loosen screws.
Touch of pipeline of outdoor unit
Separate the touching pipeline.
Abnormal sound and shake
Touch of inner plates
1. Tighten connect screw.
2. Stick absorbing clay between plates.
Louver of outdoor unit touched outer case.
Adjust location of louver.
Abnormal sound inside compressor
Change compressor
Abnormal solenoid sound from 4-way valve when heating
Circuit-short inside solenoid of the valve and change the solenoid valve.
Drainage pipe blocked or broken Change drainage pipe
There are no heating malfunctions in the above for the cooling only unit.
Page 38
PG motor locked protection H6:
Probable reasons:
1. Air vents were blocked which may cause the fan speed is too slow;
2. Fan blade locked;
3. Motor locked;
4. Fan motor capacitor damaged;
5. Motor damaged (ordors, winding, open circuit or shortcircuit are not normal, when testing the winding, pls distinguish whether the motor body cause temperature is too high so that bring on the thermal protector starts up)
7. Mainboard damaged.
8. Motor thermal protection.
Disposal methods:
1. Remove the obstruction;
3. Replace motor;
5. Replace motor;
7. Replace mainboard;
6. Replace circuit board;
4. Replace capacitor;
2. Reassembling;
6. IC board damaged (during normally running, there are voltage at both capacity input and output)
8.Under the normal circumstances, the motor will not act, but in other circumstances, such as evaporator is very dirty, to much dust attached on the fan blade that will cause the motor overload running, so that during the operation, frequent thermal protection will happen, so it is need to be cleaned or replaced.
Page 39
PARTS GUIDE
ASH-09AK, ASH-13AK
KING
SERIES
Page 40
Page 41
Contents
04..………………………………….......................................................ASH-09AK Indoor unit
06..…………………………………………………………………...…ASH-13AK Indoor unit
08..…………………………………………………………………....ASH-09AK Outdoor unit
10..………………………………………………………………........ASH-13AK Outdoor unit
Page 42
Explosive view and spare parts list of indoor unit
ASH-09AK
Page 43
Part code
Date
1 Wall-Mounting Frame 01252220
1
2 Rear Case 222020572
1
3 Evaporator Pipe Cover 06122001
1
4 Drainage Pipe 05230014
1
5 Pipe Clamp 24242004
1
6 Cross Flow Fan 10352001
1
7 Fan Bearing /
1
8 Ring of Bearing 76512203
1
9 Water Tray 2018205201
1
10 Swing Louver 10512079
12
11 Swing link 10582052
1
12 Manual Lever 10582027
2
13 Evaporator Assy 010021276
1
14 Evaporator Support 24212058
1
15 Cable clamp 71010002
1
16 Front Case 2000298601S
1
17 Screw Cover 242520042
2
18 Decorating board 20192041
1
19 Front Panel 200025781
1
20 Border of front lid 20192042
1
21 Filter 11122002
2
22 Guide Louver 105120782
1
23 Guide Louver Bearing 10542011
3
24 Remote Controller 30510041
1
25 Magic mirror 68014004
1
26 Decorating ring 20192028
1 27 Display board 30540016 1 28 Protect board 26112102
1 29 Cover plate 22242056
1 30 Main PCB 30135070
1 31 Fuse 3.15A 250VAC 46010014
1 32 Room Sensor 390001912
1 33 Tube Sensor 390000591
1 34 Sensor insert 42020063
1 35 Stepping Motor MP28EA 15212002
1 36 Motor FN20E-PG 150120761
1 37 Motor Clamp 26112080
1 38 Wire Clip 26112082
1 39 Wire Clamp 26112121
1 40 Receiver Board 5bit 42010262
1 41 Electric Box Cover 20112015
1 42 Cover of shielding case 01592054
1 43 Electric Box 20112017
1 44 Shielding case 01592008
1 45 Transformer 41X26.5E 43110231
1 46 Connecting Cable 40020536
1 47 Power Cord 400220111
1 48 Connecting Cable 40020540
1
The data are subject to change without notice.
ASH-09AK Indoor Unit
Part Code
Updated
Qty
Price
Rank
DescriptionNo.
Page 44
Explosive view and spare parts list of indoor unit
ASH-13AK
Page 45
Part code
Date
1 Wall-Mounting Frame 0125221701
1
2 Rear Case 22202451
1
3 Drainage Pipe 05230014
1
4 Cross Flow Fan 10352012
1
5 Fan Bearing 76512210
1
6 Ring of Bearing 76512206
1
7 Decoration Plate 20192023
1
8 Water Tray 201824263
1
9 Swing Louver 10512110
14
10 Left Linkage Lever 10582045
1 11 Right Linkage Lever 10582017
1 12 Left Louver Support /
1 13 Right Louver Support /
1 14 Evaporator Assy 010022152
1 15 Left Evaporator Support 24212023
1 16 Front Panel 20002580
1 17 Border of front lid 20192044
1 18 Front Case 20012022
1 19 Screw Cover 242520053
2 20 Filter Assy 11120019
2 21 Guide Louver 261120393
1 22 Lower Guide Louver 261120403
1 23 Mid Bearing 10542001
2 24 Left Bearing 10542002
1 25 Motor MP24AA 15212108
1 26 Remote Controller YB1FA 30510041
1 27 Magic mirror 68012046
1 28 Decoration Frame 20192031 1 29 Display Cover 22244060
1 30 Display 30540010
1 31 Electric Box 20102378
1 32 Electric Box Cover 2010237901S
1 33 Shielding Box Sub-assy 01592053
1 34 Covering Plate 22242073
1 35 Wire Clamp 71010002
1 36 Rear Pipe Cover 26112035
1 37 Room Sensor 390000451
1 38 Tube Sensor 390000591
1 39 Sensor Insert 42020063
1 40 Motor FN9D-PG 15012072
1 41 Right Support of Evaporator 24212024
1 42 Main PCB 30135054
1 43 Transformer 43110236
1 44 Terminal board (5bit) 42010262
1 45 Power Cord 400220112
1 46 Connecting Cable 400205401
1 47 Signal Cable 40020536
1
The data are subject to change without notice.
ASH-13AK Indoor Unit
Part Code
Updated
Qty
Price Rank
DescriptionNo.
Page 46
Explosive view and spare parts list of outdoor unit
ASH-09AK
Page 47
Part code
Date
1 Front Grill 22413431 1 2 Axial Flow Fan 10333004 1 3 Front Plate 01533012 1 4 Metal Base 01203622P 1 5 4-way rever -sing valve compon
e
03023792 1 6 4-way valve 43000402 1 7 4-way valve coil 43000400 1 8 Capillary Assy 030036883 1 9 Compressor ASG102CV-B7A
T
00100423 1
10 Handle 26233433 1 11 Valve 07100005 1 12 Valve 07100003 1 13 Valve Support 01713041 1 14 Right Side Plate 01302004 1 15 Wire Clamp 71010103 1 16 Terminal Board (four bit) 42010265 1 17 Electric Plate 01403861 1 18 Comp Capacitor 33010743 1 19 Capacitor Clamp 02143401 1 20 Fan Capacitor 33010025 1 21 Terminal Board (1bit) 42011147 1 22 Isolation Sheet Assy 01233417 1 23 Condenser Assy 0110395701 1 24 Rear Grill 11123205 1 25 Top Cover 01253443 1 26 Motor Support 01703053 1 27 Drainage Connecter 06123401 1 28 Motor FW30K 150130671 1
The data are subject to change without notice.
ASH-09AK - Outdoor Unit
Part Code
Updated
Qty
Price Rank
DescriptionNo.
Page 48
Explosive view and spare parts list of outdoor unit
ASH-13AK
Page 49
Part code
Date
1 Front Grill 22413431 1 2 Nut M6 70310131 1 3 Axial Flow Fan 10333004 1 4 Front Plate 01533012 1 5 Metal Base 012032292 1 6 4-way Valve 430004032 1 7 4-way Valve Coil 43000400 1 8 Compressor QXA-133uB030 00120223 1
Overload Protector built in 1 Compressor Gasket  3
9 Nut with Washer M8 70310011 3
10 Valve Support 01713041 1 11 Right Side Plate 0130304801 1
12 Valve 1/4" 07100003 1
13 Valve 1/2" 07100006 1 14 Handle 26233433 1 15 Tube Sensor None
/
16 Terminal Board 42010265 1 17 Electric Plate Assy 01403117 1 18 Capacitor 33000018 1 19 Capacitor 33010025 1 20 Terminal Board 1 42011147 1 21 AC Contactor None
/
22 Isolation Sheet 01233417 1 23 Rear Grill 11123205 1 24 Top cover plate 01253443 1 25 Condenser Assy 0110348412 1 26 Motor Support 01703020 1 27 Motor FW25K 15013067 1
The data are subject to change without notice.
ASH-13AK - Outdoor Unit
Part Code
Updated
Qty
Price Rank
DescriptionNo.
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