Simuline MINI RIDER 2 User Manual

★★★

Mini Rider 2

User’s Manual

BEFORE USING THE PRODUCT,

To maintain safety:

To ensure the safe operation of this product, be sure to read the following before usage. The following instructions are intented for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual close to the product or in a convenient place for future reference.

Herein, explanations which requires special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of DANGER, WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before the text.

Indicates that mishandling the product by disregarding this pictograph will cause severe injury or death.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

BE SURE TO READ THE FOLLWING:

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and/or material damage.

For safe useage of this product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body and equipment, this display is attached to places where the User Manual should be referred to.

Indicates a “Protective Earth Terminal.” Before operating the equipment, be sure to connect it to the Ground. (The step may be omitted for products in which a power cord with earth is used.)

● Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.

● Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

●

Be sure to ground the Earth Terminal (this is not required in the case where a power cord with

earth is used). This product equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

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●

Ensure that Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not aquipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

●

Be sure to use fuses which meet the specified rating. (Only for the machines which use

fuses) Using fuses exceeding the specified rating can cause a fire and electric shock.

●

Specification changes (removal of equipment, conversion and additioin) not designated by Simuline are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. Simuline shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by Simuline.

●

Ensure that the product meets the reqirements of appropriate Electrical Specification.

Before installing the product, check for Electrical Specifications. Simuline products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can a fire and electric shock.

●

Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where product is operated has sufficient lighting allowing the warnings to be red. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

●

When handling the Monitor, be very careful. (Applies only to the product w/monitor)

Some of the monitor(TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.

●

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor)

Do not operate the product leaving on-screen fleakering or blurring as it is. Using the product with the monitor net properly adjusted may cause dizziness or a headache to an operator, a palyer, ot the customers.

●

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercialiiy available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

Description herein contained may be subject to improvement changes without notice.

・

The contents described herein are full prepared with due care. However, should any question

・

arise or errors can be found, please contact Simuline.

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INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, Simuline products are in a status allowing for usage immediately after transporting to the location. Nevertheless an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status.

□

Are they any dented portions or defects(cuts, etc.) on the external surfaces of the cabinet?

□

Are Casters and Adjusters damaged?

□

Do the power supply voltage and frequency requirements meet with those of the location?

□

Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly.

□

The fuses used meet specified rating? Is the Circuit Protector in an energized status?

□

Are all accessories available?

□

Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids firmly closed?

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◈◈◈◈ TABLE OF CONTENTS ◈◈◈◈

■ BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING

1. HANDLING CAUTION .................................................................................................................................5

2.INSTALLATION LOCATION CAUTION.........................................................................................................7

3.CAUTIONS:OPERATION .........................................................................................................................9

4. SPECIFICATION ..................................................................................................................................12

5. NAME OF THE PARTS...............................................................................................................................13

5-1. MAIN BODY ..........................................................................................................................13

5-2.SCU(SYSTEM CONSOLE UNIT) - FRONT.........................................................................................14

5-3. SCU(SYSTEM CONSOLE UNIT) – BACK …….................................................................................15

5-4. MCU(MOTION CONTROL UNIT).......................................................................................................15

5-5. O.P PANEL ……………......................................................................................................................17

6. ACCESSORY ..................................................................................................................................17

7. INSTALLING THE FENCE...................................................................................................................... …18

8. INSTALLATION ASSEMBLY.......................................................................................................................19

9. PRECAUTION OF MOVING SYSTEM AT THE LOCATION .................................................................53

10. DESCRIPTION OF SAFETY DEVICES .........................................................................................54

11. DESCRIPTION OF RIDES........................................................................................................................56

12. RIDE OPERATION INSTRUCTION..........................................................................................................57

13. SYSTEM ON ........................................................................................................................58

13-1. SYSTEM SETTINGS ....………………………………………………………………….……………..58

13-2. SYSTEM ON (POWER ON))............................................................................................................61

13-3. SYSTEM OFF (POWER OFF) ....................................................................................................61

13-4. EMERGENCY SITUATION .........................................................................................................62

14. MONITOR ..........................................................................................................................................63

14-1. MONIOTR HANDLING …….…………………………………………………………………………….63 14-2. MONIOTR SETTING ...………………………………………………………………………………….63

15. GREASE UP ........................................................................................................................................65

15-1. ACTUATOR GREASE UP .......................................................................................................66

15-2. UNIVERSAL JOINT …………………………….........................................................................66

15-3. MIDDLE JOINT ……………...........................................................................................................67

16. MAINTENANCE ……...........................................................................................................................68

16-1. PERIODIC INSPECTION................................................................................................................ 68

17. TROUBLE SHOOTING ...........................................................................................................................70

17-1. SYSTEM RECOVERY ………………………….……………………………………………………..70 17-2. TROUBLE SHOTTING ………………………………….……………………………………………….71 17-2. MCU ERROR……………………………………………………..…………………………………………71

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1. HANDLING CAUTIONS

When installing, maintaining or handling the product, the following cautions should be observed in order to enjoy the game safely. Failure to follow the warnings listed below and in other parts of this manual may cause physical injuries or damage to the machine.

●

Before any installation or maintenance work, make sure to turn off the power. Failure to do so may cause an electric shock or short-circuit. In case it is necessary to keep the power on for a certain type of work, the manual will explicitly state so.

●

Do not suddenly pull out or insert the power plug from/into an outlet. It may cause an electric shock or short-circuit.

●

Do not attempt to touch any plug with wet hands. It may cause an accident due to electric shock.

●

Power cables/cords or grounding wires should not be exposed such as on a passage. The exposure may cause physical injuries, possibly resulting in short-circuit or electric shock.

●

Do not place any article on power cables/cords nor damage them, for it may cause a fire or electric shock.

●

Do not pull on the power cables/cords unnecessarily during or after installation. Damaged cords may cause a fire or electric shock.

●

If any power cord is damaged, ask the manufacturer/supplier for a replacement. Using a damaged power cord can result in a fire, electric shock or electric leakage.

●

Make sure to earth the product. Incorrect grounding may also cause an electric shock.

●

Use the rated fuse only. Using any fuse of incorrect rating may cause a fire or electric shock.

●

Firmly connect IC boards and all connectors completely. Unstable connections may cause an electric fire.

●

Do not make any unauthorized changes or modifications to the product.

・

Doing so may cause fire or an electric shock. In some cases it can hurt and cause physical injury to the user/operator or bystander.

・

The manufacturer and/or seller will not be liable for any accidents that occur on products that have undergone unauthorized modifications or changes including but not limited to such modifications and changes performed by a third party.

●

Make sure to always execute the routine maintenance procedures specified in the manual.

●

When cleaning the surface of the cathode-ray tube monitor, use a soft and dry cloth. Do not use chemicals such as thinner or benzene.

●

Static electricity in the human body can destroy electronic parts on IC boards. Make sure to discharge any static electricity by measures such as setting hands to a grounded metal plate before handling IC boards.

●

There are some components/parts, which are not specially designed and manufactured for the product. Please understand that in case the manufacturer of such components/parts discontinues production or changes the specifications, it may not be possible to repair or replace such products regardless of the warranted period.

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STICKER LABELS

The product contains sticker labels stating the product’s serial number (S/N) and electric specifications. When you request repairs or have any inquiries, check your S/N first before you contact us. The S/N is the identification number of each product. Same models may have different parts used depending on the production time. Also models may be improved after the manual is issued. To deal with each case effectively, it is necessary that we are informed of the unique S/N.

WARNING LABELS

Simuline’s product has stickers or labels to warn the users of any danger that might be presented upon the users. This is to avoid any possible accidents while operating or maintenance work is done. There are points in the Cabin that might cause electric shock just by touching the spot. When service work is required, please set up a warning sign to warn the gallery. Specially, the work that is not noted in this manual should be carried out by a qualified electrician or an engineer. Anyone who does not follow the warning sings may not be allowed to approach the machine.

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2. INSTALLATION LOCATION CAUTIONS

Electric Power Consumption

The product is intended for indoor use. Therefore, do not install it outdoors. Even when installed indoors, the following locations should be avoided. They may cause a fire, electric shock or breakdown.

・

Places with raindrops or water leakage, or places with high humidity such as

RESTRICTIONS FOR USE

indoor swimming pools or showers.

・

Places that have a high temperature such as places with direct sunlight or close to heating sources.

・

Places near flammable gas, explosive chemical or dangerous substances.

・

Places that are dusty

・

Places with an incline.

・

Places with intense vibration

・

Places near anti-disaster facilities such as emergency exit or fire extinguisher

・

Any other place outside of the allowable temperature range (ambient temp.) of

５

℃

~30℃.

●

Check your electric specifications. Check whether the product conforms to the voltage, current and frequency provided at the installation location. For the electric specifications, see the plate (label) attached on the product. If electric source outside of the specification is used, it can cause a fire or electric shock.

●

Inside the installation location, a breaker and an earth connection for the product are required. An independent electric source for the product should be provided to prevent fire or electric shock.

●

Make sure to use the power cable in accordance with power consumption as described below. Using power cable of other electric specifications can cause a fire or electric shock.

●

Make sure to use the power with independent circuit breaker. Using any power source without circuit breaker can cause a fire.

●

Do not have many electrical cords connected to a single socket. Overload can cause the generation of heat or a fire.

●

If an extension cord is used, it should be rated the max current or higher as described below. Using a cord of different specifications can cause a fire or electric shock.

MAX. 15A (AC220V 50/60Hz)

MAX. 15A (AC220V 50/60Hz)MAX. 15A (AC220V 50/60Hz)

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OPERATIONAL FLOOR AREA

●

For proper operation, a floor area of required. In case of interference with the motion of the cabin or if the player falls off the cabin, serious injury can occur. Therefore, the specified area should be secured at all times.

●

Ventilation area specified in this manual should be secured. In addition, ventilation vents and ports should not be blocked by obstacles. Blocked ventilation may cause the generation of heat or a fire.

●

In case any accident occurs while the product is operated on a floor area less than specified, the manufacturer will not be responsible for any liability or reparations.

●

In case the product cannot fit through the entrance of a location, do not disassemble without proper preparations. Disassemble only the parts as specified in this manual. Do not attempt a disassembly procedure not described in this manual. Special tools and adjustment procedures are required to disassemble/assemble much of the mechanical parts of the product. Improper disassemble/assemble can lead to accident during disassembly/assembly such as electrical shock and human injury. If the product does not fit through the entrance even after the disassembly specified in this manual, contact the manufacturer/supplier or the contact provided in this manual.

●

Do not tilt the product or subassemblies in an attempt to pass through small entrances. This can cause accidents during the transportation. In addition, it can cause damage or deformation to parts and result in accidents during operation.

3700mm X 2500mm

meters or more is

To fit the product in a location, the size of the entrance should be, at least,

1300mm

wide and

1550mm

high.

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3. CAUTIONS: OPERATION

For safe operation, please obey the following warnings and instructions.

CAUTIONS: OPERATION

Check the following cautions before working hours to prevent accidents.

● To prevent any player or other customers from headache or dizziness, the product should be installed in a well-lighted place so that warning signs can be clearly read. Improper lighting can cause unexpected problems such as contact between customers, collision, and other undesirable situations.

● Adjust the monitor appropriately.

If monitor blinking is detected, do not leave it un-adjusted. Inappropriate

monitor adjustment can cause dizziness or headache to players and other customers.

● Prepare a resting facility for players to take a rest in case he (she) needs to rest due to conditions such as motion sickness.

● Check whether the level adjusters are securely set to the ground. If not, the product is not properly set and can result in an accident.

● Do not place any heavy article on the product. It can cause an accident if dropped and can also damage components.

● Do not climb on the product. Accident can be caused from falling. If it is necessary to check the top of the product, use a stepladder.

● Check whether any doors or cover sections are damaged or separated. It can cause electric shock.

● Do not place the following articles on or inside the control panel, on top of the seat, on the top of the product or in the vicinity of the product. Doing so may cause short-circuit, electric shock or damage parts.

Vase, pot, cup, water bucket, cosmetics and containers containing chemicals

or water.

● Check the surroundings before turning the product on. Once it is turned on, the product is automatically initialized. If anyone is too close to the product during initialization, collision with the moving cabin can occur.

● For safe operation, make sure to execute a trial operation after power on. Since the cabin moves, the product is equipped with safety devices. Please check whether these safety devices work normally as follows.

▪ Does the seat belt secure the player properly? ▪ Is the seat belt free of damages or excessive wear? ▪ Does the motion stop automatically when the seat belt is loosened. ▪ Is the seat attached securely without looseness? ▪ Does the product stop when the GAME STOP button is pressed? ▪ Does the product stop when the front/side beam sensors are tripped? ▪ Does the product stop when the floor beam sensor is tripped?

● In addition to checking the safety devices, make sure that the product moves

normally. Any abnormal motion can cause accidents. Do not operate the product unless all abnormalities are resolved.

▪ Does the product move in sync with steering wheel operation? ▪ Does the product move smoothly? ▪ Does the product move securely without looseness? ▪ Is there any abnormal noise or sound when moving? ▪ Is there any abnormal vibration when moving? ▪ Does the product return to the initial standby position and stop when the

game is completed?

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● If any abnormality in the motion system is suspected, immediately stop all operations, turn off the product and disconnect the power cord. Then, call your local dealer or the contact point listed in this manual. If the product is operated abnormally, serious accidents such as electric shock, fire, collision, etc. can occur.

● For the proper maintenance of the motion system, please contact the contact point listed in this manual. If improperly trained personnel perform the maintenance work, accidents can occur during the maintenance work and can cause accidents to customers and players.

● To help prevent accidents, make sure to install the auxiliary fence and ensure that the product operates properly within the fenced area. Failure to secure sufficient floor space with the fence can result in accidents due to collision and contact between players and objects.

● Make sure there is no damage to surfaces which the player touches during play. Such damaged surfaces can cause cuts and injury.

CAUTIONS : OPERATION (TO THE PLAYER)

To prevent accidents and/or unnecessary problems, alert players or customers to be aware of the following.

● Anyone who falls into one or more of the following should be prevented from playing the game. It may cause an accident or injuries.

▪ Persons who need assistance when walking, and persons with high blood pressure or heart disease. ▪ Persons who have experienced spasms/convulsions or unconsciousness’ after playing a TV video or similar game.

▪ Persons who have neck or backbone trouble. ▪ Pregnant women or persons who are intoxicated.. ▪ Persons susceptible to vomiting from amusement rides. ▪ Persons that do not follow warning signs.

● Even persons who have never experienced discomfort due to phobic stimulation

may experience dizziness, nausea, and/or headaches from playing this game.

● If discomfort becomes severe, advice a player to consult a doctor.

● Do not place any heavy articles or beverages on top of the product. Accidents from

the falling articles and accidents due to electric shock can occur.

● Do not insert your finger or any foreign substances into any open parts or doors of the product. It may cause electric shock or short-circuit.

● Do not lean on or climb on the product. It may cause accidents from falling and turnover of the product.

● Do not pull out the power plug recklessly. It may cause short-circuit or electric shock.

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● For safety reasons, persons shorter than 140cm (55.11 in.) are not permitted to play this game. Please explain that such persons cannot be safely secured with the provided safety belt.

● Persons whose weight is over 120kg (265lbs.) are not permitted to board.

● Playing without the seat belt fastened can cause an accident by falling from the

cabin. Make sure the player secures their body with the seat belt before playing the game

●. No one should hang on the cabin behind the seat. This can cause serious injury due to falling, jamming of body parts between structures, and turnover of the product. If anyone is found hanging on to the cabin, make sure the person gets off.

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4. Specification

■ Volume

■

Weight: approx. 1200Kg

■

Power: 1P 220V 15A

■

Power Consumption: approx. 3Kw

■

Monitor : 42”

■

Weight Limit : 120kg per passenger (two seater)

: 2300mm X 3000mm X 2450mm

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5. Name of the parts

5-1. Main Body

Top sign board

Actuator

#1

#2 Actuator

#3 Actuator

MCU

Cabin

Pillar frame

Extend fence

Area sensor

Item Description Motion Actuator Mechanism MCU (Motor Controller Unit)

SCU (System Console Unit)

Fence

Cabin sensor

Motion Driving Actuators and anti-twist structure made of links.

Controllers that drive the actuators. 3 units.

Contains system control, movie control unit and coin tower.

Fence Door

Fence DoorFence Door

SCU

Area Sensor

Fence Door Door for riders. (one side)

Cabin Sensor

Pillar Frame Structure that hold up the motion system and MCU.

Cabin Semi-enclosed cabin with seats for 2.

Top Sign Board Sign Board

Area sensors that detect any obstacles. When triggered, motion stops unitl the obstacles are removed and resumes after 3 sec.

Cabin sensors that detect any obstacles. When triggered, motion stops unitl the obstacles are removed and resumes after 3 sec

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5-2. SCU(System Console Unit) - Front

●

RISK

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

RISKRISK

OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

①

Emergency Stop

①

②

Voltage Selector Switch

Voltage Selector SwitchVoltage Selector Switch

-115V : 100-120V available

-230V : 200-240V available

③

Speaker Cable

④

④

Coin Frame

Can Cable

DI/O Cable

VGA Cable

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5

SCU(System Console Unit) - Back

-3.

3.

555---

3. 3.

5-4. MCU(Motion Control Unit)

Motor Power Connector Encoder Limit

< MCU>>>>

< MCU

< MCU< MCU

⑤

Power Cutoff Switch

⑥

System Shutdown

⑦

Power Cable

⑧

Main Power Switch

Actuator

MCU Power Connector

⑤

Can Connector

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Item Description

Stops the cabin from moving. When released by turning the

1 Emergency Stop

2 Coinchute Tower

nob, game will be stopped and the cabin will move to the initial position.

Coinchute Tower is designed to suit various types of coin frame. For Japan, Asahi Seiko, and others are recommended to use HAPPS products (Model NO. 42-3272-00.)

System Control Computer

3

4 Transformer

5 Power Cutoff Switch

6 System OFF

7 Power Cable Main Power Cable

8 Main Power Switch

Computer that controls the hardware and everything that operates the machine.

Adjusts the voltage according to the country.

Only used to stop the machine even when the Emergency stop button is pressed and doesn’t work. When pressed, the power to the MCU and the Actuators. Cabin stops at the last position and comes down to power off position slowly. Do not force the cabin to come down faster. “Warning” DO NOT PRESS THIS BUTTON EXCEPT FOR EMERGENCY.

When pressed for 2 sec., cabin will come down to the initial position and the power to MCU is cut off. System control PC will shut down.

When pushed to ON position, system starts up. Initialization will be processed. Cabin moves up to boarding position.

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5-5. O.P Panel

O.P Panel is located inside the Coinchute Tower of the SCU.

⑨

⑩

⑪

Item Description

SVC

9

(Service)

TEST Button

10

F-VOL

11

R-VOL

6. Accessory

Inputs the credit.

Used to update the operating software or to do service works. Also used to

diagnose conditions of the System Control Computer. To use this mode, press and hold the button while turning on the system. This button will not work while in operation.

“CAUTION” Only the certified service man shall use this mode.

Front speaker volume

Rear speaker volume

Part Number

SCU Key 2

Coinchute Tower Key 2

Manual 1

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7. Installing the Fence

●

Mini-Rider is a motion simulator. Rectangular fence must be installed before operating.

■ Install the door at the entrance.

Size 2300mm x 3000mm x 1000mm

Material, Installation

Ex.

Fence is equipped with strong PC(polycarbonate) screen to keep the gallery away from the moving cabin. Fence must be securely fastened to the main frame with supplied bolts.

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8. Installation Assembly

Always follow the instructions in this manual. Not following this manual fully may

This product has a complex structures and equipments. Misses in assembly may

shock or damages to the machine and cannot guarantee normal

Make sure there are a crew of 4 or more is available for installation. This machine

cannot be assembled by one technician. If the installation is carried out by one

Make sure all of the connectors are connected to the proper positions firmly.

d during installation.

This installation must be carried out by the manager of the store or the service

ur.

Also, if the installation instructions in this manual is not followed fully, severe

Make sure that the required space is available for the installation. The space

on is noted in this manual. Insufficient installation space

Slanted floor, gaps, elevation difference must be avoided for installation. Cabin or

wer cable, earth line and etc where people might walk over

them. Damaged cables may cause electric shocks or short circuits. Use cable

●

cause electric shocks or other accidents.

●

cause electric operation in those cases.

●

person, accidents or damages to the machine may occur.

●

Insecure connections may cause malfunctions or electric shocks.

●

Make sure that none of the cables and harnesses are damage Damaged cables and harnesses can cause electric shocks or short circuit.

●

manager. If an unqualified personnel installs this machine, accidents may occ

accidents may occur to both of the passengers and workers.

●

required for the installati may cause accidents during installation.

●

frames may tip over and cause sever accidents.

●

Do not expose the po

floor molds to protect them.

●

Do not cover the vent at SCU. It may cause overheating and possibly fire.

Make sure there are at least 2m of room in front of the door for traffic.

●

Use caution while working with molded parts. Too much pressure can damage the parts. This may cause injuries.

●

Be careful when working with doors to avoid head injuries.

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Follow the below order when installing the product.

(0) Unpacking and unloading the product

(1) Line up all the parts

(2) Settle the Pillar frame in position

(3) Assemble the Pillar frame and upper support frame

(4) Assemble the Pillar frame and lower support frame

(5) Assemble the Pillar frame and X-frame(=actuator support frame)

(6) Assemble the Pillar frame and Arm frame

(7) Connect Actuators to the X-frame

(8) Assemble the Cabin

(9) Assemble the MCU support bracket

(10) Assemble the Side Fence

(11) Assemble the Door Fence and Door box

(12) Assemble the Area Sensor and Sensor Setting

(13) Fasten SCU

(14) Assemble Top Sign Board

(15) Assemble the ramp

Install the Casters

(16) Connect Power

※

Coin Frame Installation - Option

※

※※

※※※※

– Option

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Tools

Tools needed

ToolsTools

needed for

neededneeded

for Installation

Installation

forfor

InstallationInstallation

●

Philips Screwdriver

●●●

●●●●

24mm Spanner(M16)

●●●●

10, 13, 17, 24mm Ratchet(M6, M8, M10, M16)

●●●●

8mm(Ashai), 5/16(7.95mm(HAPP)) Mini-Socket Wrench – Coin Frame

●●●●

6mm Allen Wrench(Fence door hinge cap)

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the steel

frames away from the cabin before moving the machine or

(0) Unpacking and unloading the product



Unpack and unload the product using a forklift

Be sure to remove the wood fixation and separate

lifting the cabin with a forklift.

Unpack the wooden crate by first disassembling the top panel of the crate and then the side walls. The crate consists of the following parts;

i. Main cabin and all frame assembly

ii. Actuator units iii. Fences iv. System Control Unit (SCU)

v. MCU(Motor Control Unit) vi. Top sign board

vii. Installation box

CAUTION ! LIFTING THE CABIN Please make sure to lift the cabin slowly underneath the bottom wooden cart!! Do not remove the wooden cart!! The cabin on the wooden cart is adjusted in height so that the three actuators are bolted to the cabin

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(1) Line up all the parts

(1) Line up all the parts(1) Line up all the parts

Upper Support Frame#3 (1-8)

Pillar Frame #2 (1-2)

X-Frame (1-5)

Pillar Frame #3 (1-3)

Upper Support Frame#1 (1-9)

Fence BB Ass'y (1-12)

Fence L&R B Ass'y (1-11)

Pillar Frame #4 (1-4)

(2) Settle the Pillar frame in position

(2) Settle the Pillar frame in position(2) Settle the Pillar frame in position

Be sure to leave at least 2m of room in front of the Fence door to provide enough room for

※

traffic.

1. #1 Pillar frame has a cable duct inside

2. #3 and #4 has holes for Arm bearing bracket.

< Fig 8

< Fig 8----1a. Parts

< Fig 8< Fig 8

1a. Parts Description

1a. Parts 1a. Parts

Upper Support Frame#2 (1-7)

Upper Support Frame#3 (1-8)

Fence L&R B Ass'y (1-10)

Pillar Frame #1 (1-1)

Pillar Frame Bottom Beam Ass'y (1-13)

Description >

DescriptionDescription

>

> >

#1

#2

< Fig 8

< Fig 8----2a >

< Fig 8< Fig 8

2a >

2a >2a >

#3

#4

SIMULINE INC..

23

(3) Assemble the

(3) Assemble the Pillar frame to support frame

(3) Assemble the (3) Assemble the

Pillar frame to support frame

Pillar frame to support framePillar frame to support frame

●●●●

Do not tighten the bolts all the way (Tighten them temporarily)

Do not tighten the bolts all the way (Tighten them temporarily)Do not tighten the bolts all the way (Tighten them temporarily)

① Prepare the Upper Support Frames.

[1-9] 1ea

[1-7] 1ea

[1-8] 2ea

< Fig 8

< Fig 8----3a >

< Fig 8< Fig 8

3a >

3a >3a >

SIMULINE INC..

24

※

A little twist and push may be needed to line up the Bolt holes. (Use Locktite 242 or a product of same performance to fasten the bolts.)

Caution !

Caution !Caution !

upright when others are tightening the bolts.

: When a pillar frame is standing

Hex bolt (4), Black M10x25, Spring & Flat Washers Used

alone, it may tip over. One should always hold the frame

< Fig 8

< Fig 8----3b >

< Fig 8< Fig 8

3b >

3b >3b >

① Assemble the Top Support frame as shown in figure 8-3c.

< Fig 8

< Fig 8----3c >

< Fig 8< Fig 8

3c >

3c >3c >

SIMULINE INC..

25

(4) Assemble the Pillar frame and lower Support frame

(4) Assemble the Pillar frame and lower Support frame(4) Assemble the Pillar frame and lower Support frame

●●●●

Do not tighten the bolts all the way (Tighten them temporarily)

Do not tighten the bolts all the way (Tighten them temporarily)Do not tighten the bolts all the way (Tighten them temporarily)

① Prepare the Lower Support frame.

[1-13] 1ea

[1-10] 1ea

[1-12] 1ea

[1-11] 1ea

< Fig 8

< Fig 8----4a >

< Fig 8< Fig 8

4a >

4a >4a >

SIMULINE INC..

26

② Assemble following the order of 1-10~12 and then assemble 1-13(Door Support Frame) A bit

of twisting and moving may be required to line up the bolt holes. Do not apply locktite to the door support frame for it needs to be removed to install the cabin.

Hex bolt (4), Black M10x25, Spring & Flat Washers Used

< Fig 8

< Fig 8----4b >

< Fig 8< Fig 8

4b >

4b >4b >

< Fig 8

< Fig 8----4c >

< Fig 8< Fig 8

4c >

4c >4c >

③ Before attaching the Upper and Lower support frames, tighten bolts that were once set temporarily.

SIMULINE INC..

27

(5) Pillar frame and X

(5) Pillar frame and X----frame(=actuator support frame)

(5) Pillar frame and X (5) Pillar frame and X

frame(=actuator support frame)

frame(=actuator support frame)frame(=actuator support frame)

●●●●

Do not tighten the bolts all the way (Tighten them temporarily)

Do not tighten the bolts all the way (Tighten them temporarily)Do not tighten the bolts all the way (Tighten them temporarily)

① Prepare 8 Plate washers prior to attaching the X-frame to the Pillar frame.

< Fig 8

< Fig 8----5a > Plate washer

< Fig 8< Fig 8

5a > Plate washer

5a > Plate washer5a > Plate washer

< Fig 8

< Fig 8----5b > X

< Fig 8< Fig 8

5b > X----frame

5b > X5b > X

frame

frameframe

SIMULINE INC..

28

② Inside the already assembled frame, place to foldable scaffolds. 2 of the technicians should

be on the scaffolds and get ready to pull up the X-Frame.

③ 2 on the floor push up and 2 on the scaffolds pull up and put the X-Frame on top of the Pillar

frames.

Pillar frame(1-3)

Pillar frame(1-2)

Pillar frame(1-1)

Pillar frame(1-4)

< Fig 8

< Fig 8----5c >

< Fig 8< Fig 8

5c >

5c >5c >

④ 2 on the scaffolds move the X-frame carefully to line up the bolt holes while the rest holds the

pillar frames.

※Tip : Pillar frame may need to be pushed or twisted to line up the bolt holes. You may use

the line-up holes to line up the holes.

< Fig 8

< Fig 8----5d >

< Fig 8< Fig 8

5d >

5d >5d >

SIMULINE INC..

29

⑤ When the bolt holes are lined up, use plate washers to assemble the X-frame for temporarily.

Plate washer

Hex bolt (8), Black M10x35, Spring & Flat Washers Used

⑥ When all the bolts are in position temporarily, tighten the bolts at the Upper support frames first. ⑦ Tighten the bolts in the following order.

●●●●

Tighten all of the bolts firmly.

Tighten all of the bolts firmly.Tighten all of the bolts firmly.

< Fig 8

< Fig 8----5e >

< Fig 8< Fig 8

5e >

5e >5e >

SIMULINE INC..

30

(6) Pillar frame and Arm frame

(6) Pillar frame and Arm frame(6) Pillar frame and Arm frame

Make sure the set screws on the Arm frame are securely tightened.

①

(if not, bearings may move out of their positions.)

< Fig 8

< Fig 8----6a.

< Fig 8< Fig 8

6a. Bearings on the Arrm frame>

Bearings on the Arrm frame>

6a.6a.

Bearings on the Arrm frame>Bearings on the Arrm frame>

② 2technicians hold the arm frame straight up with the bearings on the top. ③ 1 technician places the bearing lining up with the mounting holes.

※ Ref. : When the Bearing is not already attached to the Arm frame, refer to Fig 8-6a and attach

the bearing to the arm frame.

④ Use locktite 242 and tighten the bolts. – Nuts are welded in place.

Hex bolt (2), Black M16x50, Spring & Flat Washers Used

< Fig 8

< Fig 8----6b>

< Fig 8< Fig 8

6b>

6b>6b>

SIMULINE INC..

31

(7) Attaching the actuators to

(7) Attaching the actuators to the

(7) Attaching the actuators to (7) Attaching the actuators to

●●●●

Be careful

Be careful of the direction when installing #1 Actuator

Be careful Be careful

the X

X----frame

X X

frame

frameframe

Motor Forward

Motor Forward Motor Forward

thethe

of the direction when installing #1 Actuator –––– Motor Forward

of the direction when installing #1 Actuator of the direction when installing #1 Actuator

① There are total of 3 actuators. The one with belt drive system is the #1 actuator, and the rest are #2 and #3.

#1 actuator #2,3 actuator

< Fig 8

< Fig 8----7a>

< Fig 8< Fig 8

② With one technician holding an actuator in place, and the other moves the bracket so that the

actuator hangs from the X-frame. Line up the mounting holes and secure the actuator with supplied bolts.

7a>

7a>7a>

< Fig 8

< Fig 8----7b >

< Fig 8< Fig 8

7b >

7b >7b >

SIMULINE INC..

32

Hex bolt (12), Black M10x35, Spring & Flat Washers Used

< Fig 8

< Fig 8----7c>

< Fig 8< Fig 8

③ Make sure the motor is facing ouside when installing #1 actuator. ④ Mount the actuators so the cables are facing outward when installing #2 and 3 Actuators.

7c>

7c>7c>

Motor Cable

Motor

< Fig 8

< Fig 8----7d>

< Fig 8< Fig 8

7d>

7d>7d>

SIMULINE INC..

33

(8) Attaching the Cabin

(8) Attaching the Cabin (8) Attaching the Cabin

① First, remove the door support frame(1-13). ② Lift the Arm frame.

※ Tip : Use a ratchet rope or similar equipment to hold it up.

③ Secure the actuators pointing outward so that they do not interfere with the cabin.

< Fig 8

< Fig 8----8a>

< Fig 8< Fig 8

④ After removing the cabin from the package, check for any signs of damage to the cabin FRP.

Check for any loose bolts and screws. Check if any of the cables are missing. Using the supplied transporter, move the cabin in to the frame so that the cabin is placed right below the X-frame.

8a>

8a>8a>

●●●●

Shorten the Actuators as shown in Fig.8

Shorten the Actuators as shown in Fig.8----8b to prevent any damage to the Cabin.

Shorten the Actuators as shown in Fig.8Shorten the Actuators as shown in Fig.8

8b to prevent any damage to the Cabin.

8b to prevent any damage to the Cabin.8b to prevent any damage to the Cabin.

Pistons of the actuator can be pushed up by turning the joints

Transporter

< Fig 8

< Fig 8----8b>

< Fig 8< Fig 8

8b>

8b>8b>

CCW(Counter clock wise)

SIMULINE INC..

34

⑤ Line up the bolt holes on the Middle Joint and tighten the bolts.

Hex bolt (4), Black M12x35, Spring & Flat Washers Used

< Fig 8

< Fig 8----8c>

< Fig 8< Fig 8

8c>

8c>8c>

ARM Frame

⑥ Line up the holes for the actuators and the according holes on the cabin. Tighten the bolts.

< Fig 8

< Fig 8----8888dddd>>>>

< Fig 8< Fig 8

Hex bolt (8), Black M10x35, Spring Washer Used

Hex bolt (4), Black M10x35, Spring Washer Used

SIMULINE INC..

35

⑦ Using locktite 242, re-assemble the 1-13(Door support frame.)

< Fig 8

< Fig 8----8e>

< Fig 8< Fig 8

⑧ Remove the Wooden cart. Do not remove the wooden cart until all of the wiring and

installations of the SCU and MCU are complete. The weight of the cabin is around 300kg.

The cart cannot be removed unless the cabin is powered and lifted. To lift the cabin up follow the below instruction : ⓐ Press ‘Service’ button when the simuline software loading box aprears. ⓑ The cabin will move up. ⓒ Pull out the cart.

※

When you are doing this,

When you are doing this, first, remove the

※※

When you are doing this, When you are doing this,

first, remove the door fence.

first, remove the first, remove the

8e>

8e>8e>

door fence.

door fence.door fence.

SIMULINE INC..

36

(9) MCU Support Bracket

(9) MCU Support Bracket (9) MCU Support Bracket

① Remove the MS-1(MCU Stopper) on the MCU support bracket.

MS-2

Truss Screw (8), Black M5x12

MS-1

(MCU stopper)

< Fig 8

< Fig 8----9a.

< Fig 8< Fig 8

9a. MCU Support B

MCU Support Bracket

9a.9a.

MCU Support B MCU Support B

Vibration bolt

② Screw in the Vibration bolts on top of the X-Frame.

racket>>>>

racketracket

Vibration bolt

< Fig 8

< Fig 8----9b>

< Fig 8< Fig 8

9b>

9b>9b>

SIMULINE INC..

37

③ After installing MCU Support Bracket, place the MCU box and push it until it is stopped by the

stopper(MS-2) Re-install the MS-1 blocks.

Hex Nut (2), Black M6 Nut, Spring & Flat Washers Used

< Fig 8

< Fig 8----9c

< Fig 8< Fig 8

9c>>>>

< Fig 8

9c9c

< Fig 8----9999dddd>>>>

< Fig 8< Fig 8

④ Push in MCU Box. Re install the MCU Stopper (MS-1)

MS-2

MS-1

(MCU stopper)

< Fig 8

< Fig 8----9999eeee>>>>

< Fig 8< Fig 8

SIMULINE INC..

38

(10) Side Fence

(10) Side Fence (10) Side Fence

① Re-install the Door Support Frame. ② Except for the fence on the door side, place the other fences at the corresponding positions. ③ Attach the Fence bracket on the Pillar frame에

Fence temporarily. ④ Line up the bolt holes on the Lower Support Frame and fasten the bolts. ⑤ Attach the fence to the Pillar frame.

Fence bracket (L) Fence bracket (R)

< Fig 8

< Fig 8----10a. Fence bracket >

< Fig 8< Fig 8

10a. Fence bracket >

10a. Fence bracket >10a. Fence bracket >

Hex bolt (4), Black M8x25, Spring & Flat Washers Used

Truss screw (7), Black M5x12

< Fig 8

< Fig 8----10b>

< Fig 8< Fig 8

10b>

10b>10b>

< Fig 8

< Fig 8----10c>

< Fig 8< Fig 8

10c>

10c>10c>

39

Washers (D=30mm)

SIMULINE INC..

(11) Door Fence and Door box

(11) Door Fence and Door box (11) Door Fence and Door box

① Attach M10 Leveler to the door fence.

< Fig 8

< Fig 8----11a. Door Fence >

< Fig 8< Fig 8

11a. Door Fence >

11a. Door Fence >11a. Door Fence >

Leveler (M10)

② Attach the Fence bracket on the Door Fence. Attach the fence to the pillar frame.

Hex bolt (4), Black M8x25, Spring & Flat Washers Used

Hex bolt (4), Black M10x25, Spring & Flat Washers Used

Hex bolt (4), Black M8x25, Spring & Flat Washers Used

Inside View

< Fig 8

< Fig 8----11b. Door Fence>

< Fig 8< Fig 8

Hex bolt (3), Black

M8x25, Spring & Flat Washers Used

11b. Door Fence>

11b. Door Fence>11b. Door Fence>

Inside View

SIMULINE INC..

40

③ Attach the Fence bracket to the Extend Fence(Fig 8-10a) Attach the extend fence in the same

way other fences are attached.

Extend Fence

< Fig 8

< Fig 8----11c >

< Fig 8< Fig 8

Hex bolt (4), Black M8x25, Spring & Flat Washers Used

11c >

11c >11c >

Truss Screw (1), Black M5x12

< Fig 8

< Fig 8----11d >

< Fig 8< Fig 8

11d >

11d >11d >

④ Place the Door box between the Fence and the Door support frame. Line up bolt holes and

tighten.

Top cover

Hex bolt (2), Black M8x25, Spring & Flat Washers Used

Gas spring

Box

< Fig 8

< Fig 8----11e. Door

< Fig 8< Fig 8

11e. Door Box>

11e. Door11e. Door

Box>

Box> Box>

SIMULINE INC..

41

⑤ Insert the Door hinge shaft into the door. (The shaft may already be in place.)

Door hinge shaft

< Fig 8

< Fig 8----11f>

< Fig 8< Fig 8

⑥

Line up and insert the hinge shaft into the shaft hole in the Door box.

⑦ Attach the Door hinge cap to the Shaft and secure with M6 Wrench Screw.

Door hinge CAP

Wrench Screw(4), Black M6x15, Spring & Flat Washers Used

11f>

11f>11f>

Door hinge shaft

< Fig 8

< Fig 8----11g>

< Fig 8< Fig 8

11g>

11g>11g>

42

SIMULINE INC..

⑧ Attach the pre-installed(inside the door box) gas spring universal joint to the ball on the door. –

Line up and push down.

⑨ Do this with the door at the fully closed position.

Gas Spring Universal joint

Gas Spring Bracket

Truss Screw (2), Black M5x12

< Fig 8

< Fig 8----11h>

< Fig 8< Fig 8

⑩ Attach the Door Box Top Cover and secure with M5 Truss Screw.

11h>

11h>11h>

Truss Screw (3), Black M5x12

Door Box Top Cover

< Fig 8

< Fig 8----11i>

< Fig 8< Fig 8

11i>

11i>11i>

SIMULINE INC..

43

(12) Area Sensor & Setting

(12) Area Sensor & Setting(12) Area Sensor & Setting

When installing or adjusting the sensors, refer to this chapter. These sensors are equipped with green and tallow LED’s that indicates the operation status.

① Area Sensor Bracket is attached using M3 Truss Screws.

(Sensor can be adjusted using ① and ② screws)

Truss Screw (8), Black M3x12, Spring & Flat Washers Used

①

②

② Area sensors are composed of Reflectors and Sensors. Using M6 Truss Screws to secure the

reflectors as shown in Fig 8-12b and attach the sensors as shown in Fig 8-12c.

< Fig 8

< Fig 8----12a>

< Fig 8< Fig 8

12a>

12a>12a>

Truss Screw (2), Black M6x15

(a Type) (b Type)

(a Type) (b Type) (a Type) (b Type)

< Fig 8

Sensor ass’y

Reflector ass’y

(a Type)

< Fig 8----12b. Reflectors>

< Fig 8< Fig 8

12b. Reflectors>

12b. Reflectors>12b. Reflectors>

Reflector ass’y

(b Type)

Sensor ass’y

Side sensor ass’y

< Fig 8

< Fig 8----12c. Sensors>

< Fig 8< Fig 8

12c. Sensors>

12c. Sensors>12c. Sensors>

SIMULINE INC..

44

② Adjust the sensors so the beams from them point the centers of the reflectors. Use a white

sheet of paper to track the beam.

④

If the ye

remove any obstacles.

llow LED on the sensor keeps blinking, or off, please check around the sensors and

SIMULINE INC..

45

(13) SCU

(13) SCU (13) SCU

① ③ Nuts are fastened from inside of the SCU.

Line up the bolt holes on the SCU and the holes on the Pillar frame.

- Caution! : SCU may tip over and cause damage or injuries if too much pressure is applied. It is recommended that one person should hold on to SCU as the other secures the bolts.

< Fig 8

< Fig 8----13a. SCU bracket >

< Fig 8< Fig 8

13a. SCU bracket >

13a. SCU bracket >13a. SCU bracket >

Nut(4), Black M8, Spring & Flat Washers Used

< Fig 8

< Fig 8----13b. SCU brac

< Fig 8< Fig 8

13b. SCU bracket >

13b. SCU brac13b. SCU brac

ket >

ket >ket >

SIMULINE INC..

46

(14)

(14) Top Sign Board

Top Sign Board

(14) (14)

Top Sign BoardTop Sign Board

① Side top sign boards are in two pieces and front and rear top sign boards are in one piece.

(a) Front and Rear Top Sign board 2ea

(b) Side Top Sign board – 2 sets

< Fig 8

< Fig 8----14a.Top Sign Board >

< Fig 8< Fig 8

14a.Top Sign Board >

14a.Top Sign Board >14a.Top Sign Board >

BK-1 (Attached to Pillar frame) BK-2 BK-3

< Fig 8

< Fig 8----14b.Top Sign Board bracket >

< Fig 8< Fig 8

② Attach brackets BK-2 and BK-3 to the front and rear Top Sign Boards. Attach the the sign

boards to the Pillar frame.

BK-2

< Fig

< Fig 8888----14c. Front and Rear Top Sign board brackets>

< Fig < Fig

14b.Top Sign Board bracket >

14b.Top Sign Board bracket >14b.Top Sign Board bracket >

Truss Screw (2), Black M5x16

BK-3

14c. Front and Rear Top Sign board brackets>

14c. Front and Rear Top Sign board brackets>14c. Front and Rear Top Sign board brackets>



Note: the brackets may be shipped installed.

SIMULINE INC..

47

③ Attach the joiner bracket to join 2 pieces of the Side Top Sign Boards. Attach brackets BK-

2, BK-3 to the joined sign board and attach to the Pillar frame.

< Fig 8

< Fig 8----14d.

< Fig 8< Fig 8

14d. Side

Side Top Sign board

14d. 14d.

Top Sign board joiner

SideSide

Top Sign board Top Sign board

joiner bracket>

bracket>

joinerjoiner

bracket> bracket>

Truss Screw (2), Black M5x16

Truss Screw (4), Black M5x16

BK-3

BK-2

< Fig 8

< Fig 8----14e. Side

< Fig 8< Fig 8

14e. Side Top Sign board brackets >

14e. Side14e. Side

Top Sign board brackets >

Top Sign board brackets > Top Sign board brackets >

Truss Screw (2), Black M5x16

Push into the slot.

< Fig 8

< Fig 8----14f. Top Sign board>

< Fig 8< Fig 8

14f. Top Sign board>

14f. Top Sign board>14f. Top Sign board>

SIMULINE INC..

48

(15) Step

(15) Step(15) Step

① Attach the step to the Door Support Frame and fasten with truss bolts.

< Fig 8

< Fig 8----15a >

< Fig 8< Fig 8

15a >

15a >15a >

Truss Screw (4), Black M6x25

< Fig 8

< Fig 8----15b >

< Fig 8< Fig 8

15b >

15b >15b >

SIMULINE INC..

49

(16)

(16) Power

Power Cable

(16) (16)

Power Power

①

Open the SCU Rear Panel Cover and make sure the Main Power Switch is at the OFF position.

Loosen the Cable Gland Cap Nut.

Main Power Switch

Cable

CableCable

< Fig 8

< Fig 8----16a

< Fig 8< Fig 8

16a >

16a16a

>

> >

Cable Gland Cap Nut

② Open

③

the switch panel by removing Truss Screws (M5 X 10)

Truss Screw (4), Black M5x10

< Fig 8

< Fig 8----16b

< Fig 8< Fig 8

Push the Main Power Cable through the Cable Gland Cap Nut and connect it to the power terminal as shown below. Make sure the earth line is connected to the proper probe(marked with

symbol.) Tighten the

Cable Gland Cap Nut.

16b>>>>

16b16b

Earth

Power Cable

< Fig 8

< Fig 8----16c

< Fig 8< Fig 8

16c >

>

16c16c

> >

SIMULINE INC..

50

Installing Caster ※※※※ – Optional use at the site.

Option Caster is sold separately in case a user requests in order for easy movement within the shop by caster without disassembling the frames

■ Installing Caster

①

Place the Caster Set on the Pillar Frame and tighten with M8 bolts.

Hex bolt(8), Black M8x25, Spring & Flat Washers Used

< Fig 1>

②

Lift the Pillar frame up by about 60cm from the floor by using hydraulic pressure jack or manual jack.

③

Lower the caster of the Caster Set

< Fig 2>

SIMULINE INC..

51

④

Put the fixation bolt in the fixation hole of the Caster Set and then tighten with nut.

Nut, Black, M8

Release the pressure jockey to lower the Pillar frame. So the Casters are grounded. ⑤

Hex bolt(1), Black M8x140, Spring & Flat Washers Used

< Fig 3>

< Fig 4. Position of Caster Set>

SIMULINE INC..

52

9.

9. When moving the product at a site

When moving the product at a site

9. 9.

When moving the product at a siteWhen moving the product at a site

●

When Moving this product, DO NOT push the points noted in this manual.

When Moving this product, DO NOT push the points noted in this manual.When Moving this product, DO NOT push the points noted in this manual.

●

Please pay attention to make the product level to the ground or loading container. Failure to heed this precaution may result in the mishandling of the product and cause faulty operation or damage to the product.

●

Please follow the below precautions at the site. If ignored, this will cause the parts damage or damage to the floor.

▪

Transport the product on a flat floor.

▪

On a slant area with 1cm or more, use a ramp.

▪

Transport the product at a speed of less than 2km/h

▪

Do not tilt too much. Be careful not to apply the load to only one side.

When pushing the product, do not push on the Fence area(marked in red slash)

Caster Set

< Fig 9.

< Fig 9. Moving

< Fig 9. < Fig 9.

Moving>>>>

MovingMoving

SIMULINE INC..

53

10.

10. Safety Features

Safety Features

10. 10.

Safety FeaturesSafety Features

NO

1

2

3

Devise Fig. Location Description

Stops the cabin from moving

when triggered. When

Area Sensor

Area SensorArea Sensor

Game

Game Stop Button

Stop Button

GameGame

Stop Button Stop Button

Emergency Stop

Emergency Stop Emergency Stop

Pillar Frame

Next to the LCD

Top of the

Top of the SCU

Top of the Top of the

obstacles are removed, the cabin will resume motion after 3 sec.

SCU

SCUSCU

When pressed while playing,

stops the ride and the cabin is moved to the initial position.

Stops the ride when pressed.

When released by turning the button according to the arrow, game will finish itself and the cabin returns to the initial position.

4

5

Door Sensor

Door SensorDoor Sensor

Cabin Sensor

Cabin SensorCabin Sensor

Senses the opening of the door. If triggered while in

Cabin Door

Cabin-Outside

SIMULINE INC..

54

motion, stops the cabin movement. When closed, cabin resumes motion after 3 sec.

Senses the obstacle nearing the cabin. If triggered while in motion, stops the cabin movement. When cleared, cabin resumes motion after 3 sec.

Equipped for the safety of the

the game will not proceed.

riders. When not fastened,

6

7

Seatbelt

SeatbeltSeatbelt

Fence

FenceFence

Surrounds the

Cabin

If triggered(un-fastening of the belts) stops the motion and resumes after 3 sec. when the belts are fastened.

Keeps the bystanders away from the moving Cabin.

SIMULINE INC..

55

11. Description of Rides

■ ABOUT THE RIDE

Mini-Rider 2 includes 4 rides and passenger can choose one ride from the rides.

Title Image Content

Haunted_Mine

Glacier Run

Hang on to your ten-gallon hats as you plunge headfirst into an old, dilapidated gold mine that just happens to be haunted… Inside this hotbed of mystery and suspense you’ll come face to face with the mine’s ghostly prospector who’ll warn you not to venture further – but your insatiable appetite for adventure will disagree! Only your quick thinking (and a little luck) can get you out

alive. A white-knuckle experience with dazzling imagery. This nonstop action ride (a cross between a bobsled and a roller coaster), designed to make your senses erupt, will take you to the frozen landscapes of the Arctic during the Northern Lights season.

Astro Canyon

Cosmic Race

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Hold on for a wild ride in a Grand Canyon-like environment in outer space.

Fasten your seat belt and get ready for the race. Futuristic race will surely give you the experience you’d never had before.

12. Ride Operation Instruction

1. Make sure the cabin is initialized before boarding.

2. Make sure that one of the passengers is on the right side of the seat before boarding the other. Be sure that both of the passengers do not exceed 240kg.

“Caution” When children are boarding, make sure the child is on the right side of

the seat.

3. Fasten the seat belt and make sure the belts are secure after boarding. “Caution” The machine will not run if the seat belts are not secured.

4. [Insert Coin(s)] will show up on the screen. – Ride start screen -

5. Insert coins.

6. At the ride selection screen, choose one movie from 4 of the movies. You can do this by pressing the selection buttons bellow the display.

7. Each films are about 4min long.

8. When the film is finished, ride start screen will show up and the cabin will move to the initial position. When the cabin stops and the massage on the screen shows up, you may un-fasten the seat belt and get off the ride.

“Caution” Do not un-fasten the seat belt until the cabin is at the initial position.

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13. System

13. System Operation

13. System 13. System

13

13----1.

1. System

1313

You may customize the System as following.

System

System Settings can be adjusted :

SystemSystem

1. When the system is booting up, press ‘Test Button’ to acces windows. Test Button is located inside the Coinchute Tower.

2. Connect your Keyboard and Mouse.

3. On the Desk Top, you will be able to locate the ‘MR2 Operation’ icon. Click on it.

System Settings

1. 1.

System System

◆ Operation Language

◆ Operation Mode

◆ Operation Tap

◆ Coin Setup

Settings can be adjusted :

Settings can be adjusted :Settings can be adjusted :

(※Refer to p15, 5-5 O.P Panel)

Operation

OperationOperation

■ Please turn on and turn off individually. Never cut off the power by switching off the breaker. Follow this manual at all time.

■ When cutting the power off to the MCU, make sure no one is on-board the machine. It may drop suddenly and this may cause an accidents.

■ Do not switch on and off continuously. When you turn off the machine, wait at least 1 min before you switch it on again. If not, Digital Motion controller may be damaged.

■ 220V DC power is flowing through out the cabin. Servicemen should be certified engineers. Do not disassemble without Simuline’s consent.

■ MCU and SCU may not be disassembled by an unauthorized personnel.

Settings

SettingsSettings

4. Change the settings as you wish and press save to save the settings.

5. Click on the [DIOStart] on your Desk top to return to game.

< Fig 13

< Fig 13----1a>

< Fig 13 < Fig 13

1a>

1a>1a>

58

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13----1111----1.

1. System

1313

System settings

1. 1.

System System

settings ---- Detail

settings settings

Detail

Detail Detail

< Fig 13

< Fig 13----1111----1a>

< Fig 13< Fig 13

1a>

1a>1a>

◆

◆ Operation Language

Operation Language

◆◆

Operation Language Operation Language

Language can be selected.

◆◆◆◆ Operation Mode

Operation Mode

Operation Mode Operation Mode

Free Play Mode – No credit is needed for game play.

◆◆◆◆ Operation Tap

Operation Tap

Operation Tap Operation Tap

System devices can be activated and de-activated.(Refer to p57 Ch10 for device functions) .

●

Seat Sensor :

Seat Sensor : Seat Sensor :

Located inside the seats to sence the number of the riders.

Operator my charge the riders ‘Per Rider’ or ‘Per Ride’

Seat sensor Activated Seat sensor De-activated

Prices for 1 rider and 2 riders

are different.

Prices for 1 rider and 2 riders

are the same.

◆◆◆◆ Coin Setup

Coin Setup

Coin Setup Coin Setup

Credit required for ride can be changed.

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Setting Value

[ Setti

[ Setting Value

[ Setti [ Setti

ng Value ]]]]

ng Value ng Value

●

CoinBank#1=N, CoinBank#2=0 (N=Number, 0=disable)

: When using only one kind of coin or coin mechanism.

●

CoinBank#1=N, CoinBank#2=N (N=Number)

: When using various kinds of coins.

When Multiple coin mechanisms are in use.(coin, token, card reader system, bill acceptor)

●

Coin per credit : Number of coins needed for “1 Credit ”

Example 1

Example 1 –––– 50

Example 1 Example 1

50 cent coin

cent coin

50 50

cent coincent coin

CCCCost per 1 credit = 2 Euros

ost per 1 credit = 2 Euros

ost per 1 credit = 2 Eurosost per 1 credit = 2 Euros

CoinBank Type CoinBank#1 CoinBank#2

Setting Value “1” “0”

Coin per Credit 6 disable

Example 2

Example 2 –––– 1 Eu

Example 2 Example 2

1 Euro

1 Eu 1 Eu

ro notes and

notes and 50

ro ro

notes and notes and

50 cent coin

cent coin are used

50 50

cent coincent coin

are used

are used are used

CCCCost per 1 credit = 2 Euros

ost per 1 credit = 2 Euros 일때

ost per 1 credit = 2 Euros ost per 1 credit = 2 Euros

일때

일때일때

CoinBank Type CoinBank#1 CoinBank#2

- 1 Euro 50 cent Setting Value “2” “1”

Coin per Credit 4

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13-2 SYSTEM ON (POWER ON)

①

Turn on the mains input power switch at the rear side of SCU ensuring that 220 single phase power is

connected.

②

System will boot up. In normal case, it will take about 3~4 minutes. The cabin monitor will show boot-up process and when it finished, control program will be executed. When the system control program executed, apply the power to the MCU(motion control unit), and then make the cabin move into the initial position. When the monitor displays attract mode, a start-up process is done and it is ready for a ride.

< Attract Mode>

13-3 System Off (Power OFF)

Powering off should be followed as described in the manual.

①

Press and hold the System Off button for 2 seconds at the rear of the SCU. Pressing this button will make the cabin move into initial boarding position and then cut the power to the MCU by making the breaker off sound. Then, the control computer will shut off.

②

Turn off the Mains input switch at the rear of SCU

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13

13----4444.

. Emergency Stop

1313

Emergency Stop

. .

Emergency StopEmergency Stop

● When

When [GAME

When When from moving,

from moving, Press

from moving, from moving,

[GAME STOP BUTTON

[GAME[GAME

STOP BUTTON]]]] or

STOP BUTTON STOP BUTTON

Press [[[[POWER CUTOFF

Press Press

POWER CUTOFF SWITCH]

POWER CUTOFFPOWER CUTOFF

or [EMERGENCY STOP]

[EMERGENCY STOP] Does not stop the machin

or or

[EMERGENCY STOP][EMERGENCY STOP]

SWITCH]!!

SWITCH] SWITCH]

Does not stop the machin

Does not stop the machin Does not stop the machin

!!

!!!!

Any of the [GAME STOP BUTTON] or [EMERGENCY STOP] or [POWER CUTOFF SWITCH] will stop the game. Normally, use [GAME STOP BUTTON] or [EMERGENCY STOP] to execute emergency stop. When the game does not stop even after pressing both of the buttons mentioned above, press POWER CUTOFF SWITCH located on the backside of the SCU.

● Only when the [

Only when the [GAME

Only when the [Only when the [ machine, press

machine, press [[[[POWER CUTOFF

machine, pressmachine, press

① [[[[GAME

GAME STOP BUTTON

STOP BUTTON]]]]–––– Located inside the

GAMEGAME

STOP BUTTON STOP BUTTON

When an emergency situation occurs while the cabin is moving, passenger may press this button. EX) ◆ A passenger is not stable.

◆ A passenger wants to get off the cabin.

◆ Any other emergencies that require cabin to be stopped.

When pressed, game will stop and the cabin stops moving and returns to the initial position.

② [EMERGENCY STOP]

[EMERGENCY STOP]–––– Located on the Coinchute Tower for

[EMERGENCY STOP][EMERGENCY STOP]

When an emergency situation occurs while the cabin is moving, operators may press this button to stop the game.. EX) ◆ When the cabin moves abnormally.

◆ Any other emergencies that require cabin to be stopped.

Stops the ride when pressed. When released by turning the button according to the arrow, game will finish itself and the cabin returns to the initial position.

③

[[[[POWER CUT

POWER CUTOFF

POWER CUTPOWER CUT

Only when the [GAME STOP BUTTON] or [EMERGENCY STOP] does not stop the machine, press [POWER CUTOFF SWITCH] to stop the game. [POWER CUTOFF SWITCH] cuts off the power to the MCU. This stops the actuators from moving. Cabin will return to the initial position.

OFF SWITCH]

SWITCH] –––– Located on the Backside of the SCU.

OFFOFF

SWITCH] SWITCH]

GAME STOP BUTTON

STOP BUTTON]]]] or

GAMEGAME

STOP BUTTON STOP BUTTON

POWER CUTOFF SWITCH]

POWER CUTOFFPOWER CUTOFF

Located inside the

Located inside the Located inside the

Located on the Coinchute Tower for

Located on the Coinchute Tower for Located on the Coinchute Tower for

Located on the Backside of the SCU.

Located on the Backside of the SCU. Located on the Backside of the SCU.

or [EMERGENCY STOP]

[EMERGENCY STOP] does not stop the

or or

[EMERGENCY STOP][EMERGENCY STOP]

SWITCH] to stop the game.

SWITCH] SWITCH]

Cabin

Cabin for the riders.

Cabin Cabin

to stop the game.

to stop the game. to stop the game.

for the riders.

for the riders.for the riders.

Operator

Operators.

OperatorOperator

does not stop the

does not stop the does not stop the

s.

s.s.

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14. MONITOR

14-1. HANDLING CAUTION OF MONITOR

Before handling the monitor, read the following instructions carefully and follow the cautions below.

Indicates important information that, if ignored, may result in the mishandling of the product and the possibility of personal injury or death. Indicates a particular location of the product that is not to be touched.

●

Be sure to unplug the power cord first when installing/uninstalling the monitor or disconnecting any external connector connected to the monitor or the internal parts of the monitor. Working with the power on may result in electrical shock or other accidents.

●

Do not modify the monitor without permission. The company is not responsible for any trouble or accidents caused by unauthorized modifications.

●

Primary side and Secondary side The monitor circuit is divided into the primary and secondary sides which are electrically insulated. Do not touch the primary side or both the primary and secondary sides simultaneously. Doing so may result in electric shock. When adjusting the device, use a non-conductive screwdriver and do not touch any other parts except for the handle. Do not short-circuit the primary and secondary sides. It may cause an electric shock or malfunction.

●

High Voltage Since the monitor contains parts that generate voltages higher than 20,000 volts, do not touch the inside. If a piece of metal or paper is falls into the monitor, immediately turn the power off. Failure to do so may result in a malfunction or a fire.

14-2. ADJUSTING MONITOR

● Since the monitor is fully adjusted when it is delivered, any other adjustments are unnecessary. Handling the monitor, which contains high voltage components, is very dangerous. In addition, a wrong adjustment may cause breakdown due to a bad screen or unfixed synchronization.

● Monitor (projector) should be appropriately adjusted. If a defect such as flashing is

detected on the screen, do not leave it without adjustment. An Inappropriately adjusted screen may cause dizziness, headache, or other physical injury to customers.

●

● Do not touch any unspecified parts. Failure to comply can result in electric shock or short-circuit.

Caution

Indicates important information that, if ignored, may result in the mishandling of the product and the possibility of personal injury, and/or may result in equipment damage. Indicates that the power connector or the power plug needs to be disconnected.

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Check the position of the monitor controller. It is located at the left of the monitor.

■ BRIGHTNESS :

■ CONTRAST :

■ SHARPNESS : ADJUST SCREEN SHARPNESS.

■ H-POSITION :

■ V-POSITION :

■ PHASE : ADJUST SCREEN CLOCK PHASE.

■ FREQUENCY : ADJUST SCREEN FREQUENCY.

Monitor Controller

ADJUST SCREEN BRIGHTNESS.

ADJUST SCREEN CONTRAST.

ADJUST HORIZONTAL POSITION.

ADJUST VERTICAL POSITION.

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15. Grease Up

• Be sure to use the designated grease. Using undesignated grease can cause parts damage.

• Do not apply grease to locations other than as specifi ed. Doing so may create a risk of operational problems and deterioration of parts.

• The designated periods for greasing serve only as a guide. Whenever there are squeaks or other anomalies, apply grease at designated locations.

Grease UP is required to maintain normal lubricative levels at high/low emperatures and to enchance the durability of the product.

Neglecting periodic GRASE Ups will shorten the life span of the product and may cause strange noises or vibrations. The actuator, Middle Joint of this product must be greased. The product should be greased once in every year.

- Designated Grease : KLUBER HIMONAX WS433 Use Grease Gun with a flexible Nozzle!

Actuator Actuator

Middle Joint

< Fig 15a >

< Fig 15a >< Fig 15a >

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15-1. Actuator Grease Up

①

Remove the bellows of the Actuator

②

Use the Grease Gun to apply 60g to the Grease Nipple of the actuator(TOP), and 30g to the Bottom part.

< Actuator Top > < Actuator Bottom >

③

Wipe off excess grease.

④

Replace the bellows cover into the original positon.

15-2. UNIVERSAL JOINT IN THE ACTUATOR

①

Remove the bellows cover.

②

Apply 5g to the top and bottom of the Universal Joint in the actuator.

< Universal Joint >

③

Wipe off excess grease.

④

Replace the bellows cover into the original position.

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15-3. Grease Up of Middle Joint

①

Apply about 5g of grease to Middle Joint

②

Wipe off excess grease.

< Middle Joint >

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16. Maintenance

16-1. PERIODIC INSPECTION

•

Once a year, check to see if power cords are damaged, the plug is securely

•

••

inserted.

••••

Once a year, request the offi ce shown on this manual or the dealer from whom the product was originally purchased to perform the internal cleaning. Using the product with accumulated dust in the interior may cause fi re or other accidents. Note that you are liable for the cost of cleaning the interior parts.

••••

Once a year, request the offi ce shown in this manual or the dealer from whom the product was originally purchased to perform routine maintenance on moving mechanisms. Failure to perform maintenance can lead to accidents.

••••

There is the danger of accidents involving electrical shorts circuits or fi re caused by factors such as the deterioration of insulation in electrical and electronic equipment over time. Check that there are no abnormalities such as odors from burning.

●

Maintenance works must be performed by authorized personnel. Be sure to follow the instructions in this manual.

●

Maintenance works must be performed after the breaker must be turned off. Performing works with applied power may result in abrupt operation of the product or cause electric shock to the body.

In order to maintain the performance of this product and operate it safely, inspect the following items routinely and perform maintenance. The player directly touches and manipulates the select button with his/her hands. Clean these buttons as necessary and provide hand towels, etc., so that players will be comfortable while riding.

PERIODIC INSPECTION TABLE

ITEMS DESCRIPTION PERIOD

Outer frame Confirm that the adjuster is level to the ground Daily

Inside Cabinet Cleaning Daily

Monitor Check screen adjustment

Coin Selector

Electronic parts Inspection As appropriate

Power cables Inspection, cleaning 1 year

Cabinet Cleaning 1 year

Cabin Surface Cleaning As appropriate

Moving mechanics

Coin insertion test Coin Selector cleaning

maintenance Grease up

Monthly or when moving

Monthly 3 months

1 year 1 year

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Daily Daily Daily Daily Daily Daily 6 months

Safety equipment

Seatbelt Emergency Stop Motion Stop Area Sensor Cabin Sensor Door Sensor

Fence

Cleaning the Cabinet surface

When the cabinet surfaces become dirty, remove stains with a soft cloth soaked in water or diluted (with water) chemical detergent and then wrung dry. To avoid damaging the fi nish, do not use such solvents as thinner, benzene, etc. (other than ethyl alcohol) or abrasives (bleaching agent and chemical dust-cloth). Some general-purpose household, kitchen, and furniture cleaning products may contain strong solvents that degrade plastic parts, coatings, and print. Before using any cleaning product, read the product's cautionary notes carefully and test the product first on a small area that is not highly visible.

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17. Troubleshooting

17

17----1.

1. Recovering the System

1717

When a system error occurs, you may recover the system as

-- F11 Key --

Recovering the System

1. 1.

Recovering the SystemRecovering the System

following.

① Reboot the system.(Main Power Switch is pressed) ② While the machine is rebooting, you will be able to see the boot screen( Fig 17-1a)

F11 Key at this moment.

<<<< Fig 17

Fig 17----1a

Fig 17Fig 17

1a >

>

1a1a

> >

③ Press ‘YES’ when the display in Fig 17-1b appears.

<

< Fig 17

Fig 17----1b

< <

Fig 17Fig 17

④ System recovery will commence. Recovery procedure takes about 5 minutes.

1b >

>

1b1b

> >

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17-2. Troubleshooting table

problems Cause countermeasure

Circuit breaker fo the AC unit is no in operation Connect the AC 220V.

Failure of power on

System is not operational

Cabinet does not operate

Failure to power off

Plugs are not connected Plug the 220V to the cabinet in outlet.

Mains switch of SCU is off Turn on the mains input switch

Follow the emergency stop sequence by

Check the error message on the cabinet message

Confirm that the door is closed/ Close the door

Area sensor is interrupted (YELLOW LED OFF)

Sensor is not alligned Align the sensors

Malfunction of system

turning off the power. Wait for about 1 minute and switch on again. If it does not work, contact the service representative listed in this manual.

Remove the obstacles (YELLOW LED ON)

Turn off all the powers in the sequence of Emergency Stop

17-3. MCU Error

Next is a list of Error Codes regarding the Motion Control Board malfunction. Please check the error codes

when an error occurs.

■ MCU Error Message

Error Code Cause Countermeasures

FFOO

FFFF FFC7

F800

FFFE

Encoder connector at the Motor Drive Board is unplugged. (J11)

Motor Drive Board did not receive signal from encoder after the power is switched on.

Motor Drive Board (K5,K8) +12V relay at the input power is disconnected.

Actuator Limit Sensor is not responding.

[Check the Encoder Connector] Check the connection of encoder connector at the Motor Drive Board and MCU. Check for any damages..(J11) [Check 5V SMPS output]

1.Check to see if the voltage between DGND and +5V stays within the range of DC5.0V~5.2V.

2.If 1. checks out OK, and the problem repeats, contact the service representative listed in this manual. Check if the power unit Motor Drive Board input power SMPS +12V is normal. If SMPS +12V power is normal, check the Motor Drive BD J7 Connector +12V power with a tester. When the +12V power is not available, check the connection harness.

1.Check the connection/installation of Actuator Limit Sensor.

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Error at the #1,2,3 Actuators when the power is supplied.

90AE 9086

8C3 Motor Drive BD IPM Error

10C3 90C3

40C3 DOC3

(Motor Encoder was supplied with power and the motor could not fi nd the phase information. In result, motor could not find Z pulse.

Over current Protection Error

Overvoltage protection error

2.If 1. checks out OK, and the particular Motor Drive BD repeats FFFE Error, contact service representative listed in this manual and replace the applied BD.

1.This may happen when the machine was started in a slanted position. Restart the system.

2.Actuator Limit Sensor(Bottom Sensor) installation is not in order..

1.Check the if AC power to the Motor Drive BD stays in the range of AC200V~AC230V.

2.Check the operation of the fan at the Motor Drive BD Heatsink.

3. 1,2 checks out and particular motor drive BD repeats the same error, contact service representative listed in this manual and replace the applied BD.

1.Check to see if the output voltage of the Main Transformer(220R,220T) stays within the range of 210V~230V.

2.Insuffi cient Actuator lubing may cause this error. Check the actuator for lubing, and apply lubing when needed.

3. 1,2 checks out and particular motor drive BD repeats the same error, contact service representative listed in this manual and replace the applied BD.

1. Check to see if the output voltage of the Main Transformer(220R,220T) stays within the range of 210V~230V.

2.Check the input power source. Check if there’s a possibility of temporary voltage over 240V.

3. 1,2 checks out and particular motor drive BD repeats the same error, contact service representative listed in this manual and replace the applied BD.

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